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Article history:
Received 19 September 2009
Received in revised form 2 December 2009
Accepted 11 January 2010
Available online 25 January 2010
Keywords:
Kinetic
Methanolysis
Waste food oil
Jatropha curcas oil
Free fatty acids
a b s t r a c t
Hydroxide-catalyzed methanolysis kinetic reaction model that considers the side effects of saponication
of glycerides, esters and free fatty acids (FFAs) was proposed. Methanolysis of a mixture of Jatropha curcaswaste food oil that contains 1%wt FFAs under reaction temperature 50 C, mixing speed 900 rpm,
methanol to oil molar ratio 6:1 and KOH to oil mass ratio 1%wt, was accurately and completely described
by the kinetic reaction model. Simulation and experiment results showed that the FFAs were neutralized
by the hydroxide ion, resulting in production of water and more soap. This was undesired side reaction
because it consumed more catalyst to achieve the same reaction rate. However, 1%wt FFAs content in the
oil mixture and 2 h reaction time of methanolysis produced biodiesel with 97.1%wt purity.
2010 Elsevier Ltd. All rights reserved.
1. Introduction
Many research studies had been carried out to seek the alternative ways to reduce the biodiesel production cost through the
application of more-effective production technologies and the utilization of less expensive vegetable oils. Minimizing the biodiesel
production cost by using inexpensive and inedible feedstock such
as Jatropha curcas, waste animal fats, waste food oil and its mixtures is more practical because inedible vegetable oils and waste
vegetable oils are readily available and also not competing with
food oils. An implementation of mixture of J. curcas oil with inexpensive waste food oil as biodiesel feedstock is an interesting
choice for regions that have insufcient fresh vegetable oils resource but have signicant amount of waste food oil. However,
the main problem on the using those oils is free fatty acids (FFAs)
content within the oils when alkali based catalyzed alcoholysis
process was used [1,2]. High FFAs content (>1%wt) caused soap formation during alcoholysis process and lead to the difculties in
separation of biodiesel from its by product, and as a result it reduced the yield of conversion [3]. To overcome this problem, it is
possible to control the FFAs content of J. curcas oil by mixing it with
rened waste food oil that has lower FFAs. Beside the using inexpensive feedstock, researchers are focusing to minimize production cost by improving the production technologies. One of those
efforts is maximizing the yield of alkali catalyzed alcoholysis reaction by controlling the reaction parameters that affect the reaction
* Corresponding author. Tel.: +81 277 30 1452; fax: +81 277 30 1454.
E-mail address: hannyjberchmans@gmail.com (H.J. Berchmans).
0016-2361/$ - see front matter 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2010.01.017
Please cite this article in press as: Berchmans HJ et al. Kinetic study of hydroxide-catalyzed methanolysis of Jatropha curcaswaste food oil mixture for
biodiesel production. Fuel (2010), doi:10.1016/j.fuel.2010.01.017
ARTICLE IN PRESS
2
Table 1
Fatty acid composition of Jatropha curcas oil and waste food oil.
Fatty acid
Formula
Lauric
C12H24O2
Myristic
C14H28O2
Palmitic
C16H32O2
Palmitoleic
C16H32O2
Stearic
C18H36O2
Oleic
C18H34O2
Linoleic
C18H32O2
Linolenic
C18H30O2
Arachidic
C20H40O2
Behenic
C22H44O2
Total saturated fatty acid
Total monounsaturated fatty acid
Total polyunsaturated fatty acid
a
Structurea
12:0
14:0
16:0
16:1
18:0
18:1
18:2
18:3
20:0
22:0
0.05
14.70
0.65
6.75
40.05
36.60
0.95
0.15
0.10
21.50
40.70
37.80
0.20
11.60
0.40
2.40
44.30
34.30
6.80
14.20
44.70
41.10
xx: y indicates xx carbons in the fatty acid chain with y double bonds.
Please cite this article in press as: Berchmans HJ et al. Kinetic study of hydroxide-catalyzed methanolysis of Jatropha curcaswaste food oil mixture for
biodiesel production. Fuel (2010), doi:10.1016/j.fuel.2010.01.017
ARTICLE IN PRESS
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CH3-O-CO-R1
CH2-O-CO-R1
CH-O-CO-R2
3CH3OH
CH2-O-CO-R3
Triglyceride (TG)
Methanol (M)
CH3-O-CO-R2
CH2-OH
+ CH-OH
CH3-O-CO-R3
CH2-OH
Glycerol (G)
M OH $ RO W
1
TG M OH $ DG E OH
k2
k3
DG M OH $ MG E OH
k4
k5
MG M OH $ G E OH
k6
E OH ! A M
k9
TG OH ! A DG
k10
DG OH ! A MG
k11
MG OH ! A G
However, this kinetic reaction model requires an additional
reaction equation if it is used for study the effect of FFA content.
