Instruction Manual Sample: Oil Purifier Operational Startup Manual (DRAFT)

Chongqing Qianneng Model ZLY Oil Purifier
Operational Startup Manual (DRAFT)

Operational Startup Manual
John Melendez
Cibola International ™
1 © 2010 – All Rights Reserved

Chongqing Qianneng Model ZLY Oil Purifier Operational Startup Manual (DRAFT)
Copyright © 2010 John Melendez - All rights reserved worldwide.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording, scanning, or otherwise,
except as permitted under Section 107 or 108 of the 1976 United States Copyright Act, without
either the prior written permission of the Author. Requests to the Author for permission should
be addressed to:
John Melendez
Cibola International ™
http://www.emailmeform.com/fid.php?formid=19595
Cover photo: A Chongqing Qianneng 2008 model ZLY Oil Purifier designed and manufactured in mainland China.
Legal Disclaimer & Safety Notice: This document is not produced in conjunction with the designer(s), manufacturer(s) and
representatives of the equipment depicted within. Author and Cibola International are in no way affiliated with the designer(s),
manufacturer(s) and representatives of the equipment depicted within. This document is an incomplete DRAFT of unverified and
incomplete procedures. This document is for discussion purposes only and should not be construed as aauthoritative information in
any form as to the equipment depicted within. Author does not warrant or assume any legal liability or responsibility for the accuracy,
safety, completeness, or usefulness of any information, apparatus, product, or process disclosed or referred to. Information is
provided for informational purposes only. Any actions or assumptions taken on the reader's part as a result of any information
disclosed by Author are taken entirely at the reader's own risk. Author shall not be liable for any errors in the content, nor for any
actions taken in reliance thereon. Furthermore, Author shall not be liable for any loss of profits, contracts, opportunities or any direct,
indirect, consequential loss of any kind (including death and/or injury), business interruption or loss of property arising out of or in
connection with the use of the information herein. News items, opinions, and/or statements posed by author may be unsubstantiated
and should be considered as such. The advice and strategies contained herein may not be suitable for your situation. You should
consult with a professional where appropriate. Unless where expressly stated, Author claims no express or understood association
with any person, entity, or third party mentioned. "Cibola International" is a service mark (SM) and trade mark (™ ®) belonging
expressly to John Melendez with all rights reserved worldwide.


Table of Contents
Chongqing Qianneng Model ZLY Oil Purifier Operational Startup Manual................................4

SAFETY .....................................................................................................................................5
Electrical Safety ..........................................................................................................................5
High Voltage...............................................................................................................................5
Chemical Safety ..........................................................................................................................5
Moving Parts...............................................................................................................................6
Cleaning ......................................................................................................................................6
Warnings and Cautions ...............................................................................................................6
Introduction ................................................................................................................................7
Scope ..........................................................................................................................................7
Pre-Start Checklist ......................................................................................................................8



SAFETY
Observe all applicable safety precautions while operating the equipment. This document
offers only basic information on safety and operation of this equipment, and is not
meant to preclude or supersede other relevant safe operating procedures as required
by local and national authorities.
Electrical Safety
To prevent electrical injuries and property damage, properly inspect all system
equipment prior to use and immediately report any electrical deficiencies. Contact a
qualified service representative for any servicing of equipment requiring the removal of
covers or panels.
High Voltage
Do not remove system covers or open control panels while machine is under operation.
To avoid electrical shock, use supplied power cords only and connect to properly
grounded power sources.
Chemical Safety
Normal operation of the equipment may involve the use of materials that are toxic,
flammable, or otherwise biologically harmful. When using such materials, observe the
following
precautions:
Handle samples according to good manufacturing procedures and methods to

prevent injury or other hazardous conditions.
Dispose of all waste solutions according to your facility’s waste disposal
procedures.
Operate the equipment in accordance with the instructions outlined in this
manual, and take all the necessary precautions when using potentially toxic,
hazardous or dangerous materials.
Splashing of liquids may occur; therefore, take appropriate safety precautions,
such as using safety glasses and wearing protective clothing, when working with
potentially hazardous liquids.
Use an appropriately contained environment when using hazardous materials.
Observe the appropriate cautionary procedures as defined by your safety officer
when using flammable solvents in or near a powered-up instrument.
Observe the appropriate cautionary procedures as defined by your safety officer
when using toxic, pathological, or radioactive materials.

NOTE: Observe all warnings and cautions listed for any external devices attached or
used during operation of the equipment. Refer to applicable external device user’s
manuals for operating procedures of that device.
Moving Parts
To avoid injury due to moving parts, observe the following:
Never attempt to exchange chemicals, parts, pieces or tools while the equipment
is operating.
Never attempt to physically restrict any of the moving components of the
equipment when in operation.
Keep the equipment work area clear to prevent obstruction of the movement.
Cleaning
Observe safe cleaning procedures outlined in this user’s manual for the equipment.
Prior to cleaning equipment that has been exposed to hazardous material:
Appropriate Chemical and Safety personnel should be contacted.

