Escolar Documentos
Profissional Documentos
Cultura Documentos
Section 1
................................................................................................................................................12
1/32 DIN simple temperature controller....................................................................14
1/16 DIN simple temperature controller....................................................................14
1/16 DIN general purpose temperature controllers................................................16
1/8 DIN general purpose temperature controllers..................................................16
1/4 DIN general purpose temperature controllers..................................................16
1/16 DIN high stability, controller/programmer ......................................................18
1/8 DIN high stability, controller/programmer..........................................................18
1/4 DIN high stability, controller/programmer..........................................................18
1/4 DIN high performance, multiloop controller/programmer ........................110
1/4 DIN graphic display high performance multiloop controller/programmer..110
I/0 Expander ......................................................................................................................110
DIN rail mounted multiloop controller and data acquisition unit....................112
Operator interface and setpoint programmer........................................................115
Series 2000 configuration software ........................................................................116
SCADA supervisory software........................................................................................117
Utility software and interface box....................................................................................118
Profibus GSD file generator........................................................................................118
Process controller............................................................................................................119
Other available products ..............................................................................................120
Section 2
Section 3
NEXT PAGE
i-1
Section 4
................................................................................................................................................42
Single phase panel mounted solid state relay ........................................................43
Single phase DIN rail mounted solid state contactor ............................................44
Single phase DIN rail mounted solid state contactor/power controller ..............45
Two phase DIN rail mounted solid state contactor/power controller ..............46
Three phase DIN rail mounted solid state contactor..............................................47
Three phase DIN rail mounted solid state contactor/power controller............48
Communications digital interface for solid state contactors................................49
High speed fuses for thyristor protection................................................................410
Filters for reducing conducted emissions................................................................411
Intelligent current transmitter ..................................................................................411
Other available products ..............................................................................................412
Actuators
EA 40
EA 50
EA 60
EA 70
Accessories
Section 5
Low torque spring return actuator ..............................................................................52
Medium torque gear train and non-spring return actuator ................................54
Medium torque gear train and non-spring return actuator ................................54
High torque actuator........................................................................................................56
Option kits and accessories............................................................................................58
Recorders
4101C/4101M
4102C/4102M
4103C/4103M
4181M
392
394
4100G/4100Ge
4181G/4181Ge
Section 6
Basic 100mm chart recorder..........................................................................................62
Basic 100mm chart recorder with digital display ....................................................63
High specification 100mm chart recorder with digital display ............................64
180 multipoint chart recorder ......................................................................................65
Circular chart recorder....................................................................................................66
Annotating chart recorder..............................................................................................67
High specification 100mm paperless recorder ........................................................68
High specification 180mm display recorder..............................................................69
Thermosensors
Plastic Machinery
Industrial Processes
Memocal 2000
Section 7
Thermosensors for plastic machinery..........................................................................72
Sensors for Industrial Processes....................................................................................75
Hand held calibrator ........................................................................................................77
Technical Information
Principles of PID
Tuning and Control
SCR Switching Principles
Sensor Construction
Digital Communications
CE Conformance
Customer Support
Customer Training
Instant Access
Section 8
..............................................................................................................................................82
..............................................................................................................................................86
............................................................................................................................................810
............................................................................................................................................812
............................................................................................................................................820
............................................................................................................................................821
............................................................................................................................................822
Order form to acquire additional information on our products
i-2
i-3
CONTENTS
Single and multiloop DIN panel mount and rail mount general
and special purpose PID controllers and setpoint programmers
Actuators
Thermosensors
Eurotherm has an active program to provide customization of its products for unique solutions to
its customer requirements. Eurotherm also provides a full range of product support and application
services to its customers.
i-4
Incorporation
Trademarks
Warranty
SpecView
Eurotherm Controls Inc has used all reasonable
resources and efforts to indicate and supply information
regarding trademarks used in this catalog. The absence
of a trademark identifier is not a representation that a
particular word or technology is not a trademark.
i-5
NEW PRODUCTS
Eurotherm Suite
i-6
DeviceNet communications
DeviceNet
cost-effective
simple to use
device interchangeability
open standard
reliable communications
supported by 2204e, 2208e,
2216e, REMIO, MACO DS/EM3
and other products
iTools
multiple languages
supported
support 2000 series
enhanced Toolkit
block supported
configure, upload,
download, clone
and instrument
documentation
Product enhancements
2604
additional modular
expandable I/O
Profibus
one, two and
three control
loops
2500
expanded I/O options
Profibus support
up to eight PID loops
i-7
NEW FEATURES
i-8
CONTROLLERS
SECTION
Phone us, check our website or use the Instant Access Order Form at the end of the catalog
to request more information on any of these products.
2216e
2208e
2204e
Heat treatment
Ovens
Furnaces
DIN
Controllers
48 x 24
48 x 48
48 x 48
48 x 96
96 x 96
Display
4 digit
4 digit
4 digit
4 digit
Digital Communications
DC Retransmission
1-6
1-6
1-6
Setpoint Programmer
1-4
1 -2
2416
2408
2404
2604
2704
Driers
Kilns
Glass
Semiconductor
Melting furnaces
Forehearths
Lehrs
Crystal growing
Diffusion
Molecular beam epitaxy
48 x 48
48 x 96
96 x 96
96 x 96
96 x 96
4 digit
4 digit
4 digit
5 digit
5 digit
1-8
1-8
1-10
1-10
1-8
1 -3
Ideal for:
Small ovens
Chillers
Model 2132: 48W x 24H x 103D mm
Model 2116: 48W x 48H x 103D mm
Sterilizers
Trace heating
Heat sealing
Ramp-dwell programming
Specifications:
Control modes:
PID or On/Off
Supply voltages:
Operating ambient:
1 -4
Inputs:
Output ratings:
Relay:
Logic:
Model 2132
*
Model 2116
Ordering Codes:
Model
Number
Function
Supply
Voltage
Manual
2132
2116
Model Number
2132 1/32 DIN
2116 1/16 DIN
Function
CC
NF
TC
TN
PID Controller
On/Off Controller
PID Controller
+Timer
On/Off Controller
+Timer
Supply Voltage
VH
VL
Manual
85-264Vac
20-29Vac/dc
XXX
ENG
FRA
GER
NED
SPA
SWE
ITA
1 -5
No manual
English
French
German
Dutch
Spanish
Swedish
Italian
PDSIO 2-wire
connection
TE10S
Solid
State Relay
Specifications:
Control modes:
Supply voltage:
Operating ambient:
Inputs:
1 -6
Terminal Connections:
Model 2208e/2204e
Model 2216e
Ordering Codes:
Model
Number
Function
2216e
2208e
2204e
Model Number
2216e 1/16 DIN
2208e 1/8 DIN
2204e 1/4 DIN
Function
CCPID Control
NFOn/off control
VCMotorized Valve
control
Supply Voltage
VH 85-264Vac
Supply
Voltage
Output 1
Output 2
Output 3
VH
Omit for
2216
Output 4
10 Amp
Output
Omit for
2216e
Omit for
2216 e
& 2208e
Comms
Manual
Output 1
Output 2
Output 3
Output 4
10 Amp Output
XX Not fitted
Relay: 2-pin
R1 Fitted unconfigured
RH Heating output
RU Valve raise output
FH High alarm 1
FL Low alarm 1
DB Dev. band alarm 1
DL Dev. low alarm 1
DH Dev. high alarm 1
Logic
L1 Fitted unconfigured
LH Heating output
M1 PDSIO heaterbreak
detect (note 1)
M2 PDSIO current
monitoring (note 2)
Triac
T1 Fitted unconfigured
TH Heating output
TU Valve raise output
DC control (Isolated)
D3 Fitted unconfigured
H6 0-20mA PID heating
H7 4-20mA PID heating
C6 0-20mA PID cooling
C7 4-20mA PID cooling
D6 DC Retransmission
XX Not fitted
Relay: 2-pin
R1 Fitted unconfigured
RC Cooling output
RH Heating output
RW Valve lower output
FH High alarm 2
FL Low alarm 2
DB Dev. band alarm 2
DL Dev. low alarm 2
DH Dev. high alarm 2
AL High & low alarms
1&2
Logic output
L1 Fitted unconfigured
LC Cooling output
LH Heating output
Logic input
AM Auto manual select
S2 Setpoint 2 select
AC Alarm ack/reset
EH Integral hold
SB Standby mode
SR PDSIO remote SP
sel.
M5 CTX M5 current I/P
Triac
T1 Fitted unconfigured
TC Cooling output
TH Heating output
TW Valve lower output
XX Not fitted
Relay
RF Fitted unconfigured
RH PID heating
RC PID cooling
FH High alarm 3
FL Low alarm 3
DB Dev. band alarm 3
DL Dev. low alarm 3
DH Dev. high alarm 3
AL High & low alarms
3&4
PDSIO Alarms (1)
LF Heater break detect
HF Current monitoring
heater break
SF Current monitoring
SSR failure
XX Not fitted
Relay
RF Fitted unconfigured
RH PID heating
RC PID cooling
FH High alarm 4
FL Low alarm 4
DB Dev. band alarm 4
DL Dev. low alarm 4
DH Dev. high alarm 4
AL High & low alarms
3&4
PDSIO Alarms (1)
LF Heater break detect
HF Current monitoring
heater break
SF Current monitoring
SSR failure
XX Not fitted
R5 Fitted unconfigured
RH Heating output
Note 1.
1 -7
Comms
2XX Not fitted
Modbus protocol
2YM 2-wire RS485
2FM 4-wire RS422
2 A MR S 2 3 2
EI-Bisynch protocol
2YE 2-wire RS485
2FE 4-wire RS422
2AE RS232
PDSIO input
2RS Setpoint input
DeviceNet
2DN DeviceNet
protocol
Manual
XXX
ENG
FRA
GER
NED
SPA
SWE
ITA
No manual
English
French
German
Dutch
Spanish
Swedish
Italian
Available in 1/16, 1/8 and 1/4 DIN panel sizes, the 2400
series are high stability controllers with an extensive
range of options. Either PID, on/off or motorized valve
control can be configured, satisfying both electrical and
gas heating applications. Dual PID settings, advanced
one shot and continuously adaptive tuning are available
to optimize control performance.
PDSIO 2-wire
connection
TE10S
Solid
State Relay
Model 2408(f)/2404(f)
Model 2416
Specifications:
Control modes:
Supply voltage:
Operating ambient:
1 -8
Inputs:
Output ratings:
Relay:
Logic:
Triac:
DC:
Ordering Codes:
Model
Number
Function
Supply
Voltage
Module 1
Module 2
Module 3
Comms
Manual
2416
Function
Module 1
Module 2
Module 3
Comms
XX None
Relay: 2-pin
R2 Fitted unconfigured
RH Heating output
RU Valve raise output
FH High alarm 1
FL Low alarm 1
DB Dev. band alarm 1
DL Dev. low alarm 1
DH Dev. high alarm 1
Logic
L2 Fitted unconfigured
LH Heating output
M1 PDSIO heater break
detect (note 1)
M2 PDSIO current
monitoring (note 2)
Triac
T2 Fitted unconfigured
TH Heating output
TU Valve raise output
DC control (Non-isolated)
D2 Fitted unconfigured
H1 0-20mA PID heating
H2 4-20mA PID heating
H3 0-5V PID heating
H4 1-5V PID heating
H5 0-10V PID heating
XX None
Relay: 2-pin
R2 Fitted unconfigured
RC Cooling output
RW Valve lower output
FH High alarm 2
FL Low alarm 2
DB Dev. band alarm 2
DL Dev. low alarm 2
DH Dev. high alarm 2
PO Program event 1
(not with 8-seg
programmer)
PE Program END output
Logic
L2 Fitted unconfigured
LC Cooling output
Triac
T2 Fitted unconfigured
TC Cooling output
TW Valve lower output
DC control (Non-isolated)
D2 Fitted unconfigured
C1 0-20mA PID cooling
C2 4-20mA PID cooling
C3 0-5V PID cooling
C4 1-5V PID cooling
C5 0-10V PID cooling
XX None
Relay: 2-pin
R2 Fitted unconfigured
FH High alarm 4
FL Low alarm 4
DB Dev. band alarm 4
DL Dev. low alarm 4
DH Dev. high alarm 4
RA Rate of change alarm
PO Program event 2
(not with 8-seg prog.)
