Escolar Documentos
Profissional Documentos
Cultura Documentos
31
Assembler Company
Share Holder
NA
2. Thonburi panich
Thai 100 %
NA
1964
1965
NA
1966
7. Sahapattana Motor
NA
8. MMC Sittipol
NA
NA
NA
1972
1973
1975
Thai 100%
1976
1977
1995
1996
NA
GM 100 %
24. BMW
NA
1962
1968
1997
32
Assemblers
Passenger
Pickups
cars
1
MMC. Sittiphol
Trucks and
Total
Buses
100,000
100,000
200,000
42,000
118,000
14,400
174,400
110,000
20,000
130,000
78,000
3,900
81,900
50,000
50,000
31,200
31,200
20,000
20,000
Thonburi Assembly
13,500
1,400
14,900
Y.M.C. Assembly
12,000
12,000
10
9,600
11
9,600
9,600
12
6,000
6,000
13
6,000
6,000
14
200
200
15
201,000
201,000
16
40,000
40,000
17
10,000
10,000
9,600
Total
334,300
613,000
49,500
996,800
Note: General Motor Thailand and BMW Manufacturing (Thailand) have operated assembly lines
since 2000.
Source: Automotive Industry Directory 2000, Office of Industrial Economics, Ministry of Industry
33
Since 1987, export of vehicles from Thailand became noticeable and has grown significantly since the late
1990s.
34
amounts of nearly 600,000 units. The rapid growth during the 1990s makes that period the
golden age of the Thai automobile industry. However, the industry floundered during the
economic crisis of 1997 and continued to tumble in 1998 before its subsequent recovery.
Analysts estimated that market capacity in 2001 would be about 300,000 units (Bangkok
Post Mid-year Economic Review 2001). Although it is evident that the Thai automotive
industry has become more competitive on the global market, the underlying factors that
promote such development require discussion.
As already mentioned, the structure of domestic production and sales of both
passenger cars and commercial cars have changed fundamentally over four decades. As
Figure 3.4 shows, domestic production in 1970 was concentrated on the assembly of
passenger cars, which accounted for 62 percent of total production. Commercial vehicles
now have a higher place in production. The ratio of commercial to passenger vehicles has
increased steadily, from 38 percent in 1970 to 68 percent in 1980, reaching 75 percent in
2000. Although the overall production structure showed no significant change during 1990
and 2000, structural changes were evident in each sector. In the passenger cars sector, the
current trend is toward vehicles with engine sizes of 1,501 to 1,800 cc, and more than
2,000 cc. Among commercial vehicles, one-ton pickups now dominate the Thai automobile
industry, at 95.5 percent in this sector; put in another way, 300,000 vehicles produced in
2000 were one-ton pickups (see Figure 3.5).2
One-ton pickup trucks were foreseen as Thailands national car by the BOI as early as 1990s (BOI 1993,
p. 23). Production of commercial cars is more suitable to Thailand because of higher domestic demand,
greater labor intensively, less frequent design changes and lower tooling costs than that of passenger cars
(Noppadol 1995, p. 40).
35
Passenger
car
310
908
1,817
3,978
4,408
4,898
6,211
7,209
6,110
6,604
9,017
11,630
17,935
17,572
15,524
15,333
18,564
21,869
21,602
23,441
26,650
24,629
33,945
36,127
24,861
21,046
29,333
54,459
58,761
73,766
76,938
104,565
144,449
109,830
127,640
138,579
112,041
32,008
78,538
103,089
143,989
Production
Sale
Commercial
Total
% growth Passenger Commercial
car
car
car
215
525
n.a.
3,542
3,318
276
1,184
125.52
4,658
3,680
1,628
3,445
190.96
9,096
6,303
3,289
7,267
110.94
11,178
9,891
5,687
10,095
38.92
10,974
13,724
5,749
10,647
5.47
14,984
15,835
6,607
12,818
20.39
23,316
26,115
6,779
13,988
9.13
27,898
36,188
6,030
12,140
(13.21)
24,376
41,069
4,063
10,667
(12.13)
21,828
27,438
5,997
15,014
40.75
18,008
26,595
7,755
19,385
29.11
18,027
26,156
9,499
27,434
41.52
30,175
39,843
14,891
32,463
18.33
29,211
44,644
15,467
30,991
(4.53)
23,388
54,729
25,729
41,062
32.50
20,699
57,642
47,310
65,874
60.43
25,480
75,843
45,200
67,069
1.81
23,233
66,034
45,137
66,739
(0.49)
22,043
66,816
50,544
73,985
10.86
26,840
62,361
60,509
87,159
17.81
27,672
62,372
52,655
77,284
(11.33)
27,356
63,830
75,314
109,259
41.37
32,779
85,732
74,910
111,037
1.63
31,500
82,049
58,244
83,105
(25.16)
22,097
63,125
53,116
74,162
(10.76)
22,481
55,973
68,815
98,148
32.34
27,116
74,508
99,724
154,183
57.09
38,768
107,712
154,787
213,548
38.50
47,705
160,538
231,077
304,843
42.75
65,864
238,198
206,177
283,115
(7.13)
66,779
201,781
223,393
327,958
15.84
121,441
241,546
275,582
420,031
28.07
174,169
282,299
325,231
435,061
3.58
155,670
330,008
398,040
525,680
20.83
163,371
408,209
420,849
559,428
6.42
172,730
416,396
248,262
360,303
(35.59) 132,060
231,096
126,122
158,130
(56.11)
46,300
97,765
248,695
327,233
106.94
66,858
151,472
308,632
411,721
25.82
83,106
179,083
276,243
420,232
n.a.