The Chemical and Safety information contained in this user’s manual should be
reviewed.
Warnings and Cautions

Please read and observe all cautions and instructions. Remember, the most important
key to safety is to operate the equipment with care.
WARNING: If the equipment is used in a manner not specified, or in an unsafe manner,

the protection provided by features of the equipment may be impaired.

Introduction
The oil purifier consists of two halves. While both sides of the purifier are basically able
to process oil in the same manner, one side of the machine (Side A) contains a de-
watering apparatus and the main power inverter, while the other (Side B) houses a
pollution control element essential to reducing or eliminating airborne pollution while
operating either half of the machine. Familiarize yourself with both sides and their
respective functions.
Scope
This document provides basic start-up instructions and assumes the operator’s basic
familiarity with safe machinery operation. These instructions also assume starting of
Side A, with a later (optional) startup of Side B.
NOTE: While it possible to process oil simultaneously on both sides of the machine,
staggering (out-of-phase) of operation may optimize overall high process and output.

Pre-Start Checklist
Ensure the machine is in proper operating order and then confirm the following state of
preparation before startup:
Component Side Description / comment Position
Name
Valve 1 and A Intake – connect to used oil supply- OPEN

intake Make sure connection is secured and
fitting valve
Valve 2 A Test drain valve CLOSED
Valve 3 A Valve CLOSED
Valve 4 A Used motor flow to mixing tank OPEN
Valve 5 A Pressure adjustment valve CLOSED
Valve 6 A Circulation valve CLOSED
Valve 7 A Sample valve CLOSED
Valve 8 A Oil outlet valve CLOSED

IMPORTANT: make sure flex hose is
connected to #59)
Valve 9 A Oil outlet valve. CLOSED

NOTE: Can go to #59 - or bypass de-
hydrator.
Valve 10 A Air compressor fill valve CLOSED
Valve 11 A Shut off valve CLOSED
Valve 12 A Oil outlet (used motor oil) outlet back CLOSED

to mixing tank, if needed for pressure
override.
Valve 13 A Mixing tank drain valve CLOSED
Valve 14 A Drain valve CLOSED
Valve 15 A Heat exchanger oil drain valve CLOSED

Valve 16 A Heat exchanger oil loop OPEN
Valve 17 A Heat exchanger oil drain valve CLOSED
Valve 18 A Heat exchanger oil reservoir valve CLOSED
Valve 19 A Heat exchanger oil reservoir valve CLOSED
Valve 20 A Heat exchanger reservoir drain valve- CLOSED
Valve 21 A Valve. PARTIALLY OPEN

IMPORTANT: When system is
operating, keep partially open to
relieve steam and oil pressure build
up.
Valve 22 A Valve OPEN
Valve 23 A Heat exchange drain valve. Also inlet CLOSED

for heater oil.
Valve 24 A Used motor oil valve. CLOSED
Valve 25 A Mixing Tank A drain valve. CLOSED
Valve 26 A Heat exchange drain valve. CLOSED
Valve 27 A Vapor outlet valve. OPEN
Valve 28 B Vapor outlet valve - Tank B. OPEN
Valve 29 B Used motor flow to mixing tank. OPEN
Valve 30 B Mixing tank drain valve. CLOSED
Valve 31 B Valve OPEN
Valve 32 B Valve CLOSED
Valve 33 B Heat exchanger oil loop. OPEN
Valve 34 B Valve. PARTIALLY OPEN

IMPORTANT: When system is
operating, keep partially open to
relieve steam and oil pressure build

up.
Valve 35 B Heat exchanger oil drain valve CLOSED
Valve 36 B Reservoir valve CLOSED
Valve 37 B Heat exchanger oil reservoir valve CLOSED
Valve 38 B Drain valve CLOSED
Valve 39 B Drain valve CLOSED
Valve 40 B Oil outlet for used motor oil. CLOSED

NOTE: Outlet back to mixing tank, if
needed for pressure override.
Valve 41 B Re-circulation valve. CLOSED
Valve 42 B Air compressor fill valve CLOSED
Valve 43 B Pressure adjustment valve CLOSED
Valve 44 B Valve. CLOSED

NOTE: Can be used to transfer from
Tank B to Tank A.
Valve 45 B Mixing tank ‘b’ drain valve CLOSED
Valve 46 B Circulation valve CLOSED
Valve 47 B Test drain valve CLOSED
Valve 48 B Intake connection to used oil supply. OPEN

