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ABSTRACT: Great effort has been made to work out a European Standard on protection and repair of concrete
structures. After more than ten years of intensive discussions within different working groups the series of standards is
now more or less finalised. Actually the European Countries are preparing to replace the existing national standards
and recommendations by the new European Standard EN 1504. It can be assumed that this standard will have a
significant impact also to the Non-European countries.
INTRODUCTION
Table 1:
Structure of EN 1504
Futher test
methods
EN 1504-1 Definitions
EN 1504-9
Principles for the
use of the products
EN 1504-2 to 7:
Products
- surface protection
- repair mortars
- bonding materials
EN 1504-10
Site application
and quality control
of the works
- injection materials
- anchoring products
- coatings for steel
Test methods
(about 65
standards)
EN 13 396
(chloride ingress)
.
.
.
EN 14 497
(filtration stability)
General
Planning
Design of
Repair Work
Options
Principles
Methods
Definitions of the
intended use of
products
Process of
Assessment
Acceptance of
Repair Work
Repair Work
Defects and
their classification and
causes
Requirements
- substrate
- products
- work
- specifications
- drawings
Documentation
Commissions
for maintenance
Acceptance
testing
Tests of quality
control
Remedial works
Documentation
4.3 of
EN 1504-9
Clauses 5
and 6 of
EN 1504-9
EN 1504-2 to
EN 1504-7 and
clause 7 and
annex A of
EN 1504-9
Clause 9 of
EN 1504-9 and
ENV 1504-10
PROCESS OF ASSESSMENT
Mechanical
Chemical
Reinforcement Corrosion
Physical
Carbonation
Impact
Overload
Movement
(e.g. settlement)
Explosion
Vibration
Alkali-aggregate
reaction
Freeze/thaw
Aggressive agents
e.g. sulphates,soft
water, salts
Salt
crystallization
Biological activities
Erosion
Corrosive
contaminants
Stray currents
Thermal
Shrinkage
Wear
At mixing
From external
environment
Sodium Chloride
Sodium Chloride
Calcium Chloride
Other
contaminants
Principle 1 [PI]
Principle 2 [MC]
Moisture Control
Principle 3 [CR]
Concrete Restoration
Principle 4 [SS]
Structural Strengthening
Principle 5 [PR]
Physical resistance
Principle 6 [RC]
Resistance to chemicals
Principle 7 [RP]
Principle 8 [IR]
Increasing Resistivity
Principle 9 [CC]
Cathodic Control
Principle 10 [CP]
Cathodic Protection
Principle 11 [CA]
Table 7: Examples of the application of the classification system in 3 individual cases according to EN 1504-2
No.
Test methods
according
defined in
to Table 1
Performance characteristics
EN 12617-1
Linear shrinkage
EN12190
Compressive strength
EN ISO 5470-1
Abrasion resistance
EN1062-6
Permeability to CO 2
EN ISO 7783-2
EN1062-3
EN 13687-1
EN 13687-2
EN 106211:2002
12
EN 13529
13
EN 1062-7
14
EN ISO 6272-1
Impact resistance
15
EN 1542
18
EN 13036-4
Slip/Skid resistance
20
EN 106211:2002
EXAMPLE 1
Coating system for exposed surfaces, not mechanically or chemically loaded, without de-icing salt influence
acc. to the principles 1 (IP) and 2 (MC), see Table 1, 1.3 (C) and 2.2 (C).
EXAMPLE 2
Coating system for interior surfaces, mechanically and chemically loaded, in acc. to the principles 1 (IP),
5 (PR) and 6 (RC), see Table 1, 1.3 (C), 5.1 (C) and 6.1 (C).
EXAMPLE 3
Crack bridging coating system for exposed surfaces mechanically and low chemically loaded, with de-icing
salt influence in acc. to the principles 1 (IP) and 5 (PR), see Table 1, 1.3 (C) and 5.1 (C).
7
[1]
[2]
[3]
LITERATURE
EN 1504-1 1998-01-00. Products and systems for the protection and repair of concrete
structures - Definitions, requirements, quality
control and evaluation of conformity - Part 1:
Definitions
EN 1504-2 2004-10-00. Products and systems for the protection and repair of concrete
structures - Definitions, requirements, quality
control and evaluation of conformity - Part 2:
Surface protection systems for concrete
DIN EN 1504-3 2001-06-00 Products and
systems for the protection and repair of
concrete structures - Definitions, requirements,
[4]
[5]
[6]
quality control and evaluation of conformity Part 3: Structural and non-structural repair;
German
version
prEN 1504-3:2001
(WITHDRAWN in October 2004)
EN 1504-4 2004-11-00. Products and systems for the protection and repair of concrete
structures - Definitions, requirements, quality
control and evaluation of conformity - Part 4:
Structural bonding
prEN 1504-5 2004-04-00. Products and systems for the protection and repair of concrete
structures - Definitions, requirements, quality
control and evaluation of conformity - Part 5:
Concrete injection
prEN 1504-6 2004-05-00. Products and systems for the protection and repair of concrete
[7]
[8]
[9]
[10]
ENV 1504-9 1997-07-00. Products and systems for the protection and repair of concrete
structures - Definitions, requirements, quality
control and evaluation of conformity - Part 9:
General principles for the use of products and
systems
EN 1504-10 2003-12-00. Products and systems for the protection and repair of concrete
structures - Definitions, Requirements, Quality
control and evaluation of conformity - Part 10:
Site application of products and systems and
quality control of the works
ANNEX A
Tables 8-15:
Table 8: Principle no. 1
Principle No.
Principle 1 [PI]
1)
2)
1)
These methods may make use of products and systems not covered by the EN 1504 series
Inclusion of methods in this Prestandard does not imply their approval
Principle 2 [MC]
Moisture Control
Adjusting and maintaining
the moisture content in
the concrete within a
specified range of values.
1) These
2)
methods may make use of products and systems not covered by the EN 1504 series
Inclusion of methods in this Prestandard does not imply their approval
Structural Strengthening
Increasing or restoring the
structural load bearing
capacity of an element
of the concrete structure.
1) These
methods may make use of products and systems not covered by the EN 1504 series
5 . 1 Overlays or coatings
5 . 2 Impregnation
6 . 1 Overlays or coatings
6 . 2 Impregnations
Preserving or Restoring
Passivity
1)
These methods may make use of products and systems not covered by the EN 1504 series
Principle 9 [CC]
Cathodic Control
Creating conditions in
which potentially
cathodic areas of
reinforcement are
unable to drive an
anodic reaction.
2)
Principle 10 [CP]
Cathodic Protection
Principle 11 [CA]
Creating conditions in
which potentially
anodic areas of
reinforcement are
unable to take part
in the corrosion
reaction
1)
These methods may make use of products and systems not covered by the EN 1504 series
2)