Escolar Documentos
Profissional Documentos
Cultura Documentos
Service
Manual
Content
1.Assembly Drawing
1-1 Explosive view
1-2 Part list
2. Electronic Construction
2-1 PCB board wiring..
2-2 Wiring configuration..
2-3 Circuit diagram..
3. RS-232 Communication
3-1 RS-232 circuit diagram.
3-2 Single option..
3-2-1 Scale to Printer..
3-2-2 Scale to PC.
3-2-3 Scale to light tower.
3-2-4 Scale to PC and Light
3-2-5 Scale to Printer and light tower
3-3 RS-232 Output Format.
4. Adjustments and Settings
4-1 Model setting..
4-2 Calibration..
4-3 Initialization
4-4 Resolution setting.
4-5 AD COUNT Value display and keyboard testing..
4-6 RTC setting.
4-7 Setting Mode& Description of Parameter Values
5. Trouble shootings
5-1 Preliminary checks
5-2 Problems and solutions
5-3 Troubleshooting and Error Message.
6.Parts replacement
6-1 Load cell replacement..
6-2 Main board replacement..
6-3 Rechargeable battery replacement
6-4 RS232 replacement..
6-5 Keypad replacement.
6-6 LCD replacement..
7. Applicable Version and Software..
1
2
3
3
4
5
5
5
6
7
8
8
8
12
12
13
13
14
14
14
15
15
16
18
20
22
23
24
25
26
1.Assembly Drawing
1-1 Explosive view
Name
Quantity
Part Number
Material Number
JWE-1
12-0003-0000XM
Plastic base
JWE-2
02-0000-1520XM
Dust shield
JWE-3
02-0007-0000XM
Backboard
JWE-4
20-1010-0300XM
Upper cover
JWE-5
02-0000-1500XM
Front panel
JWE-6
20-0909-0011XM
Keypad
JWE-7
21-0300-0202XM
LCD board
JWE-8
80-0136-1000XM
LOAD-CELL
JWE-9
10
JWE-10
10-0406-0000XM
11
Lower cover
JWE-11
02-0000-1510XM
12
Adjusting foot
JWE-12
01-0100-0006
13
Rechargeable battery
JWE-13
61-0201-0100XM
14
Battery cover
JWE-14
02-0000-1530XM
15
16
Power switch
JWE-16
60-0000-0000XM
17
Power socket
JWE-17
60-0503-0001XM
18
Transformer
JWE-18
61-0003-0101XM
19
JWE-19
12-0700-0001XM
20
Overload protection
JWE-20
21
Leveler
JWE-21
02-0108-0004XM
22
Shipping protection
JWE-22
31-0404-0000XM
2. Electronic Construction
2-1 PCB board wiring
MCB1
+5VA
BAT
AVS10
EH-Adpator
MCB5
U5 LM2930
TIP32
Q5 2
CN3
OUT
+5VD
GND
IN
R25
AVS11
1
2
R9 R10
470u/25v
330k,C
CP13
C13 0.1u
470u
R13 Battery
10k,A
R1
CP14
R26
2.2k,C
+5VD
C14 0.1u,G
470u,EL
100,A,T
AVS7
R2
100,A,T
3
4
C4
C5
100p
+5VA
CP9 C2
100p
C6
100p
104,G 1u,T
8
9
10
ANI1+
AIN2+ NC
20
AIN1-
AIN2- NC
19
C1
VREF+
C2
VREF-
VA+
DGND
18
16
A0
SDI
OSC2
SDO
OSC1
SCLK
Y1
R14
1k,C
237K,A,T
14
CS
A1
C10 CP11
1u,T 104,G
AD CS
13
AD SDI
12
AD SDO
11
SCLK
C7 R4 CP10
1u,T 237K 104,G
D2 LED-GR
Q2
C1815
R15
1k,C
+5VA
GND
R27
Q7 10k,C
2SC1815
