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Fire Resistant Cables

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The Last Cable Standing

Fire Resistant Cables


CAVICEL

Construction and General Information

Construction

Standards at a glance

Standards

14

Cable Selection

15

Fire Resistant Cables

16

SR 114E

17

SR 125 E30

18

SR 125 RF1

19

SR 125H

20

SR 225

21

SR 118

22

SR 220

23

SR 109

24

SR 116H

25

SR 112

26

SR 206

27

SR 106H

28

SR 145

29

SR 140

30

SLO-FR / MLO-FR

31

Fire Tests

32

Recommendation for handling and storage

34

Reference Installations

35

ISO 9001:2008
Certificate No. 217

16

SR 114H

ISO 9001:2008
n. 9125.CAVL

ISO 14001:2004
n. 9191.CVCL

Fire Resistant Cables

The Last Cable Standing


Fire: a serious problem
Fires have a high cost in terms of loss of
human life and of damages to plants and
structures.
About a third of fires originate inside buildings.
Research studies in this field state that the
most commonly identified cause of death from
a fire accident is being overcome by gas or
smoke (Department for Communities and Local
Government - formerly ODPM - Fire Statistics,
United Kingdom, 2005).
Other influential sources have demonstrated that
for the last 50 years, the average time
from ignition of a fire to flashover has gone
from 15 minutes to 3 minutes, thus seriously
complicating the escape from fire. And this is
due only to the increase of plastics in home and
buildings.
It has to be kept into consideration, then, that
even the most sophisticated alarm systems
or emergency systems can be useless if
their performances are compromised by the
destruction of the cables because of the fire. This
is the reason why, over the last few years, the
companies have strongly invested in design and
development of insulation material and of
cables granting the best performances in case of
fire, while reducing fumes and acid gases emission
and granting the circuit integrity even in
case of fire.
Cavicel has been present for years onto the market
with its own products and its own experience.

Cavicel, Conducting Value

Fire Resistant Cables

CAVICEL
When talking about safety, a particular care must be paid to your interlocutor.
When you then have to choose products that must safeguard systems and human lives, you have
to make sure that your choice is the right one.
The cables, for instance, that quite often cannot be seen, being hidden in walls or below the floor,
but run for kilometres around us, must be chosen by a company you trust.
Cavicel is present onto the market with a wide range of products, including the fire
resistant cables FIRECEL that are installed in over 30 countries.
Buildings, skyscrapers, public buildings, chemical and
petrochemical plants, undergrounds, manifold applications that
have a common denominator: they require a safe use of cables.
When selecting cables that should guarantee specific
performances in case of fire, it is necessary to choose a reliable
company, with a long experience and careful to technology
evolution.
A reliable company, having a long experience that allows to gain the
market trust.

The security of our cables during a fire


Cavicel has started designing and manufacturing fire resistant cables
in the first 70s. Before that, it studied halogen free special compounds
having very low fume development, when the relevant norms were not
defined yet; Cavicel has then used these products in the manufacturing
of its fire resistant cables. In 1983 the first patent covering an enhanced
flame resistant cable had been deposited and the manufacturing of
special products for specific requirements had been enlarged.
Those have been more and more used with a wider and wider diffusion in many fields. The study
has then included the optic fibres and in 1999 Cavicel deposited a patent covering fire resistant
fibre optic cables.
To improve as much as possible the research and development activity, Cavicel has equipped
itself since many years with a fire test laboratory capable to carry out tests according to several
international standards. A bigger guarantee for our Customer.

Why CAVICEL
We have a long experience in designing and manufacturing special cables for over 50 years, and
we have always worked closed to our customers to understand the real needs.
Our cables installed in more than 50 countries say that we have the right knowledge and
experience in approaching the market.
We know the problems that a fire could cause to the cables, in terms of both signal interruption and
fume emission that could prevent the evacuation or the rescue.
There are a lot of problems to handle, we know, and this is why we work together with our
customers to deepen all the problems.
The right Partner is important to CAVICEL and this is why we put our experience at customers
disposal.

