Escolar Documentos
Profissional Documentos
Cultura Documentos
PROJECT INSTRUCTIONS
MANUAL
BV
FILE
NO.
161808.21.0100
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File
Foreword
161808.21.0000
161808.21.0010
1.0
Project Scope
2.0
Project Organization
3.0
Project Communications
4.0
5.0
6.0
Insurance Plan
7.0
Training Plan
8.0
Closing of Project
161808.21.0020
1.0
2.0
Information Management
3.0
Project Schedule
4.0
5.0
Progress Reports
6.0
Contract Changes
161808.21.0030
2.0
System Definitions
161808.21.0040
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File
161808.21.0050
1.0
2.0
161808.21.0060
1.0
General Overview
2.0
Technical Documents
3.0
Commercial Documents
4.0
5.0
Multi-Project Coordination
6.0
7.0
8.0
9.0
10.0
11.0
12.0
Expediting
13.0
14.0
Logistics
15.0
16.0
Remittance
17.0
18.0
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File
161808.21.0070
161808.21.0080
1.0
2.0
Daily Logs
3.0
Services
4.0
5.0
161808.21.0090
1.0
Plant Startup
2.0
System Descriptions
3.0
Operations Manuals
4.0
5.0
6.0
Construction Records
Appendices
161808.21.0100
Appendix A
Appendix B
Document Distribution
Appendix C
Appendix D
Identification of Documents
Appendix E
TC-3
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Contents
Purpose
TC-1
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Purpose
This Project Instructions Manual (PIM) has been prepared for use in connection with
the Glow Combined Cycle / Cogen Project for Glow Energy. Its purpose is to provide
coordination of communications and project activities between Black & Veatch
(B&V), Marubeni Corporation (Consortium Partner), Glow Energy PLC LTD. (the
Owner), and third parties.
Due to the nature of this project, this document will highlight some key internal
procedures that are recommended as best practices for internal B&V work. These
instructions will be considered as guides and not standards. As such they are
strongly recommended, but not required, and must be considered in the particular
context of the problem or situation at hand before blindly implementing.
BV
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Contents
1.0
2.0
3.0
4.0
Project Scope
1-1
1.1
Introduction
1-1
1.2
1-1
1.3
1-1
1.4
1-1
1.5
1-1
1.6
Division of Responsibility
1-2
Project Organization
2-1
2.1
2-1
2.2
Owner Personnel
2-1
2.3
Major Suppliers
2-1
Project Communications
3-1
3.1
Introduction
3-1
3.2
Correspondence
3-1
3.3
Electronic Mail
3-5
3.4
Telephone Communications
3-10
3.5
3-10
3.6
Electronic Communications
3-12
4-1
4.1
Introduction
4-1
4.2
4-1
4.3
Document Control
4-2
4.4
Processing of Documents
4-2
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Contents (Continued)
5.0
4.5
Distribution
4-8
4.6
Storage of Documents
4-9
4.7
4-9
5-1
5.1
Introduction
5-1
5.2
5-1
5-7
5.3
6.0
7.0
8.0
Insurance Plan
6-1
6.1
Introduction
6-1
6.2
Contract Requirements
6-1
6.3
6-1
Training Plan
7-1
7.1
7-1
Introduction
Closing of Project
8-1
8.1
Introduction
8-1
8.2
8-1
8.3
8-1
8.4
Warranty Administration
8-1
8.5
Closing of Project
8-1
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Project Scope
Introduction
The project scope has been established by the Owner. The project scope includes
engineering, procurement, construction (EPC), construction management, and startup
for the project.
The project is described as follows:
1.2
The scope of the B&V/MC Consortium (MBC) services for this project are included
in the EPC contract, also know as the agreement.
1.3
The B&V Consortium expects no contracts for services with third parties in
connection with this project.
1.4
There are no third party contracts that are envisioned for the Owner that are directly
related to MBCs scope of work. All coordination with Owner contracts will be
through Glow or their Owners Engineer.
1.5
B&V has assigned 161808 as the project number for this work. Project number
161809 will be used for accounting to handle all off shore accounting needs. Each
discipline is responsible for the time charges billed to their budget phase. Project
controls will issue periodic reports of all time charges to assist each discipline lead in
the management of these charges.
1-1
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B&V Energy standard phase numbers are applicable to all major energy projects and
may be accessed through the intranet. The projects phases can be found at the
following link. All team members shall ensure that they correctly use the 1st digit of
the phase number, which designates which office is performing the work.
http://bvdoc/doc_center:/000511/20.0000//0500/Standard%20Phases
1.6
Division of Responsibility
1-2
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2.0
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Project Organization
The B&V project organization has been established by the President of B&V Energy.
The B&V Project Manager is responsible for the coordination and overall execution
of the project, including performing the work in accordance with general policies of
the company. The Project Manager is responsible for the progress, schedules, costs,
and quality of the project. The B&V project organization includes project
management and the project staff assigned to the project, as shown on Figure 2-1 and
listed in Table 2-1.
2.2
Owner Personnel
Owner personnel associated with this project are listed in Table 2-2.
2.3
Major Suppliers
http://bvdoc/bangkok:/PROJ161808_Glow/10.0000 Proj
Administration/16.0000 Staffing and Training/16.0200 Proj
Staffing_Training_Org Charts
B&V:
http://bvdoc/bangkok:/PROJ161808_Glow/10.0000 Proj
Administration/16.0000 Staffing and Training/16.0200 Proj
Staffing_Training_Org Charts/16_0200 Project Team List.xls
Glow\Marubeni:
http://bvdoc/bangkok:/PROJ161808_Glow/20.0000 Proj
Planning Ctrl/21.0000 Proj Instructions/21.0100 Proj
Instructions Manual/21_0100 Project Distribution Matrix
Major Suppliers:
http://bvdoc/bangkok:/PROJ161808_Glow/20.0000 Proj
Planning Ctrl/24.0000 Projct Procurement Info/24.0600
Procurement Reports/24.0610 Supplier Contact List/24.0615
Supplier, Subcontractor Contact List/24_0615 080701 Supplier
Contacts
2-1
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Project Manager
Mark McDermott
Project AdminTeam:
Sineenart Wimolsilpa
Supaporn Onlamai
Mingfa Chaipuwanart
Sutthatip Jiravanichaiyakun
Procurement
Manager
Ailly Liu
Beijing Procure.
Manager
Yang, Ye (Alex)
Procurement
Manager
Technical
Barry Clegg
Senior Procure.
Specialist
Pongthep Sriyathep
Procurement
Specialist
Anakorn Jaiprem
Procurement
Specialist
Patrawadee
Kalapanulak
Project Controls
Manager
Vishal Baliga
Project Field
Manager
BVI
TBD
Engineering
Manager
Jason Schottler
QA/QC Mgr.
Tezzy Afrial
Parintorn
Ratnaratorn
Project Drawing
Control
Napitha Traivakin
Cost Engineer
Somprathana
Tetanun
Planner/Scheduler
Somsavan
Laohawirapap
Project Control
specialist
Numphaung
Sae-tae
Logistics /
Expediting
Construction
Operations Manager
Greg Bahora
Asst. Engineering
Manager
Ruechai Lagampan
Project Accountant
PDE Mechanical
Engineering
Tawatchai P.
PDE Mechanical
Execution
Shannon Adams
PLD Mech
Chris Bennett
PDE Elec/Control
Engineering
Suthep Ngamlertlee
PLD Elec
Dan Wahl
PDE Elec/Control
Execution
Barry Clegg
Lead Schematics
TBD
PDE Civil/Struct.
Engineering
Ruechai Lagampan
Civil PLD
Travis Gee
PDE Civil/Struct.
Execution
Brenden Beattie
Chemical Engineer
Sunee Ngaoaram
Lead Electrical
Yutthanai Phasuk
Lead Control
Lead CT Engineer
Shannon Adams
Kreangsak
Pongporncharoen
Lead Foundation
Engineer
Thitiphon Thongyot
2-2
16108.21.0010
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PHASE 5
PM
(1)
DPM
(1)
SVP
(1)
GHECO ONE PM
(1)
SECRETARY
EVP
(1)
(1)
DPM
Engineering Manager
OE - PM
OE - PM
(1)
CFB 3
PM
(1)
SECRETARY
(1)
(1)
SECRETARY
(1)
DPM
(1)
OE - PM
(1)
(1)
OE
Engineering Review
Leader
(1)
OE
Site Supervision
Leader
(1)
OE
Engineering Review
Leader
(1)
OE
Site Supervision
Leader
(1)
OE
Engineering Review
Leader
(1)
OE
Site Supervision
Leader
OE
Engineering Review
Team
(4)
OE
Site
Supervision
Team
(4)
OE
Engineering Review
Team
(5-6)
OE
Site Supervision
Team
(5-6)
OE
Engineering Review
Team
(4)
OE
Site Supervision
Team
2-3
16108.21.0010
(1)
(4)
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16108.21.0010
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Advisor
Dr. Soon K.
VP-Human Resources
Mantana K.
Business Quality
Management
Thomas R. (consult)
HR Manager
(Vacant)
VP-Accounting
Suttasinee P.
VP-Informaiton
Technology
Chaiwut R.
VP-Industrial Sales
Sirichan C.
SVP-Engineering
Wisit S.
VP-Industrial Customer
Relations
Renaud P.
VP-Public Relations
Somchai K.
VP-Asset Optimization
Somgiat D.
SVP-Operations Support
Services
Lou H.
SVP-Rayong Facilites
Managenent
Kanit T.
VP-Supply Chain
Management
Prateep P.
VP-Project Development
Heikki P.
Officer Administration
Manager
(vacant)
VP-Expansions
Laos/Cambodia
(initially contracted
VP-Budgetingand
business Controlling
Unchana K.
VP-Renewable
Expansions
(initially contracted)
VP-Financial & Investor
Relations
Sirote V.
Head of R&D
Cooperation
Dr. Soon K.
(contract)
VP-Complianve and
Insurance
Chamaiporn S.
AVP-Treasury
Lilin C.
2-4
PROJ161808_Glow/16.0200/Glow Project Organization Chart_Glow.vsd
SVP-Government &
Public Arrairs
Narongchai V.
AVP-Reliability and
Customer Maintenance
Sakda L.
AVP-EH&S
Soraya R.
FILE
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<Onshore>
Project Director
H. Goto
Project Director
T. Sekiguchi
Comm. Project
Manager
T. Kawachi
Project Manager
Y. Saikawa
Deputy Project
Manager
Pathra U.
Deputy Project
Manager
T. Noguchi
Administration
TBD
Procurement
TBD
Tech. Project
Manager
Bill Madhavan
Logistics
TBD
Admin
T. Terauchi
Procurement
Sukanya
Kedsarin
Kantheera
2-5
Control
Nathaniel. G
Eng'g Team
Pazani
Suriya
Sawang
Suriyan
Site Management
TBD
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16108.21.0010
GLOW 101508-0
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Project
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BVI
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Manager
BVI
Commissioning
Manager
BVI
Project Control
Manager
VISHAL BALIGA
Lead Electrical/I&C
Startup
Engineer
BVI
Planner / Cost
Engineer
BVT
Materials Manager
BVT
Civil
Qty Surveyor
BVT
Office
Manager
BVT
Mechanical
Startup
Engineers
BVT (x2)
Electrical
Startup
Engineer
BVT
Planner / Cost
BVT
Material Control
Open Box
Inspection
BVT
Mechanical
Qty Surveyor
BVT
Document Control
Clerk
BVT
Lead DCS
Engineer
BVI
Lead I&C
Startup
Engineer
BVT
Material Control
Clerk
BVT
Electrical/I&C
Qty Surveyor
BVT
Startup/QA
Document Control
Clerk
BVT
DCS
Engineer
TCN-A
I&C
Startup
Engineer
BVT
Lead Mechanical
Startup
Engineer
BVI
Civil/Structural
Field Engineer
BVT
Mechanical Field
Engineer
BVT
Receptionist/
Secretary/Clerk
BVT
Sub-Con
Commissioning
Technicians
Town Runner
BVT
Startup Operations
Group
BVI(x1)
TCN-A(x2)
BVT(x2)
Technical
Advisers
2-6
Safety Manager
TCN-A
QA Manager
TCN-A
QA Inspectors
BVT
Electrical Field
Engineer
BVT
Lead
Civil/Structural
Superintendent
TCN-A
Lead
Mechanical
BVI
Lead Electrical
Superintendent
TCN-A
Area Safety
Inspector
BVT
I&C Field
Engineer
BVT
Civil/Structural
Superintendent
BVT
Mechanical
Superintendent
TCN-A
Lead I&C
Superintendent
TCN-A
Area Safety
Inspector
BVT
Technical
Advisers
Piping
Superintendent
Office Helper
BVT
Chemical
Engineer
BVI
Construction
Manager
JOE NEALE
Emergency
Medical
Team
FILE
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Project Director
Mr. Kriangkrai B.
Safety Manager
Mr. Wigrom S.
QA&QC Manager
Mr. Rayong N.
Project Manager
Mr. Chalit R.
Head Office
Head Office
Project Site
Project Site
Construction Manager
Mr. Suphot L.
Civil&Structure Work
Safety Officer
(1)
Machanical Work
RC Structure Work
Civil Engineer
(2)
Civil Engineer
(1)
Safety
(15)
RC Structure Work
Survey Work
Technician
(2)
Technician
(2)
E&M Eork
QA/QC Work
Planning Work
E&M Engineer
(1)
QA/QC Engineer
(1)
Planning Engineer
(1)
Electrical Work
HVAC Work
Technician
(1)
Technician
(1)
Technician
(1)
Mech Election
Piping
Field Engineer
(1)
Field Engineer
(1)
Supervisor
(1)
Technician
(2)
Technician
(2)
Technician
(1)
2-7
QA/QC Engineer
(3)
QS Technician
(2)
Administrator
(1)
Draftman
(2)
- Accountant
- Computer Operator
- Clerk
- Storekeeper
- Driver
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Table 2-1
Project Team*
Name
Position
Email address
Mobile Phone
Number
John Gustke
Project Director
gustkejm@bv.com
345
081-701-9582
Mark McDermott
Project Manager
McDermottma@bv.com
170
089-967-6601
Jason Schottler
Engineering Manager
SchottlerJ@bv.com
201
089-967-6602
Ruechai Lagampan
LagampanR@bv.com
116
081-551-5340
Tawatchai Pisansetthagul
PisansetthagulT@bv.com
154
084-654-7855
Suthep Ngamlertlee
NgamlertleeS@bv.com
159
081-909-0800
Barry Clegg
PPM Technical
CleggBD@bv.com
205
089-967-6603
Greg Bahora
Construction Operations
BahoraGT@bv.com
215
081-932-7502
Ruechai Lagampan
LagampanR@bv.com
116
081-551-5340
Pitak Siriphaphun
SiriphaphunP@bv.com
158
086-904-4334
Brenden Beattie
BeattieBW@bv.com
112
089-811-1103
Travis Gee
GeeTD@bv.com
913-458-3040
081-825-6440-
Scott Gonzales
GonzalezS@bv.com
913-458-4277
Jeff Hankel
HankelJS@bv.com
913-706-4856
Wirachai Boondharikputra
Boondharikputra@bv.com
108
081-813-8786
Thitiphon Thongyot
ThongyotT@bv.com
193
084-653-2323
Kowit Tossiri
ThongyotT@bv.com
104
089-698-2269
2-8
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Position
Email address
Mobile Phone
Number
Somkid Yaidee
Bubpha Manee
Chutchawan Khumkhurn
Somluck Teabtrong
Panu Foongsook
Thanarat Thanakijlurskool
Yudthana Leelathawornsuk
Pinyada Jintachoa
Masinee Juntain
YaideeS@bv.com
ManeeB@bv.com
KhumkhurnC@bv.com
TeabtrongS@bv.com
FoongsookP@bv.com
ThanakijlurskoolT@bv.com
LeelathawornsukY@bv.com
JintachoaP@bv.com
JuntainM@bv.com
168
424
130
147
411
431
350
433
178
089-201-1963
087-902-6868
089-816-7085
089-201-1803
-
PisansetthagulT@bv.com
BennettCC@bv.com
AdamsSM@bv.com
TangwiroonN@bv.com
UmpinW@bv.com
ChaitreeP@bv.com
TeerawittayaniponP@bv.com
PantumaiP@bv.com
RuangdetsakulA@bv.com
ChomdeeS@bv.com
ChotchaisathitN@bv.com
LersjaturontT@bv.com
BoontoT@bv.com
KakaewW@bv.com
154
419
214
153
197
150
150
199
125
144
450
358
161
430
084-654-7855
089-967-6585
089-967-6575
089-144-3025
081-573-1714
089-762-7612
081-442-3427
087-599-8190
-
Mechanical
Tawatchai Pisansetthagul
Chris Bennett
Shannon Adams
Nitchawan Tangwiroon
Worawoot Umpin
Pailin Chaitree
Prempree Teerawittayanipon
Pailin Pantumai
Apirath Ruangdetsakul
Supachai Chomdee
Niramol Chotchaisathit
Thanakorn Lersjaturont
Teerayot Boonto
Watchara Kakaew
2-9
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Position
Email address
Mobile Phone
Number
Chemical PDE
Chemical Engineer
NgaoaramS@bv.com
MeelapT@bv.com
913-458-3427
913-458-4077
NgamlertleeS@bv.com
PhasukY@bv.com
HongtaweeW@bv.com
KittipanyakulN@bv.com
PongporncharoenK@bv.com
JantasmithA@bv.com
ChuariyakulS@bv.com
WahlDE@bv.com
ManontT@bv.com
KhunmontreeW@bv.com
McCownAD@bv.com
GilsonAG@bv.com
ParkerBS@bv.com
LoeschDL@bv.com
ShortKW@bv.com
AyersRL@bv.com
HuangPP@bv.com
ManessRE@bv.com
BellassaiAG@bv.com
EvansBA@bv.com
JanowakMJ@bv.com
159
149
416
157/KC
409
115
449
421
438
410
913-458-7738
913-458-7143
913-458-8886
913-458-2520
913-458-2035
913-458-8260
913-458-8090
913-458-7559
913-458-2109
913-458-7726
913-458-7404
081-909-0800
081-563-1266
081-257-1656
089-117-4947
081-325-3543
081-377-7445
084-099-9101
083-299-8263
087-683-1331
086-640-9477
-
Chemical
Sunee Ngaoaram
Todsawat Meelap
Electrical
Suthep Ngamlertlee
Yootthanai Phasuk
Warapong Hongtawee
Nattharit Kittipanyakul
Kreangsak Pongporncharoen
Attapan Jantasmith
Sawate Chuariyakul
Daniel Wahl,
Thanasak Manont
Wirapong Khunmontree
Allen McCown
Allan Gilson
Brandon Parker
David Loesch
Ken Short
Roger Ayers
Pindar Huang
Ron Maness
Angelo Bellassai
Bret Evans
Jake Janowak
2-10
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Position
Email address
Mobile Phone
Number
RectorJS@bv.com
ChildressRW@bv.com
PrugyoungyernK@bv.com
RongF@bv.com
913-458-7328
102
518
913-458-7930
BaligaVS@bv.com
LaohawirapapS@bv.com
TetanunS@bv.com
RatnaratornP@bv.com
SaetaeN@bv.com
181
536
496
315
360
089-967-6595
081- 854-2838
-
Procurement Manager
Project Procurement Manager
Sinior Procurement Specialist
Procurement Specialist
Procurement Specialist
Procurement Representative
Beijing Procurement Manager
Procurement Representative
Procurement Representative
Procurement Representative
Procurement Representative
Procurement Representative
LiuA@bv.com
WhasharanuntakulW@bv.com
SriyathepP@bv.com
JaipremA@bv.com
KalapanulakP@bv.com
Heb@bv.com
YangY@bv.com
ChengG@bv.com
LiuD@bv.com
DengY@bv.com
WenN@bv.com
McCormickMV@bv.com
200
208
118
177
360
861058165722
861058165825
861058165810
861058165743
861058165961
861058165853
913-458-7546
081-372-2380
-
Power Delivery
John Rector
Richard Childress
Kittikun Prugyoungyern
Forest Rong
Project Controls
Vishal Baliga
Somsavan Laohawirapap
Somprathana Tetanun
Parintorn Ratnaratorn
Numphaung Sae-tae
Procurement
Ailly Liu
Worawit Whasharanuntakul
Pongthep Sriyathep
Anakorn Jaiprem
Patrawadee Kalapanulak
Baohui (Luke) He
Ye (Alex) Yang
Gang Cheng
Dexin, Liu
Deng, Phoenix
Wen, Nuan
Marilyn V. McCormick
2-11
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Position
Email address
Mobile Phone
Number
Leslie Byrnes
Kelli Thompson
Jennifer Wood
Bergmann, Douglas C. (Doug)
Britton, Brian K.
Johnson, Scott L.
McCormick, Marilyn V.
Ray, Emily M.
Roesle, Scott E.
Voss, Kurt J.
Procurement Representative
Procurement Representative
Procurement Representative
Group Manager - Sourcing
Procurement Support Services
Operations Manager - Procurement Transactions
Procurement Specialist
Project Procurement Operations
QC Group Manager
ByrnesLR@bv.com
ThompsonKM@bv.com
WoodJL@bv.com
BergmannDC@bv.com
BrittonBK@bv.com
JohnsonSL2@bv.com
McCormickMV@bv.com
RayEM@bv.com
RoesleSE@bv.com
VossKJ@bv.com
913-458-2655
913-458-4485
913-458-8463
913-458-7388
913-458-4719
913-458-2351
913-458-7546
913-458-7752
913-458-9061
913-458-6424
Davidmc@bv.com
BahoraGT@bv.com
Williamske@bv.com
Afrialtf@bv.com
606
215
479
216
081-932-7501
081-932-7502
081-833-0282
081-815-7239
Napitha Traivakin
Drawing Control
TraivakinK@bv.com
156
Duties
Sineenart Wimolsilpa
Supaporn Onlamai
Pikoon Atsavasrisawat
Mingfa Chaipuwanart
Sutthatip Jiravanichaiyakun
WimolsilpaS@bv.com
OnlamaiS@bv.com
AtsavasrisawatP@bv.com
ChaipuwanartM@bv.com
JiravanichaiyakunS@bv.com
507
476
121
185
126
081-442-9735
085-226-2635
-
Construction
David McMenemie
Greg Bahora
Ken Williams
Tezzy Afrial
Project Drawing Control
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Position
Email address
Mobile Phone
Number
UthasS@bv.com
113
Carolyn Tillman
TillmanCA@bv.com
913-458-8551
Cynthia Hernandez
HernandezCL@bv.com
913-458-7537
Insurance Specialists
SmithMB@bv.com
913-458-9451
--
Lauren Reinholz
ReinholzL@bv.com
913-458-9455
Curry, David
Performance Engineer
CurryD@bv.com
913-458-7748
Louque, Bryan
LouqueBP@bv.com
913-458-7368
Lee, Clayton
Corrosion Engineer
LeeCR@bv.com
913-458-7831
--
WorthingtonRH@bv.com
913-458-7315
Curry, David
Performance Engineer
CurryD@bv.com
913-458-7748
Scott L. Harman
HarmanSL@bv.com
913-458-7258
Becker, David L.
BeckerDL@bv.com
913-458-8028
Mathews, Scott J.
MathewsSJ@bv.com
913-458-2474
--
Kathy A. Corcoran
CorcoranKA@bv.com
913-458-8523
Name
Visa and Immigration
Coordinator
Surasak Uthas
KC Project Support
*A current list of all project contact information is maintained in the Bangkok docbase at location documentum\Docbases\bangkok\PROJ161808_Glow\10.0000\16.0200 Proj
Staffing & Training, Org Charts\16_0200 Project Team List.xls.
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Table 2-2
Owner Personnel*
Glow
Name
Title
Phone Office
Mobile Phone
Number
N/A
N/A
phase5@glow.co.th
Project Director
(089) 205-9177
Svend@glow.co.th
Tananchai Chaisrakaew
Project Manager
(089) 205-9176
Tananchai@glow.co.th
Pipop Chattaraputi
Alan Augustine
O&M Co-ordinator
(038) 684-780-9
(081) 429-7782
alan@glow.co.th
Vimol Sarathana
Project Secretary
02-670-1500-1
(089) 408-9777
Vimol.S@glow.co.th
Max Stossel
Project Manager
02-657-1000
(081) 869-2950
max.stoessel@poyry.com
N/A
N/A
glow5.eeth@poyry.com
pipop@glow.co.th
*A current list of all project contact information is maintained in the Bangkok docbase at location documentum\Docbases\bangkok\PROJ161808_Glow\20.0000\21.0100
Proj Instruct Manual\21_0100 Project Distribution Matrix.xls
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Title
MC Phone Ext.
