OUTDOOR ENCLOSURE FOR TELECOM

Installation and User Manual

Installation and User Manual

Dear Customer,
Please accept our thanks for giving us the privilege to serve you by choosing a Emerson make Outdoor
Enclosure For Telecom
If this is your first Emerson product, we hope it is the beginning of a long relationship which delivers
value to your organisation. If you already own and use a Emerson Product, we are doubly honored by
your decision of continuing this relationship.
It is our constant endeavor to partner you for the growth and success of your Business. This philosophy is
reflected in our Mission statement To deliver value through Air & Power Quality solutions to achieve
customer delight. Please do give us feedback to help us realize our Mission.

Emerson Network Power (India) Private Limited

Installation and User Manual

IMPORTANT
This manual contains information concerning the installation, operation and Maintenance of the Outdoor
Enclosure For Telecom

All relevant parts of the manual should be read prior to commencing installation.

The Outdoor Enclosure For Telecom has been designed for Commercial / Industrial use only.

Emerson Network Power (India) Pvt. Ltd has full rights to make the changes in the product without prior
notice.

The Outdoor Enclosure For Telecom has not been designed for direct use in any life support application. If you
encounter any problem with the procedures contained in this manual you should seek immediate assistance
from Emerson Network Power (India) Pvt. Ltd. Sales Office from whom the equipment was purchased.
Alternatively contact the Emerson Network Power (India) Pvt. Ltd Customer Service & Support department at
the address shown below:

EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED

Plot No. C-20, Road No. 19,
Wagle Industrial Estate
Thane 400 604, Maharashtra, INDIA
Phone: (00 91 22) 67208000
Fax: (00 91 22) 25800829 / 25828358

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DC Power Outdoor Enclosure

Revision

Date

00

18.02.2015

Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.

Copyright 2009 by Emerson Network Power India Pvt. Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Homepage: www.emersonnetworkpower.com

Head Office :
EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED
Plot No. C-20, Road No. 19,
Wagle Industrial Estate
Thane 400 604, Maharashtra, INDIA
Phone: (00 91 22) 67208000
Fax: (00 91 22) 25800829 / 25828358

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Installation and User Manual

Branch Office Address:

SOUTH ZONE
Bangalore

No. 412, Jindal Center, Opp Sukhsagar Hotel, 3rd Flr, 100 Fleet Road,
Koramangalam, Bangalore - 560 095.

Tel:

91- 80- 40571300,

5401/2/3/5/6

Fax:

080-51135570

Chennai

Oms Court, No.1, Nathamuni Street, T.Nagar, Chennai - 600 017.

Tel:

044-28151063, 044-28152596

Fax:

044-28151442

Cochin

No. 40 / 9338, (New No. 59 / 4517), 4th Floor, Chakos Towers, Padma
Pullepady Road, Cochin 682035

Tel:

91-484-2381 985/86, 9895140183

Fax:

0484-2341986

Secunderabad

1-1-40/1, 2nd floor, Vasavi Towers, S. D. Road, Secunderabad - 500 003.

Tel:

040-27806774, 040-27806775, 040-27806776

Fax:

040-27806777

Coimbatore

343/ B-17, SVP Complex, 2nd floor, Avaram Palayam Road, Sidha Pudur,
Coimbatore- 641044

Tel:

0422-25387625

080-51135670/5770,

080-51135870,

080-563

Fax:

Mangalore

Raj Business Centre , 3rd Floor Balmatta Road, Mangalore - 575001

Tel:

9901055188

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DC Power Outdoor Enclosure

Hyderabad

405/406 First Floor, No. 62, Navketan Complex, S D Road ,

Hyderabad -500003

Tel:

91-40-27806771 / 2 / 5/ 6

Fax:

91-40-2780 6777

Cochin

No.40/9338 (New No. 59/4517) 4th Floor,Chakos Tower,Padma Pullepady

Road, Cochin - 682 035

Tel:

91-484-2381 985/86

Fax:

91-484-2341 986

Coimbatore

343 / B - 17,SVP Complex,2nd Floor, Avarampalayam Road,Sidha Pudur,

Coimbatore - 641 044

Tel:

0422 438 7625

Fax:

Vishakhapatanam

No.7,Vishakha Executiva Centre, 47-11-1/5,1st Floor Eshwar Arcade,

Dwarkanagar,1st Lane, Vishakhapatnam - 530 016.

Tel:

9908400029

Trivandrum

2nd Floor, Megabyte, Business Centre , Capital Tower Statue Junction ,

Trivandram-695001

Tel:

0471-6450388

Fax:
NORTH ZONE
Delhi

Plot No.2, Udyog Vihar Phase-IV, Gurgaon, Haryana,

India 122016.