Where CAVICEL
Our cables are installed in the following countries:
Algeria, Austria, Bangladesh, Belgium, Brunei, Bulgaria,
Cyprus, Czech Republic, Denmark, Egypt, Estonia,
Finland, France, Germany, Greece, Holland, Hong Kong,
Hungary, India, Indonesia, Iran, Ireland, Italy, Japan,
Jordan, Kuwait, Lebanon, Luxembourg, Malaysia,
Maldive, Malta, Nigeria, Oman, Pakistan, Philippines,
Poland, Portugal, Qatar, Romania, San Marino, Saudi
Arabia, Singapore, Spain, Sudan, Sweden, Syria,
Taiwan, Turkey, United Arab Emirates, United Kingdom,
Usa, Venezuela, Vietnam, Yemen.
Many destinations, but only one origin: Italy

Total Quality
Quality means different things to different people.
Quality is not only our approved Quality System
according to ISO 9001 by CSQ Italy and LPCB UK.
Quality is not only our full equipped test laboratory to
certified required characteristics of cables.
For CAVICEL Quality simply means to satisfy customers
not only supplying them the required products, but
working together in a professional way to create a long
lasting successfully relationship.
Our growth and success stem from the quality of our
promise and the certainty of delivering on promise.
Quality also means respect for the environment and this
is why Cavicel is now ISO 14001 certified.

Our Value
We are cable manufacturer, but we do not only supply
cables. We grant the satisfaction of the right solution in
cable application. And this means to have fully evaluated
all customers requirements, not only in term of cable
performance, but in term of service, knowledge, reliability
in order to assure the best value for the customer. We try
to understand our partners situation and criticality. Than
we just create a cable which lets your value flow free.
This is CAVICEL: Conducting Value.

Cavicel, Conducting Value

Fire Resistant Cables

Construction and
General Information
Insulation
The most widespread technologies to guarantee the
electric cables connection integrity during a fire are
currently the following:
ceramified silicone-rubber
mica-glass tape and cross-linked polyolefine
The taping with mica tape is the most typical solution;
it allows the use of several insulation materials since
the fire resistance is guaranteed by the tape.
The silicone rubber is currently the most frequently
used solution and simplifies and speeds up the
installation, thanks to the easy peeling and to the lack
of tape.
Mica-glass tape

Silicone rubber

Conductors
Conductors can generally be according to EN 60288:
class 1
solid

class 2
stranded

class 5
flexible

Type of conductors are chosen according to electrical characteristics,


required flexibility, type of connection systems or specific installation
conditions, for example:
in presence of vibration or movement or reduced bending radius is
preferable class 5 flexible conductor,
class 1 solid conductor is preferable for permanent installation,
crimping termination,
in presence of corrosive atmosphere, high temperature or to
facilitate the soldering is preferable tinned conductor.

Cabling
Fire resistant cables generally can be laid-up in
concentric construction and in pairs.
Twisting is important to reduce noise in circuits and
also the lay of twist in some constructions must be
carefully considered.

Screening
Screens are often used in instrumentation cables to prevent or reduce
possible interference in cables that can be caused by the following
reasons:
Cross-talk from adjacent pairs or triples;
Interference induced by external source such as electrical
equipments, machinery, power line.
The most popular screen is:
Aluminium/polyester tape
with a tinned copper drain wire
or earth conductor
Following screens can also been used, when required:
Copper/polyester tape
with a tinned copper drain
wire, for a better screen effect
Bare copper braid
for electromagnetic
interference or when the cable
is subject to movements
Aluminium/polyester or copper/polyester tapes normally have a total thickness
from 25 to 100 m, according to standards and are wrapped with an overlap
>125% to assure a full coverage even in case of bending.
In continuous contact with metallic side there could be an earth tinned
conductor, same cross section of the other cores, or a drain wire, normally
tinned copper, 0.5 sqmm, stranded or solid, according to cable specifications.
Copper braid normally has a coverage from 80% to 95%. This type of
screen presents a lower electrical resistance, a very good protection also
to electromagnetic noises and a higher mechanical resistance compared to
aluminium/polyester tape. It is suitable for mobile applications.