90,542
169,671
Total
% growth
6,860
8,338
15,399
21,069
24,698
30,819
49,431
64,086
65,445
49,266
44,603
44,183
70,018
73,855
78,117
78,341
101,323
89,267
88,859
89,201
90,044
91,186
118,511
113,549
85,222
78,454
101,624
146,480
208,243
304,062
268,560
362,987
456,468
485,678
571,580
589,126
363,156
144,065
218,330
262,189
n.a.
21.55
84.68
36.82
17.22
24.78
60.39
29.65
2.12
(24.72)
(9.46)
(0.94)
58.47
5.48
5.77
0.29
29.34
(11.90)
(0.46)
0.38
0.95
1.27
29.97
(4.19)
(24.95)
(7.94)
29.53
44.14
42.16
46.01
(11.68)
35.16
25.75
6.40
17.69
3.07
(38.36)
(60.33)
51.55
20.09
260,213
n.a.
Source: Noppadol (1995, Table 3.1), Federal of Thai Industries, Thailand Automotive Institution
36
Commercial cars
Total
600,000
500,000
400,000
300,000
200,000
100,000
2001(Jan-Nov)
1999
1997
1995
1993
1991
1989
1987
1985
1983
1981
1979
1977
1975
1973
1971
1969
1967
1965
1963
1961
Commercial Cars
Total
600,000
500,000
400,000
300,000
200,000
37
1999
1997
1995
1993
1991
1989
1987
1985
1983
1981
1979
1977
1975
1973
1971
1969
1967
1965
1963
1961
2001(Jan-Nov)
100,000
38
0.6
0.4
0.2
2001(Jan-Nov)
1999
1997
1995
1993
1991
1989
1987
1985
1983
1981
1979
1977
1975
1973
1971
1969
1967
1965
1963
1961
Passenger Cars
32%
Passenger Cars
62%
39
Passenger Cars
24%
Commercial
Cars
76%
Commercial
Cars
68%
Commercial
Cars
76%
Passenger
Cars
25%
Commercial
Cars
75%
Less than
1,200cc
0.1%
More than
2000cc
14%
1,201-1,500
38%
1,801-2,000
31%
Less than
1,200cc
1%
1,801-2,000
5%
1,201-1,500
41%
1,201-1,500
29.7%
1,801-2,000
6.8%
1,501-1,800
39%
1,501-1,800
23%
Less than
1,200cc
0.0%
More than
2000cc
17.5%
1,501-1,800
46.0%
40
5 - 10 tons
4.5%
< 5 tons
1.0%
10 tons up
13.9%
Pickup 1 ton
73.6%
5 - 10 tons
4.0%
< 5 tons
0.4%
10 tons up
7.8%
Bus
0.4%
Pickup 1 ton
82.6%
< 5 tons
1.1%
5 - 10 tons
1.3%
10 tons up
0.6%
Pickup 1 ton
95.5%
Source: Created from information reported by The Thai Automotive Industry Association and Thailand Automotive Directory 2000, page 120
Passenger
Cars
44%
Commercial
Cars
70%
Commercial
Cars
56%
41
Cars
22%
Commercial
Cars
78%
Passenger Cars
29%
Commercial
Cars
71%
Commercial
Cars
68%
Structural changes in domestic sales from 1970 to 2000 were subject to the same
trend as production, i.e., commercial cars gained popularity over passenger vehicles.
However, the trend has been reversed since 1990; the ratio of sales of passenger cars has
been increasing, from 22 percent in 1990 to 32 percent in 2000 (see Figure 3.6). A reason
for this is the liberalization policy of the Thai Government, lifting the import ban on
completely built-up vehicles (CBU) and reducing import tariffs on automobiles in 1991.
Before the enactment of the tariff reduction, in 1990, passenger cars were taxed at 180
percent while commercial cars were taxed at 120 percent. The new tariff for both types was
set at 60 percent, meaning that reduction in price of passenger cars was relatively greater.
The removal of import ban and the considerable import tariff reduction on imported CBU
together explain the surge in passenger car sales and the structural change of the Thai
automotive market in 1990s. This liberalization policy of the Thai Government will be
discussed in detail in section 3.2.
