Toyota A340E/F ‘00-Later, V6 & V8 ZIP KIT® PART NUMBER A340-LATE-ZIP (a INSTALLATION & TESTING BOOKLET Valve Body this 2p kit As40-LATE-2IP is designed for 2000-Later, V6 & V2 applications using Type 3 (valve body Identification cestn Gonttication #8908) or Type 4 (valve body casting ientricaton #8839) syle valve bodles ‘V8 applications, EPC style trots contol only. T Type 3 (Casting I.D. #8935) Valve Body | Type 4 (Casting I.D. #8938) Valve Body V6 oF V8 applications, EPC (chown) or throttle cable ste throttle contr, Valve Body Casting 1D. sur Saoria —f amb a3 contour. valve Body Casting 10. ser sienon Type 4 ‘Contour LD. Figure 1 Type 3, Upper Valve Body Figure 3 Type 4, Upper Valve Body To Control Valve (ble rere used) Pressure Regulator Valve (st) valve Body Casting 1D. gisnt ‘$2 Shit Sclenaid Solenoid Type 3 Accumulator Prossure Rott Contour. Picton Aacerbly ‘Check Valve Valve Boo Casing | TO Control Vale Seperstor Piste. (ese he see) St shift $2 Shift Solenod Soienaid SL Shift Accumulator [Scienoic Piston Assembly ‘tarat Conk Type 4 fen: May nave Pregsure Riot Gontour LD. gue 2 ‘Check Vane Figure 2 Type 3, Lower Valve Body £62013 Sona Inui. ne 00-49-2500 + 802-469-0722 » Fr BG2-469 A050 » wenn senna com | | | | | | | | | | | | | | | i | | | | | Figure 4 Type 4, Lower Valve Body ASMO-LATE ZP-Booklot_04-10-13 PagetSONNAX ETAT Ty Bolt Locations & Torque Specifications Torque pr preys ‘Toe 3 8 4 Valve Body ealides Eee ie Sas pee Spe BoltColor | Bolt | | BoltColor | Bolt | | BoltColor | Balt Bolt Color | Bolt Detent Spring Bolt ‘Code | Length | | Code | Length Code | Length ‘Code | Length pesindbs ON | ed 23mm Puple | 23mm | {if Pink 14mm | Lt Purple | 20mm | Elsen [zen] | 2 [ite [28mm jack | _ 20mm Teal 26mm [Sve | a6mm | [ vetow | a6mm | [RG ornce | 2amm Brown | 40mm Torque alo 8 tbs Torque alli 8 fbs Torque to 7 ftbs Toque to $7 intbs Type 3 (Casting ID. #8935) Valve Body | Type 4 (Casting I.D. #8938) Valve Body V8 applications, EPC style throttle contro only | ¥®2rV8 aplcatens, EPC chown) or tote cable sve tote convo, Figure 5 iB 3 Figure 7 “ype &, Upper Vaive Body, Valve Body Disassembly - Bolt Locations | _T¥P84, Upper Valve Body, Valve Body Disassembly - Bolt Locations 04-10-19 ASAO-LATE-2P-Booklet 102013 Somat ics, no Pago? "300-18 BBO » BE ABR ETER «FOE 460-4059 + wurwsonnax.comCet sonnax Toyota A340E/F, ‘0 Clutch & Band Application Chart Figure9 Shift Solenoid Chart Figure 10 Beleior ©] co | ci [co | oo | er | ec | oo | ro | rt F2 | |cancrr shit Steno | Shit Solenois | Position - Gear 3 82 ia oN __| [D-tstGear oN of Reverse on on ont |e D- 2nd Gear “ON “ON | Noutrat on | Dard Gear of oN [Dtet@eer | ON | ON on ON | [D=Overdive of oF [Dendaeer | on | oN oN on | ow 2 tst Gear oN on Desrd@ear_| ON | ON | ON on on rs oN on on ton Tow ou 2 3rd Gear of oN pects Low - 4st Gear oN on ‘BAetGear | ON | ON on ON | [Low- 2nd Gear | __ ON ON 2andGear_| ON | ON on | on on [ow [| 2and@ear | ON | ON | ON | [ow on Shift Strategies Low-tetGear_| ON ON on [ on ON | The computer (ECM) controls the ON/Off combina- Teeee| on | on ‘on | ON on | ON tion of the shift solenoids $1 (A) and S2 (B) to shife - between Ist gear and overdrive (OD). IF an electi- cal fulure occurs in one of these «wo solenoids, the Solenoid Diagnostic Trouble Chart Figure 11. computer continues to conteol the other solenoid to —— allow the vehicle to operate as smoothly a possible peseieeen: while in Fail Safe mode. ‘The ECM also curns off the Shift Solenoid 81 (AV/SE (6) Malfunction SL (B) solenoid during Fail Safe Should both sotenoids