Construction and General Information

Armouring

Sheath
To optimize the behaviour in case of fire, best sheath
is made of LSZH (Lows Smoke Zero Halogen)
materials since, thanks to that, fire would not be
propagated, toxic or corrosive gases would not be
developed and a minimum quantity of white fumes
are emitted.
Other materials can obviously be used in case of
specific installation requirements, such as:
PVC, for example, where a higher resistance to oils
and chemicals is required (this material contains
halogens, so it emits acid gas and smoke).
PE, when a higher resistance to water and moisture
is required (this material is no anti-flame, though).

Metallic armour are used when cables have to be installed direct buried,
or if mechanical protection is required.
Following points must be considered:
Required tensile load
Expected pressure on cable during service
Protection against rodent
Protection against accidental damage
Minimum required bending radius.
SWA: single layer of galvanized steel
wires, with diameters according to
relevant standards, coverage min.
90%. This armour assures a very good
mechanical protection and tensile
strength. An additional counterspiral
tape increases solidity, if required.
GSWB: galvanized steel wire braid,
diameter of wire: 0.20 - 0.25 0.30 - 0.40 mm, with coverage of
>80%. It assures a good mechanical
resistance, allowing a lower bending
radius compared to other armour. It is
preferable when there is movement or
vibration.
For special application is possible to
use stainless steel, tinned copper or
special alloy wires.

Cavicel, Conducting Value

Fire Resistant Cables

Standards at a glance
A higher and higher care is paid towards safety in many places and environments in general.
Fire is considered one of the most frequent cause of disasters and human lives loss.
The standards have tried more and more to face this problem under various aspects.
Over the last few years, particularly, both national (BS, DIN, CEI) and international (EN, IEC) standards
have gone through a remarkable evolution.
The evolution, though, is so fast that it is difficult to always have an updated picture.
The purpose of this section is therefore to provide an overview on how the standards have faced
the definition, the choice and the installation of the electric cables concerning the fire risks.
Reference is also made to outdated standards since they are still present in many specifications.

Fire resistance
Fire resistance means that the cable or the installation where the cable is
installed is capable to continue to operate even in case of fire for a
specific period of time (from 30 to 180 minutes).
To be more precise, it is possible to have two different definitions:
Circuit Integrity (or Insulation Integrity) which indicates tests
exclusively referred to cables;
System Circuit Integrity is referred to tests on cables and systems
(ladder, cable tray, clamps).
In some countries, such as Germany or Belgium, the first characteristics
(Circuit Integrity) is often indicated by an abbreviation (FE180 in case the
test lasts 180 min) and the second one (System Circuit Integrity) by the
abbreviations E30, E60, E90 that indicate the cable resistance for 30, 60 and
90 minutes according to a specific test and with different installation systems.

Fire resistance - Circuit Integrity

Fire resistance - System Circuit Integrity

Fire resistance - System Circuit


Integrity - Reference Standards

Fire resistance - Circuit integrity - Reference Standards

Flame non propagation

Standards at a glance

Behaviour to the fire of the electric cables


The behaviour of the electric cables in case of fire can be evaluated according to various aspects:
Fire resistance - Non propagation of fire - Emission of fumes and acid gases
The first aspect can be considered as active since the cable continues to perform its main function:
transmit power and signals even during the fire.
The other characteristics can be defined as passive, but of primary importance, by limiting the fire
propagation and by reducing fumes and gases that are developed by the combustion and that cause
severe damages and human lives losses. It must be considered, in fact, that most commonly identified
causes for death from a fire incident are due to gas or smoke.

Reaction to fire propagation

Emission of fumes and acid gases

Cables can be a critical vehicle for the fire transmission


since they run for long tracts, even in vertical ducts that could
behave as chimneys and therefore propagate the fire even in
other areas.
CAVICEL uses high self-extinguishing materials and
realizes constructive solutions that contrast the flame
propagation.
Normally two characteristics are checked: non propagation
of flame on a single cable alike the wiring and the non
propagation of flame on more cables assembled as a bunch,
as generally happens for electric installations.

