Testing of The Circuit Breakers Inside The Ac and DC Switchgears

TESTING OF THE CIRCUIT BREAKERS INSIDE THE AC AND DC SWITCHGEARS
TESTING METHODOLOGY:
1. Visually Inspect the feeder compartments, appearance of the equipment installed in its
actual mounting position & quality of installation.
2. Take snapshot with camera (properly set with date & time).
13. Disconnect all external cables from the feeders under test and mark them
properly.
24. Isolate the feeders under test from the main busbar including bus coupler (if
any).
35. Perform Insulation resistance test with 500V DC (2500V for 6.9kV MCC) of the
power inlets of panel
46. Injection testing of the circuit breakers with Rated Current + 10 %
57. Checking of the function of Auxiliary contacts
8. Moreover for the remote controlled feeders (motor feeders) bellow tests will be
performed turning the main switch on or by inserting of the withdrawable feeder
a) Test local control function in test mode
b) Check the remote control function and signaling with wire clamps and
multimeter
TOOLS AND MATERIAL:

11. Insulation resistance meter (500V)
22. Power cable 3x2.5 with socket for test equipment.
33. Current injection MCCB tester
44. Multimeter, wire clamps
Reverie Power & Automation Engineering Ltd. 5th Floor, Evergreen Plaza, 260/B Tejgaon Industrial
Area, Dhaka 1208
Tel: +88029897936 Fax: +88028811590 Email: info@reverie-bd.com Web: www.reverie-bd.com
HEALTH CHECK OF THE MOTORISED VALVES

1. Visually Inspect the MOV feeder in 415V MCC, appearance of the equipment installed in
its actual mounting position & quality of installation.
3. Isolate the MOV from its feeder and secure isolation by locking the breaker with
padlock. Isolation shall be done by MPL Operation team

14. Measure voltage at MOV terminal to ensure proper isolation.
25. Disconnect the power cable from MOV terminal box and mark them properly.
36. Perform Insulation resistance test with 500V DC.
47. Connect temporary power cable (flexible/rubber cable 4Cx2.5) to the mains
terminal of MOV
58. Uncover the control circuit terminal block.
69. Connect power cable to the power feeding cabinet in machine hall with
3phase power socket 16A and switch on the MCB.
78. Testing of the function (local commands and lamps) of the valve with the
local control panel of MOV.
89. Measure motor current in each phase and ensure current in three phases are
balanced.
10. Check the remote commands and signals.
TOOLS AND MATERIAL:

62. Power cable 4x2.5 with socket for temporary power.
73. Clamp on Ammeter
Area, Dhaka 1208
TESTING OF THE SUMP PUMP PANEL

1. Investigate the previous operation conditions, as available with MPL.

2. Visually Inspect the MOV feeder in 415V MCC, appearance of the equipment installed in
its actual mounting position & quality of installation.
4. Isolate the motor from its feeder and secure isolation by locking the breaker with
padlock. Isolation shall be done by MPL Operation team.

5. Conduct Injection test of the circuit breakers with Rated Current + 10 %
96. Disconnect the power cable from the terminal box and mark them properly.
118. Connect temporary power cable (flexible/rubber cable 4Cx2.5) to the mains
terminal of MOV
3phase power socket 16A and switch on the MCB.
10. Test the function (local commands and lamps) of the panel in Manual and
Automatic mode.
11. Test all interlocks, alarms in presence of MPL operation team.
1312. Check the remote commands and signal s.
13. Testing of the function of the meters of the panel
TOOLS AND MATERIAL:

92. Power cable 4x2.5 with socket for temporary power.
103. Current injection tester
Area, Dhaka 1208
TESTING OF THE ROOF EXHAUST FANS

11.
22.
33.
44.
Investigate the previous operation conditions, as available with MPL