S1 (A) and $2 (B) fal, shifting must be done manually. — Figures 11 and 12 give typical solenoid codes and sole- noid malfunctioning shift strategies. ‘Shit Solenoid $1 (A\/S2 (B) Elecvical Malfunction Shift Solenoid $1 (AVS2 (B) Matfunction ‘Shift Solenoid 81 (AV/S2 (8) Electrical Matfunction ‘Shift Solenoid SL (E) Mafunction j Figure 14 Shift Solenoid SL (® Electrical Mafunction| Solenoid Malfunctioning Shift Strategies Figure 12 al | stir sotenoia ss | shit Solenoia s2@)| Both Solencice |_"'matunetening |" Mattunetoning | Mattunctoning ‘selector = SSeS = Ke, ‘Normal a | @ | @ | 9 | Wity oct Figure 13 Dest Gear x [on | sa [on | x | tet | Overarve ‘To test shift solenoids $1 (A), 2 (B) or SL (E) for ree eee X_| ON | sro | Of | X | OP | Ovewtive | icking, force 71 psi of compressed air into the snout D-rd Gear x [on | aa | of | x | OD | Overtive | (Figure 13, arrow); it should not leak. Energizing the D-Overdive x [on [om | on | x | om | cverdive | solenoids should cause them 0 open and allow sit | flow. Resistance on these thee shift solenoids should be prem X | ON | at | ON | X | tet oe 11-15 ohm at 68°F, and resistance on the SLT solenoid zandcer |X | ON | aa | on | x | oe ae should be 5.0-5.6 ohm at 68°F. 22nd Gear x [on | sa | or | x | oa a Some valve bodies have an accumulator piston assemn- iaager=| x [onli [o[ x [us ik bly Figure 14) that can be mistaken fora solenoid. This is actually an accumulator for lockup and should be Low-endGear |X | ON | era | ON | x | tet i‘ checked to ensure the piston can move freely. (22019 Serax industries, he Ao40 LATE-2-Boollt_04-1018 ‘Booa.2600 + 802-459-0722 » Fr BDRABS-ADHD © wan sonRaN oor Pogo 3ler, V6 & va ZIP KIT® sonnax —EeEyen Critical Wear Areas & Vacuum Test Locations NOTE: OF vaives are shown in rast position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. Low vacuum reading Indicates wear and Sonnax parts noted fer reptacemnont. Upper Valve Body * Type 3, EPC Style Shown Here 1, Precaiy Register Valea + Delayed Shits + Pace Shift Quality ‘Burnt clutches & brakes +» Dalayac engagements ‘Replace with Sonnax Part No. 97741-06K 2-Dat tio 97741-10K B:Dat Ratio 2. Boost Assembly + Delayed forward/roveree engagement + Soft shits += No kickdown + Burnt clutches & brakes 120 with Sonnax Part No. 97741-01K" 3. TCC Control Valve & Plunger Assembly * Loss oflockup += Converter slips/shudtder/codes ‘Replace with Sonnax Part No. 19741-01K ‘4. Secondary Regulator Valve = TOC complaints + Lookup coces + Lose of lube ‘= Burt clutches & brakes ‘Replace with Sonnax Part No. 97741-19K 5. Lockup Relay Valve & Plunger Assembly Lockup complaints/codes 128 with Sonnax Part No, 77741-02K" 6. Secondary Modulator Valve + Shift complaints + Solanoia codes “Part numbers with an asterisk (are included inthis Zip Ki. 0110-10 AMMOLATE-ZIP-Beotet £2019 Soma Insts, Ie. Page # "900-49 2500» BOR 465-5722 + FBO A6S-A089 + wwe soNNAK.COMToyota A340E/F, ‘00-Later, ve & vs ZIP KI aw sonnax 7. Accumulator Control Valve + Shit complaints + Solenoid codes + Loss oftrotlaine pressure For specific vacuum test information, refr to Incvidual pant instructions included in kits and avallable at wwrw.sonnax.com, Upper Valve Body * Type 4, EPC Style Shown Here 8. Cutback Valve * No kickdown + Loss of trots pressure + Bumed tet/reverse brake (83) + Loss of manual ow 10. 2nd Coast Modulator Valve + Bumed 2nd brake (B2) + Loss of manual second 11. 