CAVICEL always uses LSZH (Low Smoke Zero Halogen)


sheaths for its FIRECEL cables (unless when specifically
prescribed because of special working conditions). This term
indicates materials that are properly formulated to guarantee,
besides the high self-estinguishing characteristic, also a low
emission of clear fumes, without halogens (corrosive gases)
and that do not develop toxic gases in case of combustion.
Other acronyms are used, some of which are registered; it
is important though that the required performance are clear.
A term which is not too clear is, for instance, the acronym
LSF (Low Smoke and Fumes), that, not making any reference
to halogens, could also be referred to PVC; in this case, the
characteristics of corrosive gases absence is missing.

Non propagation of fire

Smoke Density

Cavicel, Conducting Value

Acid Gas Emission

Fire Resistant Cables

Fire resistance - Circuit Integrity


The first tests on fire resistance cables were only providing
the presence of flame, for example for IEC 331 standards, for a
period of 180 minutes at a temperature of 750C.
Subsequently the test conditions have been extended, by
changing the duration, by increasing the temperature of the
flame and by adding mechanical stress and water sprays.
These modifications allowed to better simulate the real fire
conditions, with mechanical stresses due to the fall of materials
and with the presence of water for the putting out of the same.
The standard BS 6387 has been introduced by keeping that
into consideration: it was providing three tests on three
different cable samples: one only with the flame, up to 950C
(cat. C), one with the flame and water spray (cat. W), one with
the flame and mechanical stresses (cat. Z). This test is still used
but its limit is to require three different tests on three different
cable samples.
BS EN 50200 standard has solved this problem since the same
cable sample is simultaneously stressed by the flame action,
by the mechanical shock and by water spray.

