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Department of Power Engineering, Jadavpur University, Salt Lake Campus, Kolkata 700 098, India
Department of Mechanical Engineering, Jadavpur University, Kolkata 700 032, India
a r t i c l e
i n f o
Article history:
Received 12 July 2013
Received in revised form 6 February 2014
Accepted 2 March 2014
Available online 1 April 2014
Keywords:
Spray combustion
Soot
Radiation
Discrete droplet model
Air ow distribution
a b s t r a c t
In the present paper, a numerical model has been developed for spray combustion in a model gas turbine
combustor admitting air as co-axial primary and secondary streams. The model incorporates soot formation and radiative heat transfer and has been validated with experiments conducted on a combustor of
identical geometry. The paper investigates the effect of air ow distribution, between primary and secondary streams, on ame structure, soot formation and radiative heat transfer in the combustor ring
kerosene as fuel. Turbulence is modeled using realizable ke model and radiation is modeled using discrete ordinate method with weighted sum of gray gases model. The combustion is modeled using equilibrium presumed probability density model. The results show that an increase in the proportion of
primary air ow, from 30% to 50% of the total air, results in a more compact ame with lower soot production and a better pattern factor at the combustor exit. However, the corresponding reduction in secondary air ow rate increases the combustor wall temperature. The decrease in soot in ame at higher
primary air fraction reduces the incident radiative heat ux on the injector body while, the injector surface temperature remains almost unaffected due to increased convective heat transfer rate from the gas.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
Numerical modeling of liquid fuel spray combustion is widely
used as a predictive tool for the performance analysis of gas turbine combustors and liquid fuel furnaces. Spray combustion is a
complex phenomenon consisting of various physical and chemical
processes, like atomization of liquid jet and movement of droplets
in a gaseous eld, vaporization of droplets, turbulent transport and
mixing, chemical reaction, thermal radiation and pollutant formation. The prediction of the entire process depends on the accuracy
of the component models, which have been employed in the whole
scheme. Some of the models are quite well established in the literature. For example, the uid ow is commonly solved with RANS
based models for their computational economy, though it has been
found that LES [1] and DNS [2] based models can provide valuable
insight of ow in the combustors. However, the latter models are
very expensive particularly in three dimensional geometries. In
the RANS based models, the turbulence quantities are usually
solved using two equation models with eddy viscosity concept.
Different forms of the ke models, like standard, RNG and
realizable ke models are commonly employed in the literature
Corresponding author. Tel.: +91 33 23355813; fax: +91 33 23357254.
E-mail address: amdatta_ju@yahoo.com (A. Datta).
http://dx.doi.org/10.1016/j.ijheatmasstransfer.2014.03.001
0017-9310/ 2014 Elsevier Ltd. All rights reserved.
[35]. Hsiao and Mongia [6] and Joung and Huh [7] used standard
and realizable ke models to predict swirling ows in conned
geometries and found reasonable prediction of ow parameters.
Karim et al. [8] showed that standard ke model is over-diffusive
in highly swirling ows in comparison with realizable ke model.
In spray combustion calculation, a suitable model is also required
to predict the initial spray characteristics following breakup of
the liquid fuel jet. Thereafter, the interactions between the continuous and dispersed phases are often captured using the discrete
droplet model (DDM) in the EulerianLagrangian formulation [9
11]. In the discrete droplet model, the liquid spray is considered
to consist of a nite number of droplet classes, whose trajectories
in the gas phase are tracked using suitable governing equations.
The mass, momentum and energy exchanges between the two
phases are computed as source terms and accounted in the gas
phase governing equations.
Soot formation in combustion is important in liquid fuel spray
ames. Soot particles present in the ames result in a highly luminous radiation and thereby inuence the heat transfer phenomenon from the ame. As a consequence, soot in ame augments
the wall and burner heating considerably. It is therefore important
to precisely model the soot formation process in spray ames and
study its inuence on radiative heat transfer from the ame.
