Panasonic TC-22LR30 LCD

ORDER NO.
ITD0409036C1
B19 Canada:B07
LCD TV/DVD-RAM Combination
TC-22LR30
2004 Matsushita Electric Industrial Co., Ltd. All

rights reserved. Unauthorized copying and
distribution is a violation of law.
TC-22LR30
CONTENTS
Page
1 SAFETY PRECAUTIONS
1.2. LEAKAGE CURRENT COLD CHECK
1.3. LEAKAGE CURRENT HOT CHECK
2.1. PRECAUTION OF LASER DIODE
6.1. REPLACEMENT PROCEDURES FOR THE BOARDS IN
1.1. GENERAL GUIDELINES
2 LASER PRODUCT
Page
THE LCD TV PORTION
6.2. REPLACEMENT PROCEDURES FOR THE BOARDS IN

THE DVD PORTION
7 ADJUSTMENT PROCEDURES
7.1. SERVICE FIXTURES AND TOOLS
3 PREVENTION OF ELECTROSTATIC DISCHARGE (ESD) TO

ELECTROSTATICALLY SENSITIVE (ES) DEVICES
24
8 SCHEMATIC DIAGRAMS
8.1. INTERCONNECTION SCHEMATIC DIAGRAM
34
49
49
51
51
4 ABOUT LEAD FREE SOLDER (PbF)
9 BLOCK DIAGRAMS
53
5 SERVICE NOTES
10 EXPLODED VIEWS
55
5.1. SELF DIAGNOSIS FEATURE FOR TV PORTION
10.1. LCD SECTION (1)
55
5.2. SELF DIAGNOSIS FOR POWER
56
5.3. DVD-RAM SELF DIAGNOSIS
10
10.3. MAIN CHASSIS SECTION
57
5.4. DVD-RAM SERVICE MODE
11
10.4. DVD SECTION
58
5.5. SERVICE POSITION
14
10.5. PACKING PARTS AND ACCESSORIES SECTION
59
5.6. WIRING (CLAMPERS & LEADS)
16
5.7. KIND OF LOCATION OF THE FLEXIBLE CABLE AND
11 REPLACEMENT PARTS LISTS
60
11.1. REPLACEMENT NOTES
60
17
11.2. MECHANICAL REPLACEMENT PARTS LIST
60
5.8. HOW TO REMOVE THE CONNECTOR
19
11.3. SERVICE FIXTURES AND TOOLS REPLACEMENT
5.9. CHASSIS BOARD LAYOUT
20
CONNECTOR
5.10. HOW TO REMOVE A DISC WHEN EJECT FAIL

6 HOW TO REPLACE CIRCUIT BOARD ASSEMBLIES
PARTS LIST
11.4. ELECTRICAL REPLACEMENT PARTS LIST
21
24
61
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1.2.
1 SAFETY PRECAUTIONS
1.1.
GENERAL GUIDELINES
LEAKAGE CURRENT COLD

CHECK
1. Unplug the AC cord and connect a jumper between the two

prongs on the plug.
1. IMPORTANT SAFETY NOTICE

There are special components used in this equipment
which are important for safety. These parts are marked by
in the Schematic Diagrams, Circuit Board Layout,
Exploded Views and Replacement Parts List. It is essential
that these critical parts should be replaced with
manufacturers specified parts to prevent shock, fire, or
other hazards. Do not modify the original design without
permission of manufacturer.
2. For physically operated power switches, turn power on.

Otherwise skip step 2.
3. Measure the resistance value, with an ohmmeter, between
the jumpered AC plug and each exposed metallic cabinet
part on the receiver, such as screwheads, connectors, etc.
When the exposed metallic part has a return path to the
chassis, the reading should be between 1 M and 8.5 M.
When the exposed metal does not have a return path to the
chassis, the reading must be infinity.
2. An Isolation Transformer should always be used during the

servicing of Combination LCD TV/DVD-RAM whose chassis
is not isolated from the AC power line. Use a transformer of
adequate power rating as this protects the technician from
accidents resulting in personal injury from electrical shocks.
It will also protect Combination LCD TV/DVD-RAM from
being damaged by accidental shorting that may occur
during servicing.
1.3.
LEAKAGE CURRENT HOT

CHECK
1. Plug the AC cord directly into the AC outlet.

Do not use a isolation transformer for this check.
2. Connect a 1.5 k, 10 W resistor, in parallel with a 0.15 F
capacitor, between each exposed metallic part on the set
and a good earth ground, as shown in Figure 1.
3. When servicing, observe the original lead dress, especially

the lead dress in the high voltage circuits. If a short circuit is
found, replace all parts which have been overheated or
damaged by the short circuit.
3. Use an AC voltmeter, with 1 k/V or more sensitivity, to

measure the potential across the resistor.
4. After servicing, see to it that all the protective devices such

as insulation barriers, insulation papers, shield, and
isolation R-C combinations are properly installed.
4. Check each exposed metallic part, and measure the

voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the
above measurements.
5. When the TV set is not used for a long period of time,

unplug the power cord from the AC outlet.
6. The potential at any point should not exceed 0.75 V RMS.
6. After servicing make the following leakage current checks to