Mobile Phone
Number
MC Project Mailbox
MC Project Mailbox
N/A
N/A
Glow5@marubeni.com
N/A
N/A
bgkmac4@bgk.marubenicorp.com
Hiroki Goto
+81 0332824530
Yusuke Saikawa
+81 0332869041
+81 0332869068
Saikawa-y@mec.marubeni.co.jp
Takahiro Kawachi
02-256-6067(Direct),02-256-6900 ext.270
(089) 894-3227
Kawachi-t@bgk.marubeni.com
Taigo Noguchi
+81 0332824531
081-902-8851
Noguchi-t@marubeni.com
Bill Madhavan
02-256-6900
081-754-2181
billppn@yahoo.com
Pathra Uapruchayakula
Project Coordinator
081-700-1804
pathra-u@marubeni.com
TBD
MC Site Manager
TBD
TBD
TBD
Goto-h@jp.marubeni.com
*A current list of all project contact information is maintained in the Bangkok docbase at location documentum\Docbases\bangkok\PROJ161808_Glow\20.0000\21.0100 Proj
Instruct Manual\21_0100 Project Distribution Matrix.xls
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Table 2-3
Major Suppliers*
Steam Turbine/Gas Turbine/Condenser/Air Extraction Equipment
Name
Company
Title
Phone Office
Mobile Phone
Number
Jens Rackow
Siemens
Jens.rackow@siemens.com
Siemens
N/A
N/A
N/A
mailglow@pg.siemens.com
Name
Company
Title
Phone Office
Mobile Phone
Number
Zhiming Wang
Hangzhou Boiler
Project Manager
wangzhiming@chinaboilers.com
Ruguang Wu
Hangzhou Boiler
86-571-85387362
13588459321
wuruguang@chinaboilers.com
Hangzhou Mailbox
Hangzhou Boiler
HBG1955@vip.163.com
HRSG
*A current list of all project contact information is maintained in the Bangkok docbase at location documentum\Docbases\bangkok\PROJ161808_Glow\20.0000\24.0615 Supplier,
Subcontractor Contact List\24_0615 080701 Supplier Contacts.xls
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Title
02-260 1321
02-260 1321
Rakesh@stecon.co.th
Chalit_R@stecon.co.th
Manus@stecon.co.th
niraj@opt.stecon.co.th
N/A
02-937-0113-8 ext. 345
02-937-0113-8 ext. 170
02-937-0113-8 ext. 201
02-937-0113-8 ext. 215
TBD
N/A
(081) 701-9582
(089) 967-6601
(089) 967-6602
(081)-932-7502
TBD
Glow161808@bv.com
gustkeJM@bv.com
mcdermottma@bv.com
SchottlerJ@bv.com
BahoraGT@bv.com
TBD
Name
Stecon
Kalia Rakesh
Chalit Ratanavisalnan
Manus Sateeraganon
Niraj Baidya
B&V
B&V Project Mailbox
John Gustke
Mark McDermott
Jason Schottler
Greg Bahora
TBD
MC
MC Project Mailbox
MC Bangkok Office
Mailbox
Hiroki Goto
Yusuke Saikawa
Takahiro Kawachi
MC Project Mailbox
MC Bangkok Office Mailbox
N/A
N/A
N/A
N/A
Glow5@marubeni.com
bgkmac4@bgk.marubenicorp.com
N/A
+81 0332869068
(089) 894-3227
Goto-h@jp.marubeni.com
Saikawa-y@mec.marubeni.co.jp
Kawachi-t@bgk.marubeni.com
Taigo Noguchi
Bill Madhavan
Pathra Uapruchayakula
TBD
+81 0332824530
+81 0332869041
02-256-6067(Direct),02-256-6900
ext.270
+81 0332824531
02-256-6900
02-256-6900 Ext. 271
TBD
(081) 902-8851
(081) 754-2181
(081) 700-1804
TBD
Noguchi-t@marubeni.com
billppn@yahoo.com
pathra-u@marubeni.com
TBD
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Title
Phone Office
Jens.rackow@siemens.com
N/A
N/A
mailglow@pg.siemens.com
B&V
B&V Project Mailbox
N/A
N/A
Glow161808@bv.com
John Gustke
Project Director
(081) 701-9582
gustkeJM@bv.com
Mark McDermott
Project Manager
(089) 967-6601
mcdermottma@bv.com
Jason Schottler
Engineering Manager
(089) 967-6602
SchottlerJ@bv.com
Barry Clegg
Shannon Adams
Ruechai Lagampan
Suthep Ngamlertlee
Tawatchai Pisansetthagul
TBD
MC
MC Project Mailbox
(089) 967-6603
(089) 967-6575
(081) 551-5340
(081) 909-0800
(084) 654-7855
TBD
CleggBD@bv.com
AdamsSM@bv.com
LagampanR@bv.com
NgamlertleeS@bv.com
PisansetthagulT@bv.com
TBD
MC Project Mailbox
N/A
N/A
Glow5@marubeni.com
MC Bangkok Office
Mailbox
Hiroki Goto
N/A
N/A
bgkmac4@bgk.marubenicorp.com
+81 0332824530
Goto-h@jp.marubeni.com
Yusuke Saikawa
+81 0332869041
+81 0332869068
Saikawa-y@mec.marubeni.co.jp
Takahiro Kawachi
(089) 894-3227
Kawachi-t@bgk.marubeni.com
Taigo Noguchi
02-256-6067(Direct),02-256-6900
ext.270
+81 0332824531
(081) 902-8851
Noguchi-t@marubeni.com
2-18
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Title
Technical Project Manager
Phone Office
02-256-6900
Email
billppn@yahoo.com
Pathra Uapruchayakula
Project Coordinator
(081) 700-1804
pathra-u@marubeni.com
TBD
MC Site Manager
TBD
TBD
TBD
*A current list of all project contact information is maintained in the Bangkok docbase at location documentum\Docbases\bangkok\PROJ161808_Glow\20.0000\21.0100 Proj
Instruct Manual\21_0100 Project Distribution Matrix.xls
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3.0
3.1
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Project Communications
Introduction
3.2
Correspondence
3.2.1 General
All formal and contractual correspondence and documents related to the project shall
be written in English on MBC letterhead for correspondence to the owner or B&V
letterhead for correspondence to MC and third parties. The entity as designated by
the Project Manager which will generally be B&V Thailand Limited for Onshore
correspondence, and Black & Veatch Corporation for Offshore correspondence. For
correspondence to the owner the original letter will be sent to the Owner.
Email will be the preferred method of general written correspondence on the project.
Figure 3-1, Processing of Incoming and Outgoing Documents, shows the general
procedure for processing project documents. All documents produced or received on
the project shall be controlled in accordance with Part 10, Section 4.0 of this PIM.
As much as possible, correspondence will be transmitted electronically to primary
parties, with a copy sent to the person responsible for the project files. When this is
not feasible, the preferred methods of shipping correspondence are as follows:
Express mail - ground service (or via letter courier or B&V driver).
Sample formats have been prepared for letters and faxes to provide a consistent
approach for all Consortium documents. Figure 3-2, Sample Letters, list the
recommended formats. The Project Support Assistant (PSA) is responsible for
maintaining document forms and formats and for distributing electronic copies to the
project team.
3-1
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Outgoing Documents
(Formal Contracts)
Outgoing documents
created which require
internal and external
distribution for project.
Figure 3-1
Processing of Incoming and Outgoing Documents
3-2
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Figure 3-2*
Sample Letter - Onshore
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3-4
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FILE
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3.3
Electronic Mail
FILE
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Table 3-1
Addresses for Copies of Correspondence Forwarded to the Owner*
Name
Correspondence from MBC to
Glow
Glow Project Mailbox
Svend Erik Jensen
Tananchai Chaisrakaew
Pipop Chattaraputi
Alan Augustine
Vimol Sarathana
Max Stossel
Poyry Project Mailbox
Esa Heiskanen
Type of
Correspondence
Title
Phone Office
Mobile
N/A
02-670-1500-1 ext. 6003
(038) 684-780-10 ext. 5200
(038) 684-780-10 ext. 4240
(038) 684-780-10 ext 4006
(038)684-780 -10 ext 5209
02-657-1000
N/A
02-670-1500 ext 6000
N/A
(089) 205-9177
(089) 205-9176
(081)173-3782
(081) 429-7782
(089) 408-9777
(081) 869-2950
N/A
(081)889-1326
phase5@glow.co.th
Svend@glow.co.th
Tananchai@glow.co.th
pipop@glow.co.th
alan@glow.co.th
Vimol.S@glow.co.th
max.stoessel@poyry.com
glow5.eeth@poyry.com
esa@glow.co.th
ALL
ALL
ALL
ALL
Technical Only
ALL
ALL
ALL
Commercial,
Report, Minute of
Meeting,
Insurance, Permit
N/A
02-937-0113-8 ext. 345
02-937-0113-8 ext. 170
02-937-0113-8 ext. 201
N/A
(081) 701-9582
(089) 967-6601
(089) 967-6602
Glow161808@bv.com
gustkejm@bv.com
mcdermottma@bv.com
SchottlerJ@bv.com
TBD
ALL
ALL
ALL
ALL
ALL
MC Project Mailbox
MC Bangkok Office
Mailbox
Project Director Off Shore
Project Manager OffShore
N/A
N/A
N/A
N/A
Glow5@marubeni.com
bgkmac4@bgk.marubenicorp.com
ALL
ALL
+81 0332824530
+81 0332869041
N/A
+81
0332869068
Goto-h@jp.marubeni.com
Saikawa-y@mec.marubeni.co.jp
ALL
ALL
3-6
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Title
Project Manager OnShore
Taigo Noguchi
Bill Madhavan
Pathra Uapruchayakula
TBD
Phone Office
02-256-6067(Direct),02-256-6900
ext.270
+81 0332824531
02-256-6900
02-256-6900 Ext. 271
Mobile
(089) 894-3227
(081) 902-8851
(081) 754-2181
(081) 700-1804
Email
Kawachi-t@bgk.marubeni.com
Type of
Correspondence
ALL
Noguchi-t@marubeni.com
ALL
billppn@yahoo.com
pathra-u@marubeni.com
TBD
ALL
ALL
ALL
*A current list of all project contact information is maintained in the Bangkok docbase at location documentum\Docbases\bangkok\PROJ161808_Glow\20.0000\21.0100 Proj Instruct
Manual\21_0100 Project Distribution Matrix.xls
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NO.
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161808.21.0010
Title
Phone Office
Mobile
Correspondence B&V/MC
B&V
B&V Project Mailbox
N/A
N/A
Glow161808@bv.com
John Gustke
Project Director
(081) 701-9582
gustkejm@bv.com
Mark McDermott
Project Manager
(089) 967-6601
mcdermottma@bv.com
Jason Schottler
Engineering Manager
(089) 967-6602
SchottlerJ@bv.com
TBD
TBD
MC
MC Project Mailbox
MC Project Mailbox
N/A
N/A
Glow5@marubeni.com
N/A
N/A
bgkmac4@bgk.marubenicorp.com
Hiroki Goto
+81 0332824530
N/A
Goto-h@jp.marubeni.com
Yusuke Saikawa
+81 0332869041
+81 0332869068
Saikawa-y@mec.marubeni.co.jp
Takahiro Kawachi
02-256-6067(Direct),02-256-6900
ext.270
(089) 894-3227
Kawachi-t@bgk.marubeni.com
Taigo Noguchi
+81 0332824531
(081) 902-8851
Noguchi-t@marubeni.com
Bill Madhavan
02-256-6900
(081) 754-2181
billppn@yahoo.com
Pathra Uapruchayakula
Project Coordinator
(081) 700-1804
pathra-u@marubeni.com
TBD
MC Site Manager
TBD
TBD
TBD
*A current list of all project contact information is maintained in the Bangkok docbase at location documentum\Docbases\bangkok\PROJ161808_Glow\20.0000\21.0100
Proj Instruct Manual\21_0100 B&V-MC Distribution Matrix.xls
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Table 3-2
Correspondence from B&V to Third Parties/Suppliers
Third Party/Subject
Consultants
,
Project Manager. PPM or PR
Routine correspondence
transmitting/requesting information,
drawings, or other documents
,
(Project Managers designee responsible
for coordinating work)
,
Project Manager or PPM as designated
by the PM
,
PPM, PR or Project Manager
,
Project Engineering Manager, Project
Manager, PDE, or Responsible Engineer
,
Engineering Manager, PDE, RE, Project
Manager or Project Quality Manager
3-9
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Email messages with outside parties shall be considered routine project correspondence and should have a file number assigned and be stored electronically in
Documentum by ensuring that a copy is to be transmitted to the Glow Project mailbox
for filing.
Email message subject lines shall be formatted as follows:
File_YYMMDD_Glow Phase 5_Subject
For example
14.0205 060612 Glow Phase 5 Site Arrangement Comments
This information shall be described to all suppliers in the individual contract
documents and should be adjusted during execution as necessary.
3.4
Telephone Communications
3.5
Following each significant conference and meeting involving B&V and the Owner, or
B&V and a third party, a conference memorandum shall be prepared by B&V as
appropriate. The persons responsible for preparing, reviewing, and issuing the
conference memorandum shall be designated by the Project Manager. In general,
responsibility for preparing the agenda and subsequent Minutes of Meeting is as
follows unless the Owner requires that they prepare the minutes of meeting.
Owner Meetings -Agenda - PM/ Minutes of Meeting - Engineering Manager
Stecon Meeting - Pre-Mobilization - Construction Operations Manager
Stecon Meeting - Post Mobilization Site Manager or Construction Manager
Schedule Coordination Meetings with Stecon/MC - Project Controls Manager
Meetings with Supplier Pre-Award - Procurement Representative
Meetings with Supplier Post-Award - Responsible Engineer
Commissioning Meetings- Commissioning Manager
Conference memorandum identification shall include the following:
File number.
Meeting attendees.
3-10
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A standard template for meeting minutes can be found at the following location:
documentum\Docbases\bangkok\PROJ161808_Glow\10.0000
ProjAdmin\15.0000 Memoranda\15.0200 Conference - MBC-Owner
documentum\Docbases\bangkok\PRO161808_Glow\10.0000\15.0000\15.0200
File Name: 15_0200 MBC/Owner MOM template.doc
For meetings that cover multiple subjects with the Owner, third parties,
the Owner and third parties, or B&V members only, a primary file
number of the 15.0000 series, as indicated in Appendix C, shall be
applied to the first and succeeding pages. The original of the
conference memorandum shall be filed under this file number.
Transmittal of memoranda to the Owner shall be made email by the Project Manager,
Engineering Manager, or Senior Project Director, or through the project mail box at
the direction of one of these individuals. Transmittal to Supplier shall be through the
PR or RE, or through the project mailbox and the direction of the PR or RE.
The following internal meetings shall be held on a regular basis for the purpose of
communication, coordination, issue discover and/or resolution and decision making.
The times, attendees and topics shall be adjusted as necessary for the current events at
the time. An agenda should be prepared and issued prior to each meeting. The
agenda may be a schedule, cost report, etc as appropriate to fit the topic of the
meeting:
Weekly Project Staff
Each discipline should hold information meetings with their teams to coordinate
discipline specific information, and to share information, issues, solutions, etc from
overall project meetings.
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Project Controls related meetings shall be schedule according to the project controls
monthly calendar discussed in Part 10 of this document.
Items specific meetings shall be arranged as necessary to coordinate and manager the
project. The use of Outlook calendar is highly recommended to arrange such
meetings. Small, impromptu and informal meetings are encouraged to resolve issues
without the excessive use of email.
The project team shall meet monthly with the Owner, and monthly or quarterly with
the Marubeni as necessary.
3.6
Electronic Communications
Glow
Tel:
Fax:
(662) 937-0112
(662) 937-0112
Glow Bangkok
Tel:
Fax:
(662) 670-1500-1
(662) 670-1548-9
Glow Rayong
Tel:
Fax:
Marubeni
Marubeni Bangkok
Tel:
Fax:
(662) 256-6900
(662) 256-6660, 263-3209
Marubeni Tokyo
Tel:
Fax:
(81) 3-3282-2111
(81) 3-3282-7456
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Introduction
4.2
The project file system provides a method whereby all information related to a project
is classified and arranged for filing, reference, retrieval, and preservation.
The File Index System is included in Appendix C of this manual. The File Index
System shall be used for all documents, including project correspondence,
memoranda, specifications, calculations, reports, and other documents. Each file
number shall be assigned to each document. Hard copy documents with more than
one page or sheet will be stapled or securely bound.
Hard copies shall be maintained for the following items or as directed by the Project
Manager:
Letters to Glow.
Letters to MC.
Invoices.
Monthly reports.
Procurement contracts.
The complete document identifying number will consist of the project number and the
first, second, and third level file numbers. Certain file numbers will require a fourth
level suffix as described in Appendix C of this manual.
The PSA shall maintain the File Index System. All project personnel will ensure that
the appropriate file number is assigned to all correspondence and documents and will
maintain the respective calculation files and drawings.
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Document Control
4.3.1 Administration
The PSA is the central point of project document control, responsible for processing,
or supervising the processing of, all project documents. Those responsibilities include
receiving, applying file numbers, distributing, expediting, releasing all project
documents, and ensuring the integrity and maintenance of the project file. Files shall
not be deleted from the project files without prior acknowledgment of the PSA and
approval by the Project Manager.
4.4
Processing of Documents
4.4.1 Introduction
All formal letters sent by B&V will be assigned a unique document identifier and
logged into Documentum.
Processing, distribution and filing of procurement documents should be in accordance
with the Figures 4-1 through 4-6. The distribution of IHR documents is optional, and
will be package-specific as agreed between the PSA and the Project Manager.
4.4.2 Document Identification
All project mail except manufacturers drawings shall be delivered to the PSA or
other person authorized to receive incoming documents. Manufacturers drawings
shall be forwarded from the mailroom to Engineering Manager or Discipline lead as
identified in each contract for further processing into the J07 drawing control system
The PSA is responsible for processing the original copy of each incoming document,
other than documents submitted in multiple copies (proposals, instruction manuals,
etc.), and the transmittal letter or form for documents submitted in multiple copies.
Processing includes showing the date of receipt, appropriate file numbers, action, and
information parties, and distribution to action and information parties in accordance
with the Document Distribution Matrix or as directed by the Project Manager.
4.4.3 Action Items
Each Project Lead (PDE, EM, PPM, PCM, SM, CM, etc.) is responsible to track and
respond to the action items within their area of responsibility.
4.4.4 Project Reference Documents
Documents that have only temporary significance or that are used for general
reference purposes (codes, standards, etc.) will not be filed in the project files.
Assignment of reference material to the project files will be made by the Project
Manager.
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Figure 4-1
Review of Procurement Document at IHR Process (.00B)
[In-House Review]
If payment milestone is in
accordance with Exhibit E of
Contract, prepare letter for
Owner to request.
Figure 4-2
RFQ Process (.00C) Request for Quote - Hard Copy File
4-3
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Figure 4-3
LOA - Letter of Award Process (.01A)
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BV
Figure 4-4
Conformed Contracts Process (.01A)
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BV
Place the procurement number of the manual in number order on the log.
Transmittal # (PSA) assigned from transmittal number log.
Spec name.
Date PSA received manuals.
RE name.
Date Owners manual will be sent Fed-X.
Date of 10 day expiration date Owner must have manual comments back to B&V.
Date RE must have all comments back to Supplier (5 days after Owners expiration
date for comments back to B&V).
Date Sites proof manual will be sent Fed-X to Site.
Figure 4-5
O&M Manual Process
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Figure 4-6
Contract Revision (Change Order) Process (.01D)
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4.5
Distribution
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4.6
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Storage of Documents
The project file will provide a complete record of final documents approved for issue
and their revisions and all documents received on the project. Materials for cave
storage will be sent to the PSA to prepare the long-term storage transmittal
documents.
4.7
4-9
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5.0
5.1
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Introduction
This Project Quality Plan defines the Quality Management System (QMS) to be used
during the engineering, procurement, and construction management (EPCM) phase of
the GLOW Phase 5 Project. This plan also includes startup and commissioning
activities. Sino-Thai Engineering and Construction (STECON) will be responsible
for construction activities (refer to Subsection 5.2.1.6). The applicable parts of the
MBC Consortium QMS, including applicable B&V standards and guides, shall
govern the engineering, procurement, and construction scope of the project. This
Project Quality Plan also defines activities and processes to be followed that affect the
quality of products and services and, thereby, helps to ensure that the projects quality
objectives are achieved.
The Project Manager has the responsibility, authority, and accountability for ensuring
implementation of the Black & Veatch (B&V) Energy-MBC Consortium QMS for
this project.
Each project employee shall have access to and shall be responsible for following the
applicable requirements of the QMS. In addition, the project team will contribute to
improving the effectiveness of the QMS through supporting project audits and
surveillance activities and by using the deviation, preventive, and corrective action
systems.
Onshore contracts consist of all activities performed in the country of Thailand for
construction, startup, and commissioning of the plant. Offshore contracts consist of
the supply of imported materials for the plant.
5.2
The project team shall work to implement applicable standards and guides, listed in
Table 5-1 at the end of this section, to control the processes and to ensure the quality
of the work.
Project quality activities may be adjusted as necessary to ensure the appropriate level
of quality, as defined in Energy-Std-2-04155-00008, Standard for Project Quality
Planning and Plans. Typical activities include the following:
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documentum\Docbases\bangkok\PROJ161808_Glow\ 10.0000
ProjAdmin\10.0500 Proposal Documents\Proposal Handover Book
Calculations.
Supplier surveillance.*
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Inspection documentation
5.2.5 Construction/Startup
Construction quality management activities shall be as described in the Construction
Quality Plan and carried out in accordance with the Black & Veatch International
(BVI) Site Procedures Manual, Marubeni/STECON Site Procedures Manual, ASME
Quality Control Manual (if applicable), Welding Manual, Field Quality Control
Manual, and the STECON Construction Inspection Test Plan (CITP).
5.2.5.1 Storage. Material and equipment at the site shall be handled (receiving,
identification, control, acceptance, and preservation) by trained personnel and stored
in warehouses and/or appropriate storage areas in accordance with contractual
specifications.
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5.3
5-7
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Procurement process.
Project closeout:
Filing.
Record identification.
Record retention.
Project controls.
Construction activities.
FILE
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The Director of Quality Management Systems or PQM and, when applicable, the
Construction Manager shall define the auditing requirements for the project and
establish the audit plan.
Audits are used to accomplish the following:
Propose actions
deliverables:
to
project
management
to
improve
project
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Prefabrication meeting.