PE Program END output
PDSIO Alarms
LF Heater break detect
HF Current monitoring
heater break
SF Current monitoring
SSR failure
Logic
L2 Fitted unconfigured
Triac
T2 Fitted unconfigured
DC retran (Non-isolated)
D2 Fitted unconfigured
First character
V- PV retrans
S- Setpoint retrans
O- Output retrans
Z- Error retrans
Second character
-1 0-20mA
-2 4-20mA
-3 0-5V
-4 1-5V
-5 0-10V
XX None
2 wire, RS485
Y2 Fitted unconfigured
YMModbus protocol
YE EI-Bisynch protocol
RS232
A2 Fitted unconfigured
AMModbus protocol
AE EI-Bisynch protocol
4 wire, RS422
F2 Fitted unconfigured
FM Modbus protocol
FE EI-Bisynch protocol
PDSIO Input
M6 Fitted unconfigured
RS Setpoint input
PDSIO Output
M7 Fitted unconfigured
PT PV retrans
TS Setpoint retrans
OT Output retrans
Supply Voltage
VH 85-264Vac
VL 20-29Vac/dc
Model
Number
Function
Supply
Voltage
Module 1
Module 2
Module 3
Alarm
Relay
2408(f)
2404(f)
Manual
XXX
ENG
FRA
GER
NED
SPA
SWE
ITA
No manual
English
French
German
Dutch
Spanish
Swedish
Italian
10amp
Output
Comms 1
Comms 2
Manual
Omit for
2408(f)
Model Number
Module 1
Module 2
Module 3
Alarm relay
Comms 1
XX Not fitted
Relay: 2-pin
R2 Fitted unconfigured
RH Heating output
RU Valve raise output
Relay: change over
R4 Fitted unconfigured
YH Heating output
Or alarm 1 from table A
Logic: (Non-isolated)
L2 Fitted unconfigured
LH Heating output
M1 PDSIO heater break
detect (note 1)
M2 PDSIO current
monitoring (note 2)
Triac
T2 Fitted unconfigured
TH Heating output
TU Valve raise output
DC control (Isolated)
D4 Fitted unconfigured
H6 0-20mA PID heating
H7 4-20mA PID heating
H8 0-5V PID heating
H9 1-5V PID heating
HZ 0-10V PID heating
Digital I/O (unconfigured)
TK Triple contact input
TL Triple logic input
TP Triple logic output
Dual relay
RR Fitted unconfigured
RD Heat + Cool
RM VP raise / lower OPs
Dual triac
TD Heat + Cool
TM VP raise / lower OPs
Logic+relay
LD Heat + Cool
Dual logic+triac
GD Heat + Cool
XX Not fitted
Relay: 2-pin
R2 Fitted unconfigured
RC Cooling output
RW Valve lower output
Relay: change over
R4 Fitted unconfigured
YC Cooling output
PO Program event 1
(not with 8-seg
programmer)
PE Program END output
Or alarm 2 from table A
Dual relay
RR Fitted unconfigured
PP Program events 1 & 2
Logic
L2 Fitted unconfigured
LC Cooling output
Triac
T2 Fitted unconfigured
TC Cooling output
TW Valve lower output
DC control (Isolated)
D4 Fitted unconfigured
C6 0-20mA PID cooling
C7 4-20mA PID cooling
C8 0-5V PID cooling
C9 1-5V PID cooling
CZ 0-10V PID cooling
DigitalI/O (unconfigured)
TK Triple contact input
TL Triple logic input
TP Triple logic output
Power supply
MS 24Vdc transmitter
DC retran. (Isolated)
Select from Table B
Potentiometer input
VU Fitted unconfigured
VS Valve position feed
back
VR Setpoint input
XX Not fitted
Relay: 2-pin
R2 Fitted unconfigured
Relay: change over
R4 Fitted unconfigured
PO Program event 4
(not with 8-seg
programmer)
PE Program END output
Or alarm 3 from table A
Logic
L2 Fitted unconfigured
Triac
T2 Fitted unconfigured
Dual relay
RR Fitted unconfigured
PP Programevent 4 & 5
Digital I/O (unconfigured)
TK Triple contact input
TL Triple logic input
TP Triple logic output
Power supply
MS 24Vdc transmitter
DC remote input
D5 Fitted unconfigured
W2 4-20mA setpoint
W5 0-10V setpoint
WP Second PV input
DC retran. (Isolated)
Select from Table B
Potentiometer input
VU Fitted unconfigured
VS Valve position feed
back
VR Setpoint input
XX Not fitted
Alarm 4 relay
RF Fitted unconfigured
Table A alarm options
plus:
RA Rateofchangealarm
PDSIO Alarms
LF Heater break detect
HF Current monitoring
heater break
SF Current monitoring
SSR failure
PO Program event 7
(not with 8-segprog)
PE Program END output
XX Not fitted
2 wire, RS485
Y2 Fitted unconfigured
YM Modbus protocol
YE EI-Bisynch protocol*
RS232
A2 Fitted unconfigured
AM Modbus protocol
AE EI-Bisynch protocol*
4 wire RS422
F2 Fitted unconfigured
FM Modbus protocol
FE EI-Bisynch protocol*
PDSIO Output
M7 Fitted unconfigured
PT PV retrans
TS Setpoint retrans
OT Output retrans
Profibus Module
PB High speed RS485**
Function
Standard PID control
CC Controller
CG 1 x 8 seg Prog
CP 1 x 16 seg Prog
P4 4 x 16 seg Prog
CM 20 x 16 seg Prog*
On/Off Control
NF Controller only
NG 1 x 8 seg Prog
NP 1 x 16 seg Prog
N4 4 x 16 seg Prog
NM 20 x 16 seg Prog*
Motorized valve control
VC Valve positioner
VG 1 x 8 seg Prog
VP 1 x 16 seg Prog
V4 4 x 16 seg Prog
VM 20 x 16 seg Prog*
Supply Voltage
VH 85-264Vac
VL 20-29Vac/dc
1 -9
10amp Output
XX Not fitted
R6 Fitted unconfig.
RH PID heating
Comms 2
XX Not fitted
PDSIO Input
M6 Fitted unconfigured
RS Setpoint input
PDSIO Output
M7 Fitted unconfigured
PT PV retrans
TS Setpoint retrans
OT Output retrans
Manual
XXX
ENG
FRA
GER
NED
SPA
SWE
ITA
No manual
English
French
German
Dutch
Spanish
Swedish
Italian
Glass furnaces/forehearths
Melt pressure
Serial Comms
2604 and 2704 have fixed and modular I/O and can use
the 2000 I/O expansion unit to provide further input
and output connections.
The (f) versions are available with ProfiBus
communications
2604
24Vac/dc
supply
10 logic inputs
10 logic inputs
I/O expander
10 way
10 way
Extension board
10 relay outputs
10 relay outputs
24Vac/dc
transmitter supply
Specifications:
Dimensions (mm):
Special functions:
Control modes:
3 Control loops
PID, On/off and Motorized Valve,
Cascade, Ratio & Override
Toolkit blocks:
Communications:
Setpoint programmer:
Supply voltages:
85-264Vac, 24Vac/dc
1 -1 0
Ordering Codes:
2604, 2604f, 2704 and 2704f C o n t r o l l e r s
Controller
Type
Supply
Voltage
Loop/
Programs
Applications
I/O slot 1
I/O slot 3
I/O slot 4
I/O slot 5
I/O slot 6
Memory
Module
Comms
Manual
Comms
Toolkit
Functions
Config
Tools
2604(f)
2704(f)
Controller Type
2604 Standard
2604f Profibus
2704 Standard
2704f Profibus
Supply Voltage
VH
VL
85-264Vac
20-29Vac/dc
Loop/Programs
First digit
1-- One loop
2-- Two loops
3-- Three loops
Second digit
-XX No programs
-2- Twenty programs
-5- Fifty programs
Third digit
-XX No programs
--1 1 Profile
--2 2 Profile
--3 3 Profile
Applications
XX
ZC
VA
Standard
Zirconia
Vacuum (5)
(1)
XX
R4
R2
RR
T2
TT
D4
D6
PV
TL
TK
TP
MS
VU
G3
G5
AM
DP
Memory Module
None fitted
Change over relay
2 Pin relay
Dual relay
Triac
Dual triac
DC Control
DC retransmission
PV Input (slots 3 & 6
only)
Triple logic input
Triple contact input
Triple logic output
24Vdc transmitter
PSU
Potentiometer input
5Vdc transducer PSU
10Vdc transducer
PSU
Analog input module
(not in slot 5)
Dual DC (probe)
input(4) (slots 3 and 6
only)
XX Not fitted
Comms
First slot (only)
PB Profibus
Both slots
XX None fitted
A2 EIA-232
Y2 2-wire EIA-485
F2 4-wire EIA-485
Supply
I/O set 1
2000 i/O
VL
10LR
Supply Voltage
VL Low voltage
I/O set 2
I/O Set 1
10LR 10 logic in/
10 relay out
I/O Set 2
XXXXNon-fitted
10LR 10 logic in
10 relay out
1 -1 1
Manual
ENG
FRA
GER
ITA
NED
SPA
SWE
Config Tools
XX None
IT iTools
English
French
German
Italian
Dutch
Spanish
Swedish
Hardware notes:
Toolkit Functions
XX Standard
U1 Toolkit level 1
U2 Toolkit level 2
(2)
(3)
1 -1 2
Specifications:
Analog Inputs (AI2/AI3)
Low level
High level
Sample Rate
Thermocouple
RTD
Potentiometer
Custom
-100 to +100mV
0-20mA or 0-10Vdc,
-23mA to + 23mA for AI3
J, K, L, R, B, N, T, S, PL 2, C
2/3-wire PT100
330 to 15K ohm
Up to 3 downloadable
Toolkit Blocks
8 User, 16 Analog, 16 Logic
General
2500C Supply
Operating temp:
EMC standards
Agency approvals
Dimensions
Vertical Height 180mm (3.94")
Width
4 way base: 137mm (5.39")
8 way base: 239mm (9.41")
16 way base: 442mm (17.4")
Depth
105mm (4.13")
Features:
Benefits:
Digital Communications
Universal Inputs
1 -1 3
Ordering Codes:
Base Unit
Four I/O Module base
Eight I/O Module base
Sixteen I/O Module base
Analog Outputs
2500B/S04/CLAMPS/ENG
2500B/S08/CLAMPS/ENG
2500B/S16/CLAMPS/ENG
2500M/AO2/UNIV
2500T/AO2/UNIV
Analog Inputs
Digital Output
2500M/AI2/UNIV
2500M/AI3
2500T/AI2/TC/NONE
2500T/AI2/DC/NONE
2500T/AI2/DC/SHUNT
2500T/AI3/NONE
2500T/AI3/DISCONNECT
2500M/DO4/LOGIC/EXTPWR
2500M/DO4/24V/EXTPWR
2500T/DO4/UNIV
Relay Output
Quad 2 Amp Relay (3 n/o, 1 form C) 2500M/RLY4
Digital Inputs
Quad 24 v input
2500M/DI424V/EXTPWR
2500M/DI8contact
2500M/DI8logic
2500T/DI4/UNIV
2500T/RLY4/NOFUSE
2500T/RLY4/FUSE2A
Power Supply
2500T/DI4/UNIV/DCONNECT
2500P/2A5/ENG
2500T/DI8/UNIV
2500P/5A0/ENG
2500T/DI8/UNIV/DCONNECT
2500P/10A0/ENG
Accessories
2500C Configuration Cable
2500A/CABLE/CONFIG/RJ11/9PINDF/3M0
2500A/CABLE/MODBUS/RJ45/RJ45/3M0
2500A/CABLE/MODBUS/RJ45/RJ45/0M5
2500A/TERM/MODBUS/RJ45
2500A/TERM/PROFIBUS/RJ45
Communication
For Data Acquisition and Alarm
2500C/S/ACQIO/comms
2500C/S/UW/comms
2500C/S/2LOOP/comms
2500C/S/2LOOPUW/comms
/MODBUS
/PROFIBUS
2500T/IOC/S/MODBUS
2500T/IOC/S/PROFIBUS/RJ45
2500T/IOC/S/PROFIBUS/9pinD
1 -1 4
* Consult factory
Environmental chambers
Heat treatment furnaces
Autoclaves
Modbus RTU
Vacuum furnaces
Benefits:
Kilns
2500
Physical distribution
Local data-logging
Simple product/process
qualification
Specifications:
Programmer:
Up to 50 Programs
Up to 500 segments
Up to 16 setpoint profiled per program
Up to 32 digital events per program
1 timebase
Graphical program preview
Real time trend with setpoint pre-plot
Real Time Clock
Schedule (future start time)
Run from (mid-program start)
Access level:
Alarms:
Communications:
Diagnostics:
Dimensions:
Ordering Codes:
Eurotherm project studio CD
T2900-24-1-0-1-1-0-1-1-1-2-2-0-0-0-0-0-E-E-0-0-0-312-0-0
T2900 Programmer and Data-logger, 1/4VGA TFT color touch with floppy disc
1 -1 5
Ideal for:
Features
Benefits
Guaranteed configuration
Visualization of ramp/soak
profile
cally identify any Series 2000 instrument. Noncommunicating instruments use the optional
Series 2000 Configuration Station that does not
require the instrument to be line powered.