prevent the customer from being exposed to shock
hazards.
A leakage current tester (Simpson Model 229 equivalent)

may be used to make the hot checks. Leakage current must
not exceed 1/2 mA. In case a measurement is outside of
the limits specified, there is a possibility of shock hazard,
and the receiver should be repaired and rechecked before
it is returned to the customer.
Figure 1
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2 LASER PRODUCT
CLASS I LASER PRODUCT
This equipment is certified to comply with DHHS Rules 21
CFR Chapter 1, Subchapter J in effect as of date of
manufacture. (Only for U.S.A.)
Unplug the AC power cord to the equipment when opening the

top cover.
When the power switch is On, do not place your eyes close to
the front panel opening door or the other openings to look into
the interior unit.
This equipment is classified as a Class I (Class 1) level LASER

Product and there is no hazardous LASER radiation with the
safety protection.
Caution:
LASER Specification
Use of controls or adjustments or performance of

procedures other than those specified herein may result in
hazardous radiation exposure.
Class I level A LASER Product (Class 1 level A LASER

Product)
Wave Length:
662 nm (at DVD)
Laser Power:
No hazardous radiation is emitted with

the safety protection.
785 nm (at CD)

Never touch the internal parts in order to avoid EXPOSURE TO
VISIBLE LASER RADIATION.
2.1.
PRECAUTION OF LASER DIODE
TC-22LR30
3 PREVENTION OF ELECTROSTATIC DISCHARGE (ESD)

TO ELECTROSTATICALLY SENSITIVE (ES) DEVICES
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors are
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which
should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable
conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
CAUTION:
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)
sufficient to damage an ES device).
"NOTE to CATV system installer :
This reminder is provided to call the CATV system installers attention to Article 820-40 of the NEC that provides guidelines for
proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding system of the building,
as close to the point of cable entry as practical."
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4 ABOUT LEAD FREE SOLDER (PbF)
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5 SERVICE NOTES
5.1.
5.1.1.
SELF DIAGNOSIS FEATURE FOR TV PORTION

Self Check Feature
The confirmation of the problems existence and focusing on the cause will be possible by Self Diagnosis.
5.1.2.
How to Display
Press VOLUME- Button on the unit and SLEEP Button on the remote control unit at the same time.
5.1.3.
Display on Screen
5.1.4.
How to return to the normal screen
Press any key to release the Self Check Screen.
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5.1.5.
Display of Symptom and Remedy
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5.2.
5.2.1.
SELF DIAGNOSIS FOR POWER

Self Diagnosis for Power
When an abnormal condition occurs in the Power Supply line, a Protection Circuit is activated and Power turns OFF.
At that time, the defective line which tripped the Protection Circuit can be focused upon by the number of times the POWER
Indicator flashes red on the Front of the unit.
When the protection circuit is tripped, all keys become inoperative.
5.2.2.
Indication Method
The POWER Indicator flashes on the Front of the unit when an abnormal Power condition occurs.
5.2.3.
Display of Symptom and Remedy
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5.3.
DVD-RAM SELF DIAGNOSIS
The Self Diagnosis information is indicated on the Indication Panel on the Front of the unit.
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5.4.
DVD-RAM SERVICE MODE
The information and condition of DVD-RAM Drive can be displayed on the Indication Panel.
5.4.1.
How to enter DVD-RAM Service Mode
During Power Off condition via the Remote Control Unit, press VOLUME+, OPEN/CLOSE and STOP buttons on the unit together
for more than 5 seconds.
5.4.2.
How to finish DVD-RAM Service Mode
Turn Power OFF using Power Button on the unit or on the Remote Control Unit.
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5.4.3.
Service Mode Table
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5.5.
SERVICE POSITION
SERVICE POSITION (1)
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SERVICE POSITION (2)
Extension Cable (RFKZ0214)
M8-Board
RD-Board
Note:
Use the Extension Cable (RFKZ0214) between the M8-Board and the RD-Board
Extension Cable (RFKZ0214) has A/V Output Signal switches.
Output signals can be switched from the M8-Board side or the RD-Board side.
When check the M8-Board, turn switches to the M8-Board side.
When check the RD-Board, turn switches to the RD-Board side.
A/V Output signal Switches of RFKZ0214
AUDIO (L) SW
AUDIO (R) SW
VIDEO SW
RD-Board side
M8-Board side
15
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5.6.
WIRING (CLAMPERS & LEADS)
16
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5.7.
KIND OF LOCATION OF THE FLEXIBLE CABLE AND CONNECTOR
TV Portion 1
TV Portion 2
DVD Portion
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5.8.
HOW TO REMOVE THE CONNECTOR
19
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5.9.
CHASSIS BOARD LAYOUT
20
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5.10. HOW TO REMOVE A DISC WHEN EJECT FAIL

When installing each part, be careful not to over tighten the Screws.
When using an electric driver, use one with an adjustable torque range. Using too much torque may damage the screw head so
that it cannot be tightened.
5.10.1. How to remove a Disc (By Key Operation)