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Table 5-1
List of Applicable QMS Standards and Guides
Title Description
Section
Discipline/
Business Line
Document Number
Division
Energy-Std-1-00000-00001
Division
Energy-Std-1-00000-00004
Division
Energy-Std-1-00000-00020
Division
Energy-Std-1-00000-00025
Division
Energy-Std-1-00000-00030
Internal Surveillance
Division
Energy-Std-1-00000-00036
Division
Energy-Std-1-00000-00045
Training
Division
Energy-Std-1-00000-00050
Records Management
Division
Energy-Std-1-00000-00060
Division
Energy-Std-1-00000-00061
Position Descriptions
3143
Energy-Gid-1-00000-00010
3120
Energy-Std-3-03120-00002
4155
3880
3114
EEC-Gid-3-03114-03001
3114
Energy-Gid-3-03114-03130
3114
Energy-Gid-3-03114-03310
Pressure Instruments
3114
Energy-Gid-3-03114-03320
Temperature Detectors
3114
Energy-Gid-3-03114-03330
3114
Energy-Gid-3-03114-03340
3114
EEC-Gid-3-03114-04102
3114
Energy-Gid-3-03114-05104
3114
Energy-Gid-3-03114-05102
3114
Energy-Gid-3-03114-05103
3114
EEC-Gid-3-03114-05203
3114
EEC-Gid-3-03114-05202
3114
EEC-Gid-3-03114-05201
3114
EEC-Gid-3-03114-05211
3114
Energy-Gid-3-03114-05301
3114
Energy-Gid-3-03114-05302
3114
Energy-Std-3-03114-05200
3114
Energy-Std-3-03114-01002
3114
Energy-Gid-3-03114-01002
3114
EEC-Std-3-03114-01301
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Title Description
Section
Discipline/
Business Line
Document Number
3114
Energy-Std-3-03114-01401
3114
Energy-Std-3-03114-01402
3114
Energy-Std-3-03114-01403
3114
Energy-Gid-3-03114-01404
3114
EEC-Std-3-03114-01601
Raceway Specifications
3114
EEC-Std-3-03114-06001
3114
Energy-Std-3-03114-05101
3114
Energy-Std-3-03114-03110
3114
Energy-Std-3-03114-03120
3114
Energy-Std-3-03114-03140
3114
Energy-Std-3-03114-03331
3114
Energy-Std-3-03114-04101
3114
EEC-Std-3-03114-06101
3114
EEC-Std-3-03114-06201
3114
EEC-Gid-3-03114-01101
3114
EEC-Gid-3-03114-01301
3114
EEC-Gid-3-03114-01501
3114
Energy-Gid-3-03114-01520
3114
EEC-Gid-3-03114-01510
3114
EEC-Gid-3-03114-01601
3114
EEC-Gid-3-03114-01611
3114
EEC-Gid-3-03114-01612
3114
Energy-Gid-3-03114-01615
Electrical Schematics
3114
Energy-Gid-3-03114-02001
3114
Energy-Gid-3-03114-02002
3113
Energy-Std-3-03113-02116
3113
Energy-Std-3-03113-02105
3113
EEC-Std-3-03113-02106
3113
EEC-Std-3-03113-02107
3113
Energy-Std-3-03113-02108
3113
Energy-Std-3-03113-02109
3113
EEC-Std-3-03113-02112
3113
Energy-Std-3-03113-02113
3113
Energy-Std-3-03113-02201
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Title Description
Section
Discipline/
Business Line
Document Number
3113
Energy-Std-3-03113-02202
3113
EEC-Std-3-03113-02203
3113
Energy-Std-3-03113-02204
3113
EEC-Std-3-03113-02301
3113
Energy-Std-3-03113-02302
3113
Energy-Std-3-03113-02303
3113
Energy-Std-3-03113-02304
3113
Energy-Std-3-03113-02305
3113
Energy-Std-3-03113-02401
3113
Energy-Std-3-03113-02402
3113
Energy-Gid-3-03113-01001
3113
EEC-Gid-3-03113-01006
3113
EEC-Gid-3-03113-01007
3113
EEC-Gid-3-03113-01008
3113
Energy-Gid-3-03113-01009
3113
Energy-Gid-3-03113-01013
3113
Energy-Gid-3-03113-01014
3113
Energy-Gid-3-03113-01015
3113
Energy-Std-3-03113-01001
3113
Energy-Std-3-03113-01002
3113
Energy-Std-3-03113-01004
3113
Energy-Std-3-03113-01101
3113
EEC-Std-3-03113-01102
3113
Energy-Std-3-03113-01103
3113
EEC-Std-3-03113-01104
3113
Energy-Std-3-03113-01105
3113
Energy-Std-3-03113-01107
3113
Energy-Std-3-03113-01108
3113
Energy-Std-3-03113-01109
3113
Energy-Std-3-03113-01110
3113
Energy-Std-3-03113-01111
3113
EEC-Std-3-03113-01112
3113
Energy-Std-3-03113-01113
3113
Energy-Std-3-03113-01115
3113
Energy-Std-3-03113-01201
3113
Energy-Std-3-03113-01202
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Title Description
Section
Discipline/
Business Line
Document Number
Condenser Design
3113
Energy-Std-3-03113-01203
Deaerator Design
3113
Energy-Std-3-03113-01204
3113
Energy-Std-3-03113-01207
3113
Energy-Std-3-03113-01208
Thermal Insulation
3113
EEC-Std-3-03113-01209
3113
Energy-Std-3-03113-01210
3113
Energy-Std-3-03113-01211
3113
Energy-Std-3-03113-01212
3113
Energy-Std-3-03113-01214
Piping Process
3113
EEC-Std-3-03113-01301
3113
Energy-Std-3-03113-01302
3113
EEC-Std-3-03113-01303
3113
Energy-Std-3-03113-01304
3113
Energy-Std-3-03113-01305
3113
Energy-Std-3-03113-01306
3113
Energy-Std-3-03113-01307
3113
Energy-Std-3-03113-02001
3113
Energy-Std-3-03113-02002
3113
Energy-Std-3-03113-02005
3113
Energy-Std-3-03113-02007
3112
Energy-Std-3-03112-03112
Geotechnical Reports
3112
Energy-Std-3-03112-03113
3112
Energy-Std-3-03112-03121
3112
Energy-Std-3-03112-03122
Drilled Piers
3112
Energy-Std-3-03112-03123
3112
Energy-Std-3-03112-03124
3112
Energy-Std-3-03112-03126
3112
Energy-Std-3-03112-03209
3112
Energy-Std-3-03112-03218
3112
Energy-Gid-3-03112-03112
Geotechnical Reports
3112
Energy-Gid-3-03112-03113
Ground Modification
3112
Energy-Gid-3-03112-03115
Liquefaction Analysis
3112
Energy-Gid-3-03112-03117
3112
Energy-Gid-3-03112-03121
3112
Energy-Gid-3-03112-03122
Drilled Piers
3112
Energy-Gid-3-03112-03123
3112
Energy-Gid-3-03112-03124
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Title Description
Section
Discipline/
Business Line
Document Number
3112
Energy-Gid-3-03112-03126
3112
Energy-Gid-3-03112-03127
3112
Energy-Gid-3-03112-03128
Retaining Walls
3112
Energy-Gid-3-03112-03129
3112
Energy-Gid-3-03112-03130
3112
Energy-Gid-3-03112-03137
Seepage Evaluation
3112
Energy-Gid-3-03112-03139
3112
Energy-Gid-3-03112-03140
Lightweight Aggregate
3112
Energy-Gid-3-03112-03141
3112
Energy-Gid-3-03112-03144
Pavement Design
3112
EEC-Gid-3-03112-03202
3112
Energy-Gid-3-03112-03203
3112
Energy-Gid-3-03112-03204
3112
EEC-Gid-3-03112-03206
3112
EEC-Gid-3-03112-03210
3112
EEC-Gid-3-03112-03212
3112
EEC-Gid-3-03112-03214
3112
EEC-Gid-3-03112-03215
Culverts
3112
EEC-Gid-3-03112-03216
3112
EEC-Gid-3-03112-03217
3112
EEC-Gid-3-03112-03219
3112
EEC-Gid-3-03112-03220
3112
Energy-Std-3-03112-03218
3112
Energy-Std-3-03112-03220
3112
Energy-Std-3-03112-03225
3112
Energy-Gid-3-03112-04101
3112
Energy-Gid-3-03112-04111
3112
Energy-Gid-3-03112-04112
3112
Energy-Gid-3-03112-04121
3112
Energy-Gid-3-03112-04140
3112
Energy-Std-3-03112-04101
3112
Energy-Std-3-03112-04102
Concrete Structures
3112
EEC-Gid-3-03112-06201
Slabs on Grade
3112
EEC-Gid-3-03112-06203
3112
EEC-Gid-3-03112-06204
3112
EEC-Gid-3-03112-06205
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Title Description
Section
Discipline/
Business Line
Document Number
Equipment Bases
3112
EEC-Gid-3-03112-06207
3112
Energy-Std-3-03112-06208
3112
Energy-Gid-3-03112-06208
3112
EEC-Gid-3-03112-06231
Chimney Foundation
3112
EEC-Gid-3-03112-06233
3112
EEC-Gid-3-03112-06241
3112
EEC-Gid-3-03112-06290
3112
Energy-Gid-3--03112-06291
3112
EEC-Std-3-03112-06204
3112
Energy-Std-3-03112-06205
3112
Energy-Std-3-03112-06241
3112
Energy-Gid-3-03112-05101
3112
Energy-Gid-3-03112-05102
HVAC/Electrical Interface
3112
Energy-Gid-3-03112-05103
3112
Energy-Gid-3-03112-05104
3112
EEC-Gid-3-03112-05105
Dampers
3112
Energy-Gid-3-03112-05106
3112
Energy-Gid-3-03112-05141
Ventilation
3112
Energy-Gid-3-03112-05142
3112
Energy-Gid-3-03112-05143
Zoning
3112
Energy-Gid-3-03112-05144
3112
Energy-Gid-3-03112-05145
3112
Energy-Gid-3-03112-05146
3112
Energy-Gid-3-03112-05147
3112
Energy-Gid-3-03112-05148
3112
Energy-Gid-3-03112-05149
3112
Energy-Gid-3-03112-05150
Refrigerant Systems
3112
Energy-Gid-3-03112-05151
Refrigerant Piping
3112
Energy-Gid-3-03112-05152
Louvers
3112
Energy-Gid-3-03112-05153
Condensate Drainage
3112
Energy-Gid-3-03112-05154
Selecting Humidifiers
3112
Energy-Gid-3-03112-05155
3112
EEC-Gid-3-03112-06101
3112
EEC-Gid-3-03112-06103
Boiler Steel
3112
Energy-Gid-3-03112-06104
Composite Beams
3112
EEC-Gid-3-03112-06105
Girts
3112
EEC-Gid-3-03112-06106
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Title Description
Section
Discipline/
Business Line
Document Number
3112
EEC-Gid-3-03112-06111
Ductwork Arrangement
3112
EEC-Gid-3-03112-06131
Ductwork Design
3112
Energy-Gid-3-03112-06132
3112
EEC-Gid-3-03112-06133
Design Loads
3112
EEC-Gid-3-03112-06001
Wind Loadings
3112
EEC-Gid-3-03112-06002
Tornado Loading
3112
EEC-Gid-3-03112-06003
3112
EEC-Gid-3-03112-06004
Vibration Analysis
3112
EEC-Gid-3-03112-06005
3112
EEC-Gid-3-03112-06009
3112
EEC-Gid-3-03112-06021
3112
EEC-Gid-3-03112-06022
Concrete Masonry
3112
Energy-Gid-3-03112-06040
Post-Installed Anchors
3112
Energy-Gid-3-03112-06051
3112
Energy-Gid-3-03112-06052
3112
Energy-Gid-3-03112-06053
3112
Energy-Std-3-03112-06030
Concrete Masonry
3112
EEC-Std-3-03112-06040
Anchorage to Concrete
3112
Energy-Std-3-03112-06051
High-Strength Bolts
3112
Energy-Std-3-03112-06115
511
EEC-Std-2-00511-01201
511
Energy-Std-2-00511-01202
511
EEC-Std-2-00511-01225
511
Energy-Std-2-00511-01301
BOQ Management
511
EEC-Std-2-00511-01401
Schedule Maintenance
511
EEC-Gid-3-00511-00025
511
EEC-Gid-2-00511-01205
Field Forecasting
511
EEC-Gid-2-00511-01215
Cost Codes
511
EEC-Gid-2-00511-01220
511
EEC-Gid-3-00511-01320
511
EEC-Gid-2-00511-01305
511
Energy-Std-3-00511-02005
Planned/Earned/Spent
511
EEC-Gid-3-00511-01307
511
Energy-Std-3-00511-01325
511
EEC-Gid-2-00511-01330
511
EEC-Gid-2-00511-04005
511
EEC-Gid-3-00511-04001
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Title Description
Section
Discipline/
Business Line
Document Number
511
EEC-Gid-2-00511-05005
Contract Development
4158
Energy-Std-2-03143-00010
3143
EEC-Std-2-03143-00030
615
EEC-Std-2-00615-00001
615
EEC-Std-2-00615-00002
615
EEC-Std-2-00615-00003
615
EEC-Std-2-00615-00004
615
EEC-Std-2-00615-00005
615
EEC-Std-2-00615-00006
Remittance
615
EEC-Std-2-00615-00007
Expediting
615
EEC-Std-2-00615-00008
615
EEC-Std-2-00615-00009
615
EEC-Std-2-00615-00010
615
EEC-Std-2-00615-00011
Warranty Administration
615
Energy-Std-2-00615-00012
615
EEC-Std-2-00615-00013
Investment Recovery
615
EEC-Std-2-00615-00014
Supplier Surveillance
615
Energy-Std-2-00615-00015
615
Energy-Std-2-00615-00016
3880
Energy-Std-2-03880-01060
3880
Energy-Std-2-03880-01100
3880
Energy-Std-2-03880-01240
Cleanliness Control
3880
Energy-Std-2-03880-01230
3880
Energy-Std-2-03880-01240
3880
Energy-Std-2-03880-01310
3880
Energy-std-2-03880-01340
3880
Energy-Std-2-03880-00200
3143
EEC-Std-2-03143-00020
3880
Energy-Std-2-03880-00110
3880
Energy-Std-2-03880-00120
Calculations
3880
Energy-Std-2-03880-00140
Design Review
3880
Energy-Std-2-03880-00150
3880
Energy-Std-2-03880-00151
3880
Energy-Std-2-03880-00160
3880
Energy-Std-2-03880-00170
3880
Energy-Std-2-03880-00180
3880
EEC-Std-2-03880-00190
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Title Description
Section
Discipline/
Business Line
Document Number
Environmental Report
3880
EEC-Std-2-03880-00200
Software Changes
3880
Energy-Std-2-03880-00300
Design Verification
3880
Energy-Std-2-03880-00220
Design Validation
3880
Energy-Std-2-03880-00230
Underground Utilities
3880
EEC-Std-2-03880-01050
Energy Organization
616
Energy-Std-2-00616-00030
616
Energy-Std-2-00616-00001
616
EEC-Std-2-00616-00005
616
EEC-Std-2-00616-00006
Management of Policies
616
Energy-Std-2-00616-00007
616
Energy-Std-2-00616-00008
616
Energy-Std-2-00616-00014
Management of Guides
616
Energy-Std-2-00616-00015
Management of Standards
616
Energy-Std-2-00616-00020
616
Energy-Std-2-00616-00025
616
Energy-Std-2-00616-00031
Kickoff Meetings
616
Energy-Std-2-04155-00035
Management of Manuals
616
Energy-Std-2--00161-00036
616
EEC-Std-2-00616-00500
616
Energy-Gid-2-00616-00010
616
Energy-Std-3-00616-00001
Audits
616
Energy-Std-3-00616-00002
616
Energy-Std-3-00616-00003
Project Instructions
4155
Energy-Std-2-04155-00010
4155
Energy-Gid-2-04155-00001
4155
Energy-Std-2-04155-00013
4155
Energy-Std-2-04155-00015
4155
Energy-Std-2-04155-00008
4155
Energy-Std-2-04155-00100
616
Energy-Std-3-00616-00008
616
EEC-Std-3-00616-00006
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Insurance Plan
Introduction
6.2
Contract Requirements
The Contract specifies the contractual insurance requirements for the project, which
can be found in Section 10.0 and Exhibit K of both the Onshore and Offshore
contracts. This insurance plan is based on those requirements, which are summarized
in Table 6-1.
The Project Manager has provided the Contract insurance requirements to the B&V
Insurance Department for review. The Insurance Department has confirmed that the
necessary coverages are in place. During the proposal stage of the project, the
Insurance Department confirmed that a DIC (Difference in Coverage) will not be
required for this project.
The Project Manager should obtain review and comment from the Insurance
Department and/or B&Vs broker, JTL, of the Owners Builders Risk Insurance
policy coverage to determine if the language is sufficient to cover B&Vs risks.
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Table 6-1
Glow Energy Project Insurance Plan
Policy Type
All Risk Marine Cargo/DSU
(Note 1)
Insured
Owner and Financing Parties
Additional Insureds
Supplier, Subcontractor
Workers Compensation
Commercial Automobile
Liability
Contractor
Provided
Contractor
Provided
Owner Provided
Owner Provided
Workers Compensation
Owner Provided
Contractors Equipment
Contractor
Provided
Workers Compensation
Commercial Automobile
Liability
Contractor
Provided
Contractor
Provided
Note 1: The owner has an option to procure DSU insurance. If this option is exercised, MBC must
comply with the pre-survey inspections to maintain the effectiveness of this policy. B&V shall included
similar language in each supply contract.
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As the owner has not yet bound the coverage for BAR or DSU, specific procedures
for insurance claims have not yet been developed. These shall be developed after
receipt and B&V agreement of the Owners policy.
In general, B&V expects to follow the standard procedure of providing prompt notice
to the insurance underwriters and brokers, and other recipients as required of the
policy, of a potentially insurance event, and then tracking all related costs through the
use of the trend management system. B&V/MBC has the right to directly negotiate
with the insurance underwrites for claims of less than USD $5M. Claims in excess of
this amount required Owner involvement.
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Training Plan
Introduction
The Glow Project Training Plan for B&V staff is included in Table 7-1.
More details on the training plan for Bangkok based Engineering professionals can be
found at the following link.
documentum\Docbases\bangkok\PROJ161808_Glow\10.0000 Project
Administration\16.0000 Staffing and Training\16.0200 Proj Staffing &
Training, Org Charts\16_0200 Glow Training Plan for Engineering Staff
MBC shall deliver an operator training program to the Owner in accordance with the
EPC Contract Exhibit B, Attachment 4. (Reference Documentum Folder 11.0203 for
the latest copy of the EPC contract.) The training program shall be submitted for
Owner approval at least 90 days prior to the commencement of the first training
course. Reference Part 90, Section 5.0, of this PIM for more details.
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Table 7-1
Glow Project Training Plan
Subject
Project Function
Training Level
QMS Standards
Project Manager
PDE
Engineer
Administration
Technical Support
Procurement
Project Controls
Project Manager
XN
PIM
Project Manager
XN
PDE
XN
Engineer
XN
Administration
XN
Technical Support
XN
Procurement
XN
Project Controls
XN
Project Manager
XN
PDE
XN
Engineer
XN
Administration
Technical Support
XN
Procurement
Project Controls
Project Manager
XN
PDE
XN
Engineer
XN
Administration
Technical Support
XN
Procurement
Project Controls
PDM
PPM
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Project Function
Training Level
Project Manager
PDE
XN
Engineer
XN
Administration
Technical Support
XN
Procurement
XN
Project Controls
Operators
XN
Operator Training
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Closing of Project
Introduction
At the completion of the project, documents are transmitted to the Owner, B&V
project files are transferred to inactive status, and the project is formally closed. This
section discusses the activities that are necessary to close the project.
8.2
8.3
All project files shall be reviewed, duplicate copies shall be eliminated, and files shall
be transferred to inactive storage. All documents that contain quality records, as
described in Subsection 5.2.1.5 in Part 10 of this PIM, shall be retained for at least
5 years after the date of commercial operation. Other documents that contain
information related to the administration of contracts shall be retained until 5 years
after completion of the contract. Subject to these limitations, the Project Manager
shall determine the schedule for future disposal of project files and shall approve of
document disposal immediately prior to its occurrence.
8.4
Warranty Administration
The consortium will provide warranty administration during the warranty period. The
warranty duration is as follows:
Gas turbine and auxiliaries - earlier of ;
a. 2 years after Provisional Substantial completion or
b. 2 years following the commencement of the Grace Period,
c. 20,000 equivalent operating hours (EOH)
All other Work - earlier of;
d. 2 years following Provisional Substantial Completion
e. 2 years following the commencement of the Grace Period
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Any items that are repaired, replaced or modified after Provisional Substantial
completion shall have the warranty extended for 2 years from the completion of such
repair with the following limitations:
Gas turbine and auxiliaries - earlier of;
a. 3 years after Provisional Substantial completion,
b. Three years following the commencement of grace period
c. 28,000 equivalent operating hours
Steam turbine and auxiliaries - earlier of;
a. 3 years after Provisional Substantial completion,
b. 3 years following the commencement of grace period
All other work - earlier of;
a. 4 years after Provisional Substantial completion
b. 4 years following the commencement date of grace period.
If provisional substantial completion does not occur before Guaranteed Completion,
additional warranty provisions apply.
A separate Structural Liability warranty period is required and is valid for 5 years
from the start of the warranty period. This provision covers a partial or total collapse
of any portion of the plant or the integrity or stability of the structure, civil works and
/or safety of the plant.
A warranty administrator will be assigned to provide a single point of contact for the
Owner in resolving warranty issues.
8.5
Closing of Project
Closing of the project may occur after final completion which can be achieved upon
completion of the following:
a. Substantial Completion has occurred.
b. Completion of punchlist items.
c. All deliverables including O&M manuals, as-builts, and final documents
delivered to Owner.
d. Warranty period has expired.
e. Satisfactory remediation of any warranty defects.
f. Contractor not in breach of any material obligation of contract.
A more detailed project closeout plan shall be developed at least 4 months prior to the
Planned Substantial Completion date of 01-Jul-2011.
The Project Controls Manager shall develop and submit for Project Manager
approval, the Project Closeout Package in accordance with the Closeout Package
section of the Manual for B&V Energy Major Project Execution.
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When all of the activities required for closing the project are complete, the Project
Manager shall formally close the project and transmit the final invoice for B&V
services to the Owner.
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Contents
1.0
2.0
3.0
1-1
1.1
Introduction
1-1
1.2
1-1
1.3
Project Documents
1-1
1.4
System Descriptions
1-1
Information Management
2-1
2.1
Introduction
2-1
2.2
Project Schedule
2-1
2.3
2-1
2.4
Procurement
2-1
2.5
Drawing Control
2-2
2.6
Engineering Information
2-2
2.7
2-2
2.8
Trend Log
2-2
2.9
2-2
Project Schedule
3-1
3.1
Introduction
3-1
3.2
Project Schedule
3-1
3.3
Milestone Dates
3-1
3.4
Milestone Schedule
3-1
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Contents (Continued)
4.0
5.0
6.0
4-1
4.1
Introduction
4-1
4.2
4-1
4.3
4-1
4.4
4-2
4.5
4-4
4.6
4-4
4.7
Invoices
4-4
4.8
Payment Milestones
4-5
Progress Reports
5-1
5.1
5-1
5.2
5-1
Contract Changes
6-1
6.1
Introduction
6-1
6.2
6-1
6.3
6-1
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Introduction
Project planning and control documents define the policies, practices, procedures, and
instructions applicable to the planning and control of the project. These documents
have controlled distribution with periodic review and updating.
1.2
The B&V Energy QMS applies to all work performed by B&V Energy. The QMS is
applicable to the planning and control of the project and will be made available for
controlled distribution to the Owner if needed (refer to Part 10, Section 5.0, of this
PIM).
1.3
Project Documents
The following documents cover B&V/Owner/ and third party interfaces for this
project:
1.4
System Descriptions
System descriptions prepared for each plant system are listed in Appendix A of the
PDM.
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Information Management
Introduction
2.2
Construction information.
Project Schedule
The project schedule includes information which permits the completion of activities
to be monitored so that the total project is completed on schedule. Additional
information regarding the project schedule is included in Section 3.0, Project
Schedule.
2.3
Information regarding the total cost of the project will be provided throughout the
project as discussed in Section 4.0, Project Cost Control.
2.4
Procurement
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Drawing Control
The computerized drawing control system includes two subsystems: one for B&V
drawings and another for manufacturers drawings. These systems are discussed in
Part 50.
2.6
Engineering Information
2.7
Equipment and devices that are incorporated into the project will be uniquely
identified as described in Section 8.0, Equipment Numbering and System Codes, in
the PDM.
2.8
Trend Log
All significant, potential cost and schedule impacts to the project will be documented
and tracked. The Project Controls Manager will be responsible for documenting and
managing cost and/or schedule impacts. A Project Trend Log will be established to
record the engineering, procurement, and construction situations that potentially or
actually cause cost and/or schedule impacts. Input to the Project Trend Log is
allowed by anyone on the engineering, procurement, project controls, or construction
management staff.
Each potential or actual impact situation will be assigned a unique TREND number
(refer to Part 10, Section 1.5, of this PIM). If hours will be charged to a trend, a phase
number shall be opened following approval by the Project Manager. For Scope
Change to the owner, the preferred method is to add hours to the estimate to account
for time preparing the SCN, and then adding that time to the budget once the change
order or SCN is approved. A description of the impact situation, the date originated,
the current action party, and the final result and a listing of the associated
documentation should be included in the Project Trend Log.
2.9
This Project Design Tool Use Plan indicates any special computer hardware,
software, and data communication links needed for the Glow Project in the B&V
home office, the B&V project field office, and other locations.
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J48--Component design.
J01--Equipment specifications.
EPS--Contract administration.
CASES--Schematics.
AutoCAD--P&IDs.
CARMS--Cable, raceway.
RISA--Structural steel.
pcaMats&pcaColumn--Foundation
Primavera P6--Scheduling.
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PCs for use in the B&V project field office. Each PC will be
configured with the standard B&V software package.
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Project Schedule
Introduction
The project schedule is a planning and control tool that integrates the project scope,
applicable B&V practices and procedures, and manpower resources into a single plan.
3.2
Project Schedule
3.3
Milestone Dates
3.4
Milestone Schedule
The milestone schedule is a simple graphical display of the overall project schedule.
It clearly illustrates the timing and sequence of the more significant project activities,
i.e., major deliverables and key external interfaces, and serves as a means to
communicate scheduling concepts between B&V and the Owner. It is used primarily
during the first few months of the project while the detailed schedule is being
developed.
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Table 3-1
Milestone Dates
Item
Date
Site Mobilization
May 1, 2009
Start Construction
June 1, 2009
Back feed
October 1, 2010
First Fire
March 1, 2011
July 1, 2011
September 1, 2011
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Introduction
Project costs are monitored and controlled through various cost reports, as described
in this section. Cost reporting activities are detailed in Energy-Gid-3-00511-01325,
Guide for Project Cost Reporting.
4.2
The project cost estimates provide information for the following purposes:
Cost information will be managed through the analysis of total project costs using
cost reports to accumulate, process, and display cost information at the project,
contract, and account levels, as required.
4.2.2 Updating of Project Cost Estimates
The project Bill of Quantities (BOQ) will be updated monthly.
4.2.3 Format
Project cost estimate reports are formatted so that cost information is categorized by
procurement and construction package file numbers and names and, when required,
by system codes. The following reports are required for this project:
4.3
Project cash flow projections shall be developed for the project. These projections
shall utilize the project cost estimate data, anticipated delivery schedule, and
anticipated payment terms. Actual contract amounts and payment schedules shall be
entered into the cash flow projections when this information is available, and updated
cash flow projections are required.
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A Project Tax Plan (Table 4-1) shall be developed for this project.