ON/OFF
4.7k,C R20
R19 1k,C
4.7k,C
R17
OUT
CP15
1
U4
S80841CL
1N4148
1N4148
CN4
R16
1K,C
IN
D5
2
1
R3
+5VD
15
VD+
VA-
10k,C
+5VA
17
U6 LM2931
P2
14
13
12
11
10
9
8
NC
NC
CURLIM COMP
CURSEN V+
Vc
INVout
IN+
Vz
Nref
NC
V-
C1815
Q6
D4
Vss
U6
1
CP8
MCB8
CP6
1
2
3
4
5
6
7
R24
Out Vdd
0.1u,G
C15
470u,EL
ONF
0.1u,G
0.1u,G
MCB7
R23
47k,C
U3 LM723 470P
C12
CP7
CP5
0.1u,G
AVS8
0.1u,G
LOAD-CELL
MCB6
R12
1.5k,A
R18 Q4
100k A7333
3 Q3
1815
3
2
2/1w
2.2k,C 2.2k,C
C11 +
FB1
1N4004
R21
15k,C
S-
D313
D3
R22
E-
S+
MCB4
MCB3
J5
1
2
E+
Q1
D1
CN2
10u,T
AVS6
CN1
AVS9
C1
AVS5
5530
R8
C8 1M,C
20p
C9
20p
LCD2 JCE
LCD1 JCE
LCD3 JCE
12
+5VD
13
CP18
R52
U7
R28 R29 R30
0.1u,G 10K J7 4.7K 4.7K 4.7K
1
2
3
4
8
7
6
5
A0 VCC
A1 WP
A2 SCL
GND SDA
14
P3.2
15
16
17
AT24C02
R53
20K
SEMG12
SEMG11
SEMG13
17
16
15
SEMG9
SEMG8
SEMG7
SEMG6
SEMG5
SEMG4
SEMG3
SEMG1
SEMG2
SEMG10
14
12
13
11
10
COM3
COM1
COM2
COM4
4
SEMG13
17
SEMG11
SEMG10
SEMG9
SEMG7
SEMG8
SEMG6
SEMG5
SEMG3
SEMG4
SEMG2
SEMG1
COM3
COM4
COM2
COM1
SEMG12
16
14
15
13
12
10
11
SEMG13
SEMG12
16
17
SEMG9
SEMG10
SEMG8
SEMG7
SEMG5
SEMG6
SEMG4
SEMG3
SEMG11
15
14
12
13
11
10
SEMG1
COM4
COM3
COM1
SEMG2
6
AD SDO
40
P0. 3
P0.7
RST
U8
P3.0 / (RXD)
not EA / VPP
SM5964
P4.3
P4.1
ALE / not PROG
P3.1 / (TXD)
P3.2 / (not INT0)
PSEN
P2.7
P3.4/(T0)
P2.6
P3.5/(T1)
P2.5
39
1
38
37
CAL
36
35
34
41
P0. 2
P0. 1
42
43
P0. 0
44
VCC
P0.6
+5VD
P4.1
R40
470.C
33
CN5
9
8
7
6
5
4
3
2
1
32
31
30
+5VD
P2. 0
11
RXD
P0.5
P1.7
29
R61
22K,C
P2. 4
R39
4.7k.C
P0.4
P1.6
P2. 2
10
P1.5
P2. 3
P2. 0
GND
P2
P4. 0
ONF
P1.7
XTAL
10u,EL
XTAL
C20
AVS3
C19
C17
SCLK
AD CS
P1. 4
1
P4. 2
P1. 0
P1. 1
P1. 2
+5VD
+5VD
AVS4
P1. 3
P1. 4
TXD
RS232
AD SDI
1
2
P4. 0
P1. 7
P4. 1
3
2
1
R7
10k,C
RXD
C44
C43
P3.2
CN10
4
3
2
1
C39
C42
AVS2
CN9
C41
R6
4.7k,C
C18
C40
Q11
A733
C16
AVS1
CP16
0.1u
BAT
P2. 1
+5VD
R5
10k,C
COM2
+5VD
JWE
LED1
7+
8
9+
10
11+
12
1
2
9
10
3
4
11
12
5
6
LED2
7+
8
R42
220,C
JCE
7
8
7
8
9+
10
9
10
3
4
11+
12
11
12
5
6
LED LED
5
6+
R46 R47
1K,C 1K,C
D8
LED
R48
1K,C
D9
LED
R49
1K,C
D10
19
20
LED
21
R50
1K,C
SEG23
SEG24
IRQ
SEG25
31
BZ
SEG26
30
SEG27
29
COM0
SEG28
COM1
SEG29
23
COM2
COM3
13
14
15
16
18
19
20
21
22
17
SEGM9
SEGM11
SEGM12
SEGM13
SEGM10
SEGM8
12
33
VDD
BZ
SEGM6
35
34
VLCD
22
24
36
SEGM7
SEG21
SEG22
11
SEG20
OSC1
NO
HT1621B
OSC0
32
2
28
J4
27
SEG30
26
SEG31
25
J2
J3
1
1
C46 C47
+5VD
R45
1
2+
5
6+
18
D6 D7
3
4+
3
4+
17
2
J6
1
2+
JWE
1
2
B
A
1
16
Vss
13
14
15
10
14
NO
13
9
10
11
12
Y3
Y2
Y1
Y0
38
37
SEG19
SEGM14
SEG18
DATA
SEGM15
WR
LCD4 JWE