Press STOP and CH UP Buttons on the unit together for 5 seconds during Power Off condition via the Remote Control Unit.
The operation of Open Tray is performed and the Unit goes in Power Off condition.
5.10.2. How to remove a Disc (By Manual Operation)

1. Lay down a soft cloth to protect the LCD Panel surface and place the unit so the Front Screen is face down on the cloth.
2. Remove 11 screws fixing Bottom Case of DVD portion and then remove the Bottom Case.
If the DVD Door happens to come off when installing the Bottom Case of the DVD portion, install the DVD Door as
follows.
a. Install the spring on the DVD Door and then install the DVD Door into the Bottom Case of the DVD portion.
b. Fix the DVD Door Spring on the Spring Stopper Rib as shown below.
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3. Remove 4 screws fixing Top Angle, 2 screws fixing Operation Angle and 2 screws fixing Fan Holder. And remove DVD
Mechanism Unit with Bottom Angle.
Note for installation:

Bend the flexible cable connected with DVD Mechanism and then place it between DVD Mechanism and RD-Board.
4. Pull out the connectors connected with DVD Mechanism Unit.

* The flexible cable is fixed on the DVD Mechanism by double-sided adhesive tape, so remove the DVD Mechanism Unit with
the adhesive tape.
5. Place the unit so Bottom Angle and DVD Mechanism Unit is facing frontwards.
6. Turn the Eject Gear using a small screw driver until the Tray comes out a little. Then pull out the Tray.
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7. Take out the Disc handling it carefully so as not to damage the Disc.
23
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6 HOW TO REPLACE CIRCUIT BOARD ASSEMBLIES

6.1.
6.1.1.
REPLACEMENT PROCEDURES FOR THE BOARDS IN THE LCD TV

PORTION
Before the replacement of the Boards in the LCD TV portion
Remove the Back Cover Unit.

When installing the Back Cover Unit, be careful not to over tighten the Screws. When using an electric driver, use one with an
adjustable torque range. Using too much torque may damage the screw head so that it cannot be tighten.
6.1.1.1.
Replacement procedures for DV-Board, HA-Board
When installing each Board, be careful not to over tighten the Screws. When using an electric driver, use one with an adjustable
torque range. Using too much torque may damage the screw head so that it cannot be tighten.
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6.1.1.2.
Replacement procedures for A-Board, TA-Board, L-Board
25
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6.1.1.3.
Replacement procedures for AP-Board
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6.1.1.4.
Replacement procedures for DG-Board
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6.1.1.5.
Replacement procedures for K-Board
torque range. Using too much torque may damage the screw head so that it cannot be tighten
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6.1.1.6.
Replacement procedures for P-Board
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6.1.1.7.
Replacement procedures for V-Board
torque range. Using too much torque may damage the screw head so that it cannot be tighten
6.1.1.8.
Replacement procedures for Speakers
When installing each part, be careful not to over tighten the Screws. When using an electric driver, use one with an adjustable
31
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6.1.1.9.
Replacement procedures for LCD Panel Unit
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6.2.
6.2.1.
REPLACEMENT PROCEDURES FOR THE BOARDS IN THE DVD

PORTION
Replacement procedures for DVD Mechanism Unit
Use the precise size screw driver for replacement or disassembly of Board. Using a screw driver head larger than the screw head
may damage the screw head making tightening impossible.
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6.2.2.
Replacement procedures of SR-Board, M8-Board and RD-Board
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6.2.3.
Replacement procedures for SD-Board, OP-Board
Some pieces of Non-fabric material are used to fix flexible cables. If necessary, remove the Non-fabric material carefully because
it is reusable.
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6.2.4.
Replacement Procedures for Fan
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7 ADJUSTMENT PROCEDURES
7.1.
SERVICE FIXTURES AND TOOLS
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8 SCHEMATIC DIAGRAMS
INTERCONNECTION SCHEMATIC DIAGRAM
IMPORTANT SAFETY NOTICE:

COMPONENTS IDENTIFIED BY THE SIGN
HAVE
SPECIAL CHARACTERISTICS IMPORTANT FOR SAFETY.
WHEN REPLACING ANY OF THESE COMPONENTS,
USE ONLY THE SPECIFIED PARTS.
CIRCUIT BOARD AP
(DC-DC POWER C.B.A.)
DVD MECHANISM UNIT