Facts
Structure
B&V will execute with the preferred structure is separate onshore and
offshore agreements with different B&V entities as contracting parties.
For the onshore contract, the B&V party to the agreement is Black &
Veatch (Thailand) Ltd. (BVTL).
For the offshore contract, the B&V party to that agreement is Black &
Veatch Corporation (BVCOR).
Corporate Taxes
Corporate Income Tax (CIT): Given the current Thai CIT rate, B&V
is assuming that any CIT paid by BVTL would be creditable in the
USA. To ensure that the profit between the off shore contract and the
on shore contract is balanced, the Cost Report shall be modified to
calculate the PGM amount and percentage for each contract. The
Project Manager shall monitor this, and take corrective action as
required.
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Table 4-1
Project Tax Plan
Later
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Stamp Duty (SD): The rate is at 0.1 percent of the onshore contract
value. A separate line item has been provided in the project estimate
and PRS to cover this expense. The Project Account shall ensure that
the stamp duty is paid within 15 days of the effective date of each on
shore change order.
For the offshore agreement, there should not be any Thai withholding
tax applicable on payments to BVCOR under the Thai-USA tax treaty.
B&V will confirm with the client that they will not withhold tax on
payments to BVCOR.
Imported Equipment
Glow will be the importer of record for all equipment that will be
imported and that becomes a part of the facility, and as such, would be
responsible for all import duties, import VAT and any other similar
charges or fee that would be applicable at the time of import.
Accordingly, title for imported equipment needs to pass from B&V to
Glow sometime before the goods cross the customs frontier of
Thailand. This will be addressed in the BOI (Board of Investment)
procedure for importation as part of the Procurement Plan.
Individual Taxes
4.5
The B&V finance group will arrange for payment of expatriate taxes in
accordance with their corporate procedure.
The addition of actual contract costs and payments into the project cost estimate and
cash flow provides the detailed monitoring of these items. The project cost report will
be updated and reviewed monthly.
4.6
Distribution of periodic cost information containing project cost estimates, cash flow,
and project cost accounting shall be as directed by the Project Manager.
4.7
Invoices
Processing of invoices is described in detail in the Part 60, Section 16.0 of this PPP.
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Payment Milestones
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Table 4-2
Payment Milestones
No.1, 2
Notes:
1
The order of the milestones is preliminary, and Contractor has the right to receive
payment regardless of whether the previous milestones have been achieved or not.
Payment milestones will be earned in the month they are completed regardless of the
schedule or the sequence of the listed milestones.
2
Payment milestones will be earned in the month they are completed regardless of the
schedule or the sequence of the listed milestones.
3
Percentages indicated are based on the total Black & Veatch Contract Price.
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Progress Reports
Project progress reports are prepared monthly to communicate project progress to the
Owners management personnel. These reports are an essential part of overall
management control for the project. They include the following:
Engineering.
Procurement status.
Safety status.
5.2
Owner requirements for format, content, and scheduling of progress reports are
specified in Section 6.3 of the EPC Contract and listed below for reference.
Contractor shall submit to Owner by the seventh (7th) day of each month, or the first
business day following if the seventh (7th) falls on a day other than a business day, a
written progress report (in form reasonably satisfactory to Owner) which report shall
include, at a minimum, a description of the progress of the Work, milestones that have
been completed, the status of the supply of materials necessary for the completion of
the Work, a comparison of the actual schedule of the Work with the Project Schedule,
and an evaluation of problems and deficiencies and a description of any planned
corrective action with respect thereto.
Each report shall include:
(a)
(b)
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For the manufacture of each main item of Local Materials, the name of
the manufacturer, manufacture location, percentage progress, and the
actual or expected dates of:
(i)
Commencement of manufacture.
(ii)
Contractors inspections.
(iii)
Factory tests.
(iv)
(d)
(e)
(f)
(g)
(h)
Should any material deviance to the Project Schedule or any material problem,
emergency, strike, injury, work stoppage or legal problem be anticipated, or any
unanticipated event occur which might adversely affect Contractors ability to
perform its obligations hereunder in a timely manner then, in addition to all other
reports required hereunder, Contractor shall promptly prepare a written significant
event report detailing all available information and steps being taken to correct such
problem or event and shall deliver the significant event report to Owner as soon as
reasonably practicable. Owner may at any time request in writing a significant event
report with respect to any event which Owner reasonably regards as significant.
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In addition to all other consultations required under this Agreement, Contractor shall
advise, consult with and report to Owner at such times and in such manner as may be
necessary or appropriate to complete the Project in a timely fashion. Upon reasonable
written request by Owner, Contractor shall engage in such informal and unscheduled
consultations as may be necessary or appropriate to meet any of the objectives of this
Agreement.
If for any reason which does not entitle Contractor to an extension of the Guaranteed
Completion Date, the rate of progress of any part of the Work under this Agreement is
at any time in the reasonable opinion of Owner too slow to ensure that any milestone
will be achieved on or before the Scheduled Date therefore, Owner may so notify
Contractor in writing. Contractor shall then respond within ten (10) business days
with its plan to complete the Project by the Guaranteed Completion Date. Contractor
shall not be entitled to any additional payment for taking such steps.
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Contract Changes
Introduction
The Contract defines the scope of work, the schedule for that work, the Owners
obligations, and the schedule for those obligations. During the course of the project,
changes may occur that necessitate a change order to the Contract.
6.2
Contract changes may be requested by the Owner or MBC in accordance with the
Contract. All such requests, and/or notifications from MBC to the Owner that a
request will be made, shall be in writing in accordance with the Contract. All changes
shall be reviewed in accordance with Energy-Std-2-03143-00010, Standard for B&V
Energy Contract Development.
Each request for a Contract change order shall define the changes required relative to
the following (as defined in the Contract):
Guaranteed values.
Payment schedule.
Contract price.
6.3
Contract change order content shall be drafted by B&V and the formal format
established by the Owner, and executed by MC and B&V as separate entities and the
Owner.
B&V shall maintain a redline document of the main EPC contract documents so
that each change can be clearly identified in the context of the applicable section. All
agreed exceptions to the EPC contract shall also be redlined in this document. The
Assistant Engineering Manager has primary responsibility for maintenance of the red
line contract.
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Contents
1.0
1-1
1.1
Introduction
1-1
1.2
1-1
1.3
Environmental Report
1-1
1.4
Permit Applications
1-1
1.5
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Introduction
Permits and licenses that are required from Industrial Estate Authority of Thailand
(IEAT) and various governmental agencies may have a major impact on the design,
construction, and operation of the project. Refer to the PDM, Section 1.5, for the
legal and environmental requirements affecting this project.
1.2
1.3
Environmental Report
The Owner has selected Air Safe Co., Ltd to prepare an Environmental Impact
Assessment (EIA) report for this project. The report was approved by the Office of
Environmental Policy and Planning (OEPP) of Thailand. Therefore, the engineering
design, construction and operation of the project is required to comply with the EIA
report and including mitigation measures and action plans required by such report.
Differences between the draft EIA (which was included in the EPC Contract) and the
approved EIA report shall be highlighted to Glow and subject to contract change.
1.4
Permit Applications
1.5
As part of the licensing process, it may be necessary for appropriate MBC personnel
to attend various hearings and to present testimony at some of them. Testimony shall
be given in consultation with the Owner. The hearings to be attended and the scope
of the testimony to be presented by MBC will be as directed by the Owner.
Requirements for attendance at hearings by MBC personnel and the presentation of
testimony by MBC personnel shall be coordinated through the Project Manager.
1-1
FILE
NO.
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PART 30 PERMITS
GLOW 101508-0
Applicable
to
Project
Y
Target Filing
Date
Jan 01, 2009
Expected
Review
Time
3 Months
Expected
Approval Date
April 01, 2009
Granting Agency
IEAT
Permit
Expansion for land use permit
Application
Form
IEAT 01/1
IEAT
Construction permits
IEAT 02/1
Construction, Modification,
Demolition or Building moving
within the Industrial Estate
3 Months
IEAT
IEAT 02/5
Upon completion of
the construction work
3 Months
Department of
Industrial Work,
Ministry of Industry
Completion of
electrical circuit
and power system
in the building
Regulated Activity
Utilization and Enterprise
operation/Agreement on land
usage for industry inside the
Industrial Estate
Required Project
Phase
Prior to mobilization
of civil work
contractor
3 Months
3 Months
Not Applicable
3 Months
Not Applicable
3 Months
Not Applicable
3 Months
IEAT 03/1
IEAT
Department of
Energy Business,
Min of Energy
Marine Department,
Min of
Transportation
Part of
Construction
Permit
Standard
Application Form
Standard
Application Form
Department of
Industrial Work,
Min of Industry
IEAT
Standard
Application Form
Prior to starting of
construction
Y/N
Jan 1, 2009
3 Months
Apr 1, 2009
Wastewater discharge
Prior to starting
Construction
Y/N
Jan 1, 2009
3 Months
Apr 1, 2009
Map Ta Phut
Municipality, Min
of Interior
Prior to transportation
of Hazardous material
to the Site
Y/N
PEA
Prior starting
construction work
Feb 1, 2009
2 Months
Apr 1, 2009
Highway
Department, IEAT
and Local
Administration
Authority
EGAT
Application for
Hazardous &
Armament
Substance
Discharge Permit
Application for
Hazardous &
Armament
Substance
Discharge Permit
PEA Power
Supply
Application
Standard Form
Prior to starting of
transportation of
heavy equipments
Jun 1, 2009
3 Months
Oct 1, 2009
No specific
application form
Prior First
Energization
Y/N
3 Months
3 Months
1-2
Responsible Party
MBC
MBC
MBC
MBC
MBC
MBC
Notification of commencing
operation permit
Certificate to Connect
Electricity with EGATs
System
Comments/Issues
The permit shall be approved
with obtaining the license of
the land utilization and
enterprise operation before
submission of the IEAT 02/1.
The application is able to
submit as a group of building/
structures or individual
building/structure.
To be applied for Generation
area, electrical equipment
building and switchgear
building.
IEAT
16108.21.0030
MBC
MBC
MBC/STECON
MBC
MBC
MBC/STECON
MBC/STECON
MBC/GLOW
Support
Information
Internal
Draft Date
Draft to
_____ Date
BV
PART 30 PERMITS
Application
Form
Application Form
for License to use
and store liquid
Chlorine, Mast for
Toxic Gas
Protection,
Explosive and
Ammonia Nitrate
Granting Agency
Department of
Defense Industrial,
Min of Defense
Permit
Storage and Usage of
Chemical or Explosive
Substances
Industrial Safety
Division, Dept of
Industrial Work,
Min of Industry
TOT
Standard Form
Standard Form
Department of
Internal Trade, Min
of Commerce
FILE
NO.
Standard Form
Regulated Activity
Control of Chemical, Toxic
Substance or explosive material
usage
Required Project
Phase
Prior to procurement
of chemical substances
Prior to
commissioning of
HRSG
During Construction
Period
Prior to selling
electricity
Applicable
to
Project
Why would this
be applicable?
Do we have
liquid chlorine
or any
explosive
chemicals?
GLOW 101508-0
Target Filing
Date
Expected
Review
Time
3 Months
Expected
Approval Date
Oct 1, 2010
3 Months
Jan 1, 2011
Apr 1, 2009
2 Months
Jun 1, 2009
STECON may be
representative of MBC to
request the telephone lines.
The permit needs to be verified
whether it needs to be applied
by MBC. It also needs to apply
in the case of importing of the
metering and measurement.
Y
Y/ N
3 Months
Notes:
IEAT- Industrial Estate Authority of Thailand
PEA - Provincial Electricity Authority of Thailand
EGAT - Electricity Generating Authority of Thailand
TOT - Telephone Authority of Thailand Public Company Limited
.
Expected review time is conservatively estimated and need to be reviewed again during the implementation.
1-3
16108.21.0030
Comments/Issues
The license will be required
before possession of the
explosive or chemical
substances.
Responsible Party
MBC
MBC
MBC/STECON
MBC/GLOW
Support
Information
Internal
Draft Date
Draft to
_____ Date
BV
FILE
NO.
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Contents
1.0
2.0
1-1
1.1
Introduction
1-1
1.2
1-1
1.3
Design Interfaces
1-2
1.4
Design Changes
1-2
1.5
1-2
1.6
Engineer Reviews
1-2
1.7
1-2
1.8
1-3
System Definitions
2-1
2.1
Introduction
2-1
2.2
2-1
2.3
System Definitions
2-1
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Introduction
1.2
System Definitions/Descriptions.
Contract Document:
1.2.1 PDM
The PDM shall be prepared as discussed in Section 1.3, Project Documents, in Part 20
of this PIM.
1.2.2 Design Control Drawings
Design control drawings consist of arrangement drawings and schematic drawings.
Both types of drawings illustrate overall design concepts that control subsequent
detailed design. B&V drawings considered design control drawings are as follows:
Arrangement Drawings
Site Arrangements
Plant Arrangements
Schematic Drawings
Piping and Instrumentation Diagrams (P&IDs)
Electrical One-Line and Three-Line Drawings
Control Logics
1.2.3 System Definitions/Descriptions
System definitions/descriptions will be written, as applicable and contractually
agreed, for the major systems of the power plant. The format of the system
definitions/ descriptions will be set by B&V.
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Design Interfaces
1.4
Design Changes
Changes to design control documents shall be made using the same procedure used
for the design, review, and approval of the original documents. The Project
Discipline Engineer (PDE) is responsible for control of all design changes under the
direction of the Project Engineering Manager for coordination with other disciplines.
Design change standards are defined in Energy-Std-2-03880-00160, Standard for
Design Change Management.
1.5
1.6
Engineer Reviews
The Contract requires that certain project information be submitted to the Owner or
Owners Engineer for review. Each discipline is responsible for reviewing this
information, making sure it is properly scheduled, and issuing the submittals on time.
The Project Engineering Manager and Project Manager are responsible for monitoring
this process and ensuring its timely completion.
1.7
The Contract requires that certain project information be submitted to the Owner for
acceptance or information. For approval items, the Owner has 3 weeks to provide
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comments on document submittals as indicated below. The requirements for Ownerapproved document submittals are presented in more detail in Contract Exhibit B,
Attachment No 54 and as listed below. The following documents are considered
Owner-approved document submittals:
Startup Manual:
While not specifically required by contract to be approved by the Owner, the P&IDs
will be issued for Owner review/approval as well.
1.8
The following constructability review (continuous improvement) steps will be implemented on the project:
Compilation and review of site visit information with the project team
to achieve first step of conceptual design.
1-3
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Responsible PDE.
1-4
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Project Manager
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After the Project Field Manager has been relocated to the site, a
weekly conference call will be held between the field staff and the
home office staff as necessary to coordinate technical design and
construction details.
A Lessons Learned Document shall be prepared for the project. The Assistant
Engineering Manager has primary responsibility to document engineering lessons
learned, and the Project Controls Manger has primary responsibility to document
commercial and construction related lessons learned documents. All lessons learned
documented shall be reviewed with the Project Manager.
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The Contract does not contain any required level of recordkeeping for
the constructability review process.
The following flow chart graphically depicts the plan for constructability reviews.
1-6
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Develop Topic
Specific Agenda
for Constructability
Review Meeting
(CM/EM/.PCM)
Decide
appropriate
attendees
Drawings,
Data, etc
prepared by
Design Team
Drawing,
Data,
Erection
plans, etc
prepared by
Contractor
Hold
Constructability
Review Meeting
Implement
Construction
Changes into project
schedule, and project
execution plans as
required
Implement Design
Changes into
project design
Inform Chief
Engineers as
appropriate
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System Definitions
Introduction
System definitions are design control documents that contain design criteria for the
detailed design of each system and its components.
2.2
Appendix A of the PDM contains a list of the system definitions (or descriptions) that
will be prepared for this project. The Project Engineering Manager is responsible for
preparation of each system definition.
2.3
System Definitions
System definitions are controlling documents that specify design requirements for
systems. They may also reference other design documents that establish significant
design criteria.
System definitions are prepared to accomplish the following:
Serve as the basis for implementing the B&V design control program
during the detailed design phase of a project.
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Contents
1.0
2.0
1-1
1.1
Introduction
1-1
1.2
Document Size
1-1
1.3
Record Copies
1-4
1.4
Issue of Documents
1-4
1.5
Design Changes
1-4
1.6
Drawing Index
1-8
1.7
1-8
2-1
2.1
Introduction
2-1
2.2
Receiving of Documents
2-1
2.3
2-1
2.4
Drawing Index
2-1
2.5
Document Files
2-1
2.6
Distribution
2-2
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Introduction
Preparation, numbering, and handling of B&V drawings and related documents shall
follow a consistent pattern as described in this section. (Refer to Energy-Std-203880-00180, Standard for Drawings and Lists.)
1.2
Document Size
Drawings shall use standard or metric size B&V drawing border stock and shall be
identified by use of title blocks containing general descriptive information, a unique
drawing number, revision information, and required certification.
1.2.1 Drawing Sizes
Drawings are prepared in one of the following sizes:
Metric Size
MM
Purpose
A0
841 x 1189
Construction Drawings
A1
594 x 841
A2
420 x 594
A3
297 x 420
Logic Diagrams
A4
210 x 297
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All B&V engineering drawings shall be prepared using CAD or shall be generated
directly from the 3-D model. The drawing number and the B&V project number shall
appear in the title block of each engineering drawing. In sofar as practical, each
vendor drawing shall have a unique number assigned by B&V, along with the
vendors purchase order number and the B&V project number.
The CAD system shall have the following characteristics:
Software--AutoCAD.
Drawing Standards:
Limits set in TILEMODE 0 will not exceed A4, A3, A2, A1,
or A0.
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Initiate drawing.
Review drawing.
Approve drawing.
POWRTRAK verifies the current revision of drawings entered into the system.
Revisions must start with A or 0 in the database. The same revision cannot be
entered twice, nor can revisions be skipped.
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Record Copies
All drawing revisions, commencing with the initial review issue, shall be maintained
electronically for use as a record of issue. Electronic copies of drawings will be
issued to the Owner when required by Subsection 1.4.1, Distribution of Documents,
of this section.
1.4
Issue of Documents
1.5
Design Changes
Changes to design control documents shall be made using generally the same methods
for design, review, and approval as used for the original documents. The Project
Engineering Manager is responsible for control of all design changes.
1.5.1 Design Change Requests
A Design Change Request (DCR) (P-GN-330) shall be utilized to manage and
document proposed changes to design documents that have not been issued at
Revision 0. DCRs shall be in accordance with Energy-Std-2-03880-00160, Standard
for Design Change Management.
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Each discipline shall maintain a log (using P-GN-331) and copies of each DCR in the
projects Documentum docbase. The DCR number, as assigned and logged by the
responsible PDE, shall be of the following form:
R - A - XXXX
DCR Identifier
Discipline Identifier
DCR Sequence Number
A--Administrative.
C--Chemical.
E--Electrical.
K--Control.
M--Mechanical.
S--Civil/Structural.
N - A - XXXX
ECN Identifier
Discipline Identifier
ECN Sequence Number
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A--Administrative.
C--Chemical.
E--Electrical.
K--Control.
M--Mechanical.
S--Civil/Structural.
The responsible Project Engineer or his designee shall accomplish the following:
The approval sequence for an ECN shall be equal to that specified for the affected
design documents. Prior to final approval and issuance, the ECN shall be routed to
the appropriate PDE for approval endorsements. The ECN original shall be routed to
endorsing persons for the entry of endorsements only. When reviewing an ECN prior
to issue, persons having the need to record comments should do so on a separate
sheet, which should be signed by the reviewer and returned to the responsible PDE
with the ECN. Comments shall be reviewed and resolved by the responsible PDE,
who is the only person authorized to alter the original ECN. The original ECN shall
be approved and signed by the Project Engineering Manager. After all required
endorsements have been obtained and the ECN approval block has been signed by the
appropriate person, the ECN shall be reproduced and distributed to all recipients of
the affected documents. The latter shall include both internal and external
distribution. External distribution, either to the Owner or to subcontractors, shall be
determined by the Project Engineering Manager.
The utilization of ECNs as a method of communicating changes to design
documentation may vary with the type of document affected. For drawings or bound
documents, the ECN should simply describe the appropriate changes. The recipient
of the ECN should attach the ECN to the affected document or, alternatively, mark the
affected document to bring attention to the ECN, if filed separately.
When a design document is revised to a later revision number, all outstanding ECNs
that have been issued against the document shall be incorporated into the new
revision.
1.5.3 Contractor Information Requests
After the Approved for Construction issue, all construction-initiated changes to or
questions concerning the engineering documents (either drawings or specifications)
1-6
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A--Administrative.
C--Chemical.
E--Electrical.
K--Control.
M--Mechanical.
S--Civil/Structural.
All CIR numbers shall be obtained from the site-generated CIR Log (SPM2-L01).
CIR Logs will include the following information:
CIR number.
Subject.
Initiator.
Date initiated.
Response required.
Response date.
The Subcontracts Administrator shall be responsible for maintaining the CIR Log and
files.
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A copy (with attachments) of all CIRs will be filed in the CIR file. Upon receipt of
disposition, the original CIR shall be removed and the dispositioned copy put in its
place.
The Field Discipline Engineers will be responsible for updating all affected controlled
drawings at the site.
1.6
Drawing Index
An index of all B&V design control drawings, design information lists, and
construction drawings shall be prepared and maintained. The index presents a current
record of the issue and revision status and the applicable print distribution status of
each issue.
Copies of the list or appropriate updated pages of the list shall be periodically
distributed to those for which print distribution is designated in Appendix B of this
PIM, and to others as directed by the Project Engineering Manager.
1.7
In accordance with the Contract, Exhibit B, Section 1.24.3, all drawings and lists for
the project shall be identified with a conformance designation in the manner of a final
issue. Documents shall be conformed to construction records as discussed in Part 90
of this manual.
The revision designation CONFORMED TO CONSTRUCTION RECORDS denotes
an issue or revision when it is determined that the drawing or list appropriately
portrays all changes or deviations from the intended design that have been conveyed
or communicated to the project design organization.
For those drawings or lists where no change has been conveyed or communicated to
the project design organization, the revision shall be identified by the issue
designation CONFORMS WITH CONSTRUCTION RECORDS--NIC to convey no
indicated change.
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Introduction
B&V will process and review Owner drawings and related documents to determine
that the Owner is meeting the intent of the contractual agreement and to obtain
information needed to interface the associated equipment into the facility.
The review of documents shall be limited to specific objection(s) to the information
contained in the documents submitted and shall not in any case imply that B&V
modified any of the terms, conditions, or contract requirements. The Owner shall be
solely responsible for providing documents and performing work in accordance with
contract requirements on a schedule that will permit reasonable time for review by
B&V, and construction by the Owner, so that the schedule for items and services
under the contract is maintained.
2.2
Receiving of Documents
Owner drawings, data, and review documents will be controlled in accordance with
the PIM.
2.3
2.4
Drawing Index
An index of all Owner drawings and related documents will be prepared and
maintained under the supervision of project management with coordinating review
responsibility. This index will be part of the manufacturers drawing index prepared
by the J07 module of POWRTRAK.
2.5
Document Files
PDEs with coordinating review responsibilities will maintain the official file copies of
all drawings and related documents submitted by the Owner. The documents will be
stored in the drawing control system as controlled by J07.
Drawings and related documents will be filed by project, contract, and sequence
numbers described in Appendix C of this PIM.
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Distribution
Owner drawings and related documents will be distributed to the parties defined in
Appendix B of this PIM.
Drawings will be prepared for issue based on the following procedure:
PLD copies the TIFF files to an Ibackup folder. Generally, the folder
is named the same as the manifest
(i.e., BS-00028).
2-2
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1. After logging in, click the Web Folders under Shortcuts menu (on the lower left side
of your screen.)
2. In the next page, click the button titled Create Desktop Shortcut. This will prompt
you to Open or Save the file.
3. Click Save to download the shortcut to your desktop. After download is complete,
click Close.
4. Double click the shortcut on your desktop (Files on IBackup.lnk).
5. Enter the same username and password as the normal IBackup login. (If you select
Remember my password, IBackup will open without requiring a password again in
the future).
6. You will see IBackup folders in the standard Windows Explorer folder. Now you can
create new folders, and drag and drop the files directly into the folders (similar to what
you can do in Windows Explorer).
7. Note that if you upload the files via Web Folders, you still need to follow Step 2-7 of
Instruction 1 above to send notifications to the appropriate recipients.