3-4 Shift Valve ‘3-4 Shit complaints 12, 2-3 Shift Valve 2.3 Shit complaints 13, 1-2 Shift Valve 1-2 Shit complaints Reverse Control Valve + Delayed reverse, + No reverse 15. End Plugs * Slips & fared shits + Soft sits + Low ine pressure Sonnax Part No. MOTE: Several Locations = ye Replace e774. £2019 Sonn Indust, ne ASIO-LATE-2P-Booklet_ 04-1013 ‘200-049-2000 » 602-469-8722 + Fr B02 469-4050 + wenn sonnax com Page Ssonnax Toyota AS40E/F, AEE ee OE Exploded View eee Upper & Lower Valve Body » Type 3, EPC Style Shown Here NOTE: Depending upon vehicle application, the OF springs shown may not be present. ‘Chockball Cautions Notes + Gare should be taken uring disassembly. Note location ot ccheckballs as usage varies great! * When determining when a Cchckball is required the circuit ctice inthe separator plate over ‘hat location wll be about 030" dda, When no ball is required, the ‘orice wl be about 180" cia, + Al cbackballs re.218" da. except ‘where noted (260° cia). ica al Upper Valve Body Descriptions 1.D.No. Description 401 | Leckup Relay Valve & Plunger Assembly 102_| 3-4 Shift Valve 103__| 2nd Coast Modulator Valve 104 | Low Goast Modulator Valve 105 | 2-8 Shift Valve 106 | Secondary Regulator Valve Lower Valve Body Descriptions L.D.No. Description 201 | Accumulator Control Valve 202 | Secondary Modulator Valve 203 | Cutback Valve 204 | Primary Regulator Valve & Boost Assembly 205 | Converter Limit Valve 206_|_Manual Valve 207 __|_1-2 Shift Valve 206 205 NOTE: Filters should be installed into the separator 0610-19 AMOLATE-ZP-Boklet Page 6 late durng assembly. The open end of the filter ‘snaps into the plate opening. 62013 Sonnax Indust, ne. "BOOBS 2800 » BOE-AES-OTED > FBR 465-4059 + wow. SONNaK.COMeal ater, V6 & VB Upper & Lower Valve Body * Type 4, EPC Style Shown Here NOTES: Depending upon vehicle appiation, the OE springs shown may not be present. Slight wormtrack diference and valve components will vary in ‘throttle cable style valve bodes. Upper Valve Body -Type 4 a Upper Valve Body Descriptions HOIt—=wwlll LD.No. Description jor | Leckup Relay Valve & Plunger Assembly 250" dia. 402 | 3-4 Shift Valve 103 _| 2nd Coast Modulator Valve 107 104" | Check Valve Beep 105* | Check Valve 1 sc | eect — ive eel 108 _| Secondary Regulator Valve 104" Hi oDS Not in thratte cable sive. 090" ai. eee s Ones Please review Bowe . "a Cautions & Notes 25 wall Oriice 45 Filler Note on page 62s thoy apply to both Tyee 3 Lower Valve Body - ees eee Lower Valve Body Descriptions LD.No. Description 209 201 | Accumulator Control Valve wa =, 202_| Secondary Modulator Valve 208 203 | Cutback Valve SW ORO lal fe | oe conmalvenve q 204" _& Plunger Assembly 205 | Primary Regulator Valve Teardrop & Boost Assembly Filter 206 | Converter Limit Valve t=) 207 | Manual Valve 208 _|_1-2 Shift Valve 209 | Low Coast Modulator Valve “Not inal appicatons WW=2-0— GIES 205 207 (22013 Sonnax nists, he. ‘00-04-2600 » aoe 469-6728 + F GOA 469-4050 > wan sonnax com AQ10-LATE-IP-Bookdt 09 oussonnax —eEyeon ter, V6 & V8 ZIP KIT? bed Detailed Instructions for Steps @ to @ from Quick Guide For Replacing a No-Dot OE Boost Valve Assembly "™"""* ‘Add 2 Sonnax ‘Shims Under OF hate (Choose Sonnax EPC Boost Valve with Fat on Large j= Primary Regulator Valve & Boost ‘Assembly Bore Figure 18 For Replacing a 2-Dot OE Boost Valve Assembly Do NOT ede ‘Sonnax Shims Hare ‘choose Sonnax EPO Boost Valvo with Flat on Small ee “ane «those Ba noon a For Replacing a 3-Dot OE Boost Valve Assembly aot Do NOT add ‘Sonnax Shims Hee ‘Choose Sonnax bof j= Matai Gam» Valve & Boost ‘asorbly Bore qo et iy (©2013 Sornax Indust, ne Pages ‘BOD A 2800 » BOD NER. OTED B02 465-4009 + rw. s0nnS.COM 2410-19 AWOLATE-ZIP-Booiot