Kerosene (or jet fuel) is widely used as fuel in aero gas turbine
144
P. Ghose et al. / International Journal of Heat and Mass Transfer 74 (2014) 143155
Nomenclature
A
ak
Cd
Cdrag
Cf
C fs
CL
Cp
Cl
D
d
dL
do
dpsoot
DHv
h
hD
I
k
kw
M
m
_
m
N
NA
Oh
P
P(n)
DP
p
Q
q
R
Re
S
T
t
U
u
surface area, m2
weighting factor
coefcient of discharge
drag coefcient
vapor concentration in the continuous phase
vapor concentration at the droplet surface
ligament constant
specic heat, J/kg K
a variable, function of mean strain rate
diameter of the combustor, m
diameter, m
ligament diameter, m
mean droplet diameter, m
mean diameter of soot particle, m
latent heat of vaporization, J/kg
convective heat transfer coefcient
mass transfer coefcient
radiation intensity, W/m2 sr
turbulent kinetic energy, m2/s2
wave number
soot mass concentration, kg/m3
mass, kg
mass ow rate, kg/s
particle number density, 1/m3
Avogadro number 6.022045e+26 kmol/l
Ohnesorge number
pressure, N/m2
probability density function
pressure differential, N/m2
total partial pressure, N/m2
ratio between gas and liquid density
radiative heat ux, W/m2
universal gas constant
Reynolds number
source
temperature, K
liquid sheet thickness, m
resultant (total) velocity of fuel jet, m/s
velocity, m/s
combustors, where a high overall airfuel ratio is maintained in order to keep the exit gas temperature within the allowable limit for
the turbine blade material. The total air is distributed in different
zones, so that a stable ame can be established on the burner.
The air ow distribution inuences the stoichiometry in the ame
zone and affects the soot formation there. The cooling of the combustor wall and the temperature uniformity of the exit gas also depend on the air ow distribution in the combustor.
Soot formation in hydrocarbon combustion is a very complex
process, which initiates with the formation of precursor molecules
and completes through the growth of poly aromatic hydrocarbons
[12,13]. Detailed formulations using elementary reactions for the
gas phase and soot [14,15] are often found to be unfeasible in
the real combustor congurations (e.g. in gas turbine combustor)
because of their complexities. Therefore, different semi-empirical
models had been proposed by Kennedy et al. [16], Leung et al.
[17], Moss et al. [18], and Brookes and Moss [19] for the prediction
of soot in hydrocarbon ames, like methane or ethylene. The models compute the soot nucleation and surface growth rates based on
the concentration of precursor species, which is commonly considered as acetylene in these works. Oxidation models, proposed by
Lee et al. [20], Nagle and Strickland-Constable [21], and Fennimore
and Jones [22] were also adopted in the soot models. Wen et al.
We
wi
X
z
Weber number
quadrature weight
mole fraction
path length
Greek symbols
C
diffusivity
q
density
/
scalar variable
l
dynamic viscosity
lt
dynamic eddy viscosity
r
Prandtl/Schmidt number
rs
surface tension of the liquid
e
rate of dissipation of turbulent K.E.
h
spray cone half angle
q
density
xr
growth rate of sinuous wave
m
kinematic viscosity
n
mixture fraction
j
absorption coefcient
jk
gray gas absorption coefcient
Subscript
b
crit
d
eff
f
f
g
i
inj
j
k
l
or
p
rad
/
black body
critical
droplet
effective
liquid
fuel
gas
ith coordinate direction
injection
jth coordinate direction
kth coordinate direction
liquid
orice
particle
radiation
scalar variable
145
P. Ghose et al. / International Journal of Heat and Mass Transfer 74 (2014) 143155
~
@
~ @ q
~ @ C/;eff @ /
/
u
~ j /
q
@xj
@t
@xj
@xj
!
S g Sl
The terms on the left hand side of the above equation represent
the temporal variation and advective transport of the variables,
respectively, while the terms on the right hand side are the diffusive transport, gas phase source (Sg) and inter-phase source (Sl).
~ for the different gas phase conservation equations
The variables /
along with the respective gas phase and inter-phase source terms
146
P. Ghose et al. / International Journal of Heat and Mass Transfer 74 (2014) 143155
Table 1
Gas and liquid phase source terms for the gas phase governing equations.
Conservation of
~
/
Sg
Mass
1
~i
u
~
h
~
k
~e
S_ rad
~e
Gk q
Momentum
Energy
Turbulent kinetic energy
Dissipation rate of turbulent kinetic energy
Mixture fraction
Mixture fraction variance
~ 2l
k
@x@ i p 23 q
3 eff
C g1 lt
The liquid fuel is injected into the combustor through a pressure swirl atomizer tted at the center of the swirler. The mass
_ f ), injector orice diameter (dor), injection
ow rate of the liquid (m
pressure differential (Dpinj) and spray cone angle (2h) have been given as input to the model. These quantities are obtained from separate experiments performed in a test rig for spray with a pressure
swirl atomizer. The transition from the internal hydrodynamics
within the atomizer to the fully developed spray occurs in three
steps: sheet formation at the atomizer exit, sheet breakup and
atomization. These steps have been modeled using the linearized
instability sheet atomization (LISA) model [31], considering primary atomization following breakup to form the spray. Secondary
atomization, coalescence and collision of the droplets in the spray
have been neglected.