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Contents
1.0
2.0
3.0
4.0
General Overview
1-1
1.1
1-1
1.2
1-1
1.3
1-1
1.4
Project Requirements
1-2
1.5
Delegation
1-3
Technical Documents
2-1
2.1
Introduction
2-1
2.2
2-1
2.3
2-1
Commercial Documents
3-1
3.1
Introduction
3-1
3.2
3-1
3.3
3-4
3.4
Guide Documents
3-4
4-1
4.1
Introduction
4-1
4.2
Suppliers/Subcontractors Data
4-1
4.3
4-1
4.4
4-2
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Contents (Continued)
5.0
6.0
7.0
8.0
Multi-Project Coordination
5-1
5.1
Introduction
5-1
5.2
Multi-Project Coordination
5-1
6-1
6.1
Introduction
6-1
6.2
6-1
6.3
Issue of Inquiries/RFQs
6-1
6.4
6-2
7-1
7.1
Introduction
7-1
7.2
Analysis
7-1
7.3
Recommendation
7-1
7.4
Approval
7-1
7.5
7-1
8-1
8.1
Introduction
8-1
8.2
Final Negotiations
8-1
8.3
Disposition of Proposals
8-2
8.4
8-2
8.5
8-3
8-3
8.6
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Contents (Continued)
9.0
10.0
11.0
9-1
9.1
Introduction
9-1
9.2
9-1
9.3
Change Orders/Revisions
9-4
10-1
10.1
Introduction
10-1
10.2
10-1
11-1
11.1
Introduction
11-1
11.2
Schedule of Submittals
11-1
11.3
Submittal Management
11-2
11.4
Supplier/Subcontractor Drawings
11-3
11.5
11-3
11.6
11-6
11.7
12.0
Data Control
11-10
Expediting
12-1
12.1
Introduction
12-1
12.2
Expediting Services
12-1
12.3
12-2
12.4
General Information
12-2
12.5
12-6
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Contents (Continued)
13.0
14.0
15.0
16.0
17.0
13-1
13.1
Introduction
13-1
13.2
13-1
13.3
Surveillance of Quality
13-1
Logistics
14-1
14.1
Introduction
14-1
14.2
Logistics Services
14-1
14.3
Logistics Plan
14-1
14.4
Receipt at Site
14-7
14.5
Other
14-7
15-1
15.1
Introduction
15-1
15.2
15-1
15.3
Site Activities
15-2
15.4
15-2
Remittance
16-1
16.1
Introduction
16-1
16.2
Processing of Invoices
16-1
16.3
Partial Payment
16-1
16.4
Payment of Invoices
16-1
17-1
17.1
Introduction
17-1
17.2
17-1
17.3
17-2
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Contents (Continued)
18.0
18-1
18.1
Introduction
18-1
18.2
18-1
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General Overview
This Project Procurement Plan (PPP) has been prepared for use in connection with the
Glow Project, and is included in section 60 of the PIM. Its purpose is to provide
coordination of the procedures to be used for review, issuance, and control of
procurement documents; to identify expediting and logistics action plans; and to
define the specific procurement packages required for the project. It is to be used
between B&V and third parties, as appropriate. It also defines the responsibilities and
provides coordinated procedures for the processing of changes to specifications,
purchase orders, service contracts, and subcontracts; processing of invoices;
monitoring and expediting status of document submittal and manufacture/delivery;
and quality surveillance. Procurement activities shall be conducted in accordance
with the current B&V Energy procurement standards, to the extent applicable to this
project.
1.2
1.3
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Project Requirements
The following subsections summarize project requirements. For details, refer to the
EPC Contract.
1.4.1 Approved Suppliers (Subcontractors)
The Owner has provided a list of approved suppliers and subcontractors (refer to
Exhibit M of the EPC Contract). Any additions to this list must be reviewed and
approved by the Owner.
1.4.2 Commercial Requirements
Commercial requirements for compliance with the EPC Contract are incorporated into
the standard terms and conditions to be issued on the project for purchase orders and
subcontracts.
Specific commercial requirements of the EPC Contract that are incorporated as
flowdown items into the commercial terms and conditions include, but are not
necessarily limited to, the following:
Indemnified parties.
Insurance.
Governing law.
Liquidated damages.
Milestone dates.
Payment.
Security.
Spare parts.
Transfer of title.
Taxes.
Warranty.
Waiver of lien.
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Delegation
Named positions or titles and their acronyms shall also mean and his or her
designees when the person holding that position or title is allowed to delegate that
responsibility.
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Technical Documents
Introduction
2.2
2.3
The list of procurement packages for this project, including commodity materials is
stored in Documentum, File No. 24.0650. This list includes the following:
Specification title.
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Commercial Documents
Introduction
3.2
The following table summarizes the types of purchases and their associated
documents:
Type of Procurement
Activity
Intermediate Form
Short Form
Subcontract (onshore)
N/A
Services (Onshore)
N/A
N/A
Other Activity:
(Freight Forwarder)
N/A
N/A
3.2.1 Purchases
The following types of purchases are required for this project:
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3.2.2 Documents
The type of document varies for each type of purchase. The following types of
documents shall be used.
3.2.2.1 Subcontracts. A full set of project subcontract documents includes the
following, where applicable:
Payment Management.
A set of Attachments.
Drawings.
Usually, drawings related to the work are bound separately and listed in the
specifications.
3.2.2.2 Equipment, Material or Commodity material Procurements. A full
set of project equipment, material or commodity material documents includes the
following, where applicable:
A set of Attachments.
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Usually, drawings related to the work are bound separately and listed in the
specifications.
If field services, such as erection advisors or startup assistance, are to be provided by
the supplier/subcontractor in conjunction with the supply of equipment or material,
the Terms and Conditions for Field Service should be included within the purchase
order.
The General Terms and Conditions are available in three versions. The Project
Procurement Manager will select the appropriate version based on factors such as
dollar value, complexity, risk, and the nature of the equipment or work:
The intermediate form bridges the gap between the long form and the
short form.
3.2.2.3 Services. A full set of service contract documents includes the following,
where applicable:
Agreement Section.
A set of Attachments.
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3.4
Guide Documents
Commercial terms complying with the requirements of the EPC Contract and the
Consortium Agreement, if applicable, shall be prepared by the Procurement
Departments Commercial Services during the early stages of the project.
Guide
inquiry/RFQ documents shall be prepared by the Procurement Department during the
early stages of the project. These documents shall be prepared for each type of
purchase.
The guide documents for this project shall be used by the Glow project procurement
team to prepare the individual inquiry/RFQ and procurement packages.
The project guide documents are located in PowrSpec, Project 161808.
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Introduction
A list of acceptable suppliers and subcontractors shall be established for each of the
procurement packages at an early stage in the project following the development of
the project procurement package, in accordance with Energy-Std-2-00615-00001,
Standard for Sourcing and Leveraging. This section discusses the handling of
expressions of interest from prospective suppliers/subcontractors, and the
development, review, and approval of the suppliers/subcontractors list.
Information regarding approved suppliers/subcontractors shall not be provided to
anyone without a need to know as determined by the Project Procurement Manager.
Following issue of inquiry/RFQ documents to suppliers/subcontractors, the Project
Procurement Manager may state that inquiries/RFQs have been issued and advise a
supplier/subcontractor that inquiry/RFQ documents were issued and if he is or is not a
bidder.
4.2
Suppliers/Subcontractors Data
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4.4
When the manufacturer or subcontractor expresses interest in furnishing equipment or construction that is not required or is not
purchased separately, notification should be given stating that the
presently anticipated procurement or construction packages do not
include separate purchases of the type of equipment or construction
which they have expressed an interest in furnishing.
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Multi-Project Coordination
Introduction
The purpose of this section is to ensure that this project provides and receives timely
information about suppliers and subcontractors on other or future projects.
All information regarding the performance of a supplier or subcontractor, business
awarded to a supplier or subcontractor, or the evaluation of a supplier or subcontractor is
considered confidential and shall not be copied or distributed or discussed with third
parties.
5.2
Multi-Project Coordination
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6.3
Issue of Inquiries/RFQs
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Introduction
7.2
Analysis
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7.3
Recommendation
The Procurement Representative or the Project Procurement Manager will set and
lead the final negotiations to reach a conclusion and recommendation for the selected
bidder. Once completed, the Procurement Representative will prepare the evaluation
and recommendation for approval. The form of evaluation and recommendation
request shall be combined and will generally follow the Bid Evaluation Spreadsheet.
7.4
Approval
The Procurement Representative will route the evaluation and recommendation (Bid
tab) to the Project Procurement Manager, Project Discipline Engineer, the Project
Engineering Manager, and the Project Manager for approval. Any comments will be
resolved by the Procurement Representative and Responsible Engineer, if required.
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Introduction
8.2
Final Negotiations
The Project Procurement Manager will lead the negotiations with support from the
Responsible Engineer, Project, Construction Manager, and others as appropriate. The
Project Procurement Manager will contact the selected bidder and arrange for a
meeting, as appropriate.
The Project Procurement Manager will identify the Best and Final offer process that
will be used for the final negotiation. The strategy will vary for each award
depending upon the response from the bidder, technical options, commercial
conformance, and their associated competitiveness.
If a Best and Final offer process is not used as a negotiation approach, the Project
Procurement Manager and Project Manager will identify an approach for accepting a
bidders proposal that can be used consistently and fairly for project procurements.
If a meeting with the selected bidders is warranted, the Project Procurement Manager
will set the agenda. This agenda may include either a review of a draft of the
proposed purchase order/subcontract/service contract with all attachments and
specifications, including proposed resolution of the items to be negotiated, or a
detailed listing of the items with proposed wording for the items to be negotiated.
Because of schedule constraints, information available at the time of purchase
order/subcontract/service contract award is often more complete and accurate than the
information issued for inquiries. Generally, purchase orders/subcontracts/service
contracts shall be awarded on the basis of the best information available at the time of
award. During the negotiation process, to the extent that schedule considerations
permit, all available revised information shall be given to the selected bidder prior to
award, so that the bidder may determine any adjustments in the price necessary to
incorporate the latest information. If negotiations are being conducted with more than
one bidder, all contending bidders shall be given an opportunity to submit a price
adjustment after receiving the revised information.
If negotiations are unsuccessful or reach an impasse, the Project Procurement
Manager will recommend whether to initiate negotiations with the second bidder on
the shortlist. Making this recommendation means that the Project Procurement
Manager has determined that negotiations with the selected supplier will not be
successful and another bidder should receive the award. The Project Procurement
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Manager and Responsible Engineer or Project Construction Manager will review the
status of negotiations with the selected bidder and the recommendation for the next
bidder on the shortlist and obtain the approval of the Project Manager before
proceeding.
Upon successful completion of the negotiations, the Project Procurement Manager
will obtain Project Manager an approval. The Project Procurement Manager or
Procurement Representative will prepare and issue a notification to the bidder
confirming the award. This notification may be a Notice to Proceed, a Letter of
Award, or a Letter of Intent. This notification may not be necessary if the purchase
order/subcontract/service contract can be conformed within a time frame acceptable to
both the Project Procurement Manager and the bidder.
8.3
Disposition of Proposals
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8.6
The Procurement Representative will notify each unsuccessful bidder and express
appreciation for the proposal that was submitted. This notification should be sent
within 5 working days after the conclusion of successful negotiations with and award
to the selected supplier/subcontractor.
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9.2
The use of sketches in lieu of drawing changes is discouraged and is only appropriate
in emergency situations to maintain a smooth construction process. If a sketch is used
to make a change, it shall be confirmed by revision to the appropriate drawings and
design information lists.
The change request will be forwarded to the Procurement Representative for further
processing.
9.2.2 Project Commercial Changes
Requests for commercial changes will be initiated and/or processed by the Project
Procurement Manager or Procurement Representative.
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Figure 9-1
Change Order/Revision Flow Chart
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In certain instances, construction will identify actions or activities that will require
commercial changes. These types of activities include added or decreased scope;
back charges; overage, shortage, and damage (OS&D); and other forms of claims.
The resolution of these issues usually involves a cooperative effort between
Engineering, Procurement, and Construction. When resolved, the applicable
documents governing the issue will be sent to the Procurement Representative for
processing of the change order/revision if necessary.
The Project Procurement Manager will ensure that the appropriate forms are
completed and processed in accordance with department and project policies and
procedures.
The Project Manager will approve all project commercial changes.
9.2.3 Supplier/Subcontractor Change Requests
The supplier/subcontractor will send any request for a change in writing to the project
address. After recording and logging receipt of the request, the Project Procurement
Manager will initiate the required action.
The Project Procurement Manager will review the request. If the request is for a
technical change, the Project Procurement Manager will forward the request to either
the appropriate Responsible Engineer or to the Project Construction Manager. If the
request is for a commercial change, the Procurement Representative or Procurement
Manager will evaluate the request.
9.2.3.1 Technical Change Request. After recording and logging receipt of the
request, the Responsible Engineer will initiate the required action.
The PDE or the Construction Manager will evaluate the request for change in
accordance with department policies and this PIM.
Any communication with the supplier/subcontractor will be coordinated with the
Procurement Representative or Procurement Manager and documented for inclusion
in the project files.
When a decision has been made, the Responsible Engineer will forward the request,
correspondence from the supplier/subcontractor, and copies of notes from meetings
and phone calls to the Procurement Representative or Procurement Manager, who will
place all documentation in the project files.
Either the Responsible Engineer or the Project Construction Manager and the Project
Procurement Manager will communicate acceptance or rejection of the request for
change to the supplier/subcontractor.
If the request is approved by the Project Manager, the PDE or Responsible Engineer
will prepare and issue an ECN. Refer to Part 50, Section 1.5, for detailed instructions
on issuing ECNs.
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9.3
Change Orders/Revisions
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The Procurement Representative shall coordinate the receipt of the priced spare part
list from each of the suppliers/subcontractors. Upon receipt of the priced spare part
list, the Procurement Representative will forward the list to Project Manager, and
update the spare part log for records in Documentum.
Project Manager shall forward the priced spare part list to the Owner for review,
selection and purchase of these spare parts.
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The Procurement Representative will consolidate all three lists into one
Submittals List for the purchase order/subcontract. All submittals shall
have due dates assigned, when possible, and these dates will be
included in the purchase order/subcontract.
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The Responsible Parties will status these activities in a list available to other project
team members in Documentum. Deficiencies or late submittals in the schedule of
submittals will be acted upon for resolution.
Upon receipt of a purchase order or change order for engineered items and other items
designated on a project basis, the Responsible Party will review the document to
identify the contractual requirements for submittals.
Contact will be made with the supplier/subcontractor, as required, to ensure that
agreed upon submittal dates are being adhered to.
The Responsible Party will monitor orders for initial submittals and the internal
review cycle. Upon or after obtaining updates from the responsible parties, the
Responsible Party will be able to ascertain the current status of submittals, weld
procedures, or any pertinent information that may delay the supplier/subcontractor
from releasing the order to fabrication.
The Responsible Party will, in the normal course of business, work with the suppliers,
Responsible Engineers, and other project team members, as appropriate. When
problems are identified, the Responsible Party will work with the parties involved to
resolve issues and keep the information flowing.
Once initial drawings or other data is returned No Exceptions Noted or Exceptions
Noted by the Responsible Engineer enabling the order to be released for fabrication,
the subsequent submittals revert back to the responsible party.
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may be
scanned
Imaged
imaged
Manufacturers drawings and other data shall be received through the project
management organization. The documents shall then be forwarded to the appropriate
PDE in accordance with Section 4.0, Project Document Control, in Part 10 of this
PIM.
Drawings shall be in sufficient detail to indicate the kind, size, arrangement, weights
of each component, breakdown for shipment, and operation of component materials
and devices; the external connections, anchorages, and supports required; the
dimensions needed for installation and correlation with other equipment and
materials; and other information specifically required.
Manufacturers drawings shall include the Owners project number as well as the
suppliers purchase order number.
A drawing index listing all drawings to be submitted for each item of equipment
covered by the specifications shall be requested as part of the initial submittal of
drawings. The drawing list shall be resubmitted as required to indicate revisions to
the list.
Prints shall be black line on white background (preferred) or blue line on white
background. Print size shall not exceed A0 unless, due to the size of the equipment,
larger drawings are necessary. The maximum width of drawings is limited to 36
inches and length to 110 inches. Drawings requiring a size larger will need to be
presented on two or more separate drawings.
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Except in extreme cases, drawings submitted that are not suitable for scanning shall
not be accepted.
11.5.2 Scanning
Drawings are scanned by Drawing Control personnel upon receipt. Supplier
operation manuals, welding procedures, and similar documents that are better suited
for review by hard copy will not be scanned. Scanned drawings are available
electronically for packeting, numbering, and review as soon as the imaged drawings
are imported into the respective database. Project personnel and Drawing Control
personnel perform their respective functions independently of each other until the
drawings are ready to be statused. All submittals of drawings are identified in the
scanning process by a submittal logging sequence number (designated and maintained
within the system), B&V project number, specification number (as provided by the
supplier/subcontractor or Project Manager on the transmittal letter), and the name of
the manufacturer. The project and specification numbers and manufacturers name
are entered by the scanning personnel immediately prior to the drawings being
scanned.
If Drawing Control personnel are unable to complete the identification of a drawing,
they can initiate an email or telephone message or personally contact the engineer
indicating that they need assistance to complete the processing.
11.5.3 Drawing Control
The program provides a To Do List, by project, for the Drawing Control clerks to
choose from. This list is displayed whenever the clerk accesses the database and
whenever the clerk completes or exits a packet. The default for this list will order the
submittals or packets by oldest entry on top.
As contracts are awarded, project personnel will make distribution list information
available to Drawing Control personnel so that the appropriate project personnel can
be notified to review all, or specific, drawings in the submittal and so that the
drawings can be distributed appropriately when the packet is manifested. Appendix B
of this PIM contains the distribution lists.
As soon as the drawing numbering and distribution information is provided to
Drawing Control personnel by the engineering staff, the drawings will be packeted,
numbered, and made ready for review and/or manifesting.
The drawing submittals will be packeted and B&V drawing numbers assigned before
the consolidation of review comments. After numbers are assigned, the drawings will
be statused and the review completed.
11.5.4 Processing of Documents
Each department is responsible for review of all items shown on a manufacturers
drawing affecting the design responsibilities of that department.
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No Comment (NC).
Hold (HO).
Superseded (SS).
Void (VO).
11.5.4.3 Review. Project personnel responsible for reviewing the drawings are
able to access the drawings electronically from their To Do List by project and will
begin reviewing the drawings as soon as the imaged drawings have been scanned into
the database. Selection screens are available to access the drawings by the submittal
number before the drawings are packeted and numbered.
Prior to the submittal of drawings being scanned, a sequential submittal number is
created by the Drawing Control clerk doing the scanning. Each document is
identified by a document and page number until the drawing is packeted and assigned
a B&V number. The document and page numbering system also indicates to the
project engineering and Drawing Control personnel whether the drawing is a single
sheet or a multiple sheet document.
The program provides the Project Engineer with a comment section whereby a note
can be made and retained at the time the submittal is accessed for future reference.
The responsible Project Engineer reviewing the drawings may enter a B&V drawing
title in addition to the manufacturers drawing title entered by the Drawing Control
clerk.
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Any markups made prior to the drawings being packeted and numbered will be
retained and identified. The engineer responsible for the overall review of the
drawings will be able to see the marks on each drawing for consolidation of review
comments and statusing of the drawings in a given packet.
11.5.4.4 Statusing. The responsible PDE is the only person authorized to consolidate comments and status drawings. Each individual drawing in a given packet
will be statused. When the review is completed, the packet will be electronically
transferred back to the Drawing Control clerk for manifesting and distribution.
11.5.4.5 Return to Manufacturer. Drawings and data returned to the manufacturer after review shall be accompanied with the drawing manifest prepared by the
Drawing Control System. Copies of the transmittal letters and manifests shall be
distributed as defined in Appendix B of the PIM.
11.5.4.6 Drawing Index. An online index of all manufacturers drawings is
maintained in the database and is available to anyone having project permissions.
11.5.4.7 Document Files. The PSA or designated project personnel shall
maintain the official file copies of all documents and data submitted by manufacturers
and contractors. Other project engineers shall maintain files only as needed for
reference. Filing of drawings and data shall be by project, specification, and sequence
numbers as described in Appendix D of this PIM.
11.5.5 Distribution
Distribution of manufacturers drawings shall be made to the parties defined in
Appendix B of this PIM.
(2)
(3)
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Transmittal letter
to project files.
DCC accesses
To Do List to process submittal.
Figure 11-1
Processing Procedure Sequence for Imaged Manufacturers Drawings:
First Submittal of Manufacturers Drawings
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Manufacturers drawings
resubmitted for review are
processed as described on
Figure 11-1.
PDEs expedite
manufacturers resubmittal
of drawings for review.
Figure 11-2
Processing Procedure Sequence for Imaged Manufacturers Drawings:
Resubmittal of Manufacturers Drawings
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(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(2)
(3)
PDE completes distribution list forms, which are forwarded to the Drawing Control clerk.
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12.0 Expediting
12.1 Introduction
The purpose of this section is to establish how expediting will be performed on this
project to support on-time deliveries of engineering information, equipment, and
materials.
Assisting supplier/subcontractor.
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12.2.2 Actions
These services will be accomplished primarily by the following actions:
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offices in Beijing office, China and in Overland Park, Kansas. A Project Expediter
will be assigned to the project team. The Project Expediter will report directly to the
Project Procurement Manager. The Project Expediter and Responsible Engineers
responsibilities are defined in the Procurement Responsibility Matrix (Table 12-1).
Table 12-1
Procurement Responsibility Matrix
Expediting Responsibilities
Activity
Engr.
Procur.
Key:
R =
I =
S =
Jobsite
QMS
Responsible party.
Receives information but no action.
Support.
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Bangkok docbase, File No. 24.0650 indicates the level of planned expediting by
supplier/subcontractor. This matrix is developed early in the project in order to plan
and control these activities. This plan is a living document and is subject to
ongoing review and updates throughout the expediting process.
Preventive expediting mandates a proactive approach and close follow-up of all
aspects of the suppliers processes as follows:
Design/Engineering.
Material Acquisition.
Manufacturing.
Testing/Inspection.
Painting/Coating.
Shipping Preparation/Date/Method.
After shipment takes place, the Project Expediter will continue to monitor orders
through receipt at the contractual delivery location.
12.4.1.1 Contacts. Upon receipt of an order, the Project Expediter will review the
package to determine scope, special requirements, potential problem areas, level of
criticality, whether a shop expediting assignment needs to be made, etc.
Initial contact with the supplier/subcontractor will be made within 5 days of receipt of
the package to verify that the order has been received and accepted by the
supplier/subcontractor by the return of a signed executed copy of the purchase
order/subcontract. The Project Expediter and Responsible Engineer will establish
points of contact, plant locations, delivery dates, etc.
12.4.1.2 Contact Log. The Project Expediter and Responsible Engineer shall
maintain a current and detailed written Contact Log, which will document, for each
contract, the main point of contact, any suppliers or subcontractors, dates of contact,
and a brief description of each contacts purpose/outcome.
12.4.1.3 Drawings and Submittals. The Responsible Engineer is responsible for
expediting drawing submittals and resubmittals and supporting prompt return of key
supplier drawings. The Project Expediter may assist in obtaining other data when
problems cannot be handled by the responsible party.
12.4.1.4 Supplier/Subcontractor Schedules. The Project Expediter will
obtain a production schedule from each supplier/subcontractor outlining all
production activities/milestones that are required in the execution of the purchase
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order/subcontract for review by the Project Controls Manager. The Project Controls
Manager should reject a suppliers/subcontractors schedule if it does not contain
enough detail to monitor progress. The schedule is to be updated by the
supplier/subcontractor every month and is to include the schedules, names, locations,
and contacts of all subsuppliers for major components. The Project Controls Manager
will scrutinize each schedule monthly to determine compliance with contractual
requirements. Any deviations from the schedule will prompt the Project Controls
Manager to request a detailed explanation from the supplier/subcontractor on how the
deviations will be corrected. A revised recovery schedule will be requested from the
supplier/subcontractor in those cases when the equipment/material will slip past the
due date. The Project Controls Manager will work with the supplier/subcontractor,
project management, and the jobsite to ensure that there are no impacts to the overall
project schedule.
12.4.1.5 Expediting Shop Visits. Visiting supplier/subcontractor shops may be
necessary to monitor progress. The Project Expediter, or in some cases, third party
shop expediters located strategically in major manufacturing areas worldwide, will
perform these shop visits in support of the home office expediting efforts, as outlined
in the Procurement Matrix.
12.4.1.6 Interfaces. The Project Expediter, as an integral project team member,
will work closely not only with the supplier/subcontractor but also with all other
project team members, to provide an integrated approach toward project goals and
objectives. The Project Expediter will maintain particularly close contact with each
purchase orders/subcontracts Responsible Engineer, since timely deliveries are
predicated on the prompt submittal, review, and return of supplier/subcontractor
drawings, schedules, etc. Other key interface relationships will include project
management, purchasing, scheduling, source inspection, and field project personnel.
12.4.2 Reporting
The Project Expediter or Responsible Engineer is responsible for the types of reports
described in the following subsections.
12.4.2.1 Expediting Reports. The Project Expediter and Responsible Engineer
will issue Expediting Reports. This report will be used to record major activities on a
purchase order/subcontract, such as Exception Reports, Shop Visit Reports,
Document Submittal Reports, Drawing Status Reports, and Material Status Reports.
The Expediting Report will typically cover one or more of the following categories.
12.4.2.2 Exception Reports. The Project Expediter will serve as an early
warning system and will identify problems at the earliest possible time and include
potential problem areas that are not yet identified or communicated by
suppliers/subcontractors. An alert will be issued whenever contact with a
supplier/subcontractor results in a determination that a change in shipping date has
occurred or there is any activity or issue that would be of interest to the project team.