Copying the complete set of parameter values from
an attached instrument to a file can be done at the
click of a button. This same file can then be cloned
to another instrument to provide an exact duplicate. Files can also be edited off-line, distributed,
or used to compare configurations.
iTools operates on any personal computer running Microsoft Windows 95, Microsoft
Windows 98, Microsoft Windows NT or
Microsoft Windows 2000. For instruments with
Modbus RTU communications, iTools will scan
the Modbus network on request and automati-
Specifications
Minimum platform:
Disk space:
1 -1 6
Communications:
Target Instruments:
Ordering Codes:
Base Unit
Edition
License
User Type
iTools
Media
XX
3.5
CD
No media
3.5in disks
CD w/electronic
manual
Edition/License Type
DEMO
Demo
Manual
XXX No manual
ENG English
Ordering Codes:
Product
Ports
Historical
Replay
Strategy
Controller
Dynamic
Data Exch.
PC3000
Driver
SV+
Product
SV+ SpecView
Plus
Ports
SP Single port
MP Multiple port
Historical Replay
XX
HR
None
With replay
Manual
Strategy Controller
XX
SC
XX None
DDE With dynamic data
exchange
None
With controller
1 -1 7
PC3000 Driver
XX None
PC3 With PC3000
driver
User Type
Single User
STDSL
Standard
OPENSL
Open
STDSLR
Standard renewal
OPENSLR Open renewal
Multiple user-single site
STDML
Standard
OPENML Open
STDMLR Standard renewal
OPENMLR Open renewal
Multiple user-unlimited sitessingle company
STDMU
Standard
OPENMU Open
STDMUR Standard renewal
OPENMUR Open renewal
Ordering Codes:
Ordering Codes:
2000 - CONFIG - ENG - STD - iTools
1 -1 8
Specifications:
Supply:
Operating ambient:
Ideal for:
Combustion control
Furnace
Boilers
Incinerators
T630: 72W x 144H x 253D mm
Specifications:
Control Modes:
Supply voltages:
Sensor types:
J, K, T, S, R, B, N, PT100
Input accuracy:
0.1% of range
Communications:
RS422/485
Protocols:
Panel Sealing
NEMA 4/IP65
Ordering Codes:
Base Unit
Power
Supply
Expansion
I/O Slot 1
Expansion
I/O Slot 2
Sleeve
Calibration
Certificate
T630
Base Unit
T630
Controller
Power Supply
STD
DC
Mains
DC
None
EXPIO Expansion I/O slot
None
SER Serial comms
PROF Profibus
1 -1 9
Sleeve
T730
None
Sleeve
Calibration Certificate
None
CERT Certification
Environmental chambers
Auto claves
Chillers and dryers
Phone us, check our website or use the Instant Access Order Form at the end of the catalog to request more
information on any of these products.
1 -2 0
2
SECTION
Phone us, check our website or use the Instant Access Order Form at the end of the catalog
to request more information on any of these products.
Temperature indication
4-20mA process inputs
Model 2132i: 48W x 24H x 103D mm
Model 2116i: 48W x 48H x 103D mm
Over-temperature protection
Process value trip unit
Features:
Universal input:
separate warning
and shut-down limits
Wide-range:
rapid replacement,
reducing downtime
Specifications:
Display:
Supply voltage:
85-264Vac
20-29Vac/dc 15watts maximum
Operating ambient:
2 -2
Inputs:
Sample rate:
5Hz
* Model 2132i
Model 2116i
Ordering Codes:
Model
Number
Supply
Voltage
Function
Manual
2132i
2116i
Model Number
2132i 1/32 DIN Indicator
2116i 1/16 DIN Indicator
Function
AL
Supply Voltage
VH
VL
85-264Vac
20-29Vac/dc
Manual
XXX
ENG
FRA
GER
NED
SPA
SWE
ITA
No manual
English
French
German
Dutch
Spanish
Swedish
Italian
2 -3
Ideal for:
Temperature indication
4-20mA process inputs
Over-temperature protection
Process value trip unit
Features:
Universal input:
Wide-range 85-264Vac,
supply:
can be installed
worldwide
rapid replacement,
reducing downtime
Front panel
configuration:
Tactile buttons:
friendly operation
Specifications:
Display:
Supply voltage:
Operating ambient:
2 -4
Inputs:
Sample rate:
5Hz
Model 2108i
Ordering Codes:
Function
AL Alarm unit
Display Color
GN Green display
RD Red display
Supply Voltage
VH 85-264Vac
Model
Number
Function
2108i
AL
Display
Color
Supply
Voltage
Relay
Output 1
Relay
Output 2
Manual
VH
Relay Output 1
RF Unconfigured
Unlatched alarms
FH High alarm 1
FL Low alarm 1
RA Rate of change
alarm 1
Latched alarm
HH High alarm 1
LA Low alarm 1
AA High alarm 1& low
alarm 3
RT Rate of change
alarm 1
NW New alarm status
Relay Output 2
RF Unconfigured
Unlatched alarms
FH High alarm 2
FL Low alarm 2
RA Rate of change
alarm 2
Latched alarm
HH High alarm 2
LA Low alarm 2
RT Rate of change
alarm 2
NW New alarm status
2 -5
Manual
XXX
ENG
FRA
GER
NED
SPA
SWE
ITA
No manual
English
French
German
Dutch
Spanish
Swedish
Italian
Temperature indication
Pressure, flow and level monitoring
Model 2408i: 96W x 48H x 150Dmm
Differential measurement
Process protection
Temperature linearization functions for nine thermocouple types and Pt100 resistance thermometers
are selectable. Other input linearizations can be
factory downloaded.
Features:
Serial communications
DC retransmission
Second PV input
Specifications:
Display:
Sample rate:
9Hz
Supply voltages:
Operating ambient:
Inputs:
2 -6
Ordering Codes:
Model
Number
Function
2408i
AL
Function
AL
AP
Indicator/Alarm unit
Profibus
Indicator/Alarm unit
Display Color
GN
RD
Green display
Red display
Supply Voltage
VH
VL
85-264Vac
20-29Vac/dc
Display
Color
Supply
Module 1
Module 2
Module 1, 2 & 3
XX
None
Alarm Relay output
(change over)
R4
Fitted unconfigured
OR Select alarm configuration from table A
DC Retransmission
D6
Module fitted
unconfigured
First character
VPV retrans
SSetpoint retrans
ZError retrans
Second character
-1
0-20mA
-2
4-20mA
-3
0-5V
-4
1-5V
-5
0-10V
Module 3
Relay
Output 1
Comms
Module
Relay Output 1
XX
Not fitted
RF
Fitted unconfigured
OR select alarm configuration from Table A
Table A
Alarm relay configuration
(note 1)
Non latching
FH
High alarm
FL
Low alarm
DB Dev. band alarm
DL
Dev. low alarm
DH Dev. high alarm
RA
Rate-of-change alarm
Latched alarms
HI
High alarm
LO Low alarm
BD Dev. band alarm
WD Dev. low alarm
AD Dev. high alarm
RT
Rate-of-change alarm
NW New alarm
2 -7
PDSIO
Module
Manual
Comms Module
XX
Module not fitted
RS232
A2
Module fitted
unconfigured
AM Modbus protocol
AE
EI-Bisynch protocol
RS485 (2-wire)
Y2
Module fitted
unconfigured
YM Modbus protocol
YE
EI-Bisynch protocol
RS422 (4-wire)
F2
Module fitted
unconfigured
FM Modbus protocol
FE
EI-Bisynch protocol
Profibus Module
PB
High speed RS485
PDSIO Module
XX
M6
RS
Manual
XXX
ENG
FRA
GER
NED
SPA
SWE
ITA
No manual
English
French
German
Dutch
Spanish
Swedish
Italian
Features:
The Series 2000FM family consists of four instruments; 2132FM, 2116FM, 2208FM and 2204FM. A
digital input for alarm acknowledgement/reset
is included as standard.
Universal input
Customized operation
Front panel LEDs provide a bright, clear display
of the process value. Tactile push buttons insure
positive operation.
Ordering Codes:
Model
Number
Function
2116
2132
AL
FM
Model
Number
Function
2208
2204
NS
FM approved
Manual
Function
FM
Alarm 3
Alarm 4
XX
R1
Supply Voltage
FM approved
VH
85-264Vac
Alarm 2
Comms*
Manual
Alarm 1
Manual
XXX No manual
ENG English
FM
Approved
@AU91
Alarm 3
Function
NS
Supply
Voltage
Not Used
Relay: 2-pin
Alarm 4
XX
R1
Not Used
Relay: 2-pin
Alarm 1
XX
RF
2 -8
Not Used
Relay: Form C
Alarm 2
XX
RF
Not Used
Relay: Form C
Comms
XX
YM
Not Used
485 Modbus
Manual
XXX No manual
3 MULTILOOP
7/13/00
8:42 AM
Page 1
INTEGRATED SOLUTIONS
3
SECTION
Phone us, check our website or use the Instant Access Order Form at the end of the catalog
to request more information on any of these products.