In the model, the injection velocity of the liquid at the atomizer
exit is calculated using the injection pressure differential and the
coefcient of discharge (Cd) of the nozzle in use as,
qf
@x@ j
leff
me
~i
@u
@xj
~
@u
@xij
S_
~ i S_
S_ M u
i
C g2 ~~e
k
~
n
~
n002
s
2Dpinj
~j
@u
@xj
p
2
S~
C1 q
e C 2 q ~ ~ep~, where S = 2Sij Sij and Sij = @~u 1 @~u
are listed in Table 1. The term C/;eff leff =r/;eff in Eq. (1) charac~ in turbulent ow.
terizes the effective diffusivity for the variable /
The effective dynamic viscosity (leff = l + lt) accounts the molecular diffusivity (l) and the eddy diffusivity (lt), where the latter
k~~e2 . The term r/,eff represents the effective
term is given by lt C l q
Prandtl/Schmidt number for the uid.
~ ~e) are
In the present model, the turbulent ow variables (k;
solved using realizable ke model [30]. In this model, a variable
Cl is considered in the expression of eddy viscosity to ensure realizability even at large mean strain rate avoiding negative normal
stress and satisfying Schwarzs inquality for shear stresses. Moreover, the source terms of the dissipation (~e) equation are different
in realizable ke model, compared to the standard model, in order
to make the equation more robust. The energy equation is solved to
nd out the average enthalpy at each grid point. Radiative heat exchange occurs as the gas phase source term (Srad) in the energy
equation.
U inj C d
Sl
From the knowledge of the liquid sheet thickness and sheet velocity, the breakup of the liquid sheet leading to the formation of droplets is modeled. The liquid sheet rst breaks up into ligaments as a
result of growth of the instabilities developing on the liquid surface.
The ligaments, in turn, further break up into drops. The linear stability analysis of Senecal et al. [34] is used for investigating the instability of the liquid sheet. Since the liquid sheet thickness is much
@~
n002
@xj
2
j
i
@xj @xi
~ S_
S_ E h
~S_
k
~
eS_
~
nS_
~002 S_
n
~002
qn
smaller than the mean radius of the sheet, for the purpose of stability analysis, the curvature of the liquid sheet is neglected and the
results for planar liquid sheet moving with a prescribed velocity Uinj
in a stationary gas phase is used. The sinuous mode of instability
dominates over the varicose mode at low velocities and low gasto-liquid density ratios while the two modes become indistinguishable at large velocities. Hence instability of only sinuous mode is
used for the instability analysis. Following Senecal et al. [34], the
dispersion relation is given by
2
2ml kw tanh kw 2t
t
tanh kw 2 Q
q
4
2
2
2
3
4m2l kw tanh kw 2t Q 2 U 2 kw tanh kw 2t Q QU 2 kw rkw =ql
t
tanh kw 2 Q
xr
dL
2p C L
kwcrit
do 1:88dL 1 3Oh
1=6
P. Ghose et al. / International Journal of Heat and Mass Transfer 74 (2014) 143155
md k
dupi k p
dk2 jui upi kjui upi kC drag
q
dt
8
dmp
2
pdp hD C fs C f
dt
where, C fs and Cf are the mass fractions of the fuel vapor on the
droplet surface and in the surrounding gas.
In order to nd out the variation of temperature of the droplet
an energy balance across the droplet surface is considered as,
mp cpp
dT p
dmp
hAp T T p
DH v
dt
dt
where, Cdrag is the drag coefcient on the droplet, which is evaluated following the spherical drag law [36]. The effect of gas phase
turbulence on the droplet dispersion is simulated using a stochastic
approach. Instantaneous gas phase velocity (ui) around the droplet
is obtained in the above equation by computing the uctuating
velocity following a discrete random walk model. The position of
the droplet is obtained by integrating the velocity over short time
range. If any droplet, in course of its motion, strikes the combustor
wall, it is assumed to reect from the wall following elastic
collision.