12.4.2.3 Shop Visit Reports. These reports will be issued any time a visit is
made to a suppliers/subcontractors shop and will present an accurate description of
the status of the order and shop activities using a milestone schedule as a benchmark,
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and may include exceptions as noted in Subsection 12.4.2.2. These reports will be
issued within 48 hours after return to the home office. Longer trips may require email
or faxed reports on a regular basis.
12.4.2.4 Document Submittal Reports. The Project Expediter will maintain a
document submittal database of those non-drawing related items identified in each
purchase order/subcontract. This database is capable of providing many types of
reports, and samples can be provided upon request.
12.4.2.5 Drawing Status Reports. The Responsible Engineer will maintain a
drawing status database of drawings identified in each purchase order/subcontract.
12.4.2.6 Material Status Reports. The Project Expediter will maintain an
equipment and materials database showing the most recent promised shipping dates.
This database is capable of providing expediting status and material delivery reports.
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During the surveillance, the focus will be on ensuring that the supplier meets quality
assurance requirements; implementation will involve troubleshooting any problems to
ensure that the equipment and material are fit for their purpose and delivered on time
to the field. The designated source inspection specialist shall accomplish the
following activities:
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14.0 Logistics
14.1 Introduction
The purpose of this section is to define the services that Logistics provides and show
how these services support the projects requirement for damage free delivery, and
ease of identification for unloading and movement, either directly to the jobsite or to
the lay-down yard. Logistics shall be in accordance with Energy-Std-2-00615-00009,
Standard for Logistics Management Support for Projects.
Manage claims and back charges that are related to any service
provider.
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14.3.1 Purpose
The purpose of this section is to present the Logistics Plan for meeting the logistics
obligations of the project.
14.3.2 INCOTERMS
For international projects -Source of Equipment and Materials
INCOTERMS
US
International
In-Country/Local
14.3.3 Evaluation
Inquiries for material/equipment will instruct the supplier/subcontractor to quote the
cost of goods along with necessary transportation and to itemize the transportation
cost components.
The inquiry will also request suppliers/subcontractors estimates of pieces, weight,
and cube for each shipment.
The Project Procurement Manager will forward a copy of the suppliers/
subcontractors response to the Logistics Specialist if the cost of the transportation is
$50,000 or more. The Logistics Specialist will evaluate the suppliers/subcontractors
transportation quotations against current market rates. The Logistics Specialist will
record and advise the Project Procurement Manager of the comparative differences
for the Project Procurement Manager to use in negotiations with the
supplier/subcontractor. The Project Procurement Manager may request that the
Logistics Specialist participate in these negotiations.
The Project Procurement Manager will advise the Logistics Specialist of the final
negotiation results.
The Logistics Specialist will perform all tasks, duties, and responsibilities in
accordance with the standard operating procedures of the Procurement Department
and the Logistics section. The Logistics Specialists responsibilities are shown in the
Procurement Responsibility Matrix (Table 14-1).
14.3.4 Cargo Preparation
Cargo preparation standards have been adopted by the project and are stored in
PowrSpec at the following location.
documentum\Docbases\bangkok\POWRSPEC\161808\Commercial _____.
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Table 14-1
Procurement Responsibility Matrix
Shipments to Domestic Projects - Responsibility Matrix
Logistics
Engr.
Procur.
N/A
N/A
Key:
R =
I =
S =
QMS
N/A
Jobsite
R
R
Responsible party.
Receives information but no action.
Support.
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14.3.8 Insurance
The Owner will provide Marine Insurance, which will be of the all risks type and
will cover the material and equipment for risk of physical loss or damage while in
transit from the supplier/subcontractor facilities to, and until received at, the site. The
coverage amount will be not less than the replacement value of the material and
equipment in each shipment.
14.3.9 Documentation and Reports
14.3.9.1 For US Shipments.
14.3.9.1.1 Supplier/Subcontractor. The supplier/subcontractor will submit the
following documents either before or at the time of shipment, as detailed in this
Logistics Plan:
Packing slip.
Bill of lading
14.3.9.1.2 Export packer. The export packer will provide and/or submit (as
applicable) the following documents as indicated:
The export packer will submit a copy of the export packing list with its invoice for
services.
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14.3.9.1.3 Freight forwarder. The freight forwarder will prepare and submit the
following documents:
Certificate of origin.
Any/all other documents required for importing into the site country.
The freight forwarder will attach a complete set of the export documents to its invoice
for services.
14.3.9.1.4 Customs broker.
process the following documents:
The customs broker will attach a copy of the customs clearance and a copy of the
sites delivery receipt to its invoices for services, as applicable.
14.3.9.2 For International Shipments.
14.3.9.2.1 Supplier/Subcontractor. The supplier/subcontractor will submit the
following documents either before or at the time of delivery to the port of export:
Packing slip.
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14.3.9.2.2 Freight forwarder. The freight forwarder will prepare and submit the
following documents as applicable:
Certificate of origin.
14.3.9.2.3 Customs broker. The customs broker will prepare, submit, and
process the following documents:
14.5 Other
Possible topics or issues are as follows:
Preshipment inspections.
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Temporary imports.
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Home office
maintenance.
Directing contractor
maintenance activities.
Project closeout.
Materials
Information
in-storage
System
preservation
processing
and
and
preventive
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will also be provided for input to the system. All line item quantities and descriptions
will include appropriate engineered tag numbers.
The Materials Control Manager will monitor and interface with the project expediting
representative and ensure that any necessary delivery change information is entered
into the system. Revised delivery information will be the basis for the generation of
revised project material and equipment delivery reports. The Materials Control
Manager will also interface with the project logistics and traffic representative. As
shipping information is received from suppliers and carriers, the Materials Control
Manager/ will ensure that the system is updated.
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16.0 Remittance
16.1 Introduction
The invoices for equipment and services shall be processed for payment in accordance
with the terms of the purchase order/subcontract. This section discusses the
responsibility and procedures for processing and payment. Remittance shall be in
accordance with Energy-Std-2-00615-00007, Standard for Remittance, to the extent
applicable to this project.
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PR checks invoice
correction against payment
term & invoice value etc.?
Incorrect
PR contacts suppliers for correction
or requires additional documents.
Correct
Project Team
reviews and approves
Pay-Cert with invoice.
Yes
No
No
Yes
Figure 16-1
Invoice Processing Procedures for Field-Originated Purchase Orders/Subcontracts
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All claims, exceptions, back charges, and other open issues have been
resolved.
All change orders or revisions have been issued to update price, terms,
conditions, and responsibilities for the project and the supplier/
subcontractor.
The Project Procurement Manager will update the Procurement Matrix (located in
Documentum, Bangkok docbase, File No. 24.0650) and submit a final copy to the
Project Manager to be included in the Project Closeout Package.
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When the project retains warranty administration responsibility, the Owner will notify
the Warranty Administrator in writing when a material, equipment, part, or
component under warranty has failed. The information that the Owner should provide
in the warranty claim includes the following:
The Warranty Administrator will record the receipt of the Owners warranty claim in
accordance with project correspondence procedures.
The Project Procurement Manager will update the procurement package list on the
Procurement Matrix (located in Documentum, Bangkok docbase, File No. 24.0650)
and
submit a final copy to the Project Manager to be included in the Project
Closeout Package.
The Warranty Administrator will then take the following steps:
The Warranty Administrator will inform the Project Manager, the Project Engineering
Manager, and the Project Procurement Manager of all warranty claims, their progress,
and the final settlement. When necessary, the Warranty Administrator will request
their help and assistance in resolving any warranty claim issue.
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Milestone/
Phase
Recommended
Evaluators
Award to
Shipment
Project Discipline
Engineer
Project Quality
Manager
Project Procurement
Manager
II
Delivery
Material Manager
III
Startup
Startup Manager
IV
Warranty
Warranty
Administrator
Notes
The Project Procurement Manager will forward the appropriate form to the
appropriate individual when each phase for a purchase order/subcontract has been
completed. The Project Procurement Manager will specify a deadline for completing
the form and provide the return name and address.
The individual completing the form will return the original as instructed, keeping a
file copy. The Project Procurement Manager will contact the individual if the
evaluation form is not received by the specified deadline. The Project Procurement
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Manager will take steps as deemed necessary to ensure that the evaluation form is
completed and returned as soon as possible.
The Project Procurement Manager will review the evaluation form and will determine
if exceptional performance or problems should be discussed with the supplier/
subcontractor. The Project Procurement Manager will inform the appropriate project
personnel of any such discussions.
The Project Procurement Manager will place the evaluation form in the project files.
As each phase of evaluation is completed, the Project Procurement Manager will
forward a copy of the evaluation forms to the Procurement Services Manager for
recording in the Procurement Departments supplier/subcontractor files.
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Contents
1.0
2.0
3.0
4.0
5.0
1-1
1.1
1-2
1.2
1-5
Daily Logs
2-1
2.1
Introduction
2-1
2.2
2-1
Services
3-1
3.1
Introduction
3-1
3.2
Site Services
3-1
3.3
Security
3-2
3.4
First Aid
3-3
3.5
Testing
3-3
4-1
4.1
Introduction
4-1
4.2
Site Safety
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As B&V has commodity risk B&V shall have disciple quantity surveyors on the site
staff that shall ensure that the quantities correspond with our design and that we have
sufficient stock on site to ensure construction is not impacted by material availability.
All B&V quantity definitions are based on designed quantities and not installed
quantities. A separate document defining quantities is included in the Consortium
Agreement. Upon receipt of additional design and product data B&V and Consortium
Partner shall need to agree on industry accepted waste factors for any commodities
supplied, such as small bore pipe, cable, and conduit, that must be supplied above and
beyond the designed quantity.
B&V shall implement B&Vs Standard for BOQ Management. To the greatest extent
possible, designed quantities shall be provided on the Approved for Construction
drawings, or downloaded directly from POWRTRAK or associated systems.
B&V is responsible for the entire commissioning program including B&V-supplied
equipment as well as packages provided by others. The Startup Manager shall lead a
team of expatriate and locally sourced commissioning engineers. B&V shall perform
pre-commissioning and commissioning mechanical checks, electrical and calibration
tests, and loop checking.
The Constructor shall be responsible for the supply of craft to assist B&V in the precommissioning and commissioning phases of the project.
B&V will provide operations supervisors to operate the plant as well as perform onthe-job training and supervise Owner provided operations and maintenance staff.
B&V shall coordinate and ensure sufficient vendor-supplied TFAs are provided for
both the construction, commissioning, plant testing and operations, performance
testing phases of the project. B&V shall be responsible for scheduling, management,
and performance of the TFAs.
1.1
Field engineering.
Schedule Management.
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Document control.
Construction coordination.
These functions are described in greater detail in later sections of this Part 80.
1.1.2 B&V Subcontractors
B&V shall hire various subcontractors to perform certain portions of their scope of
work. Such works are anticipated to include the following:
Public relations.
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Refer to the various Exhibits of the Prime Contract for further details.
1.1.4 Consortium Constructor Services and Responsibilities
Each construction subcontractor shall be responsible for the following:
Site services (refer to Part 80, Section 3.0 for more details).
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1.2
1.2.1 Organization
The B&V project field organization has been established by the Director of
Construction in accordance with the policies of B&V Energy, so that work activities
are controlled and monitored, and work is performed in accordance with Owner and
B&V requirements.
Key B&V and Owner field personnel assigned to the project are listed in Table 1-1.
The personnel staffing schedule is shown on Figure 1-1. Refer to the B&V project
field organization chart in Section 2.0. B&Vs Consortium partner and their
Constructor shall implement a similarly arranged construction organization onsite
with counterparts from each party interfacing directly with one another.
The Project Field Manager is responsible to the Project Manager and the Director of
Construction for overall management of the field organization and operation.
The Field Controls Manager implements the project schedule and directly administers
site staff related to costs and schedule and material supply subcontracts and manages a
staff to handle inventory control and clerical support functions.
The Construction Manager directly administers the site construction management
activities and manages a staff of resident field engineers and construction staff
responsible for construction coordination, quality control (in conjunction with the
Quality Control Manager), field modifications, subcontract enforcement, progress
reports, and as-built records.
The Quality Control Manager overseas, monitors, and ensures the site quality control
program is implemented.
The Startup Manager directly implements the startup program and manages a staff of
commissioning engineers and technicians.
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Table 1-1
Construction Management Personnel
Title
Telephone
Number
Fax No.
Email Address
Later
Later
Later
Later
Vishal Baliga
Later
Later
Later
Joe Neale
Construction Manager
Later
Later
Later
Later
Later
Later
Later
Later
Startup Manager
Later
Later
Later
Later
Later
Later
Later
Name
Black & Veatch
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Name
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Title
Project Field Manager
Construction Management
Construction Manager
Civil/Structural Superintendent
Civil/Structural Superintendent
Mechanical Superintendent/Piping
Mechanical Superintendent
Piping Superintendent
Elect/I&C Superintendent
I&C Superintendent
Project Controls
Project Controls Manager
Cost Planner Engineer
Filed Cost Engineer
Civil Quantity Surveyor
Mechanical Quantity Surveyor
Electrical/I&C Quantity Surveyor
Procurement
Material Manager
Open Box Inspector
Administration
Office Manager
Receptionist/Clerk
Drawing Control Clerk
Material Control Clerk
Document Control Clerk 2/TO
Packages
Town Runner
Office Helper
QA/QC
QA/QC Manager
QA/QC Inspector
Safety
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Start Date
March 2009
End Date
June 2011
July 2009
May 2009
July 2009
October 2009
June 2009
October 2009
July 2009
September 2009
April 2011
January 2011
March 2011
April 2011
April 2011
February 2011
April 2011
April 2011
May 2009
March 2009
March 2009
May 2009
December 2009
October 2009
June 2011
March 2011
July 2011
September 2010
January 2011
January 2011
September 2009
December 2009
January 2011
November 2010
May 2009
August 2009
May 2009
September 2009
September 2009
October 2011
July 2011
March 2011
January 2011
June 2011
May 2009
May 2009
July 2011
July 2011
May 2009
September 2009
April 2011
June 2011
Figure 1-1
Personnel Staffing Schedule
(Page 1 of 2)
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Name
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Later
Title
Safety Health Manager
Safety Health Specialist
Safety Health Specialist
Safety Health (LOTO Coordinator)
Field Engineers
Field Engineering Manager
Civil Field Engineer
Mechanical Field Engineering
Piping Facilitator
Electrical Field Engineer
Elect/I&C Field Engineer
SU Engineers
Start-up Manager
Mechanical SU Engineer
Mechanical SU Engineer
Mechanical SU Engineer
Elect/I&C SU Engineer
I&C SU Engineer
I&C SU Engineer
Electrical SU Engineer
DCS SU Engineer
DCS SU Engineer
Chemical SU Engineer
SU Operations Coordinator
SU Operations Supervisor
SU Operations Supervisor
SU Operations Supervisor
SU Operations Supervisor
Training Coordinator
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Start Date
May 2009
July 2009
September 2009
End Date
July 2011
June 2011
March 2011
May 2009
May 2009
October 2009
March 2011
January 2011
June 2011
September 2009
September 2009
March 2011
March 2011
March 2010
March 2010
April 2010
September 2010
March 2010
May 2010
July 2010
March 2010
June 2010
June 2010
November 2010
October 2010
July 2010
November 2010
July 2010
November 2010
November 2010
July 2011
July 2011
October 2011
June 2011
July 2011
October 2011
February 2011
June 2011
July 2011
July 2011
April 2011
June 2011
July 2011
July 2011
July 2011
June 2011
December 2010
Figure 1-1
Personnel Staffing Schedule
(Page 2 of 2)
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The Safety and Health Manager overseas, monitors, and ensures the site safety
program relative to site safety, security, and first aid.
1.2.2 Preconstruction Services
The following preconstruction activities will be performed by the project team in
conjunction with regionally based Construction and Procurement staff.
Assign qualified personnel to the field staff (by the regionally based
Director of Construction).
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Manage and maintain the overall Level 3 project schedule with input
and maintenance provided by the Constructor. The Constructor shall be
responsible for providing input and updates to the Level 3 schedule as
well as maintaining a Level 4 schedule.
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Manage site loss control including safety, security, and first aid.
1.2.4 Correspondence
This information supplements the procedures for the overall project communications
discussed in Section 3.0, Project Communications, in Part 10 of this PIM.
Outgoing B&V correspondence shall be transmitted formally by means of typed
letters, typed memoranda, or typed project control form documents. Handwritten
correspondence, speed memos, subcontractors forms, etc., shall not be transmitted
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outside of the office. Sketches given to subcontractors by hand shall be promptly and
formally transmitted by cover letter with an additional copy of the sketch.
Correspondence to equipment and material subcontractors regarding delivery, shipping damages, shortages, invoicing, and similar subjects shall be prepared at the
direction of the Field Control Manager.
Correspondence to the Constructor and any B&V construction subcontractors
regarding construction coordination and scheduling, quality control, and similar
subjects shall be prepared at the direction of the Site Manager, and be in accordance
with Part 10 of the is document.
1.2.5 Drawings
Control of B&V and manufacturers drawings is discussed in Part 50 of this PIM.
Additional requirements regarding field control of these documents are as follows.
1.2.5.1 B&V Drawings. Two sets of B&V design drawings shall be maintained for
each field subcontract. One set of design drawings shall be drawer filed by
subcontract number. The second set shall be maintained on drawing stick files in the
field office. The stick file shall be for reference use by the field staff and shall be kept
current.
During the course of construction, each subcontractor shall submit information to
B&V whenever the installation or construction deviates from the design drawings or
design information lists. B&V shall review this information to determine the impact,
if any, on other parts of the project, then mark the information on these drawings. The
drawings shall also be marked with any other revisions that may occur.
When a drawing is superseded, it shall be removed from the stick and replaced with
the revised drawing. The superseded drawing shall be folded, stamped superseded,
and filed with the drawer file copy. All markings not incorporated on the revised
drawings shall be transferred to the new drawing. The superseded drawer file copy
shall also be stamped superseded. The stick set of drawings shall not be removed
from the office. Drawer file copies of drawings may be used for reference outside the
office.
1.2.5.2 Manufacturers Drawings. Manufacturers drawings shall be maintained
and filed according to the subcontract number under which they are received. The
drawings shall be filed in numerical order, with an individual folder established for
each drawing. Superseded drawings shall be discarded and replaced with the revised
drawings, leaving only the latest issue in the files. The field management staff shall
transmit copies of the drawings to the installing construction contractors upon receipt
of the drawings from the B&V home office.
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Daily Logs
Introduction
All field staff engineers and technicians shall maintain a daily log of their
observations of events affecting the project. These logs shall be suitable for future
reference when required by the individual or the Project Field Manager.
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Services
Introduction
This section covers the various services provided for the project by the Constructor
under the management and oversight of the Project Field Manager, Construction
Manager, and Safety and Health Manager.
3.2
Site Services
The following site services works shall be performed and administered by the
Constructor:
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Security
The Site Security Program shall provide for adequate control of personnel, vehicles,
and visitors entering and leaving the site; prevent the theft of property and injury to
personnel; protect property against fire and malicious destruction; provide for
reporting of unusual or hazardous conditions; and establish a separate recordkeeping
system for security-related activities and occurrences.
Overall site security shall be provided by the Owner however all Phase 5 related
security including adequately protecting existing facilities accessible by Phase 5
personnel shall be performed by the Constructor, who will furnish all personnel and
equipment. Security shall be coordinated by the Safety and Health Manager as a site
loss control activity. Construction contractors and their employees shall adhere to the
Site Security Program rules issued by the Safety and Health Manager. Those rules
contain the following responsibilities:
The Safety and Health Manager shall establish and maintain the Site
Security Program.
For the Owner, Consortium Partner, and B&V employees-Allow access to the jobsite at any time.
For Constructor and subcontractor key supervisory personnel-Allow access to the jobsite at any time.
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First Aid
Onsite first aid will be available from full-time medical personnel located at the site
first aid station. The medical personnel shall be employees of the Constructor and
shall be administered by the Constructor to the satisfaction of the Safety and Health
Manager.
Each construction contractor shall cooperate with the Safety and Health Manager and
medical personnel in performance of the first aid and medical services. Each
construction contractor shall be required to inform his or her employees of the first aid
program and shall also be required to notify the Safety and Health Manager and
Project Field Manager of any plans to perform work during weekends or off-hours so
that first aid coverage may be provided. Construction subcontractors and their
employees shall be required to adhere to the site first aid administrative procedures, as
issued by the Safety and Health Manager.
3.5
Testing
B&V will award a separate subcontract for soil testing and for high voltage testing.,
The Construction Manager shall administer these subcontracts, including definition of
the specific tests to be conducted when such definition is not included as part of the
subcontract for the testing services. Concrete testing and nondestructive testing shall
be provided by the Constructor.
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Introduction
The protection of life and property, prevention of accidents, and maintenance of a safe
and healthy work environment for site personnel and visitors are needed for the
project to be successful. This section discusses site safety, site security, and
administration of the Site Safety and Loss Control program.
4.2
Site Safety
The site safety program is defined in the Project Safety and Health Manual. It shall be
administered by the Constructor with surveillance and oversight provided by the
Safety and Health Manager. The Safety and Health Manager and his designees shall
advise the Constructors Safety and Health Manager whenever the Constructors
personnel are not following the requirements of that manual or abiding by local safety
regulations.
4.2.1 Constructor and Construction Contractor Responsibilities
All construction contractors shall be responsible for compliance with all state and
federal laws related to their operations. In addition, all contractors shall implement
the following activities in connection with their work, and in cooperation with the
Owner, B&V, and other construction contractors:
Determine that their employees comply with established first aid and
medical attention procedures.
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Construction contractor will perform its work in a safe manner, comply with all
environmental safety and health requirements of the subcontract documents as issued
by the B&V, and comply with all applicable laws codes, ordinances, rules,
regulations, and lawful orders of all public authorities. Construction contractor has
the sole and complete obligation to provide a safe and healthful working environment
for its employees and for others persons at the project site who may be exposed to
Construction contractors work.
Construction contractor and its lower-tier construction contractors are responsible for
the development, implementation, administration and enforcement of their individual
safety and health programs, regardless of any safety or first aid personnel the B&V
may have assigned as oversight to the project site or facility.
Construction contractor is responsible for the implementation of all applicable
governmental federal, state and local statutory regulations as they apply to the scope
of work and the project.
Construction contractor is responsible for conforming to all applicable safety
requirements of B & V, as specified herein and in the subcontract.
Construction contractor is responsible for assuring that project supervisors are trained
in safety procedures and that designated Competent Persons meet all training and
experience requirements necessary to comply with OSHA directives.
Construction contractor is required to maintain a Substance Abuse Prevention
Program that meets all applicable regulatory requirements and B &V programs.
Construction contractors employees must successfully complete a substance abuse
prevention test.
A copy of Contractors safety program manual is available for review and copying at
either the contractors field or corporate offices. Construction contractor may adapt
any part of that program that is appropriate to its organization and scope of work..
Construction contractor is required to have a written safety and health program
aligned with OSHA and the subcontract requirements. This program must include the
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requirements of this document and be submitted to B&V for review and approval
prior to commencement of work.
Recordkeeping.
If the planned work includes additional task specific work such as lead coating
removal, asbestos work, confined space entry, work on energized systems, critical
lifts, blasting or diving operations, then task specific plans will be required. Such task
specific plans must comply with regulatory requirements and subcontract specific
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rules. The requirements for such plans will be either specified in the subcontract
requirements, specific client requirements or by reference to specific OSHA or other
regulatory agency requirements. For programs involving hazardous waste removal,
treatment, or related construction activities, a specific plan meeting the requirements
of 29 CFR 1910.120/29 CFR 1926.65 will be required. For most other activities,
OSHA Safety and Health Standards (29CFR 1926/1910) will be used as the
regulatory document in addition to any state and local specific requirements as
applicable to the work.
Construction contractor will develop a job hazard analysis (JHA) that identifies the
hazards before commencing each major phase or activity at the site. The analysis will
also describe the planned work and assign responsibility for hazard prevention or
control of identified hazards, and state corrective action to prevent injury.
Prior to commencement of any work on the jobsite, Construction contractor shall
submit a copy of its safety and health program, and Construction contractor and B&V
shall meet to review and discuss Construction contractors safety and health program
and its enforcement. This meeting will also be utilized to discuss the project safety
and health requirements. Any changes to the program resulting from the meeting
shall be incorporated by Construction contractor.
A revised copy of Construction contractor safety and health program must
provided to B&V during the project preconstruction conference. A copy of
Construction contractor Safety and Health Program must be available on site
employee access and review. Changes/modification to the program must
documented in the project files.
be
the
for
be
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Completed the OSHA 40 hours Safety and Health Standards for the
Construction Industry. The Safety Manager must have performed fulltime safety responsibilities for 5 years in the construction industry.
Subcontracts of less than six-months duration and/or less than 25 on-site employees,
including lower-tier construction contractors employees - one part-time, on-site Safety
Representative whose other assigned duties do not interfere with the conduct of the
safety and health program. The Safety Representative at a minimum will have
knowledge of safety and health rules and regulations, specifically in the hazards of the
work to be performed, and will have completed the basic 10 hour Introduction
OSHA course.
