Escolar Documentos
Profissional Documentos
Cultura Documentos
25
Tensioning Operations
30
After Post-Tensioning
35
Grouting PT Ducts
37
Section 14.1
January, 2013
1
Section 14.1
Bearing Assembly
January, 2013
2
Section 14.1
Bottom Slab
Bottom Slab
Completed first.
Float to seal and
provide smooth
surface.
January, 2013
3
Section 14.1
Bottom Slab
Access hole
Bottom Slab
Access hole
January, 2013
4
Section 14.1
Bottom Slab
Construction
joints at bottom of
stems roughened
or keyed per
plans.
Remove loose or
unconsolidated
material.
Bottom Slab
Check rebar
placement.
Rebar in stem wall
not flared at
abutment?
Rebar and stem
layout often
marked on bottom
slab forms.
January, 2013
5
Section 14.1
Bottom Slab
Drain in stem
wall?
Include drain at
low point in each
cell.
Bottom Slab
Drain
January, 2013
6
Section 14.1
Stem Wall
Battered exterior
wall
Check for correct
batter
Stem Wall
PT Ducts at
abutment
Alignment is critical
in curved areas of
duct
January, 2013
7
Section 14.1
Abutment
Blockouts included
for PT anchor plates
and grout caps.
Trumpets angled to
match PT duct
alignment.
Abutment
Blockouts
PT Ducts
January, 2013
8
Section 14.1
Abutment
Blockouts
PT Ducts
Case Study
Contractor wants to pour E beam of PT Box
Girder bridge. The rebar shop drawings have not
received final approval from EOR and EOR has
told the contractor not to proceed. The contractor
proceeds with the pour anyway.
What should the inspector do in a case like this?
January, 2013
9
Section 14.1
Abutment
Extra
reinforcement
at trumpets.
Lack of Consolidation
Around Trumpets
January, 2013
10
Section 14.1
Lack of Consolidation
Around Trumpets
January, 2013
11
Section 14.1
Stem Walls
Check duct type,
size and position
No kinks, dents
or holes
Alignment is critical
(00555.42 (b)
Horiz. +/- 1/2
Vert. +/- 3/8
January, 2013
12
Section 14.1
Stem Wall
Rebar ties
near abutments
and in areas of
curvature
January, 2013
13
Section 14.1
Stem Wall
Anchor duct
tie bars to
vertical bars
Stacked ducts in
pairs
Separation
between pairs
January, 2013
14
Section 14.1
Stem Walls
In curved
structure anchor
the duct tie bars
to vertical bars
on outside of
curve
January, 2013
15
Section 14.1
Stem Wall
Mortar tight
taped joints
January, 2013
16
Section 14.1
January, 2013
17
Section 14.1
Stem Wall
555.41(b)
Vents at high
points
Ends taped to
prevent infiltration
of water and other
materials
Mortar tight
connection to duct
Stem Wall
Drains at
low points
Usually near
midspan
Open after stem
pour to allow to
drain
Mortar tight
connection to duct
January, 2013
18
Section 14.1
Stem Wall
Drains
angled up?
Stem Wall
Access hole to
adjoining cell
Note hooped
rebar
January, 2013
19
Section 14.1
Stem Wall
Poor vibration
Lift lines visible
Stem Wall
Exposed duct
Poor vibration
January, 2013
20
Section 14.1
Stem Wall
Debris in
stem wall to
bottom slab
cold joint
Stem Wall
Sawdust
and gravel
debris
January, 2013
21
Section 14.1
Stem Wall
Top elevation
of concrete
not to protrude
into deck
Construction
joint at bottom of
fillet
Remove
excess foam
Stem Wall
Form not to
overlap stem
January, 2013
22
Section 14.1
Stem Wall
Well
consolidated?
January, 2013
23
Section 14.1
January, 2013
24
Section 14.1
January, 2013
25
Section 14.1
Blockout
Do not cut bars
on sides.
Resulted in
dowelling in new
bars.
Cut in middle
and bend out
instead.
January, 2013
26
Section 14.1
Installing Strands
Installing Strands
January, 2013
27
Section 14.1
Installing Strands
Installed Strands
January, 2013
28
Section 14.1
January, 2013
29
CONTRACT NO.