Since the 1970s the Thai domestic auto market has been dominated by Japanese
auto assemblers. During the golden period of the Thai auto industry, the 1990s, Japanese
assemblers typically captured a market share of more than 90 percent every year. However,
after the ban on new assembly plants was lifted, newcomers such as Ford, GM, and BMW
have intensified the competition on the domestic market. It is reported that in 1992,
Japanese dominance was abut 95 percent but that it has gradually decreased, to 91 percent
in 1999, 88.8 percent in 2000, and to 87.2 percent in the first four month of 2001 (Bangkok
Post Mid-year Economic Review 2001). The market structure of passenger cars in
Thailand was dominated by Toyota, Honda, Nissan, and Mitsubishi, while that of
commercial cars was dominated by Isuzu, Toyota, Mitsubishi, and Nissan (see Table 3.4
and Figure 3.7). During 1995 and 1999, competition in both sectors was among
42
Passenger
cars
29.0
0.0
8.4
11.1
16.9
8.0
3.1
3.0
3.3
2.6
4.5
2.0
8.2
100.0
Toyota
Isuzu
Nissan
Mitsubishi
Honda
Benz
GM
BMW
Volvo
Ford
Hyundai
Daewoo
Others
Total
1995
Comm.
cars
29.1
27.5
18.2
13.1
0.0
0.3
0.0
0.0
0.1
0.3
0.0
0.0
11.5
100.0
Total
29.1
19.7
15.4
12.5
4.8
2.5
0.9
0.8
1.0
0.9
1.3
0.6
10.6
100.0
Passenger
cars
36.3
0.7
12.8
6.1
30.4
1.6
0.2
2.8
1.4
0.0
2.4
1.0
4.4
100.0
1999
Comm.
cars
35.9
37.5
7.8
10.1
0.0
0.0
0.1
0.0
0.0
6.0
0.0
0.0
2.6
100.0
Total
36.1
25.0
9.5
8.7
10.3
0.5
0.1
0.9
0.5
3.9
0.8
0.3
3.3
100.0
Others, 8.2
Others, 4.4
Volvo , 1.4
Hyundai, 4.5
Ford, 2.6
BMW, 2.8
Toyota, 29.0
GM, 0.2
Volvo , 3.3
Toyota, 36.3
Benz, 1.6
BMW, 3.0
GM, 3.1
Honda, 30.4
Benz, 8.0
Nissan, 8.4
Isuzu, 0.7
Mitsubishi, 11.1
Honda, 16.9
Mitsubishi, 6.1
Others, 11.5
GM, 0.1
Ford, 0.3
Benz, 0.3
Nissan, 12.8
Toyota, 29.1
Ford, 6.0
Others, 2.6
Mitsubishi, 10.1
Toyota, 35.9
Mitsubishi, 13.1
Nissan, 7.8
Nissan, 18.2
Isuzu, 27.5
Isuzu, 37.5
43
the incumbents. In the passenger car sector, Toyota and Honda were the leaders, while
Isuzu, Toyota and Mitsubishi were leaders in the commercial-car sector. However, in the
commercial sector, Ford offered a significant challenge. A relative newcomer, Ford started
production in 1998 and captured a market share of 6 percent in 1999. The market
competition is expected to be higher in all markets.
3.1.2 Pattern of import and export
As shown in Table 3.3, during the 1960s and 1970s, domestic production was less
than half of domestic demand. During this period, import was, consequently, the main
source of supply for the domestic market. A rough indicator in Figure 3.3 also reflects this
pattern. Since the late 1960s, the import tariffs on CBU and CKD were hiked, and many
restrictions were imposed, such as the LCR policy, since 1975, the ban on CBU import in
1978, and the ban on new assembly plants in 1978. These protection measures resulted in
substantial reduction in subsequent imports; as displayed in Table 3.5 Thailands Import
and Export of Automobile (1972 1999), import of vehicles declined steadily from 1977
to 1982. Import increased significantly again after the import ban on CBU (engine larger
than 2,300 cc.) was lifted in 1985, and the ban on CBU (engine less than 2,300 cc.) was
lifted in 1991. As already discussed, the 1990s was the golden era of the Thai automobile
industry; imports increased largely in the passenger-car sector, in which domestic
production was not sufficient for the growing demand. Imports grew substantially after the
reduction in the import tariff in 1993, but it reduced again from 1996. The depreciation of
the bath during the economic crisis of 1997 further discouraged imports in 1997 and 1998,
when imports sustained 50 and 84 percent negative growth rates, respectively (see Table
3.5).