Tel:

0124-4213020-29

Fax:

0124-4213030

Lucknow

NO.-05, 3rd floor, Raja Ramkumar Plaza, On Top Of City Mart, 75,
Hazratganj, Lucknow - 226001.

Tel:

0522 3013174, 0522 - 3013175 / 176, 9838074281

Fax:

0522-2239877

Installation and User Manual

Chandigarh

SCO 58, 2 ND Floor, Sector 47 C, Chandigarh - 160047

Tel:

0172-5077531, 0172 5047531

Fax:

0172-5016153

Guwahati

INSTITUTE OF ENGINEERS BUILDING, 3RD FLOOR,PAN BAZAR, GUWAHATI

781 001, ASSAM

Tel:

(0361) 273 4486 / 9954009998 / 9831301797

Fax:

03612734486

Jaipur

209, Shalimar Complex, 1st Floor, Church Road , MI Road ,Jaipur 302001

Tel:

1414024774

Gurgaon

SCO/F -5,6,7 ,HUDA Part 2 , Sector 15, Near Fab India, Gurgaon-122 001,
Haryana

Tel:

0124 - 4270016/17

Fax:

0124-4270015

Jabalpur

Emerson Network Power, Plot No. 18, Second floor, Liberty chamber, Near
Batra Hospital, Zone 1, Maharana Pratap Nagar, Bhopal, MP - 462011

Tel:

9993547300

Ludhiyana

Tata Teleservices Ltd, C - 125, Industrial Area, Phase - 8, Mohali,

Punjab - 160071

Tel:

9216479830

Allahbad

Emerson Network Power , 18/4, Tagore town, Bhansi Bhavan, In front of

old LIC building, Allahabad

Tel:

9838074007

Varanasi

Ananat Complex, D-64/132 KA, SIGRA, Varanasi- 221010

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DC Power Outdoor Enclosure

Tel:

9838074007

Kanpur

117/H-2/185 , Shree Dayal Building, Near Ram Kali Nurshing Home,

Pandu Nagar , Kanpur-208025

Tel:

Karnal

SCO 213, i st Floor, Opp: Bajaj Allianz office, Sector 12, URBAN Estate,
KARNAL- 132001

Tel:

9991097500
EAST ZONE

Kolkata

Advantage Tower, EN- 27, 7th Floor, Sector-V, Salt Lake, Kolkata- 700
091.

Tel:

91-33-40023113 / 00 / 9831301797

Fax:

033-400423100

Jamshedpur

Ground Floor, Contractors Area, Kashi Kanj, Road no.2, Bistupur,

Jamshedpur-831001

Tel:

0657- 222 7678 / 6546636 / 9934011801 / 9831301797

Fax:

0657-2227678

Bhubaneswar

Plot No, C/11, 2nd Floor, Factory-A, Zone- A, Mancheshwar Industrial

Estate, Bhubaneshwar - 751 010

Tel:

0674-2586003 / 99374 27244 / 9831301797

Fax:

0674-2520778 / 0674 258 6003

Patana

Emerson Network Power C/O Alok kumar, L-1/26, GD Floor, Sri krishna
puri, Patna, Bihar- 800 001

Tel:

06572227678 / 9934011802 / 9831301797

WEST ZONE
Mumbai

414-424, 'b' wing, "Bhaveshwar arcade", opp. Shreyas cinema, LBS Marg,
Ghatkopar (west), Mumbai-400086.

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Installation and User Manual

Tel:

91-22-67208800

Fax:

91-22-67208805

Pune

Office No. 7, 2 nd Floor, Pratibha Towers, Opp. Jog Center, Pune - Mumbai
Road, Wakdewadi, Shivaji Nagar, Pune - 411 016

Tel:

9520 66235000/ 5050

Fax:

9520-24004020

Baroda

39/2, Arunodaya Society, Alkapuri, Baroda - 390 005.

Tel:

91-265- 2330383

Fax:

91-265- 2343937

Ahmedabad

205, Sukhsagar complex, beside Fortune Landmark Hotel, Usmanpura,

Ashram Road, Ahmedabad. Gujarat 380 013

Tel:

079 27560230, 27560240

Fax:

Nagpur

203, Ganga Apartment, 13, Giripeth, Nagpur - 440 010.

