Escolar Documentos
Profissional Documentos
Cultura Documentos
SECTION
CL
GI
MA
EM
LC
CONTENTS
PRECAUTIONS AND PREPARATION............................2
Precautions ..................................................................2
Special Service Tools ..................................................2
Commercial Service Tools ...........................................2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .....................................................3
NVH Troubleshooting Chart.........................................3
CLUTCH SYSTEM...........................................................4
Clutch Pedal ................................................................5
INSPECTION AND ADJUSTMENT .................................6
Adjusting Clutch Pedal ................................................6
Air Bleeding Procedure................................................7
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
SBR686C
Description
ST20630000
(J26366)
Clutch aligning bar
NT405
ST20050240
( )
Diaphragm spring
adjusting wrench
NT404
Description
a: 10 mm (0.39 in)
NT360
Bearing puller
NT077
Bearing drift
NT474
CL-2
SUSPECTED PARTS
(Possible cause)
Clutch slips
1
2
2
Clutch grabs/chatters
CL-3
1
5
5
5
5
2
2
2
5
2
5
6
3
6
4
7
FLYWHEEL (Distortion)
CL-13
CL-13
CL-13
CL-13
CL-12
CL-12
CL-12
CL-12
CL-12
CL-12
CL-12
CL-12
CL-10
Refer to EM section
CL-9
CL-8
CL-7
CL-6
Reference page
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspection. If necessary, repair or replace these parts.
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
CLUTCH SYSTEM
ACL096
CL-4
CLUTCH SYSTEM
GI
Clutch Pedal
MA
EM
LC
EC
FE
CL
MT
AT
TF
ACL093
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
CL-5
2.
Free play due to clevis pin and clevis pin hole, push rod
and master cylinder.
Make sure that clevis pin can rotate smoothly.
If not, readjust pedal free play with master cylinder push rod.
ACL075
3.
ACL076
CL-6
EM
LC
EC
FE
CL
MT
ACL078
SCL203
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
CL-7
ACL097
INSPECTION
Check the following items, and replace as necessary.
CL-8
Operating Cylinder
MA
EM
LC
EC
FE
CL
MT
AT
TF
ACL090
PD
INSPECTION
Check the following items, and replace as necessary.
FA
BR
ST
RS
BT
HA
EL
IDX
CL-9
ACL095
CL145
SCL705
SCL217
CL-10
INSPECTION
EM
LC
EC
LUBRICATION
CL
MT
AT
SCL752
TF
PD
FA
WATERPROOF
RA
RS
BT
HA
EL
IDX
ACL094
CL-11
ACL092
Clutch Disc
INSPECTION
Check the following items, and replace as necessary.
ACL063
ACL064
CL-12
MA
EM
LC
EC
MT
SCL466
FLYWHEEL INSPECTION
AT
CAUTION:
Do not allow any magnetic materials to contact the ring gear TF
teeth.
Inspect contact surface of flywheel for slight burns or discoloration. Clean flywheel using emery paper.
PD
INSTALLATION
RA
Insert Tool into clutch disc hub while installing clutch cover and
disc.
BR
Be careful not to allow grease to contaminate clutch facing.
Tighten bolts in numerical order, in two steps.
First step:
ST
: 10 - 20 Nzm (1.0 - 2.0 kg-m, 7 - 14 ft-lb)
Final step:
: 22 - 29 Nzm (2.2 - 3.0 kg-m, 16 - 22 ft-lb)
RS
ACL079
BT
HA
EL
IDX
CL-13
CLUTCH DISC
Unit: mm (in)
Hydraulic
Model
Engine
250
15.87 (5/8)
VG33E
Facing size
(Outer dia. x inner dia. x thickness)
CLUTCH COVER
19.05 (3/4)
Model
250
Engine
Set-load
VG33E
N (kg, lb)
CLUTCH DISC
Unit: mm (in)
Pedal height H*
Pedal free play A
(at pedal pad)
Clearance C between pedal
stopper bracket and clutch pedal
position switch (with clutch pedal
fully depressed)
Unit: mm (in)
Model
Wear limit of facing surface to rivet head
0.3 (0.012)
1.0 (0.039)
250
120 (4.72)
1.0 (0.039)
CLUTCH COVER
Unit: mm (in)
Model
Diaphragm spring height
Uneven limit of diaphragm spring
toe height
CL-14
250
36.5 - 38.5
(1.437 - 1.516)
0.5 (0.020)