Prior to commencement of work Construction contractor shall provide B&V with the
name and qualifications of their Safety Manager/Representative for approval by B&V.
Once approved, the Safety Manager/Representative will not be changed without the
approval of B&V. The Safety Manager/Representative must be present on the project
site whenever work is being performed by Construction contractor and is responsible
for administering and promoting their safety and health program. The Safety
Representative may have other assigned duties subject to approval of the B&V.
Construction contractor management is responsible for ensuring compliance and
enforcement of their safety and health program.
4.2.2 B&V Responsibilities
B&V shall be responsible for the following activities:
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Provide suitably equipped first aid facilities on the project site with
medical personnel on duty as required by the work schedule.
Conduct weekly safety and site loss orientation meetings for new
employees of B&V, the Owner, and all construction contractors.
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This section is not used since Union Craft Labor will not be utilized on the Glow
project.
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Contents
1.0
Plant Startup
1-1
1.1
Introduction
1-1
1.2
1-1
1.3
1-1
1.4
1-5
1.5
Initial Operation
1-9
1.6
1-10
1.7
Test Procedures
1-10
1.8
Commissioning Documentation
1-10
1.9
1-11
2.0
System Descriptions
2-1
3.0
Operations Manuals
3-1
3.1
Introduction
3-1
3.2
Operations Manuals
3-1
3.3
3-1
4.0
5.0
4-1
4.1
Introduction
4-1
4.2
B&V Responsibility
4-1
4.3
Training Manuals
4-1
5-1
5.1
Introduction
5-1
5.2
5-1
5.3
Conforming of Documents
5-1
5.4
5-1
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Contents (Continued)
6.0
Construction Records
6-1
6.1
Introduction
6-1
6.2
6-1
6.3
6-1
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Plant Startup
Introduction
Plant startup involves several parties including B&V, B&Vs the Consortium Partner,
the Owner, Vendor provided Technical Field Advisors (TFAs), and various B&V
subcontractors. Startup shall be performed on a system or subsystem basis, with the
Constructor completing their construction and testing activities, the Owner providing
operating and maintenance personnel for sustained plant operation, Vendor TFAs
providing inspection and technical advice, and B&V providing overall coordination of
the startup program from the completion of construction through initial operation and
up to plant turnover.
The Constructor shall also provide various skilled and semi-skilled craft labor to
support B&Vs Startup Staff as well as Vendor TFAs. It is anticipated that B&Vs onsite construction Subcontractors will be limited to a Chemical Cleaning Contractor as
well as the potential for a various testing electrical and testing contractors.
This section discusses the definition of subsystem startup packages, the planning and
coordination of startup, and specific startup activities.
1.2
1.3
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Subsystem startup packages are designated by a code, which consists of the system
designator and sequence of startup, e.g., FWA-1, FWA-2, APA-2, WSA-2, etc. A list
of Subsystem Startup Packages, Report FS-STRT-G5, will be prepared containing
package code, included systems, and scheduled and actual dates for beginning and
completion of startup activities for each package.
Fully developed subsystem startup packages will contain the following:
INTRODUCTION
Brief Description of Subsystem
List of Interfacing Systems
SIGN-OFF
Constructor
Service Representatives and Vendor Technical Field Advisors
Black & Veatch Verification
Owner Acceptance
LISTS OF INCLUDED EQUIPMENT
Major Equipment
Power Sources
Instrumentation/Electrical Devices
Motor-Operated Valves, Control Valves, Control Drives
List of Alarms
List of Circuits
LIST OF APPLICABLE DRAWINGS
Piping and Instrumentation Diagrams
Schematics
Other as Required
REMARKS
Exceptions
Special Conditions
Temporary Connections (jumpers, bypasses, etc.)
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As work proceeds and the startup period approaches, the following exchange of
documents shall begin and continue until startup is complete:
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1.4
The overall startup sequence and logic shall be developed by the Startup Manager so
that subsystem startup packages are completed and turned over by the Constructor in
the proper sequence to support an orderly startup (auxiliary power, followed by basic
control air and water treatment packages, equipment cooling water, etc.). The time
span from energization of the auxiliary power systems utilizing the MV cross-tie from
the Owner to commercial operation is approximately 14 months.
The goal of the startup program is an orderly, sequential startup commencing with
energization of basic elements of the plant while ongoing construction continues on
items required later. This philosophy is incorporated into the Construction Control
Schedule.
The Startup Engineer shall coordinate the overall testing and startup phase of the
project utilizing B&V provided technicians, Constructor support craft, and
manufacturers TFAs.
The Startup Engineer shall coordinate remaining instrument loop checks and shall
assist the B&V DCS Engineers in operational function testing and balancing the
controls. B&V shall provide and connect the startup instrumentation required to
monitor initial operation and support control balancing, such as ammeters for reading
motor startup currents, vibration detection equipment, recorders for analyzing control
response, etc.
Calibration of permanent devices and instrumentation shall be performed by B&V
technicians under the direction of the Startup Engineer. Errors found during or after
system startup shall be corrected by the applicable technician on assignment from the
Startup Engineer.
The subsystem startup package exception items shall be completed by the responsible
Constructor and verified by the B&V Construction Engineer.
The Constructor shall provide craft labor to support B&Vs Startup Engineers as well
as vendor related TFAs.
The Owners Operation and Maintenance (O&M) staff shall operate and maintain the
plant under the direction of B&Vs operations staff. This involvement will
progressively increase beginning during the testing and commissioning phases and
culminate in full operation of the plant under B&Vs direction during the hot
commissioning phase of the project.
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Turbine, fan, feed pump, and other major lube oil flushes requiring the use of
permanent plant equipment (lube oil pumps, tanks, filters, heaters, etc.) shall generally
be performed by the responsible Constructor after subsystem turnover to B&V.
The Constructor shall clean strainers, operate valves, change filters, install bearing
jumpers, wrap pipe, heat and cool oil, etc. However, the Constructor shall not operate
permanent plant items such as lube oil pumps. The Startup Engineer responsible for
the subsystem startup package shall coordinate operation of permanent equipment
during all flushes.
Pre-boiler and HRSG chemical cleaning shall be performed by B&V utilizing a
specialist subcontractor. The supply of chemicals of chemical cleaning operations and
the waste disposal shall be performed by B&Vs specialist subcontractor. The
constructor will be responsible for installation of all B&V-furnished piping and
equipment as well as providing craft labor to support the chemical cleaning
operations. Any nitrogen required for lay-up will be provided by B&V.
B&V will furnish materials for all steam blow including piping, valves, targets, and
silencers to be installed by the Constructor. B&V shall perform all steam blows
(steam cycle, process steam, auxiliary steam, and seal steam) supported by the
constructors craft labor.
The Startup Manager shall designate the B&V personnel to direct and coordinate
chemical cleaning and steam blow operations on a 24 hour basis.
1.4.5 Testing, Calibration, and Checkout
The construction Constructor shall complete erection of the mechanical, electrical,
control, and water treatment equipment in accordance with the manufacturers recommendations and the Engineers design. Manufacturers service representative
assistance shall be furnished during erection, as required. Upon completion of
construction, the manufacturers representative shall thoroughly inspect the equipment
and perform all adjustments, with craft support furnished by the installing
Constructor.
The manufacturers service representative shall submit a service report to the Startup
Engineer stating whether the equipment is ready for operation. Electrical testing
required by the manufacturer shall be performed under the service representatives
direction, and the results shall be attached to the service report. The Startup Engineer
shall inspect the equipment in conjunction with the manufacturers service
representative.
All functional testing shall be performed by B&Vs Startup Engineer. The Startup
Engineer shall assign electrical testing by issuing a Startup Testing Assignment
form (CEGMF-842). Control wiring verification, grounding verification, metering,
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transformer ratio testing, insulating oil testing, pipe pressure testing, breaker testing,
etc., shall be performed and recorded on the following forms:
Low Voltage Power Cable, Motor, and Control Test Data form
(CEGMF-800).
The forms are available online and may be retrieved through the B&V Intranet at the
B&V Forms Web site.
The installing Constructor shall initially lubricate the equipment as required by the
contract and in accordance with the manufacturers recommendations. Subsequent
lubrication work shall be performed by the Constructors Support Craft under B&Vs
direction and per the manufacturers lubrication schedule. The installing Constructor
shall record the lubrication data on the Equipment Alignment form (CEGMF-832) and
submit one copy to the Startup Engineer.
The installing Constructor shall perform equipment alignment in accordance with the
manufacturers recommendations and the contract. The final alignment shall be
witnessed by the Startup Engineer and, where applicable, the Owner and
manufacturers service representative. The installing Constructor shall record the
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alignment on the Equipment Alignment form (CEGMF-832) and submit one copy to
the Startup Engineer.
The installing Constructor shall perform piping pressure testing to support the startup
schedule and shall submit one copy of the Pressure Test Data form (CEGMF-836) to
the Startup Engineer.
Instrument calibration shall be assigned to B&Vs calibration and checkout
Technicians by the Startup Engineer through the issuance of the Instrument
Calibration form (CEGMF-837). The Startup Manager shall provide the calibration
set points and issue revised set points to meet field conditions.
Control loop checking shall be performed by B&V calibration and checkout
Technicians in conjunction with the functional testing and as directed by the Startup
Engineer. Pneumatic-operated control valves shall be stroked and adjusted by B&Vs
calibration and checkout Technicians, with support from the manufacturers service
representative and installing Constructor Support Craft.
Drive motors shall be checked for correct rotation by bumping by the Startup
Engineer. The Startup Engineer shall verify pre-start checks are complete including
that motor lubrication has been completed and assign the rotation check. Energization
of the motors shall be under the direction of the Startup Engineer. The Startup
Engineer shall note on the assignment any special instructions such as no load
vibration checks or marking for magnetic center alignment purposes.
The applicable portions of the Motor and Control Test Data form (CEGMF-809) shall
be completed. Upon completion of a satisfactory rotation check, the Startup Engineer
Manager will then advise the installing Constructor to complete final alignment check
and coupling.
Removal and replacement of any defective mechanical or electrical equipment or
instrumentation shall be performed by the responsible Startup Engineer. The Startup
Engineer shall pursue replacement of defective equipment.
1.5
Initial Operation
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During initial operation the Constructors staff will perform minor adjustments, as
required. This will include cleaning pump screens, checking and adding lubricants,
tightening packing glands, etc.
Subsystem flushes requiring the use of the permanent plant equipment will be
conducted at this time. The flush will be carried out at the direction of the Startup[
Engineer with additional support provided by Constructor.
When the subsystem has been successfully operated, adjustments made, basic tuning
and protection tests are complete, and flushes complete the subsystem will be
considered sufficiently complete to begin larger integrated systems operation. This
will also signify that the subsystem is generally ready for continuous and normal
operation. The Owners O&M staff should become increasingly involved through this
stage of the project.
1.6
Integration of plant subsystems and systems shall progressively increase through the
steam blowing, bypass operation, synchronization, and hot commissioning phase of
the project. Equipment adjustments, equipment tuning, and operational tests will also
be completed during this phase of the project.
After successful startup and commissioning of all ancillary equipment necessary for
safe and proper operation of the Plant it shall be tested for performance and reliability.
Test on The overall testing program for the Project shall consist of the following:
1.7
Reliability Run.
Test Procedures
Not less than one month prior to the proposed commencement of the relevant tests,
the Startup Manager shall submit to the Owner in writing all relevant test procedures
that shall include. Procedures for the Performance Test procedures, Emissions test
procedures, and sound test procedures, steam blow procedures and chemical cleaning
procedures shall be submitted 3 months prior to the proposed commencement of the
relevant tests.
1.8
Commissioning Documentation
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A system of testing, startup, and operating control shall be used for this project. This
system shall use appropriate tags on each item of equipment that can be energized,
pressurized, operated, placed in service, or removed from service. The Project Safety
and Health Manual describes the tagging systems and designates the personnel who are
authorized to perform tagging functions.
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System Descriptions
System descriptions will be developed during the design phase of the project (Refer to
Part 20, Subsection 1.4).
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Operations Manuals
Introduction
The plant operations manuals describe plant startup, operation, and shutdown. B&V
will provide Operations Manuals as required in the EPC Prime Contract Appendix B,
Attachment 18, Section 8 as well as Appendix B, Design Basis and Scope of Work
Subsection 1.29.6.
3.2
Operations Manuals
B&V shall prepare the operations manuals, which shall include plant specific
operating instructions including the following type information:
The turbine generator supplier will prepare the section of the operations manual
covering its portion of the scope. The requirements for the contents of the manual are
included in Appendix B, Attachment 18, Section 8 of the EPC Prime Contract. To the
greatest extent possible, manufacturers standard manuals will be used.
3.3
Following preparation and review of the operations manuals by B&V, copies will be
provided to the Owner for review and approval. Upon receipt and resolution of
Owner comments, B&V will complete the manuals and issue them to the Owner.
Issue of the manuals shall be as described in Section 3.0, Project Communications, of
Part 10, and Appendix B of this PIM.
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Introduction
Training shall be provided to Owner operations and maintenance (O&M) staff to start
up, operate, and maintain the plant equipment and systems. The training will be
limited to onsite formal classroom training and informal onsite on the job training.
Various equipment suppliers will provide both training materials and onsite
instructors for the training program as outlined in the Prime EPC contract.
Details of the required training program can be found in Appendix B, Attachment 4 of
the EPC Prime Contract.
4.2
B&V Responsibility
B&Vs home office based training staff will develop and coordinate the necessary
classroom training program including development of training materials and overall
coordination of the training program.
B&Vs Training Coordinator will coordinate all training activities with the Owners
representative and vendor training instructors. The timing of the training will be
coordinated between the B&V Training Coordinator, the Owner, and Startup Manager
will be timed to support the scheduled date of initial testing and operation of the unit.
An adequate training facility provided by the Owner must be provided on site and
reserved exclusively for training for the duration of all classes. The Owners trainees
will have appropriate education and experience in their field of activity.
The startup and commissioning team will be introduced during the classroom training.
The startup team will lecture the class on the lockout/tagout procedure to be used
during the plant startup. This will be the beginning of the second phase of the
training; the hands-on phase.
4.3
Training Manuals
Training materials will provided by B&Vs home office based training staff as well as
major vendors for each student plus extra copies for administrative purposes.
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Introduction
5.2
B&V field personnel will collect the necessary data for conforming of documents and
transmit it to the B&V design office.
5.3
Conforming of Documents
5.4
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Construction Records
Introduction
6.2
During the course of construction, each Constructor shall submit record information
to B&V whenever the installation or construction deviates from the design drawings
or design information lists. This information shall be placed on file and transmitted to
the Project Manager upon subcontract closeout so that the information may be
incorporated into the conformed to construction record issue of drawings to the
Owner. The procedures for maintaining this information in the field office are
discussed in Section 4.0, Project Document Control, in Part 10 of this manual.
6.3
At the conclusion of construction and plant startup, the PSA in the B&V field office
shall review all of the field office files, as directed by the Project Field Manager. All
documents not received from or transmitted to the B&V Design Office shall be
prepared for transmittal to the Project Manager so that they can be included as part of
the project records.
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Third Party Contracts
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Appendix A
Third Party Contracts
Not used.
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BV
Appendix B
Document Distribution
B-1
FILE
NO.
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BV
1.
FILE
NO.
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B-2
FILE
NO.
TBD
TBD
Joe Neale
TBD
TBD
Afrial Tezzy
DM
DM
DM
DM
DM
DM
E,C
DM
DM
DM
DM
DM
DM
DM
DM
DM
DM
AR
AR
AR
AR
AR
AR
DM
DM
DM
DM
DM
DM
DM
DM
DM
DM
DM
DM
DM
AR
E,C
Site Manager
Engrg Mgr
AR
AR
Material Control
SU Mgr
Construction Manager
Expediting
Insurance Certificates
QC Manager
Bonds, LOCs
Lauren Reinholz
Cynthia Hernandez
Welding Group
Bryan Loque
Bob Worthington
PR / RE
Legal
Proj Acctg
C/S PDE
Project Mailbox/File
Document
PM
PQM
PR/RE
Peter Chieng
Barry C. / Suthep N.
Cont /
Elect PDE
Parintorn Ratnaratorn
Shannon A. / Tawatchai P.
Mech PDE
161808.21.0100
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Brenden B. / Ruechai L.
Ailly Liu
Project Procurement
Mgr
Vishal Baliga
Barry Clegg
PPM - Technical
glow161808@bv.com
Ruechai Lagampan
Jason Schottler
John Gustke
BV
Mark McDermott
AR
AR
C
E
AR
AR
DM
DM
C
E
AR
AR
AR
AR
Permits (30.0000)
C = Hard Copy
E = Electronic Copy
E
E
AR = As Required
E
E
E
E-Copy as Required
E
E
E
B-3
E-Copy as Required
FILE
NO.
TBD
Material Control
TBD
SU Mgr
TBD
Site Manager
Construction Operation
Greg Bahora
Mgr.
TBD
Expediting
Cynthia Hernandez
Bonds, LOCs
Afrial Tezzy
Bryan Loque
Materials Application
group
QC Manager
Bob Worthington
Welding Group
Peter Chieng
Legal
PQM
Parintorn Ratnaratorn
Proj Acctg
PR/RE
Barry C. / Suthep N.
Cont /
Elect PDE
PR / RE
Shannon A. / Tawatchai P.
C/S PDE
161808.21.0100
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Mech PDE
Brenden B. / Ruechai L.
Vishal Baliga
Ailly Liu
Project Procurement
Mgr
Barry Clegg
PPM - Technical
glow161808@bv.com
Project Mailbox/File
Ruechai Lagampan
Asst. Engrg Mgr
Engrg Mgr
Mark McDermott
John Gustke
Document
PM
BV
Jason Schottler
60.xxxx Procurement
Procurement Reports (24.0000)
E
E
AR
AR
AR
2C
DC
DC
DC
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
E
E
AR
AR
Startup (89.2000)
AR
Training (95.3100)
AR
C = Hard Copy
E = Electronic Copy
AR
AR = As Required
E
E
E
Bonds/LOCs (.01)
AR
AR
Refer to the file Procurement Matrix in the documentum /20.0000/24.0650/24_0650 Procurement Matrix.xls
E
E
E
,C
E
E
E
D
D
D
E
DM
E
E
2C
AR
AR
AR
E
FS
HS
AR
AR
AR
AR
E
C
B-4
E
C
BV
2.
FILE
NO.
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B-5
FILE
NO.
Later
Greg Bahora
Vishal Baliga
Later
Sunee Ngaoaram
Dan Wahl
Barry C. / Suthep N.
Site Mgr
Mech PLD
Mech PDE
C/S PLD
C/S PDE
Engrg Mgr
PM
Owners Engineer
Document
Internal
Erection Contractor
External
Chris Bennett
Channon A. / Tawatchai P.
Travis Gee
Brenden B. / Ruechai L.
Napitha Traivakin
glow161808@bv.com
Jason Schottler
Owner
161808.21.0100
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Mark McDermott
APPENDIX B
Chem PDE
BV
Design Engineering
Engineered Drawing List (J05)
EC
EC
1C
11C,
5EC
O, EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
EC
C
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
S3000 Composites
EC
EC
M
HS
HS
M
S5000 Foundations
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
S6000 Steel
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
S7000 Floors
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
M
M
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
M3000 Composites
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
Quality Assurance
Mgr.
CDC
Distribution Codes:
A = Application Parts
O,C
C = Copy
O,C
EC = Electronic Copy
= Original
O,C
FS = Full Size
= Project Managers copy to be routed to the Project Manager and the Project File.
HS = Half Size
B-6
FILE
NO.
Later
Later
Pwr Del PDE
Greg Bahora
Sunee Ngaoaram
Chem PDE
Vishal Baliga
Dan Wahl
Cont / Elect PLD
Barry C. / Suthep N.
HS
HS
E1000 Diagrams
EC
EC
HS
HS
HS
HS
HS
HS
HS
EC
EC
HS
HS
HS
HS
HS
HS
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
Site Mgr
Mech PLD
Mech PDE
C/S PLD
C/S PDE
Engrg Mgr
PM
Document
Internal
Erection Contractor
Owners Engineer
Owner
External
Chris Bennett
Travis Gee
Channon A. / Tawatchai P.
Brenden B. / Ruechai L.
Napitha Traivakin
Jason Schottler
glow161808@bv.com
GLOW 101508-0
Mark McDermott
APPENDIX B
161808.21.0100
BV
E5000 Grounding
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
HS
HS
HS
HS
HS
K2000 Schematics
EC
EC
HS
HS
HS
HS
HS
EC
EC
HS
HS
HS
HS
HS
EC
EC
HS
HS
HS
HS
HS
HS
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
M
Owner Review Drawings
EC
EC
EC
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
Construction Issue
A4000 Architectural Drawings
G1000 General Arrangement
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
S3000 Composites
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
S5000 Foundations
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
S6000 Steel
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
S7000 Floors
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
Quality Assurance
Mgr.
CDC
HS
HS
HS
Distribution Codes:
A = Application Parts
O,C
C = Copy
O,C
EC = Electronic Copy
= Original
O,C
FS = Full Size
= Project Managers copy to be routed to the Project Manager and the Project File.
HS = Half Size
B-7
FILE
NO.
EC
EC
EC
Later
Greg Bahora
Vishal Baliga
Later
Sunee Ngaoaram
Dan Wahl
Barry C. / Suthep N.
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
Site Mgr
Mech PLD
Mech PDE
C/S PLD
C/S PDE
Engrg Mgr
PM
HS
Document
Internal
Erection Contractor
Owners Engineer
Owner
External
Chris Bennett
Channon A. / Tawatchai P.
Travis Gee
Brenden B. / Ruechai L.
Napitha Traivakin
glow161808@bv.com
Jason Schottler
161808.21.0100
GLOW 101508-0
Mark McDermott
APPENDIX B
Chem PDE
BV
HS
HS
HS
M3000 Composites
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
E1000 Diagrams
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
E5000 Grounding
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
K2000 Schematics
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
EC
EC
EC
HS
HS
HS
HS
HS
HS
HS
HS
Quality Assurance
Mgr.
CDC
Distribution Codes:
A = Application Parts
O,C
C = Copy
O,C
EC = Electronic Copy
= Original
O,C
FS = Full Size
= Project Managers copy to be routed to the Project Manager and the Project File.
HS = Half Size
B-8
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Appendix C
File Index System and Instructions for Use
C-1
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Appendix C
File Index System and Instructions for Use
C.1
Introduction
This Appendix C describes the file index system and instructions for its use. Also
included are a description of the various parts of the file number and their use, and
instructions regarding the need for multiple file numbers in selected circumstances.
Appendix C of the file index system will be updated periodically throughout the
project. The working copy of the file index will reside in Documentum at location
21.0100. All requests for changes or additions to file numbers shall be sent to the
Project Manager.
File numbers are to be included on all correspondence documents, including project
emails using the following example format line:
Subject; File #, extension # Date in numeric YYMMDD format, Subject
Example 62.3405.00D 090324 Bids tabs are now available for review
In the example above, the date format 090324 = 24-Mar-09. The format is establish
in this method so that emails and documents stored in Documentum are easily sorted
by date.
File numbers should be used for all files (spreadsheets, Word documents, etc.) that are
stored in Documentum. All project-related files that are not stored in other B&V
tools (Powrtrak, Powrspec, etc.) should be stored in Documentum.
C.2
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The fourth level suffix may be either a two-digit or four-digit suffix. It is used to
provide additional classification of design documents in the 40.0000 and 50.0000
series files, contract documents, and manufacturers drawings and data in the 60.0000
and 70.0000 series files. Instructions regarding this suffix are included in
Section C.6, Use of the Fourth Level Suffix.
C.3
Project Administration
20.0000
Project Planning/Control
30.0000
40.0000
50.0000
Design Engineering
60.0000
Procurement Contracts
70.0000
Construction Contracts
80.0000
Construction Management
90.0000
Project Completion
C.4
File Numbers
The file numbers, including first and second level file numbers and third level
category, are defined in Table C-1 at the end of this appendix.
The fourth level suffix is applicable only to the, 60.0000, and 70.0000 file series.
Instructions regarding the fourth suffix are included in a subsequent part of these
instructions.
In the 42.0000, 43.0000, and 52.0000 first level series file numbers, the second and
third levels are taken from the Master List of Systems. The list of systems shows the
second and third level numbers that are used to accumulate information common to a
specific system.
The 60.0000 and 70.0000 series include the procurement of material and services and
procurement administration information. All items that are procured as factory
finished items are in the 60.0000 series. Furnish and erect, labor only, construction
tools, consumables, and site services are in the 70.0000 series. A procurement may be
done as a contract, office purchase order, field purchase order, or any other approved
purchasing method. To assist with cross project data accumulation, the file number
for the type of item should be consistent.
C-3
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The use of multiple file numbers is discouraged, but it may be advantageous to file
selected documents using more than one file number to permit easy retrieval.