HIGHWAY
SECTION
COUNTY
CONTRACTOR
POST-TENSIONING CONTRACTOR
POST-TENSIONING FOREMAN
STRUCTURE NO.
DATE
Fv
734-2696 (06-2008)
Fv
Fv
Heat No.
Number of
Strands
Fv
INSPECTOR
R
Date
CERT NO.
Fv
Fv
Fv
Heat No.
Number of
Strands
http://www.oregon.gov/ODOT/HWY/CONSTRUCTION/HwyConstForms.shtml
Section 14.1
Tensioning Operations
Tensioning Operations
Initially to 20% of load (to remove slack) and
measure starting point of elongation.
To 100% of load (or as specified) and measure
elongation.
Release pressure and measure to determine
anchor seat loss.
January, 2013
30
Section 14.1
Aligning Strands
January, 2013
31
Section 14.1
January, 2013
32
Section 14.1
Tensioning Strands
Avoid ends
for safety.
January, 2013
33
Section 14.1
Documentation
Record loads.
Measure
elongations.
Check seating
loss as
transferred to
anchors.
January, 2013
34
CONTRACT NO.
HIGHWAY
SECTION
COUNTY
CONTRACTOR
POST-TENSIONING CONTRACTOR
POST-TENSIONING FOREMAN
STRUCTURE NO.
DATE
Date
Gir. No.
Tendon
No.
Reel No.
PAGE NO.
Jack
Location
Req'd
Jacking
Force Per
Tendon
(Kips)
PROJECT MANAGER
Strands
per
Tendon
INSPECTOR
CERT NO.
Fm
Fm
PTc
Fc
PTc
Fc
Fm
PTc
Fc
Seated
Tail
Length
(in.)
Jack
Elong
(in.)
(B - G - H) =
Measured
Anchor Set
(in.)
Calc.
100%
Elong.
(in.)
(B - A) =
Measured
Calc. 80% % Elong.
80%
Per
Elong.
Elong.
Tendon
(in.)
(in.)
Plan
Anchor
Set
(in.)
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
R: Recorded info. From Plans, Shop Drawings, PT Supplier, Equipment.
PTc: PT Supplier Calculations from Shop Drawings.
Fm: Field Measured Values
Fc: Field Calculations
734-2594 (12-2011)
Note: % Elong. Per Tendon (F) = Column (D) of the tendon divided by column (E) of the tendon x 100
Note: % Elong. Per Tendon shall be between 95% minimum and 105% maximum.
If Measured Anchor Set is > Plan Anchor Set, contact Engineer of Record.
http://www.oregon.gov/ODOT/HWY/CONSTRUCTION/HwyConstForms1.shtm
Section 14.1
After Post-Tensioning
After Post-Tensioning
Inspect structure for damage prior to cutting
strands.
Grout tendons.
Fill-in post-tension block-outs.
Construct approach slabs.
Remove falsework.
Construct barrier walls, railings, curbs after
falsework removal.
January, 2013
35
Section 14.1
January, 2013
36
Section 14.1
Grouting PT Ducts
January, 2013
37
Section 14.1
January, 2013
38
Section 14.1
January, 2013
39
Section 14.1
January, 2013
40
Section 14.1
January, 2013
41
CONTRACT NO.
HIGHWAY
SECTION
COUNTY
CONTRACTOR
POST-TENSIONING CONTRACTOR
POST-TENSIONING FOREMAN
STRUCTURE NO.
TRIAL BATCH
DATE
Specific Gravity
(mud balance)
PAGE NO.
Flow Cone
0 sec quesence
PROJECT MANAGER
Flow Cone
30 min retest
INSPECTOR
CERT NO.
Wick
Test
Certified Grouting Technician:
Grout Brand(from QPL):
Water per bag:
Number of Bags/ Batch:
Water per batch:
Mixer (Brand/model):
Specific Gravity
Mud Balance
PRODUCTION
Flow Cone
0 seconds
quiescent time
TRIAL BATCH
Section 00555.13
MUD BALANCE
(API RP 13B-1)
FLOW CONE
(ASTM C 939)
734-2697 (06-2008)
BLEEDING
(ASTM C 940)
Compressive Strength
( ASTM C 109)
http://www.oregon.gov/ODOT/HWY/CONSTRUCTION/HwyConstForms.shtml
Section 14.1
January, 2013
42
Section 14.1
January, 2013
43
Section 14.1
Mud Balance
January, 2013
44
Section 14.1
January, 2013
45
Section 14.1
Grouting Operations
Modified Flow Cone: Check grout efflux time at
least once daily at beginning of production.