44
Passenger
car
7,248
12,780
11,639
7,864
5,366
7,002
2,487
1,166
685
400
683
767
1,922
1,292
474
4,334
6,735
7,263
10,153
12,857
22,583
44,279
36,657
41,931
25,185
10,808
1023
NA
Import
Commercial
car
17,348
29,558
30,929
38,892
31,913
33,706
24,989
17,987
7,861
6,331
4,088
7,588
7,597
4,871
2,510
4,727
3,974
1,795
3,289
11,292
19,326
12,115
4,838
6,934
8,039
5,781
1,526
NA
Total
% growth
24596
42,338
42,568
46,756
37,279
40,708
27,476
19,153
8,546
6,731
4,771
8,355
9,519
6,163
2,984
9,061
10,709
9,058
13,442
24,149
41,909
56,394
41,495
48,865
33,322
16,589
2,549
7,100
NA
72.13
0.54
9.84
-20.27
9.20
-32.50
-30.29
-55.38
-21.24
-29.12
75.12
13.93
-35.26
-51.58
203.65
18.19
-15.42
48.40
79.65
73.54
34.56
-26.42
17.76
-32.01
-50.07
-84.63
178.54
45
Passenger
car
8
0
3
3
6
2
2
10
7
2
4
1
2
12
20
488
14,121
9,032
5,826
15,688
2,384
3,781
14,294
1,623
926
564
6,773
NA
Export
Commercial
Total
% growth
car
11
19
NA
0
0
-100.00
0
3
NA
6
9
200.00
0
6
-33.00
4
6
0.00
1
3
-50.00
74
84
2700.00
35
42
-50.00
24
26
-38.00
24
28
8.00
3
4
-86.00
17
19
375.00
8
20
5.00
26
46
130.00
40
528
1048.00
314
14,435
2634.00
631
9,663
-33.00
442
6,268
-35.00
144
15,832
153.00
1,586
3,970
-75.00
8,532
12,313
210.00
7,086
21,380
74.00
7,182
8,805
-59.00
15,493
16,419
86.00
41,654
42,218
157.00
59,999
66,772
58.00
NA
125,702
88.00
Export
140,000
Number of Vehicles
120,000
100,000
80,000
60,000
40,000
20,000
1999
1998
1997
1996
1995
1994
1993
1992
1991
1990
1989
1988
1987
1986
1985
1984
1983
1982
1981
1980
1979
1978
1977
1976
1975
1974
1973
1972
Export
50,000
45,000
Number of Vehicles
40,000
35,000
30,000
25,000
20,000
15,000
10,000
1991
1992
1993
1994
1995
1996
1997
1998
1991
1992
1993
1994
1995
1996
1997
1998
1990
1989
1988
1987
1986
1985
1984
1983
1982
1981
1980
1979
1978
1977
1976
1975
1974
1973
1972
5,000
Export
70,000
Number of Vehicles
60,000
50,000
40,000
30,000
20,000
46
1990
1989
1988
1987
1986
1985
1984
1983
1982
1981
1980
1979
1978
1977
1976
1975
1974
1973
1972
10,000
In terms of export, the Thai automotive industry can be said to have changed from a
domestic-oriented one into one with a more outward-looking strategy since 1987. Exports
from Thailand became viable by the end of 1987, when Nissan and MMC Sittipol (a Thai
joint venture with Mitsubishi) exported their first lot from Thailand, consisting of 40
Nissan Sunny FF to Brunei and 488 Lancer to Canada (Bangkok Post, December 30, 1987).
During 1988 and 1996, the number of vehicles exported fluctuated between 4,000 and
21,000 units a year. From 1997, exports increased sharply from 1996 from 16,419 to
42,218 units, and grew continually to 66,772 and 125,702 units in 1998 and 1999,
respectively.
Thailand became an export base for several makers for many reasons. First,
Thailand was considered by many assemblers to have great potential as an export base
because of the rapid expansion of the domestic market. Secondly, the commitment of the
Thai Government became manifest with the General Agreement on Tariffs and Trade
(GATT). Thirdly, the decision to lift the ban on new assembly plant in 1993 made the Thai
automobile industry seem more open and liberalized. Lastly, because Thailand had no
national car project, it was presumed that all investors would be treated equally.3 These
were important factors attracting many assemblers to set up operations in Thailand4; many
of them, both newcomers and incumbents, have implemented export programs. In 1996,
Mitsubishi established a clear policy to use Thailand as its center for worldwide production
of pickup trucks. Others firms such as Toyota, Ford, Mazda, Isuzu, and GM followed the
same strategy. 5 According to The Nation (October 7, 1999), automobile export from
The president of Toyota Motor Thailand said, Thailand is the best candidate for hub status because it has
no national-car policy and offers a level playing field (Bangkok Post Economic Review 1999).
4
These new comers include Chrysler, General Motors, and Auto Alliance (Thailand), a joint venture between
Ford and Mazda, and BMW Manufacturing. More discussion will be provided in the next section.
5
According to UNICO (1999, p. 3-1-4), Isuzu will transfer its entire one-ton pickup truck production from
the Fujisawa plant to Thailand by 2001. While GM will export about 80 percent of its Zafira made in
Thailand from 2000.
47
Thailand was targeted to surge from 70,000 units in 1998 to about 250,000 units by 2004.
Therefore, it can be said that the automobile industry in Thailand has successfully
developed and transformed into an export industry. Growth of export in recent years
provides clear evidence supporting this statement.
From the historical development perspective, it can be said that strict regulations by
the Thai Government have succeeded in developing the automobile industrial sector.
Equally important, it should be recognized that Japanese firms that have long dominated
the Thai automobile market play an important role in complying with those strict
regulations, though with some difficulties.6 In this sense, it is not going to far to state that
Thailands industrial sector and technological capability have been developed notably
during the past four decades. In addition, it has been argued that to gauge the benefits of
technology development, one should look at the growth of the supporting industries of the
country (Mingsarn 1993, p. 10-11). Therefore, the subsequent sections will discuss roles of
the government in designing the policy and roles of Japanese firms in response to the
government policies that contribute to the development of the automobile and auto parts
industries.