SEGM16
11
41
39
SEGM17
SEG17
42
40
SEGM18
SEG16
RD
43
SEGM19
CS
10
+5VD
P5.0 15
SEG15
DATA 12
Q9
2SC1815
SEG14
SEG0
SEGM2
WR
+5VD
SEG1
NO
U11 16
44
SEG13
SEGM1
CP17
0.1u,G
45
SEG12
SEG2
COM4
CS
U11 8
R40
470,C
SEG11
SEG3
COM2
+5VD
SEG10
SEG4
COM3
SEG5
46
48
47
JCE
SEG9
74LS139
SEG8
SEG6
11.059M C22
R41 20p
1M,C
SEG7
23
20p
B
A
24
C21
TP4
7
6
5
4
Y3
Y2
Y1
Y0
3
2
SEGM20
Y2
9
8
7
6
5
4
3
2
1
COM1
P1. 4
U11A
2
1
U10
CN8
27
25
26
24
28
R62
2.2K,C
R63
10k,C
1
2
3
CN6
Q12
C1815
CN7
P2. 0
23
P4. 0
21
22
20
19
18
P5.0
+5VD
100k,C
R44
22k,C
Q10
A733
CP20
CP19
0.1u,G
0.1u,G
BZ1
1
2
Title
Size
A1
Date:
File:
Number
B-SCALE V3.4
11-May-2009
E:\jadever\LX \B .d b
Sheet of
Drawn By:
Revision
V3.4
3. RS-232 Communication
3-1 RS-232 circuit diagram
Scale to SH-24TPprinter
Scale to EZ printer
3-2-2 Scale to PC
1. Get receiving program ready on your computer.
2.Please set the print mode as Prt.Co(the scale will output the data to the PC
continuously)
Picture
Picture
Picture
Picture
Parity
N ( None )
JWE service manual
Stop Bit
ASCII
Code
Bit Format
LSB
MSB
Start
Bit
8
Stop
Bit
Parity
Data Format
1. Kg
G/N/T
+/-
CR LF
weight
eg:
T.W.:
+ 1.000 kg
N.W.:
+ 1.000 kg
G.W.:
+ 2.000 kg
2.g
G/N/
T
+/-
CR LF
Weight
eg
T.W. :
+
0.0
+ 1000.0
N.W. :
G.W. :
+ 1000.0
3lb
G/N/
.
T
+/-
CR LF
Weight
eg:
T.W. :
+ 2.2050 lb
JWE service manual
N.W.:
+ 2.2050 lb
G.W.:
+ 4.4100 lb
4.
G/N/
. W . +/T
G -
C
LF
R
G -
. H
C
LF
R
Weight
eg:
T.W.:
+ 1-10.7G-tl.T
N.W.:
+ 1-10.7G-tl.T
G.W.:
+ 3- 5.3G-tl.T
5.
G/N/
. W . +/T
Weight
eg
T.W. :
+ 1-10.5G-tl.H
N.W. :
+ 1-10.5G-tl.H
G.W. :
+ 3- 4.9G-tl.H
6
G/N/
.
T
+/-
CR LF
Weight
eg:
T.W. :
+ 2.0000 C-Jing
N.W. :
+ 1.9998 C-Jing
10
G.W. :
+ 3.9998 C-Jing
7lb/oz
G/N/
T
+/-
CR LF
Weight
eg
T.W.:
+
0- lb 0.000 OZ
N.W.:
+
2- lb 3.280 OZ
G.W.:
+
2- lb 3.270 OZ
8pcs
T
+/-
CR LF
pcs
eg
Total+ 645 pcs
9. %
+/-
C
R
L
F
%
eg.
+ 24%
G
= GROSS
N = NET
11
4-2 Calibration
1. For best results, calibrate the scale at regular intervals. Temperature changes, geographic
gravity variations, altitude changes and abuse are few reasons why a scale may need
recalibration.
2. Here we take JWE-3K as an example.
3Press key MODE to select calibration weight value. Options are1/3 of full load, 2/3 of full
load and full load. E.g., options for JWE-3K are 1, 2 and 3(kg).
4Put the corresponding weights on the weighing pan, then the calibration procedure
starts.
the weights.
6Press key ZERO+ to return to weighing mode, key MODE to advance to next setting
menu.