Mud Balance: Check specific gravity for each
grout batch.
Pump grout from low end of bridge.
Waste grout at exit end until uniform flow (no slugs
or water or air).
January, 2013
46
Section 14.1
Pumping Grout
January, 2013
47
Section 14.1
January, 2013
48
Section 14.1
January, 2013
49
Section 14.1
Pumping Grout In
January, 2013
50
Section 14.1
Vent Discharge
January, 2013
51
Section 14.1
January, 2013
52
Section 14.1
January, 2013
53
Section 14.1
PT Example 1
PT Example 1 Contd
Measured Tail Length @ 20% Gauge = 24
Measured Tail Length @ 100% Gauge = 36
100% calculated elongation = 15.50
Seated Tail Length = 36
January, 2013
54
CONTRACT NO.
Example 1
HIGHWAY
SECTION
COUNTY
CONTRACTOR
POST-TENSIONING CONTRACTOR
POST-TENSIONING FOREMAN
STRUCTURE NO.
DATE
Date
Gir. No.
Tendon
No.
Reel No.
PAGE NO.
PROJECT MANAGER
Jack
Location
Req'd
Jacking
Force Per
Tendon
(Kips)
Strands
per
Tendon
Bent 1
950
20
INSPECTOR
Fm
Fm
PTc
Fc
PTc
Fc
Fm
PTc
Fc
Seated
Tail
Length
(in.)
Jack
Elong
(in.)
(B - G - H) =
Measured
Anchor Set
(in.)
1,300
6,500
CERT NO.
Calc.
100%
Elong.
(in.)
(B - A) =
Measured
Calc. 80% % Elong.
80%
Per
Elong.
Elong.
Tendon
(in.)
(in.)
15.5
12.4
0.25
Plan
Anchor
Set
(in.)
0.375
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
R: Recorded info. From Plans, Shop Drawings, PT Supplier, Equipment.
PTc: PT Supplier Calculations from Shop Drawings.
Fm: Field Measured Values
Fc: Field Calculations
734-2594 (12-2011)
Note: % Elong. Per Tendon (F) = Column (D) of the tendon divided by column (E) of the tendon x 100
Note: % Elong. Per Tendon shall be between 95% minimum and 105% maximum.
If Measured Anchor Set is > Plan Anchor Set, contact Engineer of Record.
http://www.oregon.gov/ODOT/HWY/CONSTRUCTION/HwyConstForms1.shtm
CONTRACT NO.
Example 1
HIGHWAY
SECTION
COUNTY
CONTRACTOR
POST-TENSIONING CONTRACTOR
POST-TENSIONING FOREMAN
STRUCTURE NO.
DATE
Date
Gir. No.
Tendon
No.
Reel No.
PAGE NO.
PROJECT MANAGER
Jack
Location
Req'd
Jacking
Force Per
Tendon
(Kips)
Strands
per
Tendon
Bent 1
950
20
INSPECTOR
Fm
Fm
PTc
Fc
PTc
Fc
Fm
PTc
Fc
Seated
Tail
Length
(in.)
Jack
Elong
(in.)
(B - G - H) =
Measured
Anchor Set
(in.)
Plan
Anchor
Set
(in.)
36.25
0.25
0.25
0.375
1,300
6,500
CERT NO.
24.25
36.75
Calc.
100%
Elong.
(in.)
15.5
(B - A) =
Measured
Calc. 80% % Elong.
80%
Per
Elong.
Elong.
Tendon
(in.)
(in.)
12.5
12.4
100.8%
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
R: Recorded info. From Plans, Shop Drawings, PT Supplier, Equipment.
PTc: PT Supplier Calculations from Shop Drawings.
Fm: Field Measured Values
Fc: Field Calculations
734-2594 (12-2011)
Note: % Elong. Per Tendon (F) = Column (D) of the tendon divided by column (E) of the tendon x 100
Note: % Elong. Per Tendon shall be between 95% minimum and 105% maximum.