NOTE: Make sure connection is set.
Valve 49 B Sample valve CLOSED
Valve 50 B Oil outlet valve CLOSED
Valve 51 B Oil outlet valve CLOSED
Valve 52 B Re-circulation for valve-pollution OPEN

control
Valve 53 B Pollution control drain valve CLOSED

Valve 54 B Re-circulation valve OPEN
Valve 55 B Re-circulation for pollution control OPEN
Valve 56 B Pollution control drain valve CLOSED
Valve 57 B Re-circulation-pollution control OPEN
Valve 58 B Pollution control-gas drain valve CLOSED
Valve 59 B Blue handle valve. Pollution control OPEN

condensate drain.
Valve 60 A Valve. OPEN

NOTE: See #8, 9, 50 & 51. These can
go to #59 via flex hose or bypass
dehydrator.
Valve 61 A Drain. CLOSED
Valve 62 A Selenoid valve (AUTOMATIC)
Valve 63 A Valve CLOSED
Valve 64 A Dehydrator heater drain valve CLOSED
Valve 65 A Drain. OPEN

NOTE: Foam control valve on water
evaporator.
Valve 66 A Recirculation valve. OPEN
Valve 67 A Oil Outlet Valve (good oil). OPEN

IMPORTANT: Make sure secured to
tank/tote.
Valve 68 A Drain / sample valve CLOSED
Valve 70 A Radiator drain valve CLOSED
Valve 71 A Vacuum reservoir drain valve CLOSED

Valve 74 A Vacuum valve. PARTIALLY OPEN

IMPORTANT: Monitor position
continuously when water evaporator
system is in use.
MAKE SURE:
ALL CONECTIONS AND SEALS ARE SECURE

MAKE SURE THERE IS NO Flame or FLAMMABLE MATERIALS present.
NO SMOKING
ALL ELECTRICAL SWITCHES ARE OFF.

All filter press spigots shut.
Filter press napkins cleaned and in place.

Filter press ram shut.

Check that filter press compaction pressure is at automatic shutoff position (red needle).

Plug in clay auger assembly to side of control panel and confirm proper operation.
Check that mixer blade assembly is properly attached to mixer motor shaft.
Fluid levels OK:
Heat exchanger oil.

Filter ram press hydraulic oil.

Side B: Pollution control reservoir water tanks 1 & 2.
Fluids properly drained.

Vacuum purifier reservoir drained.

Turn on pollution control unit.
Depress PRESS B green “Vacuum Pump Running” button.
Confirm that pollution control unit is working properly.

Connect intake waste oil pipe to waste oil source (external tank, truck, etc…)
Connect intake waste oil pipe to inlet barb at A Valve 1.

For dehydration of clarified output oil:

Connect outlet finished oil pipe to outlet barb adjacent to A Valve 66.
Conect other end of outlet pipe to outlet finished oil holdign tank.
For NO dehydration of clarified output oil:

Connect outlet finished oil pipe to outlet barb adjacent to A Valve 9.
Conect other end of outlet pipe to outlet holding tank.

Open A Valve 1. *Reset intake oil flow meter to zero. If connected to valve, make
certain valve is open.
Open waste oil source valve.
Depress green “Stir Running” button. Verify that mixer assembly is properly turning.

Depress green “Entry Oil Pump” button.
Verify that intake oil begins flowing into in mixing tank.


CAUTION: Do not allow more than 700 gallons into batch tank per cycle.

When waste oil covers first two loops of copper heat exchanger coil, depress green
“Guide Heat Pump Run” button.
IMPORTANT: When intake has reached 700 gallons, turn off in take pump, and close
PRESS A inlet Valve 1.
Shut mixer tank cover doors.
Depress green “Guide Heat Pump” button.

Confirm that Guide Heat Pump begins to run.
Turn heat exchanger power knob to 5.


Verify that heat exchanger oil temperature digital indicator begins to show a rise in heat
exchange oil temperature.
CAUTION: Do not allow heat exchanger oil temperature to surpass 284 degrees F.
Add TEPA as 0.5 - 1% of overall batch volume.
Add Sodium silicate solution as 2 - 3% of overall batch volume.
Heat waste oil to 284 degrees F.
Plug in clay auger power.
Align top of auger to clay inlet hole at top mixer tank.

Turn on clay auger.
Load clay into mixture tank until clay comprises 15 - 20% by weight.
NOTE: Waste oil mixture shall drop as clay is being added.
After applying clay reheat mixture to 284 degrees F.
NOTE: Monitor and maintain 284 degree F mixture tank temperature.
After reaches 284, mix for 15 minutes.

PRESS PHASE:
Depress green “Vacuum pump running” button.
Confirm that vacuum components running
Open PRESS A VALVE 6.