Tel:

0712-2540423

Fax:

0712-2540423

Vikroli

Dheeraj Kawal, 1st floor, Near Vikroli Station, LBS Road, Vikroli(w)

Tel

022-40780303, 40780308

Fax

022-40110481, 022-40110182/83

Chattisgarh

SCO 58 , 2nd Floor ,Sector 47-C, Chandigarh

Tel:

0172-5077531 / 5047531

Indore

109, Ratnamani Complex, 7/1 New Palasra, Indore - 452 001

Tel:

0731-220 3806

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DC Power Outdoor Enclosure

INDEX

General Description................................................................................................................ 1-1

1.1

Introduction ........................................................................................................................ 1-1

1.2

Features ............................................................................................................................. 1-1

1.3

Design Concept ................................................................................................................... 1-2

Installation Procedure ........................................................................................................... 2-1

2.1

Introduction ........................................................................................................................ 2-1

2.2

Environmental considerations................................................................................................ 2-2

2.2.1

Telecom Outdoor Enclosure For location ........................................................................ 2-2

2.2.2

Extra Roof Protaction ................................................................................................... 2-2

2.3

2.3.1

Moving the cabinet ...................................................................................................... 2-2

2.3.2

Clearances ................................................................................................................. 2-2

2.3.3

Fixing the cabinet ........................................................................................................ 2-2

2.3.4

Cable entry ................................................................................................................ 2-2

2.3.5

Preliminary Checks ...................................................................................................... 2-3

2.3.6

Roof fittment at site .................................................................................................... 2-3

2.4
3

Mechanical Considerations .................................................................................................... 2-2

Installation Drawings ........................................................................................................... 2-4

Installation (Electrical) .......................................................................................................... 3-1

3.1

Power Cabling .............................................................................Error! Bookmark not defined.

3.2

Cabling Procedure .......................................................................Error! Bookmark not defined.

Specifications ......................................................................................................................... 4-1

4.1

Environmental ..................................................................................................................... 4-1

4.2

Mechanical Characteristics .................................................................................................... 4-1

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Installation and User Manual

1 General Description
1.1 Introduction
Outdoor Enclosure for Telecom is a power pack unit for BTS and Transmission equipment. The whole power
pack unit is housed inside a protected environment, a cabinet suitable for outdoor application.
Following are the main features of Outdoor Enclosure for Telecom.

1.2 Features

Provision for housing BTS and or transmission equipment.

Controlled environment against dust and rain.

Controlled rise in internal temperature due to heat dissipation from internal Telecom Equipments.

Safety device like, smoke detector, door sensor, fan controller, temperature sensor, lock with key
arrangement.

Ease of installation and accessibility to internal parts.

Extra roofs for direct rain protection.

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Installation and User Manual

1.3

Design Concept

This is sophisticated type of cooling, suitable for very sensitive telecom equipments. This gives full
protection against dust and water. The principle of operation is shown
below. It has two different air circuits, internal and external. The internal air circuit extracts the
heat from internal equipments from top section (Hot air in) and pass on to aluminium core. This
core is then cooled by external air circuit. There is only transfer of heat through core, and
external air does not enter into the system. Again, in this type of cooling, the internal
temperature of Enclosure will be higher than ambient.
External air circuit fan unit and internal air circuit fan unit is controlled through PCB control board
based on the ambient and return temperature. Power to the PCB controller is provided through
MCB and in normal running condition of the system, this MCB shall always be ON.

Unit is also provided with following accessories;

Tube Light : To lighten the enclosure internally

Smoke Detector: For indicating any smoke / fire due to short circuit etc.

Door Switch: To ensure enclosure is protected in remote location

Fan controller: to indicate the fans (heat exchanger) fail alarm.

Temperature sensor: to sense the inside temperature of the system.

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2 Installation Procedure
2.1

Introduction

WARNING
Do not apply electrical power to the Outdoor Enclosure For
Telecom before the arrival of the commissioning engineer.

WARNING
This equipment should be installed by a qualified engineer in
accordance with the information contained in this chapter and all
equipment not referred to this manual is shipped with the details
its own mechanical and electrical installation.

This chapter describes the Outdoor Enclosure For Telecom systems environmental requirements
and mechanical considerations that must be taken into account when planning the positioning and
cabling of the Enclosure

Because every site has its peculiarities, it is not the aim of this chapter to provide step-by-step installation
instructions, but to act as a guide as to the general procedures and practices that should be observed by the
installing engineer.

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2.2
2.2.1

Environmental considerations
TELECOM OUTDOOR ENCLOSURE LOCATION

The Enclosure should be located in a cool, dry, clean-air environment with adequate ventilation to
keep the ambient temperature within the specified operating range
The enclosure is cooled with the aid of Heat exchanger.

2.2.2

EXTRA ROOF PROTECTION

Roofs are provided at FRONT, REAR, & BOTH SIDES for direct rain.