3.2 Role of Government
The automobile industry is probably the only Thai industry for which the
government has specific goals and policies.7 As will be discussed below, from the earliest
stages the industry had been protected by various import restrictions, and by very high
tariffs for the last three decades. These policies were designed to protect the domestic
automobile industry from overseas competition and to promote the Thai parts and
component industries. Therefore, this section sets the scenario for examining the roles of
Takeuchi (1991, p. 214) has noted, it was a tough job for Japanese firms to follow the frequent changes of
policy.
7
Mingsarn Kaosa-ard. (1993). TNC Involvement in the Thai Auto Industry, TDRI Quarterly Review, 8(1).
48
Thai Government in promoting the automotive industry. The general discussion of the
overall trend of the industry, in terms of production, sales, import and export in the
preceding section, showed the Thai auto industry has developed significantly within the
last four decades. The subsequent discussion will be divided into three subsections, in
accordance to the time period of which major automotive policies were launched; they are:
1) the import substitution period (1960-1970), 2) industrial rationalization through
localization policy (1971-1986), and 3) export and semi-liberalization (1987-1999).
3.2.1 Early promotion and protection of the domestic market (1960 to 1970) 8
Before 1961, all automobiles were imported to Thailand. They were imported from
Europe, America, and Japan. Thailand pursued its economic development through import
substitution policy and introduced the Investment Promotion Act of 1960 to establish the
Board of Investment (BOI) in this early stage of development. (Mingsarn 1993, Noppadol
1995).
The automobile industry was offered privilege from the BOI to enjoy a 50 percent
reduction of import duties and business taxes on CKD. Between 1962, import duties on
CBUs were 60 percent for passenger cars, 40 percent for commercial vehicles and 20
percent for trucks; hence duties on CKD units for local assembly were 30, 20 and 10
percent, respectively. These incentives encouraged a number of multinational automobile
manufacturers from Japan, the US and Europe to set up joint ventures to assemble
passenger cars and commercial vehicles from CKD and semi knocked-down (SKD) kits for
the domestic market. Japanese firms were at the forefront of the influx of foreign
assemblers; Nissan established an operations plant in 1962, Toyota in 1964, Prince in 1965,
and Isuzu, Hino and Mitsubishi in 1966 (see Table 3.1). By the end of 1960s, there were 13
For a review of early incentives, see Nawadhinsukh (1983), Ancillary Firm Development in the Thai
Automobile Industry, in K. Odaka, The Motor Vehicle Industry in Asia, Singapore: Singapore University
Press.
49
assemblers, five of which were Japanese-related enterprises Siam Motor & Nissan,
Toyota Motor Thailand, MMC Sittipol (Mitsubishi), Isuzu Motor Thailand, and Thai Hino
Industry (see Table 3.1).
Nevertheless, the policy makers revised the import substitution policy at the end of
1960s because of its failure to alleviate the trade deficit. Due to the underdevelopment of
auto-parts and other supporting industries, for which Thailand had no production
experience, most of production consisted of assembly of imported components and parts.
This accounted for the steadily worsening trade balance. To solve this problem, the
Ministry of Industry (MOI) established the Automotive Industry Development Committee
(AIDC) under the Cabinet Resolution in August 26, 1969, in order to impose policies and
measures for the automobile assembly industry (MOI 2001). This was the first step by
means of which the Thai Government began to play an active role specific to the
automobile industry. The establishment of the AIDC led to a new rationalization plan for
the development of the Thai automobile industry. The AIDC became an important policy
designer shaping the development of the Thai automobile industry subsequently. Behind
the successful launch of the LCR policy was collaboration among assemblers, the Thai
industrial association and the AIDC. Congruence between the objectives of business firms
and the goals of government helped shape and design the Local Content Requirement
(LCR) policy, which was the most important policy in promoting the automobile industry
(Pacharee 1997, p. 13-14). At the end of this stage, the BOI stopped granting promotional
privileges to new assembly plants, and the automobile industry came under the direct
jurisdiction of the AIDC (Siriboon 1983, 187).9
Kuroda (2001, 164) points out that BOI stopped granting privileges in order to control the number of
assemblers because too many producers and models would threaten the efficiency of local part production.
50
Nevertheless, there were several problems with this formula. The quality of local
parts was still poor and the price relatively higher, which gave local auto assemblers less
incentive to use them. Japanese automakers then tried to comply with the LCR policy by
inviting their suppliers to invest in Thailand. For example, Toyota asked NHK to invest in
51
Thailand in 1963, Aoyama in 1965, and Nippon Denso in 1972 (Pacharee 1997, p. 15).10
This formula provided a window for multinational firms to raise the ratio of A, through
transfer pricing, in order to make the LC became bigger (Siriboon 1983, p. 189). Hence,
implementation of this LCR was not the success the Government expected, i.e., a reduction
of the trade deficit while promoting the use of local parts. Moreover, expensive models
hardly achieved the LC since assemblers needed to import higher value of B items, which
no firms in Thailand were capable of producing. No further attempt to achieve higher ratio
of local content was made in any model produced.