213
PIN
NOTE: For placing a purchase order of the parts,

be sure to use the part number listed in the parts list.
Do not use the
part number
CIRCUIT
BOARDonKthis diagram.
(TOP OPERATION C.B.A.)
PAP7
(4 Pins)
28
PAP1
PK1
(9 Pins)
FAN
CIRCUIT BOARD M8
(DVD DIGITAL C.B.A.)
P9001
212
P1502
P7402
P7503
(88 Pins)
221
PIN
(3 Pins)
CIRCUIT BOARD RD (DVD MAIN C.B.A.)
FP3501
(40 Pins)
P3501
P7504
(70 Pins)
SD HOLDER P6806
SD CARD
P3001
215
(7 Pins)
CIRCUIT BOARD A
(INPUT SWITCHING/AUDIO OUTPUT C.B.A.)
P9708
PAP3
216
(6 Pins)
218
214
(10 Pins) (9 Pins)
PAP4
(1 Pin)
(11 Pins)
CIRCUIT BOARD TA
(TUNER C.B.A.)
PP1
29
AC CORD
PA11
PA12
PA14
PA10
FRAME
GND
PA5
PP4
(15 Pins)
76
PAP5
(22 Pins)
P6802
PP3
(15 Pins)
P4001
(15 Pins)
PA13
CARD
SLOT
P3002
217
P6801
P6805
219
CIRCUIT BOARD OP
(DVD OPERATION C.B.A.)
P7505
P7507
CIRCUIT BOARD SR
(SD JOINT C.B.A.)
220
CIRCUIT BOARD P
(AC-DC POWER C.B.A.)
(4 Pins)
P7501
CIRCUIT BOARD SD
(SD C.B.A.)
PAP6
(16 Pins)
PAP2
PP2
(1 Pin)
CIRCUIT BOARD DG
(DIGITAL CORE C.B.A.)
FRAME
GND
77
PA1
DG1
(50 Pins)
PTA6
PA6
(9 Pins)
PA15
PL15
(8 Pins)
PTA7
23
77
(15 Pins)
(50 Pins)
LCD PANEL UNIT

J1
DG2
CIRCUIT BOARD L
(DIGITAL AUDIO JACK C.B.A.)
PA7
(15 Pins)
OPTICAL
DIGITAL
AUDIO OUT
CIRCUIT BOARD DV
(HDMI C.B.A.)
DG6
PA51
24
79
SPEAKER
(L-CH)
SPEAKER
(R-CH)
PB COMPONENT
IN
PR
AUDIO IN 2 R-CH
AUDIO IN 2 L-CH
VIDEO IN 2
S-VIDEO IN 2
AUDIO IN 1 R-CH
AUDIO IN 1 L-CH
VIDEO IN 1
S-VIDEO IN 1
PA22
Pin1~6 (6 Pins)
AUDIO OUT R-CH
25
(13 Pins)
AUDIO OUT L-CH
CIRCUIT BOARD V
(FRONT C.B.A.)
PV8
PIN
HDMI IN
DG9
CIRCUIT BOARD HA
(HDMI AUDIO JACK C.B.A.)
PA52
HEADPHONE
DV7
(30 Pins)
PA21
26
(20 Pins)
(4 Pins)
78
(6 Pins)
COMPONENT
AUDIO IN L-CH
COMPONENT
AUDIO IN R-CH
8.1.
P4701
27
J2
(7 Pins)
DG13
(8 Pins)
DG13 USED FOR
ADJUSTMENT AT
FACTORY ONLY.
HDMI AUDIO
IN L-CH
HDMI AUDIO
IN R-CH
DG15
Pin7~13 (7 Pins)
(7 Pins)

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9 BLOCK DIAGRAMS
OVERALL BLOCK DIAGRAM
CIRCUIT BOARD A (INPUT SWITCHING/AUDIO OUTPUT C.B.A.)
CIRCUIT BOARD DG (DIGITAL CORE C.B.A.)

IC3101
IC4002
MAIN VIDEO
SIGNAL PROCESS
VIDEO IN1
VIDEO IN 1
LCD PANEL UNIT
IC4011
IC4017
DATA BUS (32bit)
FIFO
I/F
VIDEO IN2
VIDEO IN 2
PA1
S-VIDEO IN1
S-VIDEO IN 1
IC4020
3D Y/C SEPARATION
NTSC DECODER
A/D
I/P CONVERTER
PICTURE CONTROL
MULTI WINDOW
PICTURE IN PICTURE
SPLIT SCREEN
SEARCH
SCALER(720p CONVERTER)
YUV DATA (10bit)
S-VIDEO IN2
VIDEO SW
GC3FM
COMPONENT Y/PB/PR IN
COMPONENT
IN (Y/PB/PR)
64M SDRAM
<FOR SCALER(720p CONVERTER)>
DG1
MAIN Y/V, PB/C, PR
S-VIDEO IN 2
SDRAM
I/F
DG6
R DATA (8bit)
TTL PARALLEL TO
LVDS SERIAL
CONVERTER
G DATA (8bit)
LVDS DATA/CLOCK
LVDS DATA/CLOCK
B DATA (8bit)
TUNER VIDEO IN
LVDS
TRANSMITTER
IC4010
SUB VIDEO
SIGNAL PROCESS
HDMI Y/PB/PR IN
SUB Y/V, PB/C, PR
IC4018
Y DATA (10bit)
2D Y/C SEPARATION
NTSC DECODER
A/D
DATA BUS
(32bit)
UV DATA (10bit)
CIRCUIT BOARD TA (TUNER C.B.A.)