Evaporation of the liquid from the surface of the droplets takes
place considering the vapor pressure on the droplet surface to be
equal to the saturation pressure at the droplet temperature. A
piecewise linear variation of the saturation pressure for the liquid
fuel with temperature is considered for evaluation. The mass transfer coefcient (hD) is calculated from the Sherwood number correlation of Ranz and Marshall [37]. The change in droplet mass can
therefore be accounted as,
The heat transfer coefcient (h) is found out from the Nusselt number correlation of Ranz and Marshall [37] and the radiation exchange with the gas phase is neglected.
The liquid phase conservation equations are solved for each of
the droplet classes along their trajectory till the class gets evaporated. The inter-phase source terms for mass, momentum and energy are accordingly computed at different grid points depending
upon the positions of the droplets and are used in the gas phase
equations.
2.4. Equilibrium presumed probability density function model
The equilibrium presumed probability density function model
is used to obtain the mean values of species concentration, temperature and density in the gas phase from the mixture fraction values
[38]. Mixture fraction is dened as the elemental mass fraction
originated from the fuel, which enters the gas phase within the
computational domain due to evaporation of the liquid droplets.
The combustion reactions take place in the gas phase and the
kinetics of reactions are assumed to be fast enough to reach equilibrium provided the local fuel air ratio remains within a rich ammability limit (Equivalence ratio at RFL = 1.5). Beyond this limit,
the mixing of species in the gas phase is only considered without
any chemical reaction. The instantaneous species concentration,
temperature and density in the gas phase have been computed
as functions of mixture fraction considering chemical equilibrium
and heat transfer from the system. Sixteen chemical species (O2,
N2, C12H23, CO2, CO, H2O, H2, OH, H, O, HO2, H2O2, HCO, CHO,
HONO, HCOOH) have been considered in the equilibrium product
mixture following chemical reaction.
The Favre averaged mixture fraction and its variance are obtained within the combustor by solving their respective equations
147
~
/
e
/n Pndn
10
~
are constructed in terms of mean mixture fracLocal beta pdfs, Pn,
tion and its variance as,
na1 1 nb1
e
Pn
R 1 a1
n 1 nb1 dn
0
11
h~ ~
i
n
n n1
n a~n
where, a ~
1 and b 1 ~
~
n002
2.5. Soot model
Soot formation chemistry in hydrocarbon ame is much slower
compared to the combustion reactions and is separately modeled.
We have adopted the BrookesMoss model [19] of soot formation
in a turbulent ame. The model solves two soot quantities, soot
number density (N) and soot mass concentration (M) within the
combustion chamber. These two quantities are evaluated considering separate model expressions for nucleation, coagulation, surface
growth and oxidation. While the nucleation and coagulation inuence the number density of the soot particles, the soot mass concentration depends on nucleation, surface growth and oxidation.
Acetylene is considered as the precursor species both for nucleation and surface growth. The equilibrium chemistry model
adopted in the gas phase does not solve acetylene as a product species. Moss and Aksit [24] presented a variation of acetylene concentration against mixture fraction as a amelet relation for
kerosene surrogate fuel. We have used these data to form a correlation which computes the acetylene concentration from the mixture fraction value in a kerosene ame. A mixture fraction based
probability density function approach is adopted to compute the
soot formation accounting the turbulence-chemistry interaction.
The soot model of Brookes and Moss calculates the instantaneous production rate of soot particles number density (N) as,
1=2
X C 2 H2 P
dN
Ta
24 RT
1=2
exp
Cb
C a NA
dpsoot N2
dt
T
qsoot NA
RT
12
dM
X C 2 H2 P
Ta
exp
C a Mp
dt
RT
T
"
2=3 #n
Tc
X C 2 H2 P
6M
exp
pN1=3
Cc
RT
T
qsoot
2=3
X OH P
6M
T pN1=3
C oxid C x gcoll
RT
qsoot
13
148
P. Ghose et al. / International Journal of Heat and Mass Transfer 74 (2014) 143155
14
j jgas jsoot
15
jgas
h
i
P
ln 1 Kk0 ak 1 ejk pz
z
16
where, p is the total partial pressure of all the absorbing gases and z
is the path length, which is considered as the mean beam length
corresponding to the combustor geometry [39]. The model considers the contributions of carbon dioxide and water vapor in the gas
phase for the absorption coefcient. The weighting factors are taken
as temperature dependent polynomial functions [41] as,
ak
bk;j T j
17
18
The radiative source term (Srad) in the energy equation is computed as the divergence of the radiative heat ux vector as,
rad j 4rT 4
Srad r:q
N
X
wi Ii
!