INTEGRATED SOLUTIONS
MACO DS/EM3 Plastic Machine
Control System
Ideal for:
3 -2
Specifications:
OPtima PC Based
Operator Station:
Up to 24 Zones of Temperature
Control or Two Process Control
Assemblies
Benefits:
Labor and Material Savings by Wiring Directly to I/O TBs
Fewer Failures From Robust Hardware
Higher Productivity From Advanced Control Algorithms
Scalable One Control Solution for Large and Small Machines
Reduced Installation Costs Fast and Easy DIN Rail Mounting
Shared Database Between Screen Programming Tool (Wonderware InTouch) and
Sequence Editing Tool
Global Multi-Lingual
Flexibility of Distributed or Centralized I/O
Internationally Accepted IEC Standards
Connectivity to Third Party Devices
Small Profile to Reduce Panel Space
Large Color Graphical Interface for Easy Use
Pre-configured Screens and Sequence for Rapid Start-up
Efficient Sequence Programming Tool for Reduced Development Costs (On-line Editing,
Diagnostics and Simulation)
3 -3
INTEGRATED SOLUTIONS
MACO 4000, 5000, 6000 and Breeze
Control Systems
Ideal for:
Functions:
Multiple Bus, Multi-Processor Rack based Design
( for Precise Control of Time Critical Operations)
3 -4
3 -5
INTEGRATED SOLUTIONS
Functions:
Plastic
Production
Overview Display
Heat Treating
Production
Overview Display
General Functions:
Machine and
operator IDs
Furnace,
operator and
load ID
Machine
status
Part number
Run Quantity
Setpoint
program ID
Up and downtime
Load quantity
Parts to go
Optional Functions:
Production and
scrap rates
Re q u i r e m e n t s :
Required Items:
(not included in basic package)
wiring
DDE Server
3 -6
Multizone furnaces
Kilns
Heat treatment
Carbon potential
The PC3000 is a multi-loop control system that is configured using an OS/2 IEC1131-3 compliant PC based
tool with a function block library including
Supervisor
WISCON
Local HMI
240/320 series
Autotune PID
Ramp Dwell Programmer
Communication Drivers
PC3000
2216
OP1
OP2
SP2
REM
MAN
RUN
HOLD
S2000
Drives
Drives
Specifications:
I/O modules:
CPU:
3 -7
Relative humidity:
5 to 95% non-condensing
Supply:
85-264V ac
Mounting:
INTEGRATED SOLUTIONS
Metals
Refining
Automotive
Chemical
Ceramics
Minerals
Textiles
Energy
Boilers
Environmental
Chambers
Waste/Water
Food/ Drink
Pharmaceutical
Utilities
Rubber/Plastics
3 -8
Furnaces
Glass
Engine Testing
Semiconductors
high speed 2.5 mb/sec ALIN control network provides peer-to-peer and
workstation communications
plant mountingIP65 panel mounting seal with supporting fixtures for rack and bin mounting
featuresmulti-language support, secure access to engineering settings
3 -9
INTEGRATED SOLUTIONS
T940 Process Supervisor
3 -1 0
4
SECTION
* For a more complete listing of products and related information, please ask for our
Power Controls and Actuators Catalog.
Phone us, check our website or use the Instant Access Order Form at the end of the catalog
to request more information on any of these products.
THREE PHASE
Two leg switching
3 wire loads
SSDA
RSDA
SSAA
RSAA
TE10S
RS3DA
TE10A
TE200S TE200A
RS3AA
TE300
HEATER TYPE
Constant resistance
Variable resistance
Inductive
Transformer coupled
Short wave infrared(1)
RATING
Maximum current(2)
75A
100A
50A(1)
50A(1)
Controlled phases
INPUT
FIRINGMODE
OPTIONS
Current limit
PAGE REFERENCE
4-3
L
B
(1)
(2)
4-4
4-5
4-5
Logic input
Burst firing
63A
63A
30A
63A(1)
4-6
4-6
4-7
4-8
A
P
Max, current ratings are derated for burst firing SWIR application, no I2t fusing (consult factory)
Due to voltage and load variations, we recommend that a 20% safety factor be added to the current
rating of the unit
For a complete selection of our power control products, please refer to the Power Controls and Actuators
Catalog or ask for our SCR Power Controller Selection Guide HA136393
4 -2
SSDA/SSAA
Panel Mounted Single Phase Solid State Relay
Features:
Specifications:
Dimensions (mm):
Load type :
10 and 25 amp
at 330V
Inputs :
SSDA - DC Input
DC Logic:
Input impedance :
SSAA - AC Input
AC Logic:
40 and 75 amp
at 330V
Input impedance :
330V-40k
500V-20k
Current ratings* :
50 and 75 amp
at 500V
Ordering Codes:
Model
Current
Voltage
Input
SSAA
SSDA
Current
10A
25A
40A
50A
75A
10 amps
25 amps
40 amps
50 amps
75 amps
Cover
Optional Heatsinks
Cover
Voltage
330V
500V
330 volts
(10A, 25A, 40A,
75A only)
500 volts
(50A, 75A only)
SUBSSR/HSINK/A/2.1
SUBSSR/HSINK/B/1.5
SUBSSR/HSINK/B/1.0
Input
HAC
LDC
101.6 H
76.2 H
139.7 H
120.7 W 66.8 D
120.7 W 66.8 D
120.7 W 66.8 D
4 -3
Specifications:
Dimensions (mm) :
25A
40A
50A
75A
100A
Mounting :
RSAA - AC Input
AC Logic:
Input impedance :
ON=>100V, max.=280Vdc
OFF=<20V
40k
Load type :
Resistive
Operating temperature :
Ordering Codes:
Model
RSDA
Current
Voltage
25 amps
40 amps
50 amps
75 amps
100 amps
Model
500V
Current
25A
40A
50A
75A
100A
Input
RSAA
Input
LDC
HDC
Current
Voltage
Input
500V
HAC
Current
25A
40A
50A
75A
100A
25 amps
40 amps
50 amps
75 amps
100 amps
See page 4-10 for optional fuse kits and spare fuses.
4 -4
Specifications:
Dimensions (mm):
Inputs:
TE10S
DC Logic (LGC):
AC Logic (LAC):
Firing mode:
AC Logic (HAC):
PDS(1):
TE10A
DC current:
DC voltage:
Potentiometer:
Ordering Codes:
Model
Current
Voltage
Language
Input
Option
TE10S
Current
16A
25A
50A
16 amps
25 amps
50 amps
99
Voltage
240V
500V
Model
Input
40-264 volts
80-528 volts
LGC
LAC
HAC
PDS1
PDS2
Current
Voltage
Language
Universal DC
48Vac input
100-240Vac
PDS(1) heater break detect
PDS(1) current monitoring
Input
Firing
Mode
ENG
FRA
GER
Option
English
French
German
16A
25A
50A
16 amps
25 amps
50 amps
00
Voltage
100V
115V
200V
230V
240V
277V
Options
Language
TE10A
Current
00
100 volts
115 volts
200 volts
230 volts
240 volts
277 volts
380V
400V
415V
440V
480V
500V
Input
380 volts
400 volts
415 volts
440 volts
480 volts
500 volts
0V5
0-5V
0V10 0-10V
4ma20 4-20mA
Firing Mode
PA
FC
FC1
SCA
Phase angle
Fast cycle
Single cycle
Advanced
single cycle
Options
115V Auxiliary 115V*
230V Auxiliary 230V*
CLV Current limit
Language
ENG
FRA
GER
English
French
German
See page 4-10 for optional fuse kits and spare fuses.
4 -5
Specifications:
Dimensions (mm):
Load type:
Resistive
Inputs:
TE200S
DC Logic :
Inputs:
AC Logic (LAC):
AC Logic (HAC):
TE200A
DC Current:
DC Voltage:
Potentiometer:
Firing mode:
TE200S logic.
TE200A burst firing or single
cycle
Ordering Codes:
Model
Current
Input
Logic
Fan
Supply
Voltage
Mounting
Fuse
Language
TE200s
Current
16A
25A
50A
63A
16 amps
25 amps
50 amps
63 amps*
Voltage
240V
480V
500V
Model
00
99
000
115V
230V
200-240 volts
380-480 volts
500 volts
Current
Fan
Supply
Voltage
Mounting
Input Logic
Fan Supply
LGC
LAC
HAC
BKD
DIN
Universal DC
48Vac input
100-240Vac
Input
Firing
Mode
Mounting
Language
Bulkhead
DIN rail
Manual
ENG
FRA
GER
Option
English
French
German
16A
25A
50A
63A
16 amps
25 amps
50 amps
63 amps*
99
Voltage
200V
230V
240V
277V
380V
FUSE
2 leg fuse kit
NO FUSE Fuse not incl.
Fuse
TE200A
Current
Fuse Option
200 volts
230 volts
240 volts
277 volts
380 volts
400V
415V
440V
480V
500V
Fan Supply
400
415
440
480
500
volts
volts
volts
volts
volts
000
115V
230V
Firing Mode
FC
FC1
Fast cycle
Single cycle
BKD
DIN
Bulkhead
DIN rail
Mounting
Input
0V5
0-5V
0V10 0-10V
4ma20 4-20mA
4 -6
Manual
ENG
FRA
GER
English
French
German
00
Fuse Option
FUSE
2 leg fuse kit
NO FUSE Fuse not incl.
Options
115V Auxiliary 115V*
230V Auxiliary 230V*
Specifications:
Dimensions (mm):
Load type:
Resistive
DC Logic (HDC):
Operating
Firing mode:
Logic, ON/OFF
Ordering Codes:
Model
Current
Voltage
RS3DA
30A
500V
Input
LDC
HDC
4-28Vdc
20-30Vdc
Input
Language
Current
Voltage
Input
30A
500V
HAC
Language
Language
Language
ENG
FRA
GER
Model
RS3AA
ENG
FRA
GER
English
French
German
English
French
German
See page 4-10 for optional fuse kits and spare fuses.
4 -7
Specifications:
Dimensions (mm):
Load type:
Firing mode:
Inputs :
Logic (LGC):
5V or 10V, 20mA;
ON 50%
OFF 25% of the nominal level
DC Current (4mA20):
Symmetrical DINrail
or bulkhead
Ordering Codes:
Model
Current
Voltage
Fan
Supply
Input
Firing
Mode
Load
Config.
Mounting
Manual
Option
Fuse
TE300
Current
16A
25A
50A
63A
16 amps
25 amps
50 amps
63 amps*
00
Voltage
230V
240V
277V
380V
400V
415V
440V
480V
500V
230 volts
240 volts
277 volts
380 volts
400 volts
415 volts
440 volts
480 volts
500 volts
Fan Supply
000
115V
230V
Input
0V5
0V10
4mA20
0-5V
0-10V
4-20mA
Load Config.
Firing Mode
LGC
FC1
FC8
C16
128
SCA
Logic
Single cycle
Burst 8 cycles
Burst 16 cycles
Burst 128 cycles
Advanced single cycle
(4 or 6 wire)
3D
6D
3S
4S
Delta (3 wire)
Open delta (6 wire)
Star (3 wire)
Star (4 wire)
Mounting
BKD
DIN
Bulkhead
DIN rail
Manual
ENG
FRA
GER
English
French
German
Options
115V Auxiliary 115V*
230V Auxiliary 230V*
Fuse Option
FUSE
2 leg fuse kit
NO FUSE Fuse not incl.
* Auxiliary supply option
only required for voltages not shown in
voltage selection box.
4 -8
Controls up to 48 zones
LED diagnostics
DeviceNet, Modbus and
Profibus-DP ready
DIN rail mounted
Connection to PCs and PLCs
Specifications:
Dimensions:
Base module:
115 x 87.5 x 92.5
Base module w/extension:
115 x 105 x 92.5
Base module w/two extensions: 115 x 122.5 x 92.5
Supply Voltage:
Expansion Modules:
two max.
TPO Module:
Logic Module:
Firing Modes:
Intelligent Half-Cycle
Communication:
DeviceNet configurable
for 125, 250 or 500 kbaud
Ambient:
Base
Module
Extension 1
Extension 2
Comms
Protocol
Baud Rate
Manual
REMIO
00
Base Module
TP
D
TP
D
Extension 1
Extension 2
TP
D
Comms Protocol
MOP Modbus
PFD Profibus -DP
DNP DeviceNet
Comms Protocol
Modbus
96
96 kbaud
192 19.2 kbaud
Profibus-DP
AUTOAutomatic
DeviceNet
125 125 kbaud
250 250 kbaud
500 500 kbaud
Manual
ENGEnglish
FRA French
4 -9
Modbus configurable
for 9.6 or 19.2 kbaud
Profibus-DP 1.5 mbaud
Ordering Codes:
Model
0-45C
Semiconductor protection
We recommend fuse protection through the use of properly selected I2t fusing (semiconductor fuses).
Devices such as circuit breakers and general purpose fuses, while sufficient and necessary for load
and installation protection, do not provide adequate protection for the semiconductor device.
The tables below represent the available factory approved fuse products for semiconductor protection.