Fire resistance

Fire resistance - Circuit integrity - Reference Standards


IEC 60331 - Tests for electric cables under fire conditions - Circuit integrity. This is one of the first tests that had been introduced to verify electric cables fire
resistance. Currently it is divided in more parts that describe the test modes, the conditions and the equipment to use. The test, originally carried out only in
presence of fire, now also stresses the cable with mechanical shocks. In details, the standard is subdivided in several parts:
IEC 60331-1ed1.0(2009-05) - Part 1: Test method for fire with shock at a temperature of at least 830 C for cables of rated voltage up to and including
0,6/1,0 kV and with an overall diameter exceeding 20 m
IEC 60331-2ed1.0(2009-05) - Part 2: Test method for fire with shock at a temperature of at least 830 C for cables of rated voltage up to and including
0,6/1,0 kV and with an overall diameter not exceeding 20 mm
IEC 60331-3ed1.0(2009-05) - Part 3: Test method for fire with shock at a temperature of at least 830 C for cables of rated voltage up to and including
0,6/1,0 kV tested in a metal enclosure
IEC 60331-11ed1.1 Consol. with am1(2009-07) - Part 11: Apparatus - Fire alone at a flame temperature of at least 750 C
IEC 60331-21ed1.0(1999-04) - Part 21: Procedures and requirements Cables of rated voltage up to and including 0,6/1,0 kV
IEC 60331-23ed1.0(1999-04) - Part 23: Procedures and requirements - Electric data cables
IEC 60331-25ed1.0(1999-04) - Part 25: Procedures and requirements - Optical fibre cables
BS EN 50200:2006 - Method of test for resistance to fire of unprotected small cables for use in emergency circuits. The cable undergoes the action of the flame
at 850C and mechanical shocks. The test duration is expressed in minutes and is recorded in the classification: PH 15 - PH 30 - PH 60 - PH 90 - PH 120.
Annex E of the standard also foresees the water stress, as previously provided by BS 8434-1 standard.
This test is equivalent to IEC 60331-2.
BS EN 50362:2003 - Method of test for resistance to fire of larger unprotected power and control cables for use in emergency circuits. This standard provides
the same tests foreseen by IEC 60331-1 standards (Temperature of the flame 830C, with mechanical stresses)
BS 6387:1994 - Specification for performance requirements for cables required to maintain circuit integrity under fire conditions. This can be defined as the
historical standard for fire resistance cables since in many countries it is still the most widespread one. It has been the first to include also mechanical stress and
water action in the fire resistance test of electric cables. The cables can be tested in different conditions, but most commonly required are:
Cat C - test with flame at 950C for 180 minutes.
Cat W - test with flame for 15 minutes and flame and water for further 15 minutes at 650C.
Cat Z - test with flame and mechanical shocks for 15 minutes at 950C.
Reference is also made to constructive standards, such as BS 7629 one.
BS 8434-2:2003+A2:2009 - Methods of test for assessment of the fire integrity of electric cables. Test for unprotected small cables for use in emergency
circuits. BS EN 50200 with a 930 flame and with water spray. This standard is foreseen by BS 5839-1:2002 standards and is an extension of the test
conditions according to BS EN 50200 standards. The cable is stressed by the flame at 930C with mechanical shocks for 60 minutes and further 60 minutes
with the addition of water spray. Since it has not been included in the BS EN 50200 standard yet, it is still in force.
BS 8491:2008 - Method for assessment of fire integrity of large diameter power cables for use as components for smoke and heat control systems and certain
other active fire safety systems. This standard is related to cables included in BS 7346-6, and certain other active fire safety systems. It is applicable to cables
of rated voltage not exceeding 600/1 000 V and of overall diameter greater than 20 mm. The test methodin BS 8491:2008 includes subjecting the cable under
test to radiation via direct impingement corresponding to a constant temperature attack of 842 C, to direct mechanical impacts corresponding to a force of
approximately 10 N, and to direct application of a water jet simulating a water fire fighting jet. The test method given in this standard includes three different test
durations to allow testing of cables intended for different applications.
BS 8434-1:2003 (SUPERSEDED) - Methods of test for assessment of the fire integrity of electric cables. Test for unprotected small cables for use in
emergency circuits. BS EN 50200 with addition of water spray. This standard is no longer in force since it has been replaced by Annex E of the S EN 50200
standard. Reference to it is made in BS 5839-1:2002 standard, in order to add a test with water. The cable is tested at 830C for 15 minutes in presence of
flame and mechanical shocks and for 15 minutes with flame, mechanical shocks and water spray.
NF C 32-070 - Tests for classification of conductors and cables with respect to their fire behaviour. This test differs from the others since the cable is not directly
in contact with the flame, but it is positioned in a steel conduit inside a circular oven. The oven reaches a temperature of 920C and this causes the cable
combustion. Mechanical shocks are applied to the conduit containing the cable; furthermore, the cable is subjected to tensile strength.

10

Standards at a glance
Behaviour to the fire of the electric cables

Reaction to fire propagation

Emission of fumes and acid gases

Constructive standards

Fire resistance - System Circuit Integrity


In this case it is required a fire resistance verification on
the installed cables, as for instance according to DIN 4102
standards, part 12, where the cables are tested in real
installation conditions and the resistance is verified at 30, 60
and 90 minutes (the cables are in fact classified E30, E60,
E90).
Another standard included in this category is NBN 731.020.

Fire resistance - System Circuit


Integrity - Reference Standards
DIN 4102-12 - Fire behaviour of building materials and building
components - Part 12: Circuit integrity maintenance of electric
cable systems - Requirements and testing. This test foresees the
installation of cables in specifically defined conditions, on ladder,
cable tray, ceiling installations, in a 3 meters long oven, for a period
up to 90 minutes, with a flame temperature that reaches 1000C. In
this case, the SYSTEM formed by cables and accessories is tested.
NBN 713.020 - Protection contre lincendie - Comportement au feu
des matriaux et lments de construction - Rsistance au feu des
lments de construction (avec addendum 1994) (Fire fighting - Fire
performance of building materials and products - Fire resistance
of building materials). The cables are installed in a 3 x 3 m testing
room. They are installed on cable trays and undergo the flame
action up to 1000C. The cables are classified according to their
operating life.