PTA7
TUNER VIDEO
TUNER
RF-IN
VIDEO
GC3I
VIDEO
SIGNAL PROCESS
GC3FS
DVD-V/Y/C
PA7
64M SDRAM
<FOR IP CONVERTER, MULTI WINDOW,
3D Y/C SEPARATION, ETC>
IC3801
AUDIO
MTS/SAP AUDIO
SIGNAL PROCESS
DVD-Y/C/PY/PB/PR
TUNER AUDIO (L/R)
IC1102
IC1106
TUNER AUDIO
EEPROM
SERIAL DATA/CLOCK 2
SERIAL DATA/CLOCK 1
SERIAL DATA/CLOCK 0
SERIAL DATA/WAKE UP
KEY DATA 2,3
KEY DATA 1
SERIAL DATA/CLOCK
MAIN MICROCONTROLLER
IC1103
EEPROM
GD15
CIRCUIT BOARD DV (HDMI C.B.A.)
IR DATA
SERIAL DATA/CLOCK
IC5001
EEPROM
HDMI INFORMATION
DATA
CIRCUIT BOARD AP (DC-DC POWER C.B.A.)
CIRCUIT BOARD P (AC-DC POWER C.B.A.)
IC5003
DV7
HDMI IN
I2C SERIAL DATA/CLOCK

TMDS DATA/CLOCK
HDMI
INTERFACE
PP2
PA51
+12V
+9V
IC5006
DAC
IC3102
IC5007
TUNER AUDIO(L/R)
+5V
HDMI AUDIO
IN (L/R)
(ANALOG)
PAP4
PP4
+2.5V
MTS/SAP AUDIO
SIGNAL PROCESS
P4701
PP3
POWER SUPPLY
CIRCUIT
(AC-DC CONVERTER)
AC IN
+3.3V
IC3299
IC4701
POWER SUPPLY
CIRCUIT
(DC-DC CONVERTER)
+5.9V
CIRCUIT BOARD HA (HDMI AUDIO JACK C.B.A.)
PAP3
+7V
AMP
CIRCUIT BOARD K (TOP OPERATION C.B.A.)
+1.8V
PA5
PA52
PAP5
PK1
PAP1
OPERATION
SWITCH
AMP
HDMI AUDIO IN(L/R)
AUDIO SW
HDMI AUDIO IN(L/R)
CIRCUIT BOARD RD (DVD MAIN C.B.A.)

AUDIO
IN 1(L/R)
AUDIO IN1(L/R)
AUDIO
IN 2(L/R)
AUDIO IN2(L/R)
COMPONENT
AUDIO IN(L/R)
COMPONENT AUDIO IN(L/R)
CIRCUIT BOARD OP (DVD OPERATION C.B.A.)

PA13
P7501
P7504
P7505
OPERATION
SWITCH
CIRCUIT BOARD M8 (DVD DIGITAL C.B.A.)

IC7501
IC3107
AUDIO
OUT(L/R)
IC3404
IC7502
IC3501
CIRCUIT BOARD SR CIRCUIT BOARD SD

(SD JOINT C.B.A.)
(SD C.B.A.)
DIG00-07
SW
DVD MICROCONTROLLER
SERIAL DATA/CLOCK
FAN PWM
FAN LOCK(L)
FL
DRIVER
SEG00-41
AV
ENCODER
FL
PANEL
P3501
SPEAKER
(L-CH)
PA21
IC2308
IC2305
IC2306
AUDIO AMP
SPEAKER
(R-CH)
AMP
SOUND
CONTROL
PA11
IC3001
P3002
PA12
PV8
PA10
PA14
P6806
P6803
SD
CARD
RTSC
IC4406
DVD-AUDIO (L/R)
ADC
AUDIO
INTERFACE
DVD-AUDIO (L/R)
P6805
ADC
IC4001
P4001
PA22
HEADPHONE
IR
RECEIVER
P9001 IC3401
VIDEO
INTERFACE
P3001
DVD-Y/C/PY/PB/PR
CIRCUIT BOARD V (FRONT C.B.A.)
P4702
DVD-V/Y/C
P6801
IC6001
IC4404
DAC
P9708
IC6701
GLUE
AV
DECODER
FP3501
DVD-RAM
DRIVE
DIGITAL AUDIO
PA15
CIRCUIT BOARD L
(DIGITAL AUDIO JACK C.B.A.)
OPTICAL
DIGITAL
AUDIO OUT
IC7506,Q7512
P7503
FAN
FAN MOTOR DRIVE
PL15
OVERALL BLOCK DIAGRAM

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10 EXPLODED VIEWS
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10.3. MAIN CHASSIS SECTION
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10.4. DVD SECTION
58
TC-22LR30
10.5. PACKING PARTS AND ACCESSORIES SECTION
59
TC-22LR30
11 REPLACEMENT PARTS LISTS

BEFORE REPLACING PARTS, READ THE FOLLOWING:
11.1.3. Electrical Replacement Notes
11.1. REPLACEMENT NOTES
1. Abbreviation
11.1.1. General Notes
RTL:
Retention Time Limited
NR:
C.B.A.:
P.C.B.:
E.S.D.:
This indicates that the retention time is

limited for this item. After the
discontinuation of this item in
production, it will no longer be
available.
Non Repairable Board Assy
Circuit Board Assembly
Printed Circuit Board
Electrostatically Sensitive Devices
1. Use only original replacement parts:

To maintain original function and reliability of repaired units,
use only original replacement parts which are listed with
their part numbers in the parts list.
2. IMPORTANT SAFETY NOTICE
have special
Components identified by the sign
characteristics important for safety. When replacing any of
these components, use only the specified parts.
11.2. MECHANICAL REPLACEMENT

PARTS LIST
3. SPECIAL NOTE
All integrated circuits and many other semiconductor
devices are electrostatically sensitive and therefore require
the special handling techniques described under the
"ELECTROSTATICALLY SENSITIVE (ES) DEVICES"
section of this service manual.
Definition of Parts supplier:

1. All parts are supplied from MKE.
4. Parts with no Ref. No. in "EXPLODED VIEWS" are not

supplied. And some Ref. No. will be skipped. Be sure to
make your orders of replacement parts according to the
parts list.
MECHANICAL REPLACEMENT PARTS

Ref.
No.
5. Parts different in shape or size may be used. However, only

interchangeable parts will be supplied as service
replacement parts.
6. Definition of Parts supplier:
a. Parts with mark "SPC" in the Remarks column are
supplied from Spare Parts Center of Panasonic AVC
Company.
b. Parts without mark in the Remarks column are supplied
from MKE.
7. Item numbers with capital letter E (Example: E10, E20, .....)
in the Ref. No. column are shown in the exploded views.
8. Parts whose Ref. Nos. are the same are interchangeable as
replacement parts. Any of these parts may be ordered and
used as a replacement part.
11.1.2. Mechanical Replacement Notes

1. Section No. of parts shown in Exploded Views are indicated
in the Remarks column.
2. The Infrared Remote Control Unit (Ref. No. 106)
replacement part is available as a complete assembly unit
only. Do not try to disassemble the Infrared Remote Control
Unit. However, the battery cover is available separately as
a replacement part.
60
Part No.
1
2
3
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
LXQKV02TC30
TKKL5290
TMME237
TTYA0673
L5EDD5Q00002
EASG12S504A2
LXQJH01TC30
TKZC5025
TKZC5026
LSKF0572
LSMA0754
LSGK0157
LSGK0158
LSMA0764
TKKC5185
LSEK0579
LSEK0582
LSEK0617
LSEK0589
LSEK0590
LSJW0078
29
30
31
32
33
34
35
36
37
38
41
42
51
52
56
57
58
71
72
75
76
K2CB2CQ00001
LSEK0616
TMM14444
OLS-50
LSMF0343
LSMA0782
J0KG00000042
LSMA0790
LSMX0201
LSMX0202
LXQPA02TC30
TBXA43501
LSMA0768
LSMF0374
TUCC5961
TUCJ5481
TMKK118
LSMA0753
LSSC0765
LSGK0163
LSJW0079
Part Name & Description

BACK COVER UNIT
CONNECTOR COVER
CLAMPER
CABINET ASSY
LCD PANEL UNIT
SPEAKER UNIT
TUNER COVER ASSY
LCD MOUNT MTG(T)
LCD MOUNT MTG(B)
CABINET SUPPORT
TILT SUPPORT ANGLE
BARRIER
BARRIER
TILT GROUND ANGLE
LED PANEL
CONNECTOR CABLE W/PLUG
FLEXIBLE FLAT CABLE
PLUG
AC CORD W/PLUG
GROUNDING WIRE
CLAMPER
CLAMPER
SHEET
TILT STOPPER ANGLE
NOISE FILTER
DC SHIELD COVER
PCB SPACER A
PCB SPACER B
BUTTON PANEL ASSY
POWER BUTTON
HDMI PCB ANGLE
SHEET
SHIELD BODY
HEAT SINK PLATE
RADIATION SHEET
CHASSIS FRAME
SHIELD CASE
POWER BARRIER
FLEXIBLE FLAT CABLE
PLUG
Remarks
2
2
2
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
W/OUT 1
2
1
2
2,4
2
1
2
2
2
2
1
1
2
2
2
2
2
3
3
3
W/OUT 3
TC-22LR30
Ref.
No.
77
Part No.
LSJW0080
78
79
LSEK0600
LSJW0085
80
81
86
87
88
101
102
103
104
105
106
107
111
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
TMM7464-1
LSMF0342
LSSC0743
TMKK110
TXAUC110J53
LSQF0853
LSPG1816
LSPN0491
LSPN0492
LPE64003A
EUR7624060
K1RKZBA00001
EUR76EC2403
LXQKMRPUTC30
LXQKM02TC30
LSKU0022
LSMA0745
LSMA0747
LSMA0746
LSKM1065
LSKF0579
LSMB0301
LSMS0295
LSKA0027
LSEK0612
LSEK0613
LSEK0584
LSEK0585
LSEK0586
LSEK0614
LSEK0615
LSJW0081
220
221
LSEK0618
LSJW0095
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
251
252
253
271
272
401
402
403
404
405
406
407
408
409
K1MZ40Z00002
WLS-12-0
TMM23417
TMM27463
KI-100M
LSMF0344
LSMF0345
LSKW0208
LSKW0207
J0KD00000059
LSKA0029
LSMF0358
LSMF0352
LSMF0355
LSMF0360
LSMF0361
LSMF0362
LSMF0363
LSEK0627
LSXY0712
LSMA0674
LSKW0200
LSMP0470
L6FALCCE0005
XTB4+14JFZ
XTV3+10JFZ
THEJ006
XTB3+8J
XTV4+8F
XTV3+10J
XSB3+10
XTV3+6F
XTV26+5J