TE10S/TE10A
Part number
TE200/TE300
Dimension
Part number
Dimension
16A
FU1038/16A//
FU3038/16A//
25A
FU1038/25A//
FU3038/25A//
50A
FU2258/50A//
FU3258/50A//
FU3760/63A//
63A
Spare Fuses:
Current
RS Series
TE Series
16A
CH260024
25A
CH260034
40A
CH330054
50A
FUSE/SEMIBR/50A*
CS173087U063
63A
CS173246U080
75A
FUSE/SEMIBR/75A*
100A
FUSE/SEMIBR/100A*
* Internal fuse
If in doubt, please contact your sales representative
4 -1 0
Ancillary Equipment
Ideal For:
Equipment to enhance the use of solidstate contactors and SCR power controllers
CE Filters
In order to comply with the EMC test standards required
by CE, it may be necessary, in certain applications, to add
series or parallel filters to an installation using SCR units.
Many SCR units contain internal filters to meet CE
requirements. However, if external filters are considered
to be a requirement, particularly when SCRs are used in
the phase angle firing mode, a range of filters is available.
4 -1 1
Phone us, check our website or use the Instant Access Order Form at the end of the catalog to request more
information on any of these products.
4 -1 2
5 ACTUATORS
7/14/00
2:09 PM
Page 1
ACTUATORS
5
SECTION
* For a more complete listing of products and related information, please ask for our
Power Controls and Actuators Catalog
Phone us, check our website or use the Instant Access Order Form at the end of the catalog
to request more information on any of these products.
5 ACTUATORS
7/14/00
2:10 PM
Page 2
ACTUATORS
EA40 Low Torque Spring Return Actuator
Features:
Mounting Dimensions
Side View
The spring return actuator will proportionally position a fuel valve, butterfly valve, damper and similar
devices which require return to a normal position
on power interruption. The output shaft is power
operated in both directions. An internal electrical
holding circuit maintains the proper damper position at setpoint. The enclosed spring drives the
output shaft and gear train to return the damper to
a normal position on power interruption. Standard
features includes 100 internal feedback slidewire
and single internal SPDT switch.
Bottom View
1.
Specifications:
2.
Low and medium torque and spring return output shafts have
a standard 12 tooth spline. Reference ANSIB5.15
Mounting should be upright for the longest life. Models with
adjustable speed must not be mounted upside down or with
the output shaft upward.
ACTUATOR
Control Action:
Humidity:
Case:
Mounting:
Damper upright.
Valve upright with
actuator above centerline
of valve body.
Connections:
Shaft Rotation:
Spring Return:
Dimensions:
Weight:
8 lbs.
Power Consumption:
40W
Auxiliary Switch:
Ambient Temperature
5-2
5 ACTUATORS
7/14/00
2:10 PM
Page 3
Specifications:
ANALOG INPUT MODULE
Control action:
Direction of Travel:
Stroke length:
Control overrides:
Deadband:
Ambient Temp:
-40 to 58C
Humidity:
Power Requirements:
Option Board:
Ordering Codes:
Model
Series
Base
Model
Input
Signal
Options
Motor Volt
Frequency
EA
42
44
90travel limit,
45 sec., 50 in-lbs
torque, clockwise
return
180travel limit,
90 sec., 50 in-lbs
torque, clockwise
return
180 travel limit,
90 sec., 50 in-lbs
torque, counterclockwise return
Reserved
00
Base Model
41
Feedback
Slidewire
Reserved
Input Signal
00
A0
A1
Options
00
37
None*
NEMA 4 weather
resistant cover.
Special
Motor Volt/Frequency
0
3
120Vac 60Hz
240Vac 60Hz (not
available w/EA41)
240Vac 50Hz (not
available w/EA41)
24Vac 60Hz (not
available w/EA41
4
5
Feedback Slidewire
0
1
2
3
5-3
100
135
500
1000**
Special
00
None
5 ACTUATORS
7/14/00
2:10 PM
Page 4
ACTUATORS
EA50 and EA60 Medium Torque Gear Train,
Non-Spring Return Acutators
Features:
Mounting Dimensions
Side View
The medium torque actuator is ideal for proportional positioning of a fuel valve, butterfly valve, damper
and similar applications. Units are available with
either fixed or adjustable speed. Timing of
adjustable speed units can be increased (decreasing
the speed) by turning a slotted adjustment screw on
the outside of the case. Adjust range is approximately ten times rated. 100 feedback slidewire
and a single SPDT switch are standard features.
1.
Specifications:
2.
Bottom View
Low and medium torque and spring return output shafts have a
standard 12 tooth spline. Reference ANSIB5.15
Mounting should be upright for the longest life. Models with
adjustable speed must not be mounted upside down or with the
output shaft upward.
ACTUATOR
Floating. Requires SPDT switch with
floating (center off) position rated at
0.9 amps., proportional with slidewire
feedback, electronic.
Humidity:
Case:
Connections:
Mounting:
Shaft Rotation:
Damper upright.
Valve upright with actuator
above centerline of valve body.
Auxiliary Switch:
Dimensions:
Weight:
8 lbs.
Ambient Temperature:
Power Consumption:
45W
Control Action:
5-4
5 ACTUATORS
7/14/00
2:10 PM
Page 5
Specifications:
ANALOG INPUT MODULE
Control action:
Direction of Travel:
Stroke length:
Control overrides:
Deadband:
Ambient Temp:
-40 to 58C
Humidity:
Ordering Codes:
Model
Series
Base
Model
Input
Signal
Options
Motor Volt
Frequency
Transformer
Feedback
Slidewire
Reserved
EA
Base Model
51
52
53
54
55
56
57
58
60
61
90travel limit,
12 sec. (adj),
60 in-lbs torque
180travel limit,
25 sec. (adj),
60 in-lbs torque
90 travel limit,
12 sec., 60 in-lbs
torque
180travel limit,
25 sec., 60 in-lbs
torque
90travel limit,
40 sec. (adj),
220 in-lbs torque
180travel limit,
80 sec. (adj),
220 in-lbs torque
90travel limit,
40 sec.,
220 in-lbs torque
180travel limit,
80 sec.,
220 in-lbs torque
90travel limit,
65 sec., 450 in-lbs
torque
180travel limit,
130 sec., 450 in-lbs
torque
Special
Input Signal
00
A0
A1
Motor Volt/Frequency
Options
00
01
02
03
04
05
06
07
31
32
37
None*
Two auxiliary SPDT
switches
Four auxiliary SPDT
switches
Rear shaft
100 rear slidewire
100 rear slidewire
with two switches
1000 rear slidewire
1000 rear slidewire
with two switches
One 100 rear
slidewire, weather
resistant
Two 100 rear
slidewire, weather
resistant
NEMA 4 wheater
resistant cover
0
1
3
4
120Vac 60Hz
120Vac 50Hz
(not available
w/EA52 or EA54)
240Vac 60Hz
24Vac 50Hz
(not available
w/EA53 or EA58)
24Vac 60Hz
(not available with
EA51, EA53, EA54)
Feedback Slidewire
0
1
2
3
100
135
500
1000**
Special
00
None
Transformer
00
01
02
None
Built-in 120-24Vac*
Built-in 240-24Vac*
*
5-5
5 ACTUATORS
7/14/00
2:10 PM
Page 6
ACTUATORS
EA70 High Torque Actuator
Features:
Front View
Bottom View
1.
2.
Low and medium torque and spring return output shafts have a standard 12
tooth spline. Reference ANSIB5.15
Mounting should be upright for the longest life. Models with adjustable
speed must not be mounted upside down or with the output shaft upward.
Specifications:
ACTUATOR
Mounting:
Dimensions:
9-9/16" H x 9-1/2" W x
10-1/2"D
(243mm x 241mm x 267mm)
Weight:
30 lbs.
Power Consumption:
190W
Control Action:
Connections:
Shaft Rotation:
Auxiliary Switch:
Ambient Temperature
Humidity:
5-6
5 ACTUATORS
7/14/00
2:10 PM
Page 7
Specifications:
ANALOG INPUT MODULE
Control action:
Stroke length:
Control overrides:
Deadband:
Ambient Temp:
-40 to 58C
Humidity:
Power Requirements:
Option Board:
Ordering Codes:
Model
Series
Base
Model
Input
Signal
Options
Motor Volt
Frequency
Transformer
Feedback
Slidewire
EA
Base Model
71
72
73
74
75
76
90travel limit,
20 sec., 550 in-lbs
torque
180travel limit,
40 sec., 550 in-lbs
torque
90 travel limit,
33 sec., 1100 in-lbs
torque
180travel limit,
65 sec., 1100 in-lbs
torque
90travel limit,
57 sec., 1300 in-lbs
torque
180travel limit,
115 sec., 1300 in-lbs
torque
Input Signal
00
A0
A1
02
03
04
05
06
07
41
42
43
37
Special
00
Motor Volt/Frequency
Options
00
01
Reserved
None
Two auxiliary SPDT
switches
Four auxiliary SPDT
switches
Rear shaft
100 rear slidewire
100 rear slidewire
with two switches
1000 rear slidewire
1000 rear slidewire
with two switches
One 100 rear
slidewire, weather
resistant
Two 100 rear
slidewire, weather
resistant
Three 100 rear
slidewires, weather
resistant
NEMA 4 weather
resistant cover
5-7
0
1
120Vac 60Hz
120Vac 50Hz
(not available
w/EA76)
240Vac 60Hz
(available with
EA73, EA75 only)
240Vac 50Hz
(available with
EA71,EA73, EA75
only)
Transformer
00
01
02
None
Built-in 120-24Vac*
Built-in 240-24Vac*
Feedback Slidewire
0
1
2
3
100
135
500
1000**
00
None
Special
5 ACTUATORS
7/14/00
2:10 PM
Page 8
ACTUATORS
Option Kits for Option field in Actuator Coding
All kits mount in place of the back plate on the actuator. The following options are available for the high
torque, medium torque and low torque actuators.
Auxiliary Switch:
A built-in, cam operated, snap acting, SPDT switch is normally included. The point of switch
actuation is readily adjustable, but is factory set to close one contact and open the other at the
end of the clockwise stroke. The auxiliary switch housing is not weather resistant.
Rating:
Running Current
Locked Rotor
Non-Inductive
120 Vac
5.8 Amps
34.8 Amps
12 Amps
240 Vac
2.9 Amps
17.4 Amps
6 Amps
Actuator
Option
01
04
06
Kit for
Kit for
90 Unit
180 Unit
A-9279
A-9282
A-9281
71-586
71-588
Rear Slidewire:
(Retransmitting Slidewire)
5 W variable resistor for driving other actuators in parallel.
Slidewire housing is weather resistant. Plate size for all kits is
4-1/8" W x 6-7/8" H. Box depth as shown in photo caption. When
ordering rear slidewire kit (actuator model no. option 31, 32, 33,
41, 42 or 43), write complete part number as shown.
One slidewire:
Two slidewire:
Three slidewire:
1-7/8" deep
2-7/8" deep
3-7/8" deep
Order Code
Model
Series
A-10946
Actuator
Torque
Reserved
No#
Slidewires
Slidewire
Value
Actuator Torque
10
20
Number of Slidewires
1
5-8
Slidewire Value
01
02
03
07
08
100, 90
100, 180
135, 90
1 k, 90
1 k, 180
5 ACTUATORS
7/14/00
4:04 PM
Page 9
Accessories
Medium Torque, Low Torque and Spring
Return Actuators (EA40, EA50, and EA60)
Crank Arm
AM-392-000-2;
33/64 slot;
Radius adjustable
from 1 to 5
Linkage Connector
AM-122-000-0-02 straight;
AM-132-000-0-02 swivel;
5/16diameter hole
Model Number
Used With
71-1090-000
71-1090-100
71-1090-200
71-1090-300
5-9
RECORDERS
6
SECTION
Phone us, check our website or use the Instant Access Order Form at the end of the catalog
to request more information on any of these products.
RECORDERS
4101C and 4101M
Basic 100mm Chart Recorder
Ideal for:
Options
A unique door design gives exceptional high visibility to the traces and current values. The short case
(236mm) allows the 4101 to fit into standard instrument panels.
Relay outputs
Annotation
Pre-configured inputs cater for fit and forget installations, however, should the need arise, the inputs
etc. can be easily reconfigured using the
Configuration Editor software.