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BS 7629-1:2008 - Electric cables. Specification


for 300/500 V fire resistant screened cables having
low emission of smoke and corrosive gases when
affected by fire. Multicore and multipair cables.
This standard includes the currently most common
cables onto the market of the fire resistant cables.
Those cables are used in fire alarm and emergency
lighting applications. They have a rated voltage of
300/500 V.
Generally, the cables are particularly flexible and easy
to be installed.
These standards require that the cables get through
the fire resistance tests prescribed by BS 6387
standards.
BS 7846:2009 - Electric cables. Thermosetting
insulated, armoured, fire-resistant cables of rated
voltage 600/1000 V, having low emission of
smoke and corrosive gases when affected by fire.
Specification.
This standard refers to the armoured cables with
rated voltage 600/1000 V.
The circuit integrity performance under fire conditions
is assessed on the basis of various tests which either
separately measure resistance to fire, resistance to
fire with water, and resistance to fire with mechanical
shock, or in combination measure resistance to fire
with mechanical shock and water.
BS EN 60702-1:2002 - Mineral insulated cables and
their terminations with a rated voltage not exceeding
750 V. Cables.
These standards apply to mineral insulated cables.
Those cables have an insulation completely different
from those seen so far: they are extremely resistant
but rigid. Their installation is not handy and a
particular care has to be paid to the installation to
prevent moisture absorption by the mineral oxide.

11

Fire Resistant Cables

Code of practice and general standards


BS 5839-1:2002+A2:2008 - Fire detection and fire alarm systems for buildings. Code of practice for system design, installation, commissioning and
maintenance. BS 5839-1:2002+A2:2008 provides recommendations for the planning, design, installation, commissioning and maintenance of fire
detection and fire alarm systems in and around buildings, other than dwellings. It does not recommend whether or not a fire alarm system should be
installed in any given premises. Recommendations for fire detection and alarm systems in dwellings are given in BS 5839-6. Cables are described
in clause 26. This standard introduces two different levels of resistance of cables during a fire (standard and enhanced type) and many prescriptions
regarding installations. The standard cable must withstand the flame at 830C for 30 minutes, the enhanced type at 930C for 120 minutes.
Besides the EN 50200 test, the cable must also get through specific BS tests, such as the BS 8434, that, however, will be gradually absorbed by the
EN standards. New fire tests are described in this standard, based on EN 50200, modified to include exposure to water spray. Even if BS 6387 is not
expressively called up, for standard cross reference anyway this standard is still required. Other standards of the same series are:
BS 5839-6:2004 - Fire detection and fire alarm systems for buildings. Code of practice for the design, installation and maintenance of fire detection and
fire alarm systems in dwellings.
BS 5839-8:2008 - Fire detection and fire alarm systems for buildings. Code of practice for the design, installation, commissioning and maintenance of
voice alarm systems.
BS 5839-9:2003 - Fire detection and alarm systems for buildings. Code of practice for the design, installation, commissioning and maintenance of
emergency voice communication systems
BS 5266-1:2005 - Emergency lighting. Code of practice for the emergency lighting of premises. Cables installed for these systems have to withstand to
fire for at least 60 minutes according to BS EN 50200.
BS 7346-6:2005 (SUPERSEDED) - Components for smoke and heat control systems. Specifications for cable systems.
BS 8519:2010 - Selection and installation of fire-resistant power and control cable systems for life safety and fire-fighting applications. Code of practice.
BS 8519 gives guidance and recommendations on the selection and installation of power and control cable systems. It covers systems that are
required to maintain their circuit integrity for life safety and fire-fighting applications. It also gives specific recommendations for electrical system design
for such applications, and recommended limits for survival times.

Flame non propagation

Non propagation of fire

In this case, a single cable sample undergoes the flame


action of a bunsen burner. The test only lasts few minutes.