Memoranda and letters are the documents most likely to be assigned multiple file
numbers. Ideally, these shall be cross filed in the memo, or letter file and also in a
subject file, claim/trend file, or supplier contract file.
A conference memorandum and/or telephone or email memorandum that cannot be
identified with a specific subject, or the administration of a specific procurement or
construction contract, shall be designated for file in the appropriate 15.0000 series
file.
Conference memoranda and telephone memoranda, when identified with a specific
design subject (40.0000 and 50.0000 series) or with the administration of a specific
procurement or construction contract (60.0000 and 70.0000 series), shall be
designated for file with the subject file number so identified.
Conference memoranda and telephone memoranda with third parties other than
contractors (procurement and construction) that may relate to overall project
administration shall be filed in accordance with the designated file number.
Memoranda of conference or telephone conversations between B&V and contractors
(both procurement and construction) that relate to contract administration shall be
designated for file in the same manner as correspondence for the subject file number
of 60.0000 and 70.0000 series file numbers and shall not be assigned 15.0400 and
15.1200 file numbers.
C.6
A fourth level suffix shall be included as part of the file number for selected
documents in the 40.0000, 50.0000, 60.0000, and 70.0000 series files.
C.6.1 Calculations and Cost Estimates
The 40.0000 series file numbers (4l.0000 General Studies, 42.0000 System Analyses,
and 43.0000 System Descriptions) require the fourth level suffix to identify design
control documents such as calculations and cost estimating backup data or
information. The classification number shall be affixed to the complete file number
as a suffix in the following manner:
XXXXXX . XX.XXXX . 1000
Design Calculations
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The basic file number without a fourth level suffix of .0000 shall be used for design
correspondence.
The document classification number shall be serialized to identify sets within the
classification. The Classification 1001 identifies the first set of calculations, 1002 the
second set, etc. An example follows:
XXXXXX . 42.0201 . 1003
Calculations--Third Set
Document Number for System Analysis
Ash and Scrubber Solids--Bottom Ash
System
B&V Project Number
All calculations of estimated costs that are part of the economic evaluation of
alternate plans in system analyses or the cost analysis of proposals shall be filed with
the respective calculations for the system analysis or bid analysis, and not with the
cost estimating data.
Calculations prepared as part of the detailed design (50.0000 series file numbers) shall
be identified by the system name and system file identifying the document number
and the additional file classification suffix that identifies calculations. This is
52.XXXX.1000. Cost estimating backup data shall be classified as 52.XXXX.2000.
For example, the calculations prepared in the design of the Bottom Ash System of the
System Category Ash and Scrubber Solids shall be identified as follows:
XXXXXX . 52.0201 . 1002
Document Classification
Calculations--Second Set
B&V File or Document Number
Design--Ash and Scrubber Solids-Bottom Ash System
B&V Project Number
For system design of more complex systems for which responsibility for design of
elements or components of the system is divided between the functional engineering
disciplines, the classification for calculations shall be as follows:
.1100 Civil/Structural
.1200 Mechanical
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.1300 Electrical
.1400 Control
.1500 Chemical
The identification of calculation sets would be as previously discussed.
It is significant that calculations and cost estimating are associated only with
conceptual design (40.0000 series) and design engineering (50.0000 series). For
purposes of filing or document identification, calculations or cost estimating backup
information shall not be identified with procurement and construction contracts
(60.0000 and 70.0000 series). For example, the backup data for the first preliminary
project cost estimate that is based upon procurement packages would identify with the
conceptual design phase. Such an estimate that is not arranged on the basis of
systems can be designated for file purposes as XXXXX.40.0000.2001, thereby
denoting the first set of overall project cost estimating data. In a similar manner, a
cost estimate prepared on the basis of detailed takeoff of component quantities from
completed plans associated with a construction package would be designated for file
and record XXXXX.52.0000.2001 for the first set of cost backup data.
C.6.2 Procurement and Construction Contract Administration
The administration of procurement and construction contracts (60.0000 and
70.0000 series) and consultant subcontracts (12.0000 series) requires classification of
the distinct and separate types of documents associated with procurement contract
administration.
The classification number shall be affixed to the document identifying number or file
number as a numerical suffix in the manner that follows:
161808.XX.XXXX.00
.01
.01A
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Meeting Minutes
Claims Documentation
o
o
o
o
.03
Expediting/Shipping/Receiving/General/
Correspondence/Expediting Report, OS&Ds (Overage,
Shortages, and Damage)
.04
.05
Vendor/Contractor Drawings/General/
Correspondence
.06
.07
.08
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In Documentum, the file structure shall include each suffice for the .00 and .01 series
and 1 folder to cover the .02 through .09 series of folders as illustrated below.
.00 Pre-Award Docs
.00 Emails
00A Bid List Docs
.00B IHR Docs
Record
Working Files
.00C RFQ Docs
Record
Working Files
.00D Bid Eval/Neg/LOA Docs
Bids
.01
Post-Award Docs
01 Emails
.01A PO Docs
Record
Working Files
.01D PO Revs Docs
Record
Working Files
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Dividing a procurement package shall be avoided whenever possible, and new file
numbers should be added from the master list, or an unused file number shall be used.
If it becomes necessary to divide a purchase or to split a procurement contract
package Project Manager approval shall be received. When the proposals have been
received and evaluated, additional classifications are required. The additional
classification number shall be affixed to the document identifying number as follows:
XXXXXX. XX.XXXX.1 First Purchase
.2 Second Purchase
.3 Third Purchase
In the administration of the contract for a procurement package that has been divided,
the classification of documents shall be as previously discussed. The suffix number
for document classification of the first purchase or package split shall be .11, .12, .13,
etc. The classification of the documents for the second purchase or package split shall
be .21, .22, .23, etc. In this manner, the document identifying number of the original
procurement document or bidding document is retained.
It is not necessary to index or serialize the procurement administration documents so
classified, except for subcontractors and manufacturers drawings. The drawings,
however, shall be indexed or serialized. The classification .05 identifies contractors
drawings. The serialization or numbering of the drawings would merely be 5-10001,
5-10002, 5-10003, etc., designating respectively the first, second, and third drawings
submitted by the subcontractor for Unit 1, and for which record copies will be retained.
An example of the complete document identifying number for drawings received for
the procurement package covering the Turbine Room Crane is as follows:
XXXXXX . 61.1203 . 05 - 1 0001
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Attachment C.1
File Numbers
The file numbers, including first level file number, second level file number, and third
level category prefix (if applicable), are defined on the following pages.
10.0000
Project Administration
10.0500
Proposal Documents
11.0200
11.0203
11.0210
Change Orders
11.0220
Invoices to Owner
11.0230
Owners Insurance
11.0240
11.0250
11.0260
11.0300
Consortium Agreement
11.0350
11.0360
Insurance
11.0370
Legal
11.0380
Bonds/Loc
11.1100
11.1200
C-10
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11.1300
12.0000
****
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12.0200
13.0000
14.0000
General Correspondence
14.0100
Overall ProjectMBC/Owner
Glow to MBC
B&V to Glow
MC to Glow
14.0200
Overall ProjectB&V/MC
B&V to MC
MC to B&V
14.0400
14.0800
Note 14-1: General correspondence shall be filed chronologically. General correspondence for specific subjects shall be placed in the file for the subject
covered by the correspondence rather than the appropriate 14.0000 series
file. Only correspondence that is general shall be filed only in the
14.0000 series files.
Note 14-2: General correspondence includes documentation in the form of letters,
faxes, and email communication that are seen by all parties.
15.0000
Memoranda
15.0200
Conference--MBC/Owner
15.0300
ConferenceMBC Internal
15.0400
15.0800
Conference--B&V Internal
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16.0100
16.0200
16.0500
16.0501
Partnering/Team Building/
16.0502
16.0600
17.0000
18.0000
Quality Assurance
18.0200
18.0600
Vendor QA/Audit
18.1300
18.1500
Audits--Internal
18.1900
18.2000
Deviation Notifications/Approvals
18.3000
20.0000
Project Planning/Control
20.1000
20.2000
21.0000
Project Instructions
21.0100
21.0200
MBC/Owner Instructions
21.0800
21.1500
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21.1600
21.1700
FILE
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22.0000
23.0000
23.0200
24.0000
24.0100
Project Procurement
24.0110
24.0140
24.0160
24.0300
24.0400
24.0500
24.0600
Procurement Reports
24.0610
24.0630
24.0640
24.0650
Procurement Matrix
24.0660
24.0670
24.0680
24.0690
Invoice Log
24.0900
(refer to 27.1100)
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FILE
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25.0100
EPC/Milestone Schedule--Level I
25.0700
25.0800
25.0900
25.1000
26.0000
26.0100
26.0200
26.0210
26.0220
26.0400
26.0440
Bill of Quantity
26.0500
26.0600
Cash Flow
26.0700
Payment Milestones
26.0800
26.2100
reports
26.2110
26.2700
26.2800
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Note 26-1: Change Management documentation, including impact logs, scope change
notices (SCNs), estimates, transmittals, cost documentation, change order
closeout records, and claim documentation, shall be filed in packages
which are logged sequentially by Trend Number. (26.3000.001,
26.3000.002, etc, file 26.3000.000 is reserved for templates.)
26.4000
26.5000
27.0000
27.0200
27.0400
27.0600
27.0800
27.1000
POWRTRAK
27.1100
PowrSpec
27.1200
Documentum
28.0000
Progress Reports
28.0200
28.0400
28.0600
28.0800
28.2000
30.0000
31.0000
31.0120
Progress Reports
31.0140
Public Notices
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31.0200
Environmental Reports
32.0000
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32.1000
32.2000
32.3000
32.4000
32.5000
32.6000
32.7000
32.8000
32.9000
33.0000
33.0100
33.0110
33.0120
33.0200
33.0210
33.0220
33.0230
33.0240
33.0300
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33.0410
33.0420
33.0500
33.0600
33.0700
33.0900
33.1000
33.1100
33.1200
33.1300
33.1400
33.1500
33.1600
33.1700
33.1800
33.1900
41.0000
41.0600
Site Information
42.0000
43.0000
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44.0000
44.3000
44.3001
50.0000
FILE
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Design Engineering
51.0000
51.1000
Structural
51.2000
Mechanical
51.3000
Electrical
51.5000
Chemical
51.6000
51.6001
51.6002
51.6003
51.6004
Heat Balances
51.6005
51.6006
Dynamic Simulation
52.0000
53.0000
53.1000
Civil/Structural
53.2000
Mechanical
53.3000
Electrical
53.4000
Control
53.5000
Chemical
54.0000
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57.0000
Substation Systems
57.0200
Civil Facilities
57.0201
Structures
57.0202
Foundations
FILE
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57.0400
Grounding in Buildings
57.0500
Raceway in Buildings
57.1200
57.1400
57.2000
57.2200
Switchyard
58.0000
58.0200
Construction Facilities
58.0205
58.0800
58.1000
58.1100
58.1200
58.1400
58.1600
58.1800
58.1810
58.1820
Ampacity Calculations
58.1830
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58.1900
58.5000
*System Codes and associated file sequence numbers are listed in the Project Design
Manual (PDM) under file 23.0200. The most current version of the system codes is
also maintained electronically in the Engineering Deliverables list under file 50.0000.
61-Series
61.0523
61.0604
61.0606
61.0803
Fixators
61.0810
61.0915
61.1211
61.2005
Oil/Water Separator
61.2915
Pipe Drains
61.3201
HVAC
61.4001
Structural Steel
62.0401
62.0406
62.0409
62.0801
62.0805
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Heat Exchangers
62.1207
Makeup Deaerator
62.1208
62.1400
62.2201
62.2202
62.2203
HDPE Pipe
62.2206
62.2207
FRP Pipe
62.2211
62.2212
62.2215
62.2400
62.2401
Desuperheaters
62.2403
62.2404
62.2407
Gauge Glasses
62.2408
62.2409
62.2414
Silencers
62.2417
62.2418
62.2420
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62.2602
62.2603
62.2604
Condensate Pumps
62.2605
62.2606
62.2613
62.2617
Sump Pumps
62.3002
Strainers
62.3005
62.3006
62.3405
62.3601
62.3602
62.3802
62.3803
62.3806
62.3807
62.3809
Control Valves
62.3810
Bypass Valves
62.3811
62.3815
62.3816
62.3817
Ball Valves
62.3821
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62.4401
FILE
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63.0801
63.0803
Control Cable
63.0804
63.0810
Specialty Cable
63.1002
Diesel Generator
63.1201
63.1203
Generator Breaker
63.2000
63.2603
Aboveground Conduit
63.2800
UPS Equipment
63.2804
AC Distribution Panels
63.3600
63.3605
63.3801
63.3802
63.4000
Lightning Protection
63.5000
63.5001
Lighting
63.5010
63.5021
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64.0202
64.0404
64.0602
64.0800
Level Transmitters
64.1001
64.1002
64.5010
Tubing
65-Series
Chemical Specifications
65.0201
65.0241
65.0601
65.0801
Safety showers
66-Series
Substation Specifications
HV Cable Specifications
68.0600
70-Series
70.0000
73.0201
73.0202
75.0201
Chemical Cleaning
80.0000
Construction Management
81.0000
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82.1000
82.1200
Power
82.1300
Water
82.1400
Communications
82.1500
Computer Equipment/Systems
82.1600
82.1700
Roads
82.1800
82.1900
Vehicles
82.2000
82.3000
Constructability Reviews
82.4000
82.4100
82.4200
82.4300
82.4400
83.0000
84.0000
84.1000
Document Control
84.2000
Equipment Management
84.2100
84.2200
84.2300
84.2400
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85.0000
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Construction Coordination
85.0500
85.0510
Civil/Structural Correspondence
85.0520
Mechanical/Chemical Correspondence
85.0530
Electrical/Control Correspondence
85.0600
85.1000
85.1100
85.1500
85.1600
85.1800
85.2000
85.3000
86.0000
87.0000
87.1300
87.2000
Security
87.3000
Safety
87.3100
87.3200
87.3300
Accident Statistics
87.3400
87.3500
Crane Inspection
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87.3600
87.3700
Violation Notices
87.3800
87.3900
87.4000
88.0000
Medical
88.0100
QA Program Administration
88.0200
QA Procedures/QC Procedures
88.0300
QA Standards
88.0400
88.0500
88.1000
88.5000
Offsite Inspection
88.6000
Construction Report
89.0000
89.1000
89.1200
89.1400
Turnover Packages
Startup Packages
89.2500
89.3000
Construction Deficiencies/Discrepancies
89.4000
89.5000
89.6000
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Project Completion
91.0000
92.0000
92.1000
92.2000
92.3000
93.0000
System Descriptions
Note 93-1: The System Descriptions as developed following detailed design shall be
identified by the system name and file system number indicated in the
master List of Systems included under File 52.0000. The first level file
number shall be 93.---- -. (Refer to 43.000 for System Descriptions which
are completed prior to detailed design)
94.0000
Testing
94.2000
94.2100
Performance Test
94.2200
Reliability Test
94.2400
Startup Tests
94.2500
94.2700
Demonstration Tests
94.2800
Emissions Testing
94.4000
94.4100
Performance Tests
94.4200
Reliability Test
94.4400
Startup Tests
94.4500
94.4700
Demonstration Tests
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Emissions Testing
Operations Manuals
95.1000
Startup Manual
95.2000
95.3000
Operations Training
Warranty Administration
99.0000
Final Costs
99.1000
99.1100
Engineering Costs
99.2400
99.2500
99.2501
Contingency--General
99.2502
Contingency--Engineering
99.2503
Contingency--Procurement
99.2504
Contingency--Construction
99.2600
Profit (Not used for file system for use in Cost Report
Only)
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Appendix D
Identification of Documents
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Appendix D
Identification of Documents
D.1
Introduction
All documents received and sent by B&V shall be logged into Documentum.
This system shall be used to track documents, assist in document retrieval, assign
action items, log when action items are complete, and cross-reference documents.
D.2
Document Identifiers
The document shall be identified by file number. Letters to the Owner and MC shall
be identified with a unique identifier as discussed in Part 10, Section 3.0, of this
document.
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Appendix E
Drawing Numbering System
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Appendix E
Drawing Numbering System
E.1
Introduction
This appendix describes the B&V Drawing Numbering System to be used to be consistent with B&V quality assurance documents and the B&V computer-aided engineering system.
Equipment numbering, and System codes are covered in the Section 8.0 of the Project
Design Manual.
E.2
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E.2.1.1
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E.2.1.2 Unit Designation. The unit designation character identifies the drawing
as pertaining to Unit l, Unit 2, or common to station units. For two digit unit
numbers, use an alpha character for the designation.
E.2.1.3 System Code. The system code identifies the system to which the
drawing belongs. System codes are identified in the Master File Index System
referenced in Appendix C of this manual. System codes may be accessed on the
intranet.
E.2.1.4 Engineering Discipline. The discipline character identifies the functional
engineering discipline that has primary responsibility for the drawing, although many
drawings reflect input from multiple disciplines.
E.2.1.5 Drawing Classification. The drawing classification is a numeric
character that defines the drawing categories within each discipline. In all cases,
Design Control Drawings are given the first classifications within each discipline
(e.g., S1000, S2000, M1000, M2000, E1000, K1000, and K2000). Additionally, a
special purpose drawing category has been established as the last classification within
each discipline. Drawing classifications for each of the functional engineering
disciplines are defined on the following pages.
E.2.1.6 Sequence Number Group. The sequence number group shall consist of
three numeric characters. Blocks of sequence numbers are defined for various
buildings or areas to facilitate easy reference and retrieval of drawings.
E.2.2 Engineering Discipline, Drawing Classification, and Sequence
Numbers
E.2.2.1 Civil/Structural.
G1
Arrangements
S3
Composites
G1000--G1999
Site Development
Site Preparation
S3000--S3199
Access Roads
S3200--S3249
Underground Systems
S3300--S3399
Site Finishing
S3400--S3499
S3900--S3999
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Foundations
S5000--S5999
Steel Framing
S6000--S6999
S7000--S7999
Architectural
A4000--A4999
E.2.2.2 Mechanical.
M0
M1
M2
M0100--M0499
Heat Balances
M0500--M0599
M0600--M0699
System Descriptions
M0800--M0899
Arrangements
Building and Facilities
M1000--M1099*
M1100--M1199*
Diagrams
Piping and Instrumentation Diagrams and
Ductwork and Instrumentation Diagrams
M3
Composite
Piping Systems Layout
M4
M5
M2000--M2999
M3000--M3849
M4000--M4499
M4700--M4999
Space Conditioning
Plant Ductwork
M5000--M5849*
Standard Details
M5950--M5999
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Pipe Supports
Pipe Support
M7
FILE
NO.
M6000-M6999
M7000M7499
Tubing Design
M7500M7599
E.2.2.3 Electrical.
E0
El
E2
E0000--E0099
E0100--E0999
Diagrams
One-Lines
E1000--E1299
Communications
E1300E1399
Three-Lines
E1400--E1599
Panelboards
E1600--E1699
Essential Service
E1700E1799
Site Electrical
Lists
E3
E2000--E2199
Cathodic Protection
E2700--E2749
E2950--E2999
Composite
Raceway Composite
E3000--E3999*
E4
Raceway Details
E4000--E4999*
E5
E5000--E5849*
Unique blocks of sequence numbers are established for each respective building. These blocks
of sequence numbers are consistent across the various drawing classifications.
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E6
E6000--E6999*
E7
E7000--E7999
E8
Special Purpose
Reproduction of Manufacturers Wiring
Diagrams (If Required)
E.2.2.4 Control.
K0
K0100--K0999
K1
Logic Diagrams
K1000--K1999
K2
Schematics
K2000--K2999
K3
Arrangements
Control System Architecture
Composites
K3000--K3499
K4
K4000--K4999*
K5
K5000--K5999
K8
The full drawing number shall always be shown in the drawing title
block.
(2)
In computerized lists, the drawing number may be shortened by eliminating the project number. Each page of a computer printout must,
however, show the project number in the legend.
(3)
Unique blocks of sequence numbers are established for each respective building. These blocks
of sequence numbers are consistent across the various drawing classifications.
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(4)
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Not Used.
(5)
(6)
Not Used
(8)
(9)
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Electrical
Raceway Composites
Raceway Details
Lighting and Communication
Control
Instrument and Control Device Locations
(10)
(11)
100-199
Electrochlorination Building
300-399
400-899
Standard Details
949-999
(12)
The table of contents and legend sheets may be assigned 0000 series
drawing numbers if they address a complete set of drawings. It is also
acceptable to locate the table of contents and legend sheets with the
respective set of drawings to which they apply. For example: the
Civil/Structural Section may produce a composite table of contents and
legend for all of its drawings; in which case, it should be assigned
S0000 series drawing numbers.
Additionally, the Mechanical/
Chemical Section may produce a separate table of contents and legend
for its P&IDs; in which case, it should be assigned the first drawing
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E.3
The 000 drawing numbers shall be used exclusively for either a table
of contents and/or legend sheet. If a drawing series does not have a
table of contents or legend sheet, the first drawing shall be 001, not
000.
All design information lists, which are computer reports that define procurement
requirements or serve as a necessary continuing reference for construction, shall be
provided with a cover sheet and table of contents. These documents may be
combined onto a single sheet if space permits. The cover sheet and the table of
contents shall contain all identifying information and sign-off requirements as defined
for design control and construction drawings. Sign-off is necessary only on the cover
sheet.
Each table of contents shall define the total number of pages of attached computer
output as well as the run date for the computer output. Standard abbreviations that
appear on the computer output shall also be defined on the cover sheet or on a legend
sheet.
Detail sheets for design information lists, such as those for pipe hangers, shall be
considered additional sheets of the same multiple sheet drawing as the cover sheet,
table of contents, and legend. Detail sheets shall be numbered for identification in the
table of contents.
E.3.1 B&V Drawing Numbers
The B&V drawing numbers assigned to the cover sheet, table of contents, and other
related documents not produced as computer reports shall use a system code of AAA
for a multisystem list. The appropriate system code shall be used if the list contains
components for only one system. The drawing sequence number assigned for those
documents shall be the 0100 through 0999 series within each discipline. Each
discipline shall establish blocks of sequence numbers within the assigned series for
each type of list to provide for orderly assignment of numbers.
E.3.2 Computer Report Format
The computer reports for the design information lists are produced by POWRTRAK
and use a standard format for the issue date, report name, and page identification. The
following is an example of that format:
ISSUE DATE
MM/DD/YY
HANGER LIST
PURCHASE REPORT
M-PH-T3/62.2408/1SGG
PAGE 1
Computer reports that are for information only or that are displayed only on the
computer terminal on an interactive basis shall use this computer report identification
only and do not require cover sheets or tables of contents as previously described.
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Specification Drawings
Project Number
Specification Drawing
Discipline
S--Civil/Structural
A--Architectural
M--Mechanical
E--Electrical
K--Control
C--Chemical
Drawing Sequence Number
(A = A through Z as required)
The first 999 drawing numbers, NNNNNN-DA-00001 through 00999, in each discipline shall be reserved for each of the respective departments to establish standard
specification drawings. In addition to the first 999 sequence drawings reserved for
standard specification drawings, sequence drawings identified by the appropriate CSI
number may be used; for example, DK-17465 would be a standard specification
drawing for a pressure transmitter specification. Alpha characters may be added to
accommodate additional drawings required for device list cover sheets and other
appropriate specification drawing needs. These drawings may not be revised unless
approved by the Discipline Chief Engineer as indicated by initialing the Approved
block of the drawing title block. When a standard drawing is incorporated into a
project specification, the only item that need be added is the project number.
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Schedule Drawings
Project Number
Unit Number
System Code
Schedule Drawing Designation
Drawing Classification
0--Table of Contents and Legend
1--Milestone Schedules
2--Management Control Schedules
3--Construction Schedule Logic Diagrams
4--Construction Control Schedules
5--Supplementary Diagrams
Drawing Sequence Number
The system code shall be used for all drawings related to specific systems. When
drawings are for multiple systems within the same system category, the system
category followed by a U shall be used. All other multiple system or nonsystem
related drawings shall use AAA.
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E.6
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Sketches
Sketches are not considered Design Control or Construction drawings. They are
relatively simple drawings that are prepared to help convey to another group,
department, or company a concept or a physical relationship between adjacent
components. These drawings are rarely revised as the concepts change and, as a
result, do not define any contractual obligations or responsibilities. However, the
volume of sketches prepared on a project dictates that sketches shall be controlled in
the following manner.
All sketches shall be dated and receive a drawing number. Additionally, the PDE
shall maintain a complete list of all sketches prepared under his/her responsibility.
The format for sketch numbers is as follows:
NNNNNN - S A - NNNN
Project Number
Sketch
Discipline
S--Civil/Structural
A--Architectural
M--Mechanical
E--Electrical
K--Control
C--Chemical
Sequence Number
Note that drawings prepared by an individual for his own information and
clarification are not considered sketches in the context previously defined and,
therefore, do not have to be numbered or logged into the list of sketches.
E-12
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E.7
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Manufacturers Drawings
Project Number
Contract Number
Document Type Classification
Unit Number
Drawing Sequence Identifier
Sequence Number
E-13