Specifications:
Chart type:
Update rate:
Temperature limits:
Operation 0-50C
Input types:
Thermocouple: B, C, D, E, G2, J, K, L,
N, R, S, T, U, Ni/NiMo, Platinel,
RTD: 2/3 -wire resistance temperature, PT100, PT100A, PT1000, Ni100,
NI1000, JPT100, Vdc, mVdc, mAdc
(with shunt)
Humidity limits:
Operation 5 to 80% RH
Dimensions (mm):
6 -2
Options
Annotation
Chart Illumination
Transmitter PSU
Portable
Specifications;
Chart type:
Update rate:
Temperature limits:
Operation 0-50C
Input types:
Thermocouple: B, C, D, E, G2, J, K, L,
N, R, S, T, U, Ni/NiMo, Platinel,
RTD 2/3 -wire resistance temperature,
PT100,PT100A, PT1000, Ni100,
NI1000, JPT100,
Vdc, mVdc, mAdc (with shunt)
Humidity limits:
Operation 5 to 80% RH
Dimensions (mm):
6 -3
RECORDERS
4103C and 4103M High Specification 100mm
Chart Recorder with Digital Display
Ideal for:
Options
Chart Illumination
Basic maths
Relays
Retransmission
Memory card
Communications
PC memory card
Modbus and Profibus communications
Up to 16 relay outputs
16 event inputs
Annotation
Portable
Specifications:
Chart type:
Update rate:
Temperature limits:
Operation 0-50C
Input types:
Thermocouple: B, C, D, E, G2, J, K, L,
N, R, S, T, U, Ni/NiMo, Platinel.
RTD 2/3 -wire resistance temperature
PT100, PT100A, PT1000, Ni100,
NI1000, JPT100, Cu10, Ohms, Digital
inputs mVdc, Vdc, mAdc (with shunt)
Humidity limits:
Operation 5 to 80% RH
Dimensions (mm):
6 -4
Ideal for:
Up to 48 inputs
Six color, multipoint printing
Up to 24 concurrent traces
80 character, vacuum
fluorescent display
English, French or German language
Data storage to PC memory card
High speed scanning
(all inputs in 1 sec)
Options
Relays
change-over
Chart Illumination
Memory Card
Maths Pack
Portable
Specifications
Chart type:
22 metre z-fold
Protection:
24 channels in 3 seconds
Temperature limits:
Operation 0-50C
Thermocouple: B, C, E, J, K, L, N, R,
S, T, U, Ni/NiMo,
RTD (2/3 -wire) PT100, PT1000,
Ni100, Ni120, Cu10, mVdc, Vdc, mAdc
(with shunt)
Humidity limits:
Dimensions (mm):
Input types:
6 -5
1500 mm/hr
6 RECORDERS
7/13/00
10:41 AM
Page 6
RECORDERS
392 Circular Chart Recorder
Features:
Options
Relays
Controllers
Setpoint generator
Transmitter PS
Retransmission
Specifications:
Chart type:
Circular
Input types:
Thermocouple: B, C, E, J, K, L, N, R,S,
T, Ni/NiMo,
RTD (2/3 -wire) PT100, 10Cu,
100Ni, 120Ni, mVdc, Vdc,
mAdc (with shunt)
Temperature limits:
Operation 0-50C
6-6
Humidity limits:
Operation 10 to 90% RH
non condensing
Dimensions (mm):
Features:
Options
Relays
up to 18 change-over for
alarm outputs
Controllers
Transmitter PSU
Retransmission
Communications
Modbus RTU
Annotation
Specifications:
Chart type:
Circular
Temperature limits:
Operation 0-50C
Input types:
Thermocouple: B, C, D, E, G2, J, K, L,
N, R, S, T, U, Ni/NiMo, Platinel
RTD: 2/3 -wire resistance temperature PT100, PT100A, PT1000, Ni100,
NI1000, JPT100, Cu10,
Ohms, Digital inputs mVdc, Vdc,
mAdc (with shunt)
Humidity limits:
Dimensions (mm):
6 -7
RECORDERS
4100G and 4100Ge High Specification 100mm
DIN Paperless Recorder
Features:
Options
Relays
Serial comms
Floppy disk or
PC memory card
Maths pack
Totalizers, Timers
and Counters
Additional memory
Retransmission
File transfer
Portable
Up to 12 input channels
Specifications:
Archiving:
Input types:
Thermocouple: B, C, D, E,
G2, J, K, L, N, R, S, T, U,
Ni/NiMo, Platinel,
RTD (2/3-wire) PT100,
PT100A, PT1000, Ni100,
Ni120, Ni1000, JPT100,
Cu10, mVdc, Vdc, mAdc
Protection:
Operation 0-50C
Humidity limits:
Dimensions (mm):
6 -8
Options
Relays
Serial communications
RS232/485, Modbus
for connection to
SCADA systems
PC memory card
and Counters
Maths pack
Totalizers, Timers
Input card
Portable
a robust carrying
handle is available
Specifications:
Protection:
Archiving:
Temperature limits:
Operation 0-40C
Humidity limits:
Dimensions (mm):
Input types:
6 -9
THERMOSENSORS
SECTION
* For a more complete listing of products and related information, please ask for our
Sensor Catalog.
Phone us, check our website or use the Instant Access Order Form at the end of the catalog
to request more information on any of these products.
THERMOSENSORS
Sensors for Plastic Machinery
Ideal for:
Element Construction
Configuration
Elements are
made from fiberglass insulated
wire inside a 304
stainless steel
protection tube.
Type J elements
are silver soldered for rapid response. Type K
assemblies are welded for strength at temperature.
Construction
Terminations
Protection
tubes can be
either 1/8" or
3/16" diameter.
Flexible extensions are available with "BX" style armor, stainless steel overbraid, or regular fiberglass insulation
Mounting Fittings
These assemblies are
available with plain
tubes, industry standard
bayonet fittings and
either nickel plated brass
or stainless steel compression fittings
7 -2
Order Codes:
Industry
Element
Element
05
72
76
Industry
Element
Straight, single
element
90 , single element
45, single element
2
3
Construction
33 Closed end, grounded (TC)
33 Leadwire with
flexible armor (RTD)
2
3
Immersion
See table 1 for Z dimension
immersion depth
Y
Dimension
Reserved
31
Y Dimension
Flexible length in whole inches,
6 inch increments, 18 inch min.
(use 3 digits)
Immersion
Termination
0
Construction Termination
Config
Style
00
Configuration
Y
Dimension
Reserved
33
01
Construction Termination
Config
Style
00
Immersion
Configuration
1
2
3
Straight, single
element
90, single element
45, single element
Termination
0
1
2
Construction
31 Closed end,
grounded (TC)
31 No lead, or lead
w/SS overbraid
(RTD)
Y Dimension
Immersion
See table 1 for Z dimension
immersion depth
TABLE 1:
codes for "Z" dimension on
bayonet thermocouples
03 = 2-1/2"........29
20 = 2-5/8"........30
21 = 2-3/4"........31
22 = 2-7/8"........07
04 = 3" ..............32
23 = 3-1/8" ......33
24 = 3-1/4" ......34
25 = 3-3/8" ......08
05 = 3-1/2" ......35
26 = 3-5/8" ......36
27 = 3-3/4" ......37
28 = 3-7/8" ......09
06 = 4" ..............38
39
Varidepth Adjustable
Depth Immersion
Bayonet Thermocouples
and RTDs (Spring Style)
Industry
Element
Construction Termination
Config
31
11
72
76
Type K, 20 gauge
solid w/SS overbraid
Type J, 20 gauge
stranded w/SS
overbraid
RTD, PT-100,
0.00385//C, 0.1%
accuracy, 932F
RTD, PT-100,
0.00385//C, 0.1%
accuracy, 500F
7 -3
Termination
0
1
2
3
Single element
(TC)
Reserved (RTD)
Construction
31 Closed end,
grounded (TC)
31 Reserved (RTD)
=
=
=
=
=
=
=
=
=
=
=
=
=
=
5-7/8"
6"
6-1/8"
6-1/4"
6-3/8"
6-1/2"
6-5/8"
6-3/4"
6-7/8"
7"
7-1/8"
7-1/4"
7-3/8"
7-1/2"
Reserved
00
Style
Configuration
1
4-1/8"......40
4-1/4"......10
4-3/8"......41
4-1/2"......42
4-5/8"......43
4-3/4"......11
4-7/8"......44
5"..............45
5-1/8"......46
5-1/4"......12
5-3/8"......47
5-1/2"......48
5-5/8"......49
5-3/4"......13
Style
00
Element
08
Y
Dimension
Reserved
=
=
=
=
=
=
=
=
=
=
=
=
=
=
12 inch spring,
standard lock cap
Y Dimension
Flexible length in whole
inches, 6 inch increments,
18 inch min. (use 3 digits)
THERMOSENSORS
Varidepth Adjustable
Depth Immersion
Bayonet Thermocouples
and RTDs (armor clad in
Industry
Element
Construction Termination
Element
01
05
72
76
Y
Dimension
Reserved
33
Config
00
Termination
Industry
Element
Config
01
2
3
Construction Termination
51
Reserved
00
Configuration
Style
Single element
(TC)
Single element,
straight (RTD)
Y Dimension
Flexible length in whole
inches, 6 inch increments,
18 inch min. (use 3 digits)
Construction
33 Closed end,
grounded
flexible tube (TC)
33 Reserved (RTD)
Bolt Length
Flexible
Length
Style
000
Tip Length
(type J only)
Element
01
Configuration
Type J, 20 gauge
solid wire
Single element
Nozzle Melt
Thermocouples
Industry
Element
Config
16
03
04
06
Construction
Termination
3
Bolt Length
3 inches
4 inches
6 inches
Tip Length
01
03
05
07
1/8 inch
1/4 inch
1/2 inch
3/4 inch
51 Closed ended,
grounded, flexible
tube, fiberglass
insulation
Construction Termination
21
X
Dimension
Y
Dimension
00
Style
Tip Length
(type J only)
Element
16
Configuration
Type J, 20 gauge
standard with MgO
insulation
Ring Style
Thermocouples
Single element,
straight
00
Tip Length
01
03
05
07
Y Dimension
Construction
Termination
3
X Dimension
21 Closed end,
grounded, no
flexible tube
Industry
Element
Reserved
Reserved
01
00
Termination
1/8 inch
1/4 inch
1/2 inch
3/4 inch
Reserved
Y
Dimension
00
Style
Ring
11
(type J only)
Termination
Element
01
Type J, 20 gauge
solid wire
0
1
2
3
7 -4
Y Dimension
Flexible length in whole
inches, 6 inch increments, 18 inch min.
(use 3 digits)
Ring
11
Accessories
Bayonet Lock Adapters
To determine the nominal adapter length,
proceed as follows:
Adapters with 1/8 NPT: Z dimension
minus hole depth minus 3/8".
Adapters with 3/8-24 thread:
Z dimesion minus hole depth minus 1/4".
Round the adapter to the nearest 1/8".
Model
Length
Thread
A-02709-001
13/16"
1/8 NPT
A-03076-001
15/16"
3/824
A-03077-001
1-1/2"
1/8 NPT
A-03179
1-1/2"
3/8-24
7 -5
THERMOSENSORS
Sensors for Industrial Processes
Ideal for:
Model
Element
"X" Dimension
K08I-163XX-000-F-UU
Specify (6 increments)
J08I-193XX-000-F-UU
Specify (6 increments)
"U" Dimension
Head
Mounting
Protection Tube
Aluminum
Aluminum
Element
K14I-243XX-000-7-00
B24I-303XX-000-7-00
"X" Dimension
Head
Mounting
Protection Tube
Specify (6 increments)
Aluminum
Mullite, 11/16 OD
Specify (6 increments)
Aluminum
Alumina, 11/16 OD
R24I-303XX-000-7-00
Specify (6 increments)
Aluminum
Alumina, 11/16 OD
S24I-303XX-000-7-00
Specify (6 increments)
Aluminum
Alumina, 11/16 OD
7 -6
Ordering Codes:
Type
Element
Sheath
Diameter
Junction
Flex Lead
Material
X
Dimension
Y
Dimension
Mounted
Fittings
Termination
Type
M
MGO insulated
Element
1
2
3
4
Type J
Type K
Type E,
(304 SS Only)
Type T,
(304 SS Only)
Sheath
Diameter
3
4
5
6
304 SS
Inconel-600
316 SS
Mounting Fittings
.063 inch
.125 inch
.188 inch
.250 inch
0
4
5
Y Dimension
Junction
1
2
1
2
3
Single, grounded
Single, ungrounded
None
1/4 inch NPT brass
compression fitting
1/4 inch NPT stainless steel compression fitting
Double-ended
bushing (specify 1/4
inch, 1/2 inch, 3/4
inch or 1 inch NPT)
Termination
00
01
03
04
07
08
09
10
1
2
3
X Dimension
TABLE 1
Sheath O.D.