19
i1
4. Experimental
Sample experiments have been performed in test rigs to generate the spray data required for the model and also for the validation of combustion model predictions. The spray data are
obtained by conducting experiments in a spray test rig. The details
of the spray test rig are given in a separate publication [42]. In the
test rig, kerosene is injected through the pressure swirl atomizer
under consideration to generate sprays in open atmosphere. The
injection pressure is measured by tting a calibrated pressure
gauge just before the nozzle and the corresponding volume ow
rate is measured by collecting the liquid in a measuring ask over
denite time. The coefcient of discharge of the nozzle is found out
from the measured values of volume ow rate and injection pressure differential. The spray cone angles are measured by obtaining
the spray images using a light sheet and a camera.
In another experiment conducted in the model combustor, having the same geometry and shape as used in the computation, a
kerosene spray ame is established with the same pressure swirl
atomizer as used in the spray test rig. The primary and secondary
air ow supplies to the combustor and the ow rates are measured
by orice meters. The fuel ow rate is measured using a calibrated
rotameter. In order to measure the combustor wall temperature,
eight thermocouples (K-type) are tted with silicon heat sink compound close to the inner wall surface at an interval of 50 mm in the
axial direction. A traversing thermocouple near the exit plane measures the variation in exit gas temperature from the centerline to
the wall. Radiation correction has been done for these thermocouples to get the measured gas temperatures at different radial loca-
149
P. Ghose et al. / International Journal of Heat and Mass Transfer 74 (2014) 143155
tions. The temperature variations along the wall and in the exit gas
are used for the validation of the model predictions.
5. Results and discussion
5.1. Validation of soot model
It has been pointed out in the introduction that most of the soot
models have been formulated for predictions in gaseous hydrocarbon ames, like methane and ethylene ames. The works of Moss
and Aksit [24] and Wen et al. [23] showed that it is possible to use
the existing soot models, developed for gaseous fuels, in kerosene
ames by suitably adjusting the empirical model parameters.
Accordingly, we have used the soot model proposed by Brookes
and Moss [19] for the kerosene spray ame along with the soot oxidation model of Fennimore and Jones [22]. The model parameters
are adjusted to match the experimental data of kerosene non-premixed ame. In order to x the model parameters we have simulated the turbulent, non-premixed ame of Wen et al. [23], with
kerosene vapor as fuel in a co-axial burner. However, the other
models like the realizable ke model, discrete ordinate radiation
model and the equilibrium presumed probability density function
model, as described earlier have all been incorporated in the
computation.
Fig. 2(a) shows the predicted centerline distribution of soot volume fraction above the burner for the experimental conditions
considered by Wen et al. The experimental data points have also
been plotted in the gure. It is shown in the gure that too little
1.0E-04
1.0E-05
1.0E-06
1.0E-07
1.0E-08
Experimental, Wen et al.
1.0E-09
1.0E-10
1.0E-11
1.0E-12
50
100
150
200
250
300
350
400
450
(a)
(a)
0.05
3.0E-06
0.04
0.03
2.0E-06
1.5E-06
1.0E-06
2.5E-06
0.02
0.01
0
-0.01
-0.02
-0.03
-0.04
5.0E-07
-0.05
0.0E+00
0
10
15
20
25
30
(b)
Fig. 2. Comparison of predicted and measured soot volume fractions along the (a)
centerline and (b) radial direction at 100 mm above inlet of Wen et al. ame.
200
400
600
800
1000
Temperature (K)
(b)
Fig. 3. Comparison of predicted values of (a) wall temperature along the length of
the combustor, (b) exit gas temperature across the radial direction for three
different grid congurations.
150
P. Ghose et al. / International Journal of Heat and Mass Transfer 74 (2014) 143155
1000
Computational
Temperature (K)
800
Experimental
600
400
200
0
0
0.1
0.2
0.3
0.4
0.5
800
1000
(a)
0.05
Computational
0.04
Experimental
0.03
0.02
0.01
0
0
200
400
600
Temperature (K)
(b)
Fig. 4. Comparison of predicted and measured values of (a) wall temperature along
the length of the combustor, (b) exit gas temperature across the radial direction.