2.3
2.3.1

Mechanical Considerations
MOVING THE CABINET
WARNING
Ensure that any lifting equipment that used in moving the cabinet has sufficient
lifting capacity.

Ensure that the cabinet weight is within the designated surface weight loading (Kg/sq.cm.) of
any handling equipment. See the specification sheet for weight details.
The cabinet can be moved by fork lift or crane. To enable the cabinet to be lifted by a crane,
use eyebolts, which are fitted to the top of the cabinet.
In the eventuality that the equipment cannot be moved by fork lift or crane, then rollers should
be used.

2.3.2

CLEARANCES

As Outdoor Enclosure For Telecom has no ventilation grills on the sides, no side clearances are
required. Back access is an essential requirement for maintenance; a clearance of approximately
1000mm will ease access to internal components. In case back access is not possible, clearance
of 500 mm is still necessary for hot air exhaust from rear. Clearance around 1200-1500 mm on
the front of the equipment should be sufficient to enable free passage of personnel with the doors
fully opened.

2.3.3

FIXING THE CABINET

Cabinet is to be fixed on foundation using foundation bolt. (Refer section 2.4 for center distance)

2.3.4

CABLE ENTRY

Following are the details of Cable glands used:

PG21: Qty 4 Nos at bottom RHS (can be interchange at LHS as per requirement)
Roxtec at Top RHS (can be interchange at LHS as per requirement)

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DC Power Outdoor Enclosure

Figure 2.1 Cable entry details for Outdoor Enclosure

2.3.5

PRELIMINARY CHECKS

Before you install the Outdoor Enclosure For Telecom you should carry out the following
preliminary checks:
1. Verify that the location satisfies the environmental conditions stipulated in the equipment
specification, paying particular attention to the ambient temperature and air exchange system.
2. Remove any packaging debris, then visually examine the cabinet and battery equipment for
transit damage, both internally and externally.
Report any such damage to the shipper
immediately.

2.3.6

ROOF FITTMENT AT SITE

Extra roof will be fitted at site using appropriate hardware provided in hardware kit as shown in
Fig.2.2.

Figure 2.2 Extra roof assembly

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2.4

Installation Drawings

The following diagrams illustrate the key mechanical characteristics of Outdoor Enclosure For Telecom

Fig 2-3: Foundation details for Outdoor Enclosure for Telecom

Fig 2-4: Overall General Arrangement for Outdoor Enclosure for Telecom
Fig 2-5: Internal General Arrangement for Outdoor Enclosure for Telecom

Figure 2.3 Foundation details for Outdoor Enclosure

2-4

DC Power Outdoor Enclosure

Figure 2.4 Overall General Arrangement for Outdoor Enclosure

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Figure 2.5 Internal General Arrangement for Outdoor Enclosure

2-6

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Installation (Electrical)

The Outdoor Enclosure For Telecom requires both Power and Control cabling once it has been mechanically
installed. All Control cables, whether screened or not, should be run separate from the Power cables in metal
conduits or metal ducts which are electrically bonded to the metalwork of the cabinets to which they are
connected.

WARNING
Before cabling-up the Outdoor Enclosure For Telecom, ensure that you
are aware of the location and operation of the external isolators /
breakers that connect the Outdoor Enclosure For Telecom input supply
to the mains distribution panel.
Check that these supplies are electrically isolated, and post any
necessary warning signs to prevent their inadvertent operation.

Below diagram is just for reference. Internal Cabling is factory fitted and wiring diagram is pasted
on the door of unit.
Please note that PCB Controller MCB should always be keep ON for efficient working of
unit

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3.1

Canopy Installation
Step-1-View from bottom side

Canopy will be supplied with ODU from factory. Canopy to be fit with their supporting screw M4
size and screw should be tighten from bottom side. Total screws - 15no.

Screw M4
Screw M4

Step-2-View from Top side

Silicon (Sikka) to be applied on joining surface between canopy and ODU

Silicon sealant
Silicon sealant

Roxtec Installation
Roxtec is pre-installed from factory. However in case of changing of Roxtec position on other side
of cabinet, please follow below instructions;
1. Open pre-installed Roxtec from inside.
2. Open blanking cover plate mounted at other side for Roxtec position.

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DC Power Outdoor Enclosure

3. Fix the Roxtec at intended position with the help of nut & bolt. Now apply silicon sealant on
periphery of the Roxtec.
4. Now close the cutout on side panel with blanking plate where Roxtec was pre-installed by
tightening screws inside. Now apply silicon sealant on periphery of the blanking plate.

Open condition

Silicon sealant
to be apply once gland
cover fixed on position
by tightening screws.