None, no flexible
lead
Fiberglass
insulation
Fiberglass with
armor
Fiberglass with SS
overbraid
.063
.125
.188
.250
180
700
1600
3181
100
430
877
1934
90
555
722
1521
200
330
1750
3885
7 -7
22
27
Stripped leads
Spade lugs
6 Quick disconnect
plugs
Quick disconnect
plug and jack
Jack
General purpose
cast iron head
General purpose
aluminum head
Weatherproof cast
iron head
Explosion proof
head
Weatherproof
aluminum head
THERMOSENSORS
TC and Extension Wire
The wires in this catalog represent the most common wire usages. Please see our Sensor
Product Guide for a complete offering of our wires.
Ordering Codes
Base
Model
Wire Type
(ANSI)
American
Wire Gauge
20
Base Model
W
Wire
Grade/Const
Error Limits
Insulation
SS
Overbraaid
Iron-Constantan
Chromel-Alumel
Copper-Constantan
Chromel-Constantan
Stainless Steel
Overbraid
20 20 gauge
1
5
No
Insulation
304
305
502
507
Glass braid
Double glass wrap
PVC
Teflon FEP
Cataloged Wires
WE20-11304-000-0-00
WE20-51502-000-0-00
WJ20-11305-000-0-00
WJ20-11507-000-0-00
WJ20-51502-000-0-00
WK20-11305-000-0-00
WK20-11507-000-0-00
WK20-51502-000-0-00
7 -8
WT20-11305-000-0-00
WT20-51502-000-0-00
Miniature
Reserved
Thermocouple
Type
0000
Base Model
General Purpose
HD20 Quick disconnect
plug (solid
machined pin)
HD21 Quick disconnect
jack
HD22 Panel Jack
Miniature
HD26 Quick disconnect
plug
HD27 Quick disconnect
jack
HD28 Panel jack
Reserved
Reserved
Reserved
000
00
Thermocouple Type
C
E
J
K
N
R
T
U
Type C
Type E
Type J
Type K
Type N (general
purpose only)
Type R or type S
Type T
Uncompensated
The plugs and jacks in this catalog represent only the most
widely used plugs and jacks. Please see our Sensor Product
Guide for a complete offering of our products.
7 -9
THERMOSENSORS
Plug and Jack Accessories
Connector Lock
The connector lock prevents accidental separations of plug and jack. Two
can be usd for additional protection. The material is nickel plated piano
wire. The lock fits standard size plug or jack.
Part number: 25-00170-100
Tube Adapters
The tube adapter attaches to either plug or jack with screws provided.
The tube adapter makes rigid connection with tube and prevents
twisting wires. The material is nickel plated steel. Each weighs
one-half ounce.
Part number: A-10911 1/25" tube
7 -1 0
Optional Features:
Communications:
Accessories*:
Ordering Info:
7 -1 1
MEM2090000ER
MEM2090RS0ER
MEM2090001ER
MEM2090RS1ER
08M440000000
MEM2000DT0ER
MEM2000BATT0
MEM2000CALER
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TECHNICAL INFORMATION
8
SECTION
Phone us, check our website or use the Instant Access Order Form at the end of the catalog
to request more information on any of these products.
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TECHNICAL INFORMATION
Principles of PID Control and Tuning
If you need help in choosing the controller most suitable
for your application, please do not hesitate to contact our
technical help desk.
The example below assumes that the variable is temperature, which is the most common, but the principles are
equally applicable to all analog variables.
Controller Outputs
Input Sensors
An automatic controller requires some means of varying the heating power, or flow rate, or pressure, to the
process under control. The main output types are:
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Types of Control
Temperature
Setpoint
On/Off control
PID control
Motorized Valve Positioning
On/Off Control
On/Off control action is shown in the graph below. The
heating power is either fully On when the temperature
is below setpoint or fully Off when it is above. As a
result the temperature oscillates about the setpoint.
Time
for Proportional
for Integral
for Derivative
Proportional Term
The Proportional term delivers an output which is proportional to the size of the error signal. In the example
below, the proportional band is 10C and an error of 3C
will produce an output of 30%.
Output
Proportional
band
10C
100%
30%
3C error
Temperature
PID Control
0%
Setpoint
Proportional only controllers will not, in general, control precisely at setpoint, but with an offset corresponding to the point at which the output power equals the
heat loss from the system.
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TECHNICAL INFORMATION
Integral Action
Derivative Action
The Derivative term is proportional to the rate of change
of the temperature or process value. It is used to prevent
overshoot and undershoot of the setpoint and to restore
the process value rapidly to the setpoint if there is a sudden change in demand, such as when an oven door is
opened.
The cycle time must be short enough to allow the thermal mass of the load to smooth out the switching pulses.
20 seconds is typical. Systems with a small thermal
mass will need shorter cycle times than can be provided
with a relay. In these cases, a solid state relay is typically used with cycle times down to 0.2 seconds.
In practice Cycle Time may not be a constant, but vary
with Power Demand, particularly at the extremes of the
range 0-100%.
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One-shot tuning which is performed once when commissioning the process and then turned off. However, it can
be repeated as often as required should the process characteristics change.
Adaptive tuning which continuously monitors the error
from setpoint and, if instability is detected, will modify
the PID values accordingly.
Other Features
Our controllers offer many other control features
such as;
Automatic Tuning
Digital communication
Cascade control
Ratio control
Override control
Gain Scheduling
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TECHNICAL INFORMATION
SCR Switching Principles
What is an SCR Power Controller?
SCR units are particularly cost effective for fast systems, for complex loads involving transformers and/or
heaters whose resistance changes with temperature or
time. They are the best means of controlling electrical
heating power.
SCR units generally offer improved controllability,
which gives economy, easy serviceability and reduces
down time and maintenance costs.
Almost silent in operation, SCR units can eliminate the
switch-on surge by operating in synchronization with
the supply improving the electrical environment.
Control mode
Fast cycle (F.C.)
50% Power
200ms ON and
200ms OFF typically
Slow cycle (S.C.)
20s ON and
20s OFF typically
Single cycle (F.C.1.) One cycle ON and
one cycle OFF
To minimize
interference, the
SCR unit always
switches on when
the voltage across
the heater is zero
and switches off
when the current
through the
heater is zero.
Each burst is
therefore a
complete number
of cycles of
the supply.
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Power Feedback
Supply voltage changes will obviously result in power to
the load changing. To overcome the effect of supply voltage changes, the controllers which drive the SCR unit
have power feedback to automatically compensate for this.
In brief, a 100KW load rated for 500Vac would experience
a 19% drop in power if the supply voltage decreases by
10%. Upon sensing a decrease in voltage, the instrument
would immediately increase the output level to maintain
the desired power going to the load. This reduces the
likelihood of a process variation.
Similar to Advanced Single Cycle Firing, Intelligent Halfcycle Firing is only available when using the Remote I/O
(REMIO) Digital Interface and the TE10S/425S solid-state
contactors (SSC). Power to the load is regulated by the
number of half cycles on and off to the load. Intelligent
Half-Cycle Firing is ideal for Short Wave Infrared loads
(i.e. tungsten lamps). Intelligent Half-Cycle Firing offers
the same benefits as the Advanced Single cycle Firing
(i.e., high power factor, reduced RFI switching interface)
Overload Circuit
This option is only available with PLF on certain equipment and is designed to detect overload currents in the
region of twice the partial load failure setting or greater.
When it operates, the SCRs are prevented from firing, a
front panel lamp lights and a relay or logic alarm output
is activated.
Current Limit
This is a variant of the cycle proportioning mode in
which each on-period consists of a run up over several
supply cycles to full conduction in phase angle. Once this
state is achieved the remainder of the on-period will be at
full conduction.
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TECHNICAL INFORMATION
Inhibit or Enable
A voltage applied to the input of the circuit will stop (or
alternatively enable) the output at the next zero crossing.
The external circuit is usually arranged so that the SCR
is quenched at switch-on, to enable the circuit conditions
to stabilize.
data transparently on the same wires that carry the primary analog or logic control signals. Its not another
digital communications protocol that requires external
smart I/O interfaces or special software drivers.
PDSIO can detect problems like open heater burn-out,
blown heater fuse, open SCR device, no line voltage, and
broken controller signal wire. By detecting these problems early, contingency plans can be implemented quicker thus saving money and maximizing valuable production time. It can also monitor load current.
Digital Communications
We offer SCR power controllers with digital communications of various protocols. This allows the heater load to
be monitored with a computer. In addition, the load can
be controlled directly from the digital communications.
This minimizes wiring, the need for signal transducers
and provides vital process information.
Power Control
This is not usually required in applications using a temperature controller with relay or logic output. Power
control requires I and V to be measured and is sometimes needed when loads cannot sensibly use Power
Feedback, i.e. those with a low cold resistance. Power
control may be an advantage in open loop non-temperature controlled applications where it is the energy input
which is to be controlled.
Agency Ratings
All of our power controllers have approval ratings for
CE. Some models are approved for UL, cUL and VDE.
Installation
The SCRs must be installed in accordance with recommendations expressed in the installation guide supplied
with each unit, and also in accordance with local wiring
regulations. It is important to be aware that each controlled phase in a SCR generates a heat loss calculated at
approximately 1.3 watts per amp (per phase) load current. Adequate ventilation or forced cooling must be
provided to maintain the ambient conditions inside the
control panel enclosure within the operating specification.
Pulse Gating
Gating of the SCR firing pulses may be necessary on
phase-angle SCR units particularly for applications with
a leading power factor or cross-coupling between phases.
The triggering of the SCR is inhibited until the voltage
has risen through zero. Once the SCR has fired, the trigger pulses are removed to ensure that the SCR turns off
as the forward direction current reduces to zero. (Again
some degrees before the voltage waveform).
Fuse Protection
Our SCR regulators are generally available with high
speed fuses, designed to protect the SCR device against
short circuit currents resulting from load or wiring
faults. The high speed fuse does not provide protection
against sustained medium scale overload, and it is
therefore necessary to fit a standard circuit protection
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gent half cycle are all zero switched firing modes with
no current waveform distortion and therefore do not
affect power factor.
Most SCR units are designed to work in ambient temperatures up to 45C. It should be noted that SCR units generate a significant amount of heat internally through
the SCR itself, the fuse and the cabling. A general rule
is to reckon that a SCR unit, and its fuse, will generate
1.3 watts of heat per amp per phase.e.g. 100 amp three
phase SCR unit type TC3000 will generate 390 watts.
With a TC3000 in a standard cubicle 2.1m x 600mm x
600mm with no ventilation the internal temperature will
rise 20-30C. Adequate ventilation-tion is therefore
essential preferably forced by fan. Mushroom tops and
louvers are not particularly effective in removing this
heat.
Personnel Safety
The SCR regulator does not provide an effective means
of isolation in its turned "OFF" or "DISABLED" state,
due to leakage currents through the various protection
components around the SCR itself. In particular, when
using a 2 phase SCR to control a 3 phase load, the complete load and associated wiring will be at the potential
of the uncontrolled phase in the OFF state.
It is therefore imperative that an effective means of isolation is provided, and working practices set up to
ensure that the regulator and associated circuitry are
made safe before any maintenance work takes place.
If In Doubt; Ask
If you are in any doubt about the application of these or
any of our control products, please ask for guidance.