151
P. Ghose et al. / International Journal of Heat and Mass Transfer 74 (2014) 143155
Fig. 5. Velocity vector and Temperature distributions across the vertical plane through the combustor axis for three different air ow splits between primary and secondary
streams (a) 30:70, (b) 40:60 and (c) 50:50.
2100
0.05
50:50
0.04
40:60
0.03
30:70
1500
Temperature (K)
1800
1200
900
600
50:50
0.02
40:60
0.01
30:70
0
-0.01
-0.02
-0.03
300
-0.04
-0.05
0.1
0.2
0.3
0.4
0.5
200
400
600
800
1000
Temperature (K)
Fig. 6. Variation of centerline temperature along the length of the combustor for
different air ow splits between primary and secondary streams.
Fig. 7. Variation of exit gas temperature from the combustor at three different air
ow splits between primary and secondary streams.
for the health of the turbine. Fig. 7 shows the radial variation of the
gas temperature at the exit to the combustor for the three different
air ow splits. More uniform temperature variation is obtained
when the air ow split is 50:50. As the primary air fraction is less,
the peak temperature at the exit plane, occurring at the axis of the
combustor, increases and the non-uniformity in the temperature
distribution becomes more. This is because of the fact that in the
case of 30:70 air ow split, the ame is longer and the maximum
temperature in the combustor occurs closer to the exit plane.
Therefore, the distance available to transport the energy in the lateral direction becomes considerably shorter. As a result, greater
non-uniformity in the temperature distribution prevails at the exit
plane. When the primary air fraction increases to 40% of the total
air ow, the ame shortens in length and the maximum tempera-
ture on the centerline occurs earlier along the combustor. The temperature variation attens at the exit due to increased transport of
energy in the radial direction. In the third case of 50% primary air,
the maximum temperature is reached even earlier and at an offaxis location. Therefore, not only the axial length available for energy transport is more but also the radial distance over which energy has to be transported becomes less. As a result, the most
uniform exit temperature distribution among the three cases is obtained with the 50:50 air ow split.
5.4. Soot distribution in the combustor
The soot distributions in the combustor are plotted in Fig. 8(a
c) for the three different air ow splits. The soot laden zone is pro-
152
P. Ghose et al. / International Journal of Heat and Mass Transfer 74 (2014) 143155
Fig. 8. Soot volume fraction distributions across the vertical plane through the combustor axis for three different air ow splits between primary and secondary streams (a)
30:70, (b) 40:60 and (c) 50:50.
longed and the peak soot volume fraction is more when the primary air fraction is less. This is due to the fact that with the lower
primary air, the soot precursor concentration in the ame region
increases. The higher precursor concentration along with the extended high temperature zone results in increased formation of
soot over the combustor. It is further to be noted from the soot distribution patterns that, under all the three cases, the maximum
soot volume fraction occurs on the centerline of the combustor.
Fig. 9 shows the variation of soot volume fraction on the centerline of the combustor for three different air ow splits. The peak
soot volume fraction on the centerline is about 9 times higher in
the 30:70 split case and more than 5 times higher in the 40:60 split
case, compared to the 50:50 split case. Furthermore, it is seen from
the soot contours that the concentration of soot near the fuel
3.0E-06
2.4E-06
50:50
40:60
30:70
1.8E-06
1.2E-06
6.0E-07
0.0E+00
0
0.1
0.2
0.3
0.4
0.5
Fig. 9. Variation of soot volume fraction along the combustor centerline for three
different air ow splits between primary and secondary streams.
P. Ghose et al. / International Journal of Heat and Mass Transfer 74 (2014) 143155
100000
50:50
40:60
30:70
80000
60000
40000
20000
0
0
0.1
0.2
0.3
0.4
0.5
(a)
1000
50:50
Temperature (K)
800
40:60
30:70
600
400
200
0
0
0.1
0.2
0.3
0.4
0.5
(b)
Fig. 10. Variation of (a) incident radiation, (b) outer wall temperature along the
combustor length for three different air ow splits.