JWE service manual
12
Linear Calibration
1Press and hold key TARE
, then
appears, put weights of 1/3 of full load on the weighing pan and press down
key TARE
4) Wait till
TARE
5) Wait till
E.g., for
4-3 Initialization
1. Press and hold key TARE and ZERO while powering on the scale. The screen will display
SET
2. Press key MODE, and the screen will display FACT
3. Press and hold key M+/MR and TARE to start linear calibration
4. Press ZERO to go back to weighing mode
13
Press and hole key M+/MR and MODE while powering on the scale. The screen will
display POS3
Press ZERO to enter weighing mode. Press others key to conduct keyboard testing
Press M+/MR, the screen will display LO
Press MC/SET, the screen will display OK
Press MODE, the screen will display HI
Press TARE, the screen will display the battery symbol
14
2)
(Enable);
(disable)
Set the init weight unit. The following setting are available:
4)
(Enable);
(Disable)
Set the filtering level in which the stable indication turns on .The higher the setting,
the slower stabilization time. Options are Fil 1,Fil 2,Fil 4 and Fil 8.
5)
Set the period of inactivity before the scale automatically turns off. Options are
Set the activation mode of backlight. Options are lit.Aut=Auto on with items greater
than 9d placed on the weighing pan, lit.ON = Backlight on and lit.OFF=Backlight off.
7)
Set zero display range. Options are Zero.0(one division) , Zero.1(2 divisions),
Zero.2(3 divisions), Zero.3(4 divisions), Zero.4(5 divisions) and Zero.5(6 divisions) .
8)
Set RS-232 Serial Transmission Rate. Options are bAu.96(9600), bAu.48(4800) and
bAu.24(2400)
9)
Set Print mode .Options are Prt.Pr(manual print), Prt.St(Stable print) and
Prt.Co(Continuous print)
Note:
In the continuous print mode, computer will be automatic chosen as the external device.
10)
Set external Interface. Options are PC, SH, ZEBRA,TP, AX, EZ2-S and
tdp-643.
11)
(Enable);
(Disable )
12)
Set Weight checking buzzer beep. Options are beep.Un, beep.IN, beep.NO and
beep.LO.
15
13)
(Enable);
(Disable)
5. Trouble shootings
5-1 Preliminary checks
Is the bubble of the level indicator at the center?
Is the battery electricity capacity ok?
Is power cord connected both with the scale and with the outlet properly?
Is the weighing pan the right one?
Is there anything under the weighing pan?
Is the scale at a flat and steady base?
Are there any vibrating, rotating, and/or reciprocating equipment around?
Possible Cause
CPU / Crystal11.0592M
(oscillating circuit) fault
Power circuit fault
Replacement is needed
16
defective
required.
2. Please check D2/D313/LM723/
rectifier, then replace the defective one.
3. Charge lamp defective, replacement is
required.
4. The polarity or the charging lamp is
reversed.
Poor
Display
Incorrect
weighing
Replacement is required
Buzzer
does not work
Keypad
dysfunction
Check/replace CPU
Memory
dysfunction
Check/replace CPU
BUZZER defective or
circuit fault
Component defective
CPU/CPU program effective
LCD backlight Wrong setting
no function
LCD backlight defective
Component defective
17
Solutions
Overload condition
Accumulated number of
1. No more accumulations.
weighments(max: 99 pieces) or 2. Reset the Tare value.
weight exceeds the display
range.
Low battery
6.Parts replacement
6-1 Load cell replacement
18
Scale grinding
A. First switch on the scale and conduct a calibration.
B. Use weights of 1/3 full load to test the 4 corners and record the shown values.
C. Use a file to grind the Scale grinding point corresponding to the lowest display value out of
the four corners.(when grinding for the first time, please test force by means of trial grinding with
19
small strength so as the avoid damage to L/C), after grinding, press ZERO key to measure the
four corners again.
D. Repeat step B-C until the difference between the four corners and the center is
1 division, then recalibrate the scale.
E: After grinding the scale, if there are still big differences in the displayed weighing between the
4 corners and center of the scale, it means malfunction in L/C.
F: Pay attentions to L/C specification when grinding, the smaller max.Capacity, and the weaker
grinding force.
Model
JWE-3K
JWE-6K
JWE-15K
JWE-30K
LC Capacity (ZEMIC)
5Kg
10Kg
20Kg
40Kg
LC Capacity (MAVIN)
4.5Kg
7.5Kg
20Kg
45Kg
20
21
Note:
1) ZEMIC and MAVIN Load cell:E+in red, E-in black, S+in green ,and S-in while
2) Tedea load cell: E+in green, E-in black, S+in red ,and S-in while
22
23
24
25
6.Finish
26