Depress green “Filter Pump Running” button.

Confirm pump operation.
Monitor gauge pressure on pressure gauge adjacent to PRESS A VALVE 10. Pressure
should be near zero or within green pressure range. Upon confirming this pressure
range, slowly begin to shut PRESS A VALVE 5.

Take sample from PRESS A VALVE 7.

IF NO PASS:
Allow to recycle back to tank until clear.
IF PASS:
Option 1: For dehydration
OPEN PRESS A Valve 8
OPEN PRESS A Valve 59
Close PRESS A VALVE 6.
Option 2: For no dehydration

OPEN PRESS A Valve 9.
Close PRESS A VALVE 6.
Open press drain spigots and blow compressed air into through 42 until oil stops
draining.

Empty press napkins of clay.



Instruction Manual Sample: Oil Purifier Operational Startup Manual (DRAFT)

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Instruction Manual Sample: Oil Purifier Operational Startup Manual (DRAFT)

Enviado por

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Chongqing Qianneng Model ZLY Oil Purifier

Operational Startup Manual (DRAFT)

Chongqing Qianneng Model ZLY Oil Purifier

1 © 2010 – All Rights Reserved

Copyright © 2010 John Melendez - All rights reserved worldwide.

2 © 2010 – All Rights Reserved

Chongqing Qianneng Model ZLY Oil Purifier

Chongqing Qianneng Model ZLY Oil Purifier Operational Startup Manual................................4

3 © 2010 – All Rights Reserved

Chongqing Qianneng Model ZLY Oil Purifier

4 © 2010 – All Rights Reserved

Handle samples according to good manufacturing procedures and methods to

5 © 2010 – All Rights Reserved

Appropriate Chemical and Safety personnel should be contacted.

Warnings and Cautions

WARNING: If the equipment is used in a manner not specified, or in an unsafe manner,

6 © 2010 – All Rights Reserved

7 © 2010 – All Rights Reserved

Valve 1 and A Intake – connect to used oil supply- OPEN

Valve 2 A Test drain valve CLOSED

Valve 3 A Valve CLOSED

Valve 4 A Used motor flow to mixing tank OPEN

Valve 5 A Pressure adjustment valve CLOSED

Valve 6 A Circulation valve CLOSED

Valve 7 A Sample valve CLOSED

Valve 8 A Oil outlet valve CLOSED

Valve 9 A Oil outlet valve. CLOSED

Valve 10 A Air compressor fill valve CLOSED

Valve 11 A Shut off valve CLOSED

Valve 12 A Oil outlet (used motor oil) outlet back CLOSED

Valve 13 A Mixing tank drain valve CLOSED

Valve 14 A Drain valve CLOSED

Valve 15 A Heat exchanger oil drain valve CLOSED

8 © 2010 – All Rights Reserved

Valve 16 A Heat exchanger oil loop OPEN

Valve 17 A Heat exchanger oil drain valve CLOSED

Valve 18 A Heat exchanger oil reservoir valve CLOSED

Valve 19 A Heat exchanger oil reservoir valve CLOSED

Valve 20 A Heat exchanger reservoir drain valve- CLOSED

Valve 21 A Valve. PARTIALLY OPEN

Valve 22 A Valve OPEN

Valve 23 A Heat exchange drain valve. Also inlet CLOSED

Valve 24 A Used motor oil valve. CLOSED

Valve 25 A Mixing Tank A drain valve. CLOSED

Valve 26 A Heat exchange drain valve. CLOSED

Valve 27 A Vapor outlet valve. OPEN

Valve 28 B Vapor outlet valve - Tank B. OPEN

Valve 29 B Used motor flow to mixing tank. OPEN

Valve 30 B Mixing tank drain valve. CLOSED

Valve 31 B Valve OPEN

Valve 32 B Valve CLOSED

Valve 33 B Heat exchanger oil loop. OPEN

Valve 34 B Valve. PARTIALLY OPEN

9 © 2010 – All Rights Reserved

Valve 35 B Heat exchanger oil drain valve CLOSED

Valve 36 B Reservoir valve CLOSED

Valve 37 B Heat exchanger oil reservoir valve CLOSED

Valve 38 B Drain valve CLOSED

Valve 39 B Drain valve CLOSED

Valve 40 B Oil outlet for used motor oil. CLOSED

Valve 41 B Re-circulation valve. CLOSED

Valve 42 B Air compressor fill valve CLOSED

Valve 43 B Pressure adjustment valve CLOSED

Valve 44 B Valve. CLOSED

Valve 45 B Mixing tank ‘b’ drain valve CLOSED

Valve 46 B Circulation valve CLOSED

Valve 47 B Test drain valve CLOSED