FLEXIBLE FLAT CABLE W/OUT
PLUG
PLUG
CLAMPER
SHEET
TUNER EARTH PLATE
HEAT SHEET
HEAT SINK ASSY
FAN BAG
PACKING CASE,PAPER
CUSHION TOP,STYROFOAM
CUSHION BOTTOM,STYROFOAM
BAG,POLYETHYLENE
INFRARED REMOTE CONTROL UNIT
F PLUG
BATTERY COVER
TOP CASE UNIT
TOP CASE COVER ASSY
BOTTOM CASE
TOP ANGLE
OPERATION ANGLE
BOTTOM ANGLE
JOINT COVER
DVD DOOR
DVD DOOR SPRING
TILT/REVOLVING HINGE
FOOT RUBBER
PLUG
PLUG
1-PIECE CONNECTOR 40P
SPACER
SPACER
SPACER
CLAMPER
SHEET
SHEET
TOP BARRIER
REAR BARRIER
FILTER FOR EMI / EMC
JOINT RUBBER
SHEET
SPACER
DVD DOOR SPACER
SHEET
OP ANGLE SPACER
SD PCB SPACER
SHEET
GROUNDING WIRE
DVD MECHANISM UNIT
HDD ANGLE
DVD BARRIAR
FAN HOLDER
DC FAN MOTOR
TAPPING SCREW,STEEL
TAPPING SCREW,STEEL
SCREW,STEEL
TAPPING SCREW,STEEL
TAPPING SCREW,STEEL
TAPPING SCREW,STEEL
SCREW,STEEL
TAPPING SCREW,STEEL
TAPPING SCREW,STEEL
Remarks
3
3
3
1,2,3
3
3
3
3
5
5
5
5
5
5
5
5
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Ref.
No.
410
411
412
413
414
E10
Part No.
XTW3+W5P
XTW3+10Q
XSN3+3
XTV3+25G
XTV3+6J
LSEP2163AE
E20
LSEP2164B
E30
LSEP2191A
E40
LSEP2233A
E50
LSEP2169B
E60
LSEP2189A
E70
LSEP2232A
E80
LSEP2199A
E90
TNPA3162AB
E100
LSEP2170B
E110
LSEP2171B
E120
LSEP2175A
E130
E140
LSEP2234A
LSEP2235A
E150
RD-DKK005-KW

TAPPING SCREW,STEEL
TAPPING SCREW,STEEL
SCREW,STEEL
TAPPING SCREW,STEEL
TAPPING SCREW,STEEL
CIRCUIT BOARD DG (DIGITAL
CORE C.B.A.)
CIRCUIT
BOARD
A
(INPUT
SWITCHING/AUDIO
OUTPUT
C.B.A.)
CIRCUIT
BOARD
TA
(TUNER
C.B.A.)
CIRCUIT
BOARD
L
(DIGITAL
AUDIO JACK C.B.A.)
CIRCUIT
BOARD
V
(FRONT
C.B.A.)
CIRCUIT BOARD P (AC-DC POWER
C.B.A.)
CIRCUIT BOARD AP (DC-DC POWER
C.B.A.)
CIRCUIT BOARD HA (HDMI AUDIO
JACK C.B.A.)
CIRCUIT BOARD DV (HDMI C.B.A.
NR)
CIRCUIT
BOARD
K
(TOP
OPERATION C.B.A.)
CIRCUIT BOARD RD (DVD MAIN
C.B.A.)
CIRCUIT
BOARD
OP
(DVD
OPERATION C.B.A.)
CIRCUIT BOARD SD (SD C.B.A.)
CIRCUIT BOARD SR (SD JOINT
C.B.A.)
CIRCUIT BOARD M8 (DVD DIGITAL
C.B.A.)
Remarks
4
4
3
4
2
3 RTL
3 RTL
3 RTL
3 RTL
1 RTL
3 RTL
3 RTL
2 RTL
2
1 RTL
4 RTL
4 RTL
4 RTL
4 RTL
4 RTL
11.3. SERVICE FIXTURES AND

TOOLS REPLACEMENT
PARTS LIST
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
1,2
1,2,4
1
1,2,3
1,4
4
4
2,4
4
1. All parts are supplied from SPC.