153
fraction in the ame is much higher in this case, which is the prime
reason of the increased radiative ux. The maximum incident radiation decreases by more than 50% when the primary air fraction is
increased to 50% of the total ow. However, the peripheral wall of
the combustor is cooled convectively by the ow of secondary air
adjacent to the wall. The secondary air enters the combustor coaxially with the primary air ow and grazes along the wall, while
exchanging energy with the high temperature core as well as with
the combustor wall. When the primary air fraction is more, the
fraction of the secondary air is less and it gives less convective
cooling of the wall. Fig. 10(b) shows the distribution of wall temperature along the length of the combustor. The wall temperature
is seen to increase along the combustor length in all the three
cases. However, the highest wall temperature is attained with
the 50:50 air ow split and the lowest with 30:70 split. This is
attributed to the fact that even with a much higher incident radiation in the 30:70 ow split case, the higher convective cooling
due to increased secondary air ow keeps the wall at a lower temperature. On the contrary, though in the 50:50 case, the maximum
radiative ux incident on the wall is low, but the wall temperature
reaches a higher value as the secondary air ow adjacent to the
wall is less.
It is also signicant to study the incident heat ux and the surface temperature on the fuel injector considering the life of the
injector. Figs. 11 and 12 show the incident radiation ux and surface temperature, respectively, on the swirlerinjector assembly at
the inlet to the combustor for the three different cases of air ow
splits. It is clearly seen that the fuel injector is the more critical part
than the swirler as it receives more radiative heat ux and attains a
higher temperature. On the other hand, the primary air, which directly ows over the swirler keeps the surface of the swirler cool.
The incident radiation on the fuel injector is the highest for the
case of lowest primary air fraction (Fig. 11(a)) due to increased
radiation from the ame. This is attributed to the higher soot con-
Fig. 11. Distributions of incident radiation on the swirlerinjector planes for three different air ow splits between primary and secondary streams (a) 30:70, (b) 40:60 and
(c) 50:50.
Fig. 12. Temperature distributions across the swirlerinjector plane for three different air ow splits between primary and secondary streams (a) 30:70, (b) 40:60 and (c)
50:50.
154
P. Ghose et al. / International Journal of Heat and Mass Transfer 74 (2014) 143155
6. Conclusions
In the present work, a numerical model has been developed for
simulating spray combustion in a model gas turbine combustor.
The model includes sub-models for soot formation and radiation
heat transfer both from the ame and the soot particles. A Favreaveraged transport model is used for the turbulent ow with turbulence modeled by realizable ke model. Turbulent combustion
is represented using equilibrium presumed probability density
function and BrookesMoss model was adopted for the soot formation with model parameters suited for kerosene ame. The solution
for radiative exchange has been done using discrete ordinate model and the non-gray behavior of the gases has been accounted by
weighted sum gray gas model (wsggm). Lagrangian approach has
been used for modeling the liquid phase transport using expressions pertinent to isolated droplets for drag, heat transfer and
evaporation. The spray formation from a pressure-swirl atomizer
was modeled using Linearized Instability Sheet Atomization (LISA)
model for primary atomization. The initial size distribution of the
droplets in the spray following atomization is considered using
the RosinRammler distribution function. The droplet diameter
following breakup (do) is considered as the size parameter of the
distribution function, while a xed value (3.5) is used for the dispersion parameter. The model was validated with experimental results both from the literature and obtained from a rig in our
laboratory.
The model combustor under consideration has an air ow split
between primary and secondary streams entering co-axially. The
effect of air ow distribution on different combustor parameters
has been investigated by considering three primary to secondary
ow rates as 30:70, 40:60 and 50:50. The results show that as
the proportion of the primary air increases from 30% to 50% of
the total air ow, the ame becomes more compact. This leads to
less soot production in the ame zone and a more uniform temperature pattern factor at the combustor exit. With the reduction in
soot formation, the incident radiative heat ux decreases with
the increase in primary air fraction. The increase in primary air
from 30% to 50% of the total air ow reduces the maximum incident heat ux on the peripheral wall by more than 50%. However,
reduction in the air ow rate near the combustor wall leads to
higher wall temperature, particularly close to the inlet. In addition,
the lower soot formation in the ame at higher primary air fraction
decreases the radiative heat ux from the ame on the injector surface by more than 25%. However, the convective heat transfer to
the injector surface counterbalances the variation in radiative heat
ux and the injector surface temperature remains nearly the same
under all the three air ow splits.
Conict of interest
I, on behalf of my co-authors, certify that there is no conict of
interest with any organization regarding the material discussed in
this manuscript.
Acknowledgment
This work has been supported by the Gas Turbine Research
Establishment, Govt. of India under the GATET scheme (Grant No.
GTRE/GATET/CA07/1012/026/11/001).
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