Consequently, in September 1978, new local content requirements were announced.
According to these regulations, the domestic production of passenger cars had to use 35
percent local contents within two years, and going up five percent every year thereafter, to
50 percent in 1983. In the following year, the local content for commercial cars was set for
the next five years (1981-1985) as follows;
Furthermore, the method of calculation was changed from the previous formula.
The calculation was now subject to relative points assigned to each individual part, taking
into account many aspects, such as value of the item, its availability, and technological
feasibility of manufacturing it in Thailand. 11 Assemblers were obliged to select locally
produced parts up to the specified points. Though the assigned points, calculated by this
formula, did not have a direct relationship with the value added of parts (given the
10
Busser (1999, p. 188-189) notes that the motivation for invitation NHK and Aoyama was to circumvent
high import tariff on auto parts. Roles of Japanese firms in developing the supporting industry will be
discussed in the next section.
11
Interview with Mr. Udom Wongwiwatchai by Pantareeya (1995). Cited in Pantareeya (1995: 33). Details
of percentage points assigned, see appendix A and B.
52
Governments objective to reduce trade deficit), its clear definition and given points made
it much easier for assemblers to make localization plans. This was believed to stimulate the
development of auto parts industry in Thailand, as well as to avoid the problem of transfer
pricing (Busser 1999). Also, the same year, the government completely banned CBU
imports and increased import duties on CKD kits to 80 percent. Figure 3.9 below shows
the movement of LCR in the automobile assembly from 1975 to 1999.
Figure 3.9 Local Content Requirement of in Automobile Assembly
80
70
Passenger car
Percentage
60
50
Pickup (gasoline
engine)
40
30
20
10
0
19
99
19
97
19
95
19
93
19
91
19
89
19
87
19
85
19
83
19
81
19
79
19
77
19
75
year
Note: - The local content from 1986-1988 is approximated from the additional mandatory items.
- 1985 was the first year that government gave the definition of pickup car.
Source: Supawan 2000, Figure 2.1, page 23.
In 1980, the AIDC further announced seven compulsory parts (or mandatory items)
for trucks, all of which were available in the market. They were radiators, batteries,
exhaust pipes, mufflers, tires and tubes, safety glasses, drum brakes and disc brakes. It
should be noted also that there had been political lobbying by some influential firms.12
12
For example, Mingsarn (1993) reported that a big local joint venture firm between Japanese and Thai used
its political influence to request the government to adopt the first mandatory localization of brake drums and
major parts for pickup. This firm made a request for the mandatory localization of brake drums after it had
proven capacity in machining and casting despite a lack of competitiveness in the market. See also Pacharee
53
54
characteristic in the first stage (1960-1971). The significant growth of local supporting
industries during this period can indicate the success of the LCR policy.
3.2.3 Export and semi-liberalization period (from 1987 to the end of 1999)
Since 1987, the Thai automotive industry has been characterized by a transition
from domestic-oriented production towards greater liberalization, and the overall industry
has developed a more outward-looking strategy. Not only did Thailands automobile
exports become evident, a number of parts and components firms succeeded in breaking
into export markets, especially for safety glass, ignition coils, wiring harnesses, air and oil
filters, and related products (Abdulsomad 1999, 282). As mentioned in section 3.1,
Thailand began exports of automobiles in 1987, initiated by Siam Nissan and MMC
Sittipol.
With respect to policies implemented to promote the development of local
supporting industries, a new revised mandatory and selective items list was imposed and
the minimum local content requirement was set at 54 percent from January 1st, 1987. The
objective of this policy was clearly to transform the industry from pure assembly to semimanufacture through the compulsory use of LCR policy (Busser 1999, p. 178). This LCR
was finally frozen at its maximum of 54 percent for passenger cars, and 70 percent for oneton pickup trucks in 1991.
With the high demand for pick-up trucks and the localization policy, plans to
establish local production of engines, dropped in the early 1980s, were revived. The AIDC
required the assemblers of pickups with engine capacity up to 2,500 cc. to use locally
manufactured engines. Imports of engines were banned, and a progressive local content
requirement program began. A summary of major automobile industry policies is shown in
Table 3.6. In response to this policy, four automobile assemblers initiated their engine
manufacturing in Thailand. Three Japanese joint ventures including Toyota, Thai
55
automotive (a subsidiary of Nissan), and Isuzu were promoted by the BOI, while
Mitsubishi was promoted by the MOI for the assembly of diesel and gasoline engines
(Supawan 2000, p. 25-26). As a specific result of BOI promotion, five engine parts,
namely, cylinder block, cylinder head, crank shaft, cam shaft, and connecting rod, had to
be produced locally. At present, these five compulsory items are produced locally, and the
local content of diesel engines produced in Thailand is higher than 70 percent (Supawan
2000).