SERVICE FIXTURES AND TOOLS
Ref.
No.
Part No.
RFKZ0214

EXTENSION CABLE
Remarks
SPC
11.4. ELECTRICAL REPLACEMENT

PARTS LIST
1. All parts are supplied from MKE.
PRINTED CIRCUIT BOARD ASSEMBLY
61
Ref.
No.
E10
Part No.
LSEP2163AE
E20
LSEP2164B
E30
LSEP2191A
E40
LSEP2233A
E50
LSEP2169B
E60
LSEP2189A
E70
LSEP2232A
E80
LSEP2199A
Remarks
CIRCUIT BOARD DG (DIGITAL

CORE C.B.A.)
CIRCUIT
BOARD
A
(INPUT
SWITCHING/AUDIO
OUTPUT
C.B.A.)
CIRCUIT
BOARD
TA
(TUNER
C.B.A.)
CIRCUIT
BOARD
L
(DIGITAL
AUDIO JACK C.B.A.)
CIRCUIT
BOARD
V
(FRONT
C.B.A.)
CIRCUIT BOARD P (AC-DC POWER
C.B.A.)
CIRCUIT BOARD AP (DC-DC POWER
C.B.A.)
CIRCUIT BOARD HA (HDMI AUDIO
JACK C.B.A.)
3
RTL
E.S.D.
3
RTL
E.S.D.
3 RTL
3 RTL
1 RTL
3 RTL
3 RTL
2 RTL
TC-22LR30
Ref.
No.
E90
Part No.
TNPA3162AB
E100
LSEP2170B
E110
LSEP2171B
E120
LSEP2175A
E130
E140
LSEP2234A
LSEP2235A
E150
RD-DKK005-KW

CIRCUIT BOARD DV (HDMI C.B.A.
NR)
CIRCUIT
BOARD
K
(TOP
OPERATION C.B.A.)
CIRCUIT BOARD RD (DVD MAIN
C.B.A.)
CIRCUIT
BOARD
OP
(DVD
OPERATION C.B.A.)
CIRCUIT BOARD SD (SD C.B.A.)
CIRCUIT BOARD SR (SD JOINT
C.B.A.)
CIRCUIT BOARD M8 (DVD DIGITAL
C.B.A.)
Remarks
2
E.S.D.
1 RTL
4
RTL
E.S.D.
4 RTL
4 RTL
4 RTL
4 RTL
62

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ORDER NO.

LCD TV/DVD-RAM Combination

2004 Matsushita Electric Industrial Co., Ltd. All

1.2. LEAKAGE CURRENT COLD CHECK

1.3. LEAKAGE CURRENT HOT CHECK

2.1. PRECAUTION OF LASER DIODE

6.1. REPLACEMENT PROCEDURES FOR THE BOARDS IN

1.1. GENERAL GUIDELINES

THE LCD TV PORTION

6.2. REPLACEMENT PROCEDURES FOR THE BOARDS IN

7.1. SERVICE FIXTURES AND TOOLS

3 PREVENTION OF ELECTROSTATIC DISCHARGE (ESD) TO

4 ABOUT LEAD FREE SOLDER (PbF)

5.1. SELF DIAGNOSIS FEATURE FOR TV PORTION

10.1. LCD SECTION (1)

5.2. SELF DIAGNOSIS FOR POWER

10.2. LCD SECTION (2)

5.3. DVD-RAM SELF DIAGNOSIS

10.3. MAIN CHASSIS SECTION

5.4. DVD-RAM SERVICE MODE

10.4. DVD SECTION

5.5. SERVICE POSITION

10.5. PACKING PARTS AND ACCESSORIES SECTION

5.6. WIRING (CLAMPERS & LEADS)

5.7. KIND OF LOCATION OF THE FLEXIBLE CABLE AND

11 REPLACEMENT PARTS LISTS

11.1. REPLACEMENT NOTES

11.2. MECHANICAL REPLACEMENT PARTS LIST

5.8. HOW TO REMOVE THE CONNECTOR

11.3. SERVICE FIXTURES AND TOOLS REPLACEMENT

5.9. CHASSIS BOARD LAYOUT

5.10. HOW TO REMOVE A DISC WHEN EJECT FAIL

LEAKAGE CURRENT COLD

1. Unplug the AC cord and connect a jumper between the two

1. IMPORTANT SAFETY NOTICE

2. For physically operated power switches, turn power on.

2. An Isolation Transformer should always be used during the

LEAKAGE CURRENT HOT

1. Plug the AC cord directly into the AC outlet.

3. When servicing, observe the original lead dress, especially

3. Use an AC voltmeter, with 1 k/V or more sensitivity, to

4. After servicing, see to it that all the protective devices such

4. Check each exposed metallic part, and measure the

5. When the TV set is not used for a long period of time,

6. The potential at any point should not exceed 0.75 V RMS.

6. After servicing make the following leakage current checks to

A leakage current tester (Simpson Model 229 equivalent)

Unplug the AC power cord to the equipment when opening the

This equipment is classified as a Class I (Class 1) level LASER

Use of controls or adjustments or performance of

Class I level A LASER Product (Class 1 level A LASER

662 nm (at DVD)

No hazardous radiation is emitted with

785 nm (at CD)

PRECAUTION OF LASER DIODE

3 PREVENTION OF ELECTROSTATIC DISCHARGE (ESD)

4 ABOUT LEAD FREE SOLDER (PbF)

SELF DIAGNOSIS FEATURE FOR TV PORTION

How to return to the normal screen

Press any key to release the Self Check Screen.

Display of Symptom and Remedy

SELF DIAGNOSIS FOR POWER

Display of Symptom and Remedy