If participation of FFA in the kinetic reaction model has to be considered then saponication of FFA must be involved in the set of Eq.
(3). Thus, Eq. (4) is additional saponication for the set of Eq. (3).
k12
FFA OH ! A W
dTG
OHk1 TGM k2 DGE k9 TG
dt
dDG
OHk1 TGM k2 DGE k3 DGM k4 MGE
dt
k9 TG k10 DG
dMG
OHk3 DGM k4 MGE k5 MGM k6 GE
dt
k10 DG k11 MG
dG
OHk5 MGM k6 GE k11 MG
dt
dE
dM
OHk1 TGM k2 DGE k3 DGM
dt
dt
k4 MGE k5 MGM k6 GE k8 E
dOH
dA
OHk8 E k9 TG k10 DG k11 MG k12 FFA
dt
dt
dW
dFFA
5
k12 FFAOH
dt
dt
In the Eq. (5), k1 to k12 are reaction rate constants (L mol1 s1);
[TG], [DG], [MG], [G], [M], [E], [OH], [A], [FFA] and [W] are mole
concentrations (mol L1) of TG, DG, MG, G, M, E, OH, A, FFA and W.
Please cite this article in press as: Berchmans HJ et al. Kinetic study of hydroxide-catalyzed methanolysis of Jatropha curcaswaste food oil mixture for
biodiesel production. Fuel (2010), doi:10.1016/j.fuel.2010.01.017
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100
Table 2
Values the kinetic rate constants.
Rate constant
k1
k2
k3
k4
k5
k6
k8
k9
k10
k11
k12
2.890 102
6.899 105
4.241 102
6.122 109
6.179 102
9.473 109
2.814 103
2.814 103
1.205 1010
2.814 103
1.680 101
80
70
60
1200 rpm
50
1000 rpm
40
900 rpm
30
700 rpm
20
600 rpm
400 rpm
10
0
20
40
60
80
100
100
90
Oil conversion ( %wt)
RAD % 100=n
m X
t
X
90
80
70
60
50
40
60C
30
50C
20
40C
10
0
0
20
40
60
80
Reaction time (min)
100
120
Please cite this article in press as: Berchmans HJ et al. Kinetic study of hydroxide-catalyzed methanolysis of Jatropha curcaswaste food oil mixture for
biodiesel production. Fuel (2010), doi:10.1016/j.fuel.2010.01.017
ARTICLE IN PRESS
H.J. Berchmans et al. / Fuel xxx (2010) xxxxxx
Fig. 4. Simulation of kinetic modeling curves and experimental data points for the
concentration of reaction mixture of Jatropha curcas-waste food oil mixture
methanolysis at 900 rpm, temperature 50 C using 6:1 methanol to oil molar ratio
with KOH concentration 1%wt of oil. (Solid lines, simulation curve; h, triglyceride;
s, diglycride; 4, monoglyceride; , glycerol; N, methyl ester; +, methanol).
Fig. 5. The rst 15 min of reaction time of kinetic modeling simulation curves and
experimental data points for the concentration of reaction mixture of Jatropha
curcaswaste food oil mixture methanolysis at 900 rpm, temperature 50 C using
6:1 methanol to oil molar ratio with KOH concentration 1%wt of oil. (Solid lines,
simulation curve; h, triglyceride; , glycerol; N, methyl ester).
Fig. 6. The rst 15 min of reaction time of kinetic modeling curves simulation and
experimental data points for the concentration of reaction mixture of Jatropha
curcaswaste food oil mixture methanolysis at 900 rpm, temperature 50 C using
6:1 methanol to oil molar ratio with KOH concentration 1%wt of oil. (Solid and
dotted lines, simulation curve; s, diglycride; 4, monoglyceride).
Fig. 7. The rst 15 min of simulation of kinetic modeling curves and experimental
data points for the concentration of OH, A, FFA and W. (Lines, simulation curve; s,
OH; 4, A; h, FFA; N, W).
Fig. 8. Methyl ester purity of the experimental data points and simulation curve of
Jatropha curcaswaste food oil mixture methanolysis at 900 rpm, temperature 50 C
using 6:1 methanol to oil molar ratio with KOH concentration 1%wt of oil. (Line,
simulation curve; h, experimental data points).