Since the engine is considered the most important part of an automobile and
requires very sophisticated technology to produce, the development of this industry and its
downstream supporting industry in Thailand indicates that the technological capability of
the Thai automotive part industry has developed significantly. Japanese car makers should
also be credited for their great contribution, especially in terms of technology transfer.
Apart from the LCR policies, more liberalization policies implemented by the
government in 1990s brought about substantial changes to the Thai automobile industry.
Three major policy frameworks were enacted chronologically and resulted in the
development of Thailands automotive sector into an internationally competitive industry.
During the first step, in 1991, the Anand Government lifted the import ban on CBU cars
and completely restructured the tariff system on automobiles and auto parts in July 1991
(BOI 1995). These decisions forced the Thai assembly and auto parts industries to improve
efficiency and produce higher quality cars to meet international standards for export. Also,
the Thai government revised and approved restructuring the import duty on CKD kits and
CBUs; in this way, the automobile industry has begun preparing itself for increased
competition from international manufactures. Consequently, the government decided to
slash import duties on motor vehicles. Sharp reduction in import tariffs in 1991 are readily
evident in Figure 3.10, showing the overall movement of import tariff from 1961 to 1999.
56
Policy
1961
1960 Industrial Investment Promotion Act provides incentives for the automobile
assembly plants. Assembly operations established using CKD kits.
BOI, established under the 1962 Industrial Investment Promotion Act granted privileges, especially
1962
a 50 percent reduction in tariffs and trade taxes on CKD kits. Tariffs on imported CKD
kits for passenger cars (PCs), pick-ups (Ps) and trucks (Ts) were 30 per cent,
20 per cent and 10 per cent, respectively.
The MOI established the Automotive Industry Development Committee (AIDC) to impose policies
1969
and measures with an aim for auto-assembly establishment.
20 per cent increase in tariffs for imported CKD kits for PCs, Ps, and Ts
( new rates: 50 per cent, 40 per cent and 30 per cent, respectively).
1971
MOI restricts the number of locally assembled PCs, Ps and Ts.
AIDC announced a minimum local content requirements(LCRs) to be effective in 1974.
1975
LCR became effective (25 per cent for PCs from January).
1976
Number of locally assembled PC models limited to twenty-four;this limit was
subsequently lifted by the MOI.
1978
The Government banned CBU imports and increases import duty on CKD kits to
80 per cent.
The MOI annouced new regulations for LCR for car assembly to increase from 25 to 50 percent
within 5 years.
The Government banned new assembly plants due to over-capacity.
Tariffs on CBU PCs increased to 150 per cent and on CKD PCs to 80 per cent.
1980
The AIDC announced seven required parts for truck assembly, including radiator,
exhaust pipe set, battery, leaf spring, tires and inner tube, safety glass, and drum brake.
1982
LCRs for all vehicles frozen at 45 per cent.
1985
Mandatory local-content list imposed.
Ban on imported CBU vehicles (with engine over 2,300cc) lifted.
1986
LCRs for passenger cars raised to 54 percent and 61 - 70 percent for commercial vehicles*
List for compulsory (List A) and non-compulsory parts (List B) imposed.
The BOI promoted domestic production of diesel engine for one-ton pickup
1989
Ceiling on production capacities at existing assembly plants lifted.
Localization of diesel engine under BOI promotion should be at least 20% and increase 10% every
year until 80%**
1991
Ban on imported CBU cars lifted.
Tariffs reduced for all imported CBUs and CKD kits.
1993
Ban on new assembly plants lifted.
1994
New excise tax category for off-road vehicles.
1995
BOI plan to promote new engine assembly operations.
New exhaust emissions schedule announced.
1996
MOF new vehicle financing regulations.
1997
Mandatory inspection of 5-year-old cars.
Stricter emission standards enforced on diesel fuel vehicles.
1998
Projected date of LCR termination
2000
LCR terminated
Imported tariff for CKD increased from 20 to 33 percent
Excise tax reduced
Note: * 61 percent for commercial cars with gasoline engine and 70 percent for those with diesel engine
to be effective in 1987
** The regulation for BOI promotion for domestic production of diesel engine for pickup was
revised in 1993 and 1995, in order to extend the period until June 1998 and the
maximum local content requirement to be 70%
Souce: Board of Investment (BOI), Bank of Thailand (BOT), Ministry of Industry (MOI), and
Abdulsomad (1999) Table 11.1, page 283
57
T a ri f f (% )
200
180
160
140
120
p as s en g er car
100
P i ck u p car
Tru ck
80
60
40
20
1999
1997
1995
1993
1991
1989
1987
1985
1983
1981
1979
1977
1975
1973
1971
1969
1967
1965
1963
1961
Then, in 1993, the ban on new assembly plants, which had been in effect from 1978,
was lifted. The effect of this policy shift was strong; it significantly transformed the Thai
automobile industry from a highly protected industry to a more liberalized one. Many
Japanese and U.S. automobile assemblers and auto parts manufacturers are turning
Thailand into a major assembly and component manufacturing export base for their global
operations.13
Moreover, according to the commitment of the Thai Government with the General
Agreement on Tariffs and Trade (GATT) in 1993, the Thai government had to reassess the
import duty structure for finished vehicles, kits, components, as well as raw materials, and
to plan for the gradual phasing out of local content regulations. This action has accelerated
the liberalization process of the industry to be more outward orientation. Combinations of
13
Many automakers have implemented export programs. In 1996, Mitsubishi put clear policy to use Thailand
as its center for worldwide production of pickup trucks. Others firms such as Toyota, Ford, Mazda, Isuzu,
and GM (a new comer) followed the same strategy. According to The Nation (October 7, 1999), automobile
export from Thailand was targeted to surge from 70,000 units in 1998 to about 250,000 units by 2004.
