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Abstract
Fuel atomization plays a main role in determining the performance of diesel engines, where fuel
spray pattern can predict the quality of fuel combustion occurs in the combustion chamber. fuel
Fogging simulation process done to obtain representation or prediction of the quality of
atomization and the quality of mixing fuel with air. Simulation results fogging process can also be
used to predict the quality of combustion in diesel engines. Simulation of the fogging process of
DME, diesel oil and mixtures performed on injection pressure 150 bar, 180 bar and 235 bar
using CFD software (Computational Fluid Dynamic) Open-FOAM. Fuel spray test results
showed that fuel evaporation characteristics at a certain pressure will be improved. The higher
the injection pressure the lower the diameter of the fuel droplets (lower SMD), thus speeding up
evaporation and mixing processes between fuel and air in the combustion chamber and this
resulted in the more complete combustion process. Numerical study of atomization process at
injection pressure 150 bar has shown the distribution of SMD, temperature and concentration of
air-fuel mixture in fuel spray. Experimental study also has shown that DME is feasible to be used
as alternative fuel in diesel engines by adding 25% lubricant additives. The use of diesel-DME
mixture at 50% v/v provides the lowest fuel consumption by generating power of 3x2975 watts.
Keywords: dieselmixDME, engin performance, atomizing simulation, fluiddynamic
1.
INTRODUCTION
2.1. Materials
Table 1 and Table 2 respectively show the
characteristics test of DME and diesel oil.
Table 1. Characteristics of DME [3]
Physical Propertes
Chemical formula
Molecul weight
g/mol
C
%
H
%mass
O
%
Ratio C/H
o
Critical point
K
Critical pressure
MPa
Critical density
kg/m3
Density (liquid)
kg/m3
Relative density gas
DME
CH3-O46
52.2
13
34.8
0.337
400
5.37
259
667
1.59
Cetane number
Auto-ignition
Stoichiometric air
fuel
mass ratio
Boiling
point at 1
Enthalpy
Lower heating value
Specific capacity of
Ignition limits
Modulus of
Kinematic viscosity
Surface tension
Vapour pressure
>55
508
9.0
o
K
kJ/kg
MJ/kg
kJ/kgK
%Vol
N/m2
cSt
N/m
kPa
248.1
467.13
27.6
2.99
3.4/18.6
6.37E+0.8
<1
0.012
530
Diesel oil
170
86
14
0
0.516
708
3.00a
831
40-50
523
14.6
K 450 463
kJ/kg
300
MJ/kg
42.5
kJ/kgK
1.7
%Vol
0.6/6.5
2
air 14.86E+0
N/m
83
cSt
N/m
0.27
Page 3 of 16
kPa
<<10
Technical Data
Diesel
horizontal
4 stroke water
cooled
direct injection
1 (one)
cylinder
19o before
TMA
Fogging time
Diameter x
Stroke
Volume of
cylinder
Power
Continuous
Power max
Torque max
Compression
ratio
Fuel
consumption
Fuel pump
Injector
pressure
Capacity
(tank)
Capacity
lubricants
mm
cc
3.
1007
dk/ppm
16 / 2200
dk/ppm
kgm/pp
m
19 / 2200
7,42 / 1600
16,3
gr/dk.hr
1,79
Type Bosch
kg/cm2
200
liter
13,7
liter
3,6
SAE 40
class CC ata
CD
Type of
lubricant
Cooling
system
Capacity of
cooling tank
110 x 106
Radiator
liter
4,0
METHODS
Conditions
(0 0.0995 0)
(0 1 0)
0.00019 m
0,9
6e06
298oK
150, 180, 235 bar
(0 0.1272)
(4.16667e-05 6.1634)
(8.33333e05 9.4778)
4.2. Discussions
Result analysis of simulation fuel
atomization at injection pressures of 150, 180
and 235 bar made to the size distribution,
temperature and concentration of the fuelair
mixture.
4.2.1. Size distribution of fuel droplets
5.1. Conclusions
Based on the results of the simulation
analysis process fuel injection diesel oil,
DME and their mixtures at a pressure of 150
bar, 180 bar and 235 bar could be concluded
as follows:
The temperature distribution pattern of diesel
oil mist is generally higher than the DME at
beginning and the end of the injection, as
well as the size distribution of diesel oil
mist greater than the DME, so DME will
evaporate more quickly and uniformly
mixed with air.
Page 10 of 16
10
11
Yanmar diesel
generator
10 kW
9
4
Diesel
+DME