Visually inspect and take snapshot with camera (properly set with date & time).
Prepare the walkway to the roof fans for safety movement of the staff
Isolate the roof fans feeders in 415V MCC, locking of the breaker with
padlock. Isolation shall be done by MPL Operation team.
55. Check voltage at Fan terminal to ensure proper isolation.
66. Disconnect power cable from the motor terminal box
78. Connect temporary power cable (flexible cable 4Cx6) to the motor
terminal.
3phase power socket 32A
911. Switch on the MCB and check the direction of rotation of the fan.
1012. Measure the motor armature current for 15 min of the three phases by
clamp meter at the incoming cable and ensure balance current in three
phases.
1113. Measure motor vibration with vibrometer
12
TOOLS AND MATERIAL:
132. Power cable 4x6 with socket for temporary power.
143. Clamp on Ammeter
4. Vibration meter with piezo or electro-dynamic sensor
Area, Dhaka 1208
TESTING OF THE COMPRESSOR POWER DISTRIBUTION PANEL

1.
2.
3.
4.
5.
6.
7.
Investigate the previous operation conditions

Visually inspect complete wiring and equipment.
Isolate the panel feeder in 415V MCC, locking of the breaker with padlock
Disconnection of the power cables from panel terminals
500V DC meggering of the power inlets of panel
Injection testing of the circuit breakers
Connection of the temporary power cable (flexible/rubber cable 4Cx2.5 in
protection hose) to the mains terminals
8. Connection of the power cable to the power feeding cabinet in machine hall
with 3phase power socket 16A and switching on the MCB
9. Testing of the function (V-meters) of the panel
10.Checking of the remote signaling with wire clamps
TOOLS AND MATERIAL:
1. Insulation resistance meter 500V
2. Current injection tester
3. Cable 4Cx2.5 50m with power socket 16A
Multimeter, wire clamps
Area, Dhaka 1208
TESTING OF THE EARTHING SYSTEM

11. The earthing system as a whole shall be tested and verified before putting
any major electrical equipment into operation.
22. Visual inspection of all grounding connections inside the STG hall
33. Selection of the reference measuring points:
1 a. Planning for Earthing testing will be done area wise. The plans of
testing of earthing will be furnished for information to MPL/LII.
2 b. The planning will contain the detail location of the area, no. of
electrodes, test pits, tag no. & description of electrical equipments in
that area. Alternatively, mark-up copy of the earthing layout highlighting
the earthing equipments to be tested during the week will be furnished
before commencement of work.
44. Measuring of the ground resistance of the reference points with test
electrode
55. Measuring the ground resistance of the existing grounding connections
inside STG hall with the grounding test well
66. Measuring of the resistance of the equipotential bonding at all of the
operation levels according to the drawings:
7a. Earthing site plan - MB-GD-E-09-003-00-2
8b. Ground floor - MB-GD-E-09-013-01-2
9c. Mezzanine floor - MB-GD-E-09-013-02-1
10d. Operating floor - MB-GD-E-09-013-03-1
117. Evaluation of the maximum touch potential during faults by calculation
128. Evaluation of the step potential by calculation
TOOLS AND MATERIAL:

1. Grounding loop resistance meter
2. Electrode earthing probe, current source for testing above 100A
Area, Dhaka 1208

Testing of The Circuit Breakers Inside The Ac and DC Switchgears

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Testing of The Circuit Breakers Inside The Ac and DC Switchgears

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TESTING OF THE CIRCUIT BREAKERS INSIDE THE AC AND DC SWITCHGEARS

TOOLS AND MATERIAL:

HEALTH CHECK OF THE MOTORISED VALVES

padlock. Isolation shall be done by MPL Operation team

TOOLS AND MATERIAL:

TESTING OF THE SUMP PUMP PANEL

1. Investigate the previous operation conditions, as available with MPL.

padlock. Isolation shall be done by MPL Operation team.

TOOLS AND MATERIAL:

TESTING OF THE ROOF EXHAUST FANS

Investigate the previous operation conditions, as available with MPL

TESTING OF THE COMPRESSOR POWER DISTRIBUTION PANEL

Investigate the previous operation conditions

TESTING OF THE EARTHING SYSTEM

TOOLS AND MATERIAL:

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