If Measured Anchor Set is > Plan Anchor Set, contact Engineer of Record.
http://www.oregon.gov/ODOT/HWY/CONSTRUCTION/HwyConstForms1.shtm
Section 14.1
PT Exercise 1
Jack from Bent 1 @ Tendon C1
1030 Jacking Force
22 Strands
1456psi @ 20% of Jacking Force
7280psi @ 100% of Jacking Force
100% calculated elongation = 17.30
Jack elongation = 0.25
Plan Anchor Set = 0.375
PT Exercise 1 Contd
Field Measurements:
20% Tail Length = 5 5/8
100% Tail Length = 18
Seated Tail Length = 18
January, 2013
55
CONTRACT NO.
Exercise 1
HIGHWAY
SECTION
COUNTY
CONTRACTOR
POST-TENSIONING CONTRACTOR
POST-TENSIONING FOREMAN
STRUCTURE NO.
DATE
Date
Gir. No.
Tendon
No.
C1
Reel No.
PAGE NO.
PROJECT MANAGER
Jack
Location
Req'd
Jacking
Force Per
Tendon
(Kips)
Strands
per
Tendon
Bent 1
1030
22
INSPECTOR
Fm
Fm
PTc
Fc
PTc
Fc
Fm
PTc
Fc
Seated
Tail
Length
(in.)
Jack
Elong
(in.)
(B - G - H) =
Measured
Anchor Set
(in.)
1,456
7,280
CERT NO.
Calc.
100%
Elong.
(in.)
(B - A) =
Measured
Calc. 80% % Elong.
80%
Per
Elong.
Elong.
Tendon
(in.)
(in.)
17.3
13.84
0.25
Plan
Anchor
Set
(in.)
0.375
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
R: Recorded info. From Plans, Shop Drawings, PT Supplier, Equipment.
PTc: PT Supplier Calculations from Shop Drawings.
Fm: Field Measured Values
Fc: Field Calculations
734-2594 (12-2011)
Note: % Elong. Per Tendon (F) = Column (D) of the tendon divided by column (E) of the tendon x 100
Note: % Elong. Per Tendon shall be between 95% minimum and 105% maximum.
If Measured Anchor Set is > Plan Anchor Set, contact Engineer of Record.
http://www.oregon.gov/ODOT/HWY/CONSTRUCTION/HwyConstForms1.shtm
Section 14.1
PT Example 2
Jack from Bent 1 & Bent 4
Tendon C1
1400psi @ 20% of Jacking Force
7000psi @ 100% of Jacking Force
Jack elongation =
Plan Anchor Set = 3/8
PT Example 2 Contd
Field Measurements
Bent 1
Bent 4
26
22
75
27
75
26 5/8
January, 2013
56
POST-TENSIONING RECORD
(TENSIONING FROM BOTH ENDS)
PROJECT NAME
CONTRACT NO.
Example 2
HIGHWAY
SECTION
COUNTY
CONTRACTOR
POST-TENSIONING CONTRACTOR
POST-TENSIONING FOREMAN
STRUCTURE NO.
DATE
Date
Gir. No.
Tendon
No.
C
C
C1
C1
C1
Reel No.
PAGE NO.
PROJECT MANAGER
Jack
Location
Req'd
Jacking
Force Per
Tendon
(Kips)
Strands
per
Tendon
Bent 1
Bent 4
965.6
965.6
22
22
INSPECTOR
Fm
Fm
PTc
Fc
PTc
Fc
Fm
PTc
Fc
Seated
Tail
Length
(in.)
Jack
Elong
(in.)
(B - G - H) =
Measured
Anchor Set
(in.)
1,400
1,400
7,000
7,000
CERT NO.
Calc.
100%
Elong.
(in.)
(B - A) =
Measured
Calc. 80% % Elong.
80%
Per
Elong.
Elong.
Tendon
(in.)
(in.)
59.92
5.55
47.936
4.44
0.25
0.25
Plan
Anchor
Set
(in.)
0.375
0.375
52.376
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
Note: % Elong. Per Tendon (F) = The sum of columns (D) for both ends of the tendon divided by the sum of columns (E)
for both ends of the tendon x 100
Note: % Elong. Per Tendon shall be between 95% minimum and 105% maximum.