Roxtec to be
inside.

tight from

For more detail, read the

instruction
provided
by
Roxtec (Pasted on side wall
of cabinet)

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Installation and User Manual

Cable Gland Installation

Cable gland is pre-installed from factory. However in case of changing of cable gland position on
other side of cabinet, please follow below instructions;
1. Open pre-installed cable gland plate from inside.
2. Open blanking cover plate mounted at other side for cable gland position.

3. Fix the cable gland plate at intended position with the help of nut & bolt. Now apply
silicon sealant on periphery of the cable gland plate.
4. Now close the cutout on side panel with blanking plate where cable gland plate was
pre-installed by tightening screws inside. Now apply silicon sealant on periphery of the
blanking plate.

Silicon sealant
to be apply once gland
cover fixed on position by
tightening screws.

Silicon sealant
to be apply once gland cover
fixed on position by tightening
screws.

3-4

DC Power Outdoor Enclosure

Spare Part List

Item
Description
100204122001 PCA Dual Fan Fail with PFC BoardII, ODU
124500000008 Krone Module, 10 Pair, for Outdoor Unit

UOM
EA
EA

Lamp, LED, 48 V DC, 2.5 W, with Plastic Holder,

140702590480 for Outdoor Unit
170800000127 Cable Entry, Comseal, 12/18

EA
EA

2
1

Fan, Axial, 4 Inch, 48 Vdc, (3660VDC), 254 CFM,

8800 RPM, 120 X 120 X 38 mm, (4 wire), (RD
181003880050 Signal), IP55
241117041400 Gasket, IP

EA
M

8
5

Circuit Breaker, Miniature, 10 Amp, 230 / 400

Vac, 60 Vdc, 1 Pole, C Curve, 6 kA, DIN
280200106111 Mounting

EA

EA

EA

EA

EA

EA

Hinge, Stainless Steel, Concealed, Length 90

134330000901 mm, Opening Angle 120 Deg

EA

Set, Locking, with 3 Point Lock Rod Type, with

Pad Lock, H 1500 mm, ODU 80 X 80 X 150 cm,
325026060001 with Heat Exchanger, TTSL

EA

Wire Harness, Outdoor Unit 80 X 80 X 150 cm,

325045060016 with Heat Exchanger, TTSL

EA

Smoke Detector, Photoelectric, 120 uA Standby

325051000002 Current, 4060 V DC, 48 mA Alarm Current

EA

Heat Exchanger Core, Counterflow, 3.0 mm

325052000001 Pitch, 500 X 140 X 500 mm
950000000028 Assembly, Door Switch, RMD 955 010/13

EA
EA

1
1

Controller, Temperature Display, For Heat

122310000574 Exchanger

EA

280200166110

280200066110

280200406110

280200636110

280300806200

Circuit Breaker, Miniature, 16 Amp, 230 / 400

Vac, 60 Vdc, 1 Pole, C Curve, 6 kA, DIN
Mounting
Circuit Breaker, Miniature, 6 Amp, 230 / 400
Vac, 60 Vdc, 1 Pole, C Curve, 6 kA, DIN
Mounting
Circuit Breaker, Miniature, 40 Amp, 230 / 400
Vac, 60 Vdc, 1 Pole, C Curve, 6 kA, DIN
Mounting
Circuit Breaker, Miniature, 63 Amp, 230 / 400
Vac, 60 Vdc, 1 Pole, C Curve, 4.5 kA, DIN
Mounting
Circuit Breaker, Miniature, 80 Amp, 230 / 400
Vac, 60 Vdc, 2 Pole, C Curve, 10 kA, DIN
Mounting

3-5

Quantity
1
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4 Specifications
4.1

Environmental

The Outdoor Enclosure for Telecom shall be able to operate under the following environmental conditions
without damage or degradation in electrical operating characteristics:

Environmental Characteristics

Units

Recommended Operating Temp.

-5 to 45 C

Relative Humidity

90% RH, non-condensing

Altitude of operation

1000m above sea level

Storage/ transport temperature

-25 to 70 C

Internal Temperature rise

Max +8 C than ambient

4.2

Mechanical Characteristics

Mechanical
Characteristics

Units

Height

mm

1500

Width

mm

800

Depth

mm

800

Ventilation

By internal air circulation from Heat Exchanger

Cable entry

Through Roxtec and PG Gland

Protection
Weight

Suitable for Outdoor Application

Kg

190 Kg.

Air Return

Through Heat Exchanger at top side

Air supply

Through Heat Exchanger at bottom side

Lifting
arrangement

Using Fork lift at base or

4 lifting bracket on top frame

4-1