58
these policy changes are important factors attracting many assemblers to set up operations
in Thailand. These newcomers include Chrysler, General Motors, and Auto Alliance
(Thailand), a joint venture between Ford and Mazda, and BMW Manufacturing.14 The entry
of these globally competitive assemblers undoubtedly led to an intensification of
competition among automobile manufacturers in Thailand.15 In late 1990s, many big worldclass part suppliers, such as Delphi Automotive system (GM supplier), Visteon and Hella
Climate Control (Ford Suppleirs), Sekurit Saint Gobain, and DANA Spicer, established
their factories in Thailand, following their customers relocation. Hence, not only did the
liberalization policy bring about higher competition in automobile market, it had a similar
effect on the auto parts manufacturing sector.
Products for export require higher quality than domestic products, so improvements
in the quality of parts are critical for local part firms. The procurement trend then moves
toward a global parts-sourcing strategy. Although major car makers affirm that they are
committed to Thailand as their production base, and their purchasing decisions would
focus first on local parts, the final decisions depend on quality and price competitiveness
(Bangkok Post, May 2, 2000). Local parts makers will certainly face difficulties unless
they improve quality and offer competitive prices to the buyers. However, the financial
crisis in 1997 added to the difficulties of local parts firms. Those difficulties went beyond
technological capacity to include financial solvency. According to the Bangkok Post (April
15, 2000), more than 600 auto parts firms have been closed or taken over by foreign firms
since the crisis struck. Jeopardized by the economic crisis, local firms restructuring plans
14
It was reported that the Ministry of Industry had assured GM several times that Thailand would stick to the
liberalization plan, namely lifting the LCR and cutting import tariff on raw materials, because of fears that
GM might scrap the project (The Nation, October 27, 1997). This statement shows the strong influence of
liberalization policy and investment decision by this American firm. To BMW, the strategic decision to
invest in Thailand was the potential market and capability to be an export base (www.autoasia.com/interview/interview.2000.05.30.01.shtml).
15
A clear phenomenon is the challenge of Ford in the pickup truck sector that it could grasp the third place of
sales in 2000, and took almost 7% of the total market share in 2001.
59
were focused on downsizing and search for foreign partners to be sources of financial and
technology.16
Given the projected date to abolish the LCR, January 1, 2000, and the downturn of
the economy since 1997, the Thai Government considered that the most important issue
was to help local part makers reduce costs and acquire technology. The Ministry of
Finance has revised the import tariff structure, especially on raw material, in order to lower
production costs of local parts production. By January 1, 2000, the Thai government had
terminated the LCR but it also increased the import tariff on CKD for all types of vehicles
from 20 to 33 percent while simultaneously reducing excise tax by 2 to 3 percent. These
steps were undertaken to keep price from going up, to protect the customer and at the same
time to protect the local parts makers from the abolishment of LCR, see Table 3.7.17
Just after the crisis, in August 1997, the BOI had been asked by auto parts makers
to increase the limit on foreign equity holding in order to acquire more liquidity (The
Nation, August 30, 1997). The BOI has relaxed the equity condition, allowing foreign
investors to own 100 percent of any industrial project in any zone without being required
to export the products. According to The Nation (November 19, 1998), this new promotion
scheme became effective in November 1998. Its main objectives were to increase the
liquidity of local small and medium scale enterprises and, at the same time, to raise quality
standards. There is a promotional condition that the new projects need to be accredited ISO
quality certificate within two years of being granted the privilege.
16
Even one of the Thailands largest auto parts manufacturers, the Somboon group, still needed to restructure
its business from 16 subsidiaries to focus only three core businesses. A vice president of the Somboon group
disclosed lack of investment capital prevented many firms completing needed machinery upgrades to
comply with tougher sourcing standards (Bangkok Post, May 2, 2000). Another example is of a local
medium-sized company, Taveechai Brakeshoe (Thailand). The company sold of 49 percent of its equity to
acquire 500 million baht for reducing its debt burden. But the managing director also pointed out that his
company also received technology transfer from its strategic partner (The Nation, July 24, 1999). These two
examples clearly support the argument that Thai firms lack of both technology and financial resource.
17
In July 2000, the cabinet further approved tariff reductions on 542 product lines, most of them were
primary raw material unavailable locally, in order to reduce production costs and improve export
competitiveness (Bangkok Post, July 5, 2000).
60