Please cite this article in press as: Berchmans HJ et al. Kinetic study of hydroxide-catalyzed methanolysis of Jatropha curcaswaste food oil mixture for
biodiesel production. Fuel (2010), doi:10.1016/j.fuel.2010.01.017
ARTICLE IN PRESS
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Table 3
Comparison of end concentrations and composition of the reaction mixture.
Time (min)
MG
OH
FFA
TG
0.0082
0.0117
0.0101
0.0218
0.7939
0.7989
0.0007
0.0
0.0006
0.0006
0.2449
0.2449
2.1232
2.0801
0.1195
0.1188
0.0093
0.0145
0.0113
0.0129
0.7929
0.7661
2.2405
2.2574
Experimental data
120
15
0.0096
0.0379
0.0074
0.0143
0.0091
0.0252
0.7999
0.7946
0.0
0.0
0.2460
0.2459
2.1458
2.0875
0.100
0.100
0.0020 (max)
0.0029 (max)
0.0198 (max)
0.0019 (max)
the experimental data. The calculated values of forward rate constants k1, k3, and k5 show a consistency because it values higher
than the values of backward rate constant k2, k4, and k6. It indicates
that the forward reactions are much faster than reverse reactions.
It means that the glycerides methanolysis reactions lay toward the
esters production. Therefore, the proposed kinetic reaction model
with the obtained rate constant provides a satisfactory mechanism
for methanolysis of J. curcaswaste food oil that contains FFA.
3.3. Effect of reaction time on purity of biodiesel
Biodiesel purity is dened as the weight percentage of esters
content in the biodiesel product. High rate of oil conversion during
the early stage of methanolysis reaction affect the biodiesel purity.
Fig. 8 shows experimental data points and simulation result of biodiesel purity on the methanolysis reaction for the rst 15 min. Simulation result shows that kinetic reaction model and calculated
kinetic data were able to predict the biodiesel purity experiment
data under given reaction conditions. In the early stage of reaction
time, the purity increased rapidly. At 15 min of the rst reaction
time, the biodiesel purity was 92.7%wt, which is below the acceptable limit of standard biodiesel purity. However, experiment data
and simulation result showed that increasing the reaction time
to 1 h and more had increased the biodiesel purity to more than
97.1%wt. According to the European Union standards (EN 14214)
for alternative diesel fuels, the minimum acceptable limit of biodiesel purity is 96.5%wt.
3.4. End concentration and correctness of analysis
Komers et al. [9] studied the kinetics and mechanism of the
KOH-catalyzed methanolysis of Rapeseed oil at 2:16:1 M ratios
of methanol to Rapeseed oil and at the molar ratio of KOH to Rapeseed oil 0.24. They claim that the probability of validity of their kinetic reaction model was 78% agreement with the experimental
data. Their conclusion was based on the RAD calculation. RAD
was the objective criteria of the correctness of the kinetic reaction
model at given condition (initial reaction mixture composition and
reaction condition) and experimental data. Thus, by similar method we verify the correctness of our kinetic reaction model. Moreover, we also verify the potency of proposed kinetic reaction
model for practical application. It is necessary to have more complete kinetic model that capable to describe the reaction mechanism of vegetable oil methanolysis and saponication. However,
the proposed kinetic reaction model should also be useful to estimate the reaction mixture composition at end of reaction time
accurately and completely. Due to that reason, we compare our
new kinetic reaction model with second order kinetic reaction
Table 4
Comparison of relative average difference and coefcient correlation (R).
Kinetic model
RAD (%)
(0120) min
RAD (%)
(15120) min
2.403
3.999
1.407
5.001
0.894
0.895
4. Conclusion
The experiment and simulation of hydroxide-catalyzed methanolysis of J. curcaswaste food oil mixture is presented. The proposed kinetic model provides better estimation for the
hydroxide-catalyzed methanolysis reaction of J. curcaswaste food
Please cite this article in press as: Berchmans HJ et al. Kinetic study of hydroxide-catalyzed methanolysis of Jatropha curcaswaste food oil mixture for
biodiesel production. Fuel (2010), doi:10.1016/j.fuel.2010.01.017
ARTICLE IN PRESS
H.J. Berchmans et al. / Fuel xxx (2010) xxxxxx
Please cite this article in press as: Berchmans HJ et al. Kinetic study of hydroxide-catalyzed methanolysis of Jatropha curcaswaste food oil mixture for
biodiesel production. Fuel (2010), doi:10.1016/j.fuel.2010.01.017