Power Factor
In large installations poor power factor may increase the
cost of the electrical power supplied. Phase angle firing
gives a sharp rise in current when turned on and may
cause a distorted supply waveform. The apparent power
factor can therefore be adversely affected. Fast cycle,
slow cycle, single cycle, advanced single cycle and intelli-
Special Applications
There are many possible circuit connections other
than those described in this guide. Our Applications
Department has a wide range of experience in special
applications which need particular attention for successful operation.
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TECHNICAL INFORMATION
Sensors Construction
Several methods of measuring temperature using sensing
elements have been developed. Industrial processes usually require that the temperature sensing device be
remote from the measuring or controlling equipment. Of
the various thermal sensing devices, the thermocouple is
most commonly used, offering the best compromise of
cost, accuracy and reliability. In certain applications
requiring greater accuracy, resistance temperature detectors (RTDs) are a better choice for temperature measurement.
Thermocouples
A thermocouple is formed by connecting two wires of dissimilar metals together at a single point. This junction is
commonly known as the "hot junction". The measurement of temperature is not made at the hot junction alone
however, but is actually made by looking at the differential measurement between this hot junction and another
reference junction called the "cold junction". Typically
the cold junction occurs where the thermocouple wires
connect to the terminals of the measuring instrument or
controller, where a second thermocouple joint of dissimilar metals is made. An EMF is generated at the controller
terminals, which is dependent on the temperature difference between the hot and cold junctions. For accurate
measurement, any variation in the temperature of the
cold junction must be corrected for by the controller. This
process is called cold junction compensation.
For the purposes of calibration of a thermocouple, use is
made of standard tables that indicate thermocouple output (EMF) versus "hot" junction temperature with the reference "cold" junction at 0 deg C (ice point). Where it is
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Red
sion must be made about what termination arrangement is needed for measurement purposes. It is essential that in any resistance thermometer the resistance
value of the external leadwires be taken into account
and if this value affects the required accuracy of the
thermometer, its effect should be minimized. Extension
wire for RTDs is a simple copper conductor whose
resistance depends on length, number of conductors
and wire gauge. Various methods have been developed
to compensate for this lead resistance. This has resulted in RTDs being manufactured in two wire, three wire
and four wire configurations.
White
Pt100
Pt100
2 Wire
3 Wire
The two wire element has no provision for lead compensation other than increasing the size of the lead wire. It
is suitable for installations where the distance to the
measuring instrument is short
The three wire element is the industry standard. Two
red wires are tied together at the end of the element
and the third white wire is terminated at the other end
of the element. The measuring instrument can sense
the resistance of the two red joined wires and subtract
this from the resistance between one of the red wires
and the white wire. This is accurate as long as all three
wires are the same length and gauge.
Four wire elements have two red wires terminated at
one end of the resistance element and two white wires
terminated at the other. Current to the sensor is supplied on one wire and the voltage value is measured
on the other. Since there is no current flowing in the
measuring wires, no error is contributed by lead wire
resistance. Four wire sensors are usually only found
only in laboratory environments.
One common way of compensating for the lead resistance for the various configurations is by connecting
the wires from a two, three or four wire RTD into an
appropriately modified Wheatstone Bridge circuit at the
input of the measuring or controlling instrument.
Such input configurations are standard in our instrumentation, usually for three wire RTDs.
Please see the Sensor Product Guide for additional
information on available sensors and product selection.
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TECHNICAL INFORMATION
Digital Communications
We have always been a leader in serial digital communications in intelligent PID controllers. This capability
enables configuration of intelligent distributed industrial automation networks. A PC with SCADA or other
supervisory software can read and write parameter
data from one or more of our PID controllers. That data
may be displayed numerically or in a trend plot, logged
to a file for storage, change setpoints or download
recipes. PLCs fitted with OEM or 3rd party serial digital communications modules are also available to build
distributed industrial automation networks utilizing
our intelligent PID controllers.
2208
2208
2208
OP1
OP2
OP1
OP2
OP1
OP2
SP2
REM
SP2
REM
SP2
REM
8-12
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Automation Bus
Field Bus
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TECHNICAL INFORMATION
Layer
Requirements
Bus Type
Devices
Information
Ethernet
Corporate Mainframe
Technology
Wide Access
Multi-vendor support
Production schedules/recipe
Automation
Field
Ethernet
PC
PLC
Determinism
ControlNet
Repeatability
Modbus Plus
Multi-vendor support
Profibus FMSPC
DeviceNet
Profibus-DP
Interbus
Multi-vendor support
Modbus RTU
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Feature
Benefit
Single loop integrity with local interface ............................Single point of failure keeps process running in the event of failure
No configuration required for Advanced ..........................Plug & Play for auto-tuning PID loops, cascade, ratio,carbon and other
or Specialized PID Loops ........................................................loop types
Offloads PID from the PLC ....................................................Reduce PLC processor utilization, use less expensive PLC, reduce configuration time
Universal Inputs with Isolation ................................................Protects hardware and eliminates ground loops
Shorter signal wire runs ............................................................Reduces noise and spurious signals, more accurate transducer readings
Local and more automatic Diagnostic information ..........Predict failures before they happen, reduce maintenance schedules
Choice in Best in Class automation devices ........................Increase process efficiency through precision control and increased information feedback
Fieldbus
Introduced
Developer
Web URL
Products
DeviceNet
1994
Allen-Bradley
www.odva.org
EI-Bisync
1983
Eurotherm
www.of our.com
Interbus
1984
Phoenix Contact
www.interbus.com
MACO DS ASB
MACO Remote
Terminal I/O, MACO
XL PB
Modicon
www.modicon.com
MACO OPTIMA
PC, MACO DS ASB,
MACO XL BP
Modbus Plus
Modbus RTU
1979
Modicon
www.modicon.com
Profibus-DP
1994
PTO
www.profibus.com
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TECHNICAL INFORMATION
Transmission
Media
Maximum
Devices
Maximum
Distance
Transmission
Speed
Data Packet
Size
DeviceNet1
CAN
Twisted pair,
Signal & Power
64
328 ft @ 500 K
1,640 ft @ 125K
125Kb, 250Kb
500Kb
EI-Bisync2
TIA/EIA-232
TIA/EIA-422
TIA/EIA-485
2
11
32
99 w/repeaters
50 ft
4000 ft
4000 ft
Up to 19,200b
7 bit word
Twisted pair
Interbus1
TIA/EIA-485
Twisted pair
fiber
256
1/,312 ft
500K
512 bytes
Modbus Plus1
TIA/EIA-485
32
64 w/repeater
1500 ft
6000 ft
1 Mb
32 word Global
100 word Pt-Pt
500 word Peer Cop
2
11
32
247 w/repeaters
50 ft
4000 ft
4000 ft
15,000 ft
Up to 19,200b
125 registers
32
127 w/repeaters
328 ft @ 12Mb
3,936 ft @ 9600b
Up to 12Mb
244 bytes
Twisted pair
Modbus RTU2
TIA/EIA-232
TIA/EIA-422
TIA/EIA-485
Twisted pair
Profibus -DP1
TIA/EIA-485
Twisted pair, fiber
Table 3. Fieldbus
Note:
Requires host controller card and software driver. Can use standard PC serial COM ports
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PCs
Fieldbus adapters for PCs can be divided into 2 classes
those that use the PCs serial ports or those that require a
plug-in adapter card. In general, low-speed (38K4 baud or
less) communications interfaces can use the PCs built-in
serial port and high-speed (125K baud or greater) require
a plug-in fieldbus adapter. The only supported instrumentation protocols capable of using a PCs serial port
are Modbus RTU and EI-Bisync. Modbus Plus,
DeviceNet and Profibus-DP are higher speed protocols
and require an internal adapter card. The reason for this
is that the lower speed protocols can use the PCs internal
serial port transceivers (typically 16550 UARTs) while the
higher speed protocols use specially designed transceivers.
Internal (ISA)
TAI/EIA-4222
External
Sealevel #3189
duTec BaudMaster
Quatech DS200/300S
Table 4.
*PCI or PCMCIA models are available in many cases, please check with the manufacturer.
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TECHNICAL INFORMATION
Manufacturer
DeviceNet
Allen-Bradley
1770-KFD (external)
1784-PCD (PCMCIA)
1784-PCIDS (PCI)
SST
5136-DN-ISA
5136-DN-PCM (PCMCIA)
Profibus-DP
Modbus Plus
5136-PFB-ISA
5136-PFB-PCI
5136-PFB-PCM (PCMCIA)
Synergetic
SMS-CIF30-DNM (ISA)
SMS-CIF50-DNM (PCI)
SMS-CIF60-DNM (PCMCIA)
SMS-CIF30-DPM (ISA)
SMS-CIF50-PB (PCI)
SMS-CIF60-PB (PCMCIA)
Schneider (Modicon)
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PLC
In general, most PLCs do not come with a serial COM port
supporting Modbus RTU natively. None are commercially
available for EI-Bisync though there has been some custom
applications implemented. Nor do PLCs support
DeviceNet, Profibus-DP or Modbus Plus directly from
their CPU unless that fieldbus is native to the PLC manufacturer. For example, Modbus Plus is native to many
Modicon PLCs. Thus though not true in every case a
communications module is necessary to interface to any
of the high-speed protocols.
Table 6 lists industry standard PLCs that can be fitted
with 3rd party or native communication ports that
interface to the fieldbus supported our instruments. The
manufacturers name are in italics. Check their websites
for more information.
Modbus RTU
Allen-Bradley
GeneralElectric
ProSoft
MCM 3100 (SLC 500)
Modicon
Siemens
Automation
Direct
Horner Electric
CTI
F4-MAS-MB (DL405)
HE693RTM705 (90-30)
DeviceNet
Allen-Bradley
Horner Electric
CTI
1771-SDN (PLC-5)
HE693DNT250
SST
Horner Electric
SST-PFB-SLC
HE693PBM100
SST-PFB-PLC5
SST
Profibus-DP
505, S5, S7
SST-PFB-GE (90-70)
Modbus Plus
ProSoft
Momentum
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TECHNICAL INFORMATION
CE Conformance
Our products are marked CE to show conformance with
two European Directives:
For Controllers:
EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use
For SCR Units:
EN 50178 (Draft) is used for guidance in the preparation of a Safety Technical File describing the safety
strategy. This file will be endorsed by a Notified Body.
For very sensitive signal cables or digital communications cables use a screened or double screened
cable.
Route outward and return cable together to minimize the loop area of a circuit. Fit snubbers close to
inductive loads.
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Customer Support
A System of Integrated Customer Support
Product Warranty
Our products come with a product manufacturer warranty on parts and labor. Most products manufactured
by us carry at least a two-year warranty. In most cases,
warranty service is available locally through our worldwide network. Contact us for details on our product
warranty.
Calibration services
Website information
Application Notes
Site surveys
Electronic documentation
Product Standards
Technical Information
Detailed technical information on the products appearing in this catalog is available. Contact us for any of the
following product information:
Application notes
Website Address
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TECHNICAL INFORMATION
Customer Training
Overview of Training Program
Appropriate documentation
Power Controllers
Actuators
Sensors
Digital communications
Programmers
8-22
Nome:
________________________________________________________________________________________
Empresa:
________________________________________________________________________________________
Endereo:
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Telefone:
____________________
Fax:
__________________
Email:____________________________
I ne ed a q u ot e
Ha v e a s a l es p e r s o n c a l l
2100 Series
iTools
MACO DS/EM3
FOXTRAKER
2200e Series
T630
MACO 4000/5000/6000
PC3000
2400 Series
90 Series
Eurotherm Suite
2500/T2900
800 Series
2604/2704
900 Series
Recorders
Indicator Series
Actuators
FM Alarm Series
4100 Series
EA Series
300 Series
Accessories
Thermosensors
Technical Information
Plastic Industry
Class schedules
400 Series
Industrial Processes
Technical information
TE Series
EMC Filters
Memocal Calibrator
TU Series
PD/CTX
SSDA/SSAA
RSDA/RSAA
REMIO
TC Series
Comments __________________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________