If Measured Anchor Set is > Plan Anchor Set, contact Engineer of Record.
http://www.oregon.gov/ODOT/HWY/CONSTRUCTION/HwyConstForms1.shtm
POST-TENSIONING RECORD
(TENSIONING FROM BOTH ENDS)
PROJECT NAME
CONTRACT NO.
Example 2
HIGHWAY
SECTION
COUNTY
CONTRACTOR
POST-TENSIONING CONTRACTOR
POST-TENSIONING FOREMAN
STRUCTURE NO.
DATE
Date
Gir. No.
Tendon
No.
C
C
C1
C1
C1
Reel No.
PAGE NO.
PROJECT MANAGER
Jack
Location
Req'd
Jacking
Force Per
Tendon
(Kips)
Strands
per
Tendon
Bent 1
Bent 4
965.6
965.6
22
22
INSPECTOR
Fm
Fm
PTc
Fc
PTc
Fc
Fm
PTc
Fc
Seated
Tail
Length
(in.)
Jack
Elong
(in.)
(B - G - H) =
Measured
Anchor Set
(in.)
Plan
Anchor
Set
(in.)
0.25
0.25
0.25
0.375
0.375
0.375
1,400
1,400
7,000
7,000
CERT NO.
26.5
22.25
75.5
27.25
Calc.
100%
Elong.
(in.)
59.92
5.55
(B - A) =
Measured
Calc. 80% % Elong.
80%
Per
Elong.
Elong.
Tendon
(in.)
(in.)
49
5
47.936 102.2%
75
4.44 112.6% 26.625
54
52.376 103.1%
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
R: Recorded info. From Plans, Shop Drawings, PT Supplier, Equipment.
PTc: PT Supplier Calculations from Shop Drawings.
Fm: Field Measured Values
Fc: Field Calculations
734-2594a (10-2009)
Note: % Elong. Per Tendon (F) = The sum of columns (D) for both ends of the tendon divided by the sum of columns (E)
for both ends of the tendon x 100
Note: % Elong. Per Tendon shall be between 95% minimum and 105% maximum.
If Measured Anchor Set is > Plan Anchor Set, contact Engineer of Record.
http://www.oregon.gov/ODOT/HWY/CONSTRUCTION/HwyConstForms1.shtm
Section 14.1
PT Exercise 2
Jack from Bent 1 & Bent 4
Tendon C1
1400psi @ 20% of Jacking Force
7000psi @ 100% of Jacking Force
Jack elongation =
Plan Anchor Set = 3/8
Exercise 2
Field measurements
Bent 1
Bent 4
26
22
74
26
74
25 5/8
January, 2013
57
POST-TENSIONING RECORD
(TENSIONING FROM BOTH ENDS)
PROJECT NAME
CONTRACT NO.
Exercise 2
HIGHWAY
SECTION
COUNTY
CONTRACTOR
POST-TENSIONING CONTRACTOR
POST-TENSIONING FOREMAN
STRUCTURE NO.
DATE
Date
Gir. No.
Tendon
No.
C
C
C1
C1
C1
Reel No.
PAGE NO.
PROJECT MANAGER
Jack
Location
Req'd
Jacking
Force Per
Tendon
(Kips)
Strands
per
Tendon
Bent 1
Bent 4
965.6
965.6
22
22
INSPECTOR
Fm
Fm
PTc
Fc
PTc
Fc
Fm
PTc
Fc
Seated
Tail
Length
(in.)
Jack
Elong
(in.)
(B - G - H) =
Measured
Anchor Set
(in.)
1,400
1,400
7,000
7,000
CERT NO.
Calc.
100%
Elong.
(in.)
(B - A) =
Measured
Calc. 80% % Elong.
80%
Per
Elong.
Elong.
Tendon
(in.)
(in.)
59.92
5.55
47.936
4.44
0.25
0.25
Plan
Anchor
Set
(in.)
0.375
0.375
52.376
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
0.25
0.25
#DIV/0!
Note: % Elong. Per Tendon (F) = The sum of columns (D) for both ends of the tendon divided by the sum of columns (E)
for both ends of the tendon x 100
Note: % Elong. Per Tendon shall be between 95% minimum and 105% maximum.
If Measured Anchor Set is > Plan Anchor Set, contact Engineer of Record.
http://www.oregon.gov/ODOT/HWY/CONSTRUCTION/HwyConstForms1.shtm