These tests simulate the chimney effect in vertical installation of


bunch of cables.
The tests differ for quantity of installed cables in the vertical
Flameofnon
propagation
structure and for the duration
the flame
application.

BS EN 60332 - Tests on electrical and optical cables under


fire conditions. These stardards describe the test conditions
for a single cable. The test lasts between 1 and 8 minutes,
depending on the cable diameter.
BS EN 60332-1-1:2004 - Tests on electrical and optical cables
under fire conditions. Test for a vertical flame propagation for
a single insulated wire or cable. Apparatus. This test refers to
cables having standard dimensions.
BS EN 60332-2-1:2004 - Tests on electrical and optical cables
under fire conditions. Test for vertical flame propagation for a
single small insulated wire or cable. Apparatus. This test applies
to small dimensions cables.
BS 4066-1 and 2 :1980 (SUPERSEDED) - Tests on electric
cables under fire conditions. Method of test on a single vertical
insulated wire or cable. This standard is no longer in force and is
replaced by the BS EN 60332.
BS EN 50265-1:1999 (SUPERSEDED) - Common test
methods for cables under fire conditions. Test for resistance
to vertical flame propagation for a single insulated conductor
or cable. Apparatus. This standard is no longer in force and is
replaced by the BS EN 60332 standard.

BS EN 60332-3:2009 - Common test methods for cables


under fire conditions. Test for vertical flame spread of verticallymounted bunched wires or cables. This test is the most
common one to verify the behaviour of a cable vs the fire
propagation. The cables are installed on a vertical ladder inside
a metal cabinet and undergo the action of a ribbon flame at
750C.
The standard is subdivided in several parts that differ one from
the other for the quantity of cable to be installed, the installation
mode and the flame application time.
BS EN 60332-3-10:2009 - Common test methods for cables
under fire conditions. Test for vertical flame spread of verticallymounted bunched wires or cables. Apparatus
BS EN 60332-3-21:2009 - Procedures. Category A F/R.
Installation in two layers (front and rear). Test time: 40 minutes.
The quantity of the installed cable is equal to 7 litres of insulating
material per 1 meter installed cables.
BS EN 60332-3-22:2009 - Procedures. Category A.
Installation in one layer (front). Test time: 40 minutes. The
quantity of the installed cable is equal to 7 litres of insulating
material per 1 meter installed cables.
BS EN 60332-3-23:2009 - Procedures. Category B.
Installation in one layer (front). Test time: 40 minutes. The
quantity of the installed cable is equal to 3,5 litres of insulating
material per 1 meter installed cables.
BS EN 60332-3-24:2009 - Procedures. Category C.
Installation in one layer (front). Test time: 20 minutes. The
quantity of the installed cable is equal to 1,5 litres of insulating
material per 1 meter installed cables.
BS EN 60332-3-25:2009 - Procedures. Small cables. Category D
Installation in one layer (front). Test time: 20 minutes. The
quantity of the installed cable is equal to 0,5 litres of insulating
material per 1 meter installed cables.
BS 4066-3:1994, IEC 60332-3:1992 (SUPERSEDED) - Tests
on electric cables under fire conditions. Tests on bunched wires
or cables. This standard is no longer in force and is replaced by
the BS EN 60332-3:2009.

12

Standards at a glance
Behaviour to the fire of the electric cables

Reaction to fire propagation

Emission of fumes and acid gases

Acid Gas Emission


Smoke Density
The standards describe the modality to be followed to
measure the visibility decay inside a closed area, through
the measurement of a luminous beam, by burning a specific
quantity of cables.
BS EN 61034 - Measurement of smoke density of cables
burning under defined conditions. The test is carried out in a
3 x 3 m metal hood with a luminous beam that is transferred
between two walls. The light decay due to the smoke that
develops should not exceed specific values.
BS EN 61034-1:2005 Test apparatus
BS EN 61034-2:2005 Measurement of smoke density of
cables burning under defined conditions. Test procedure and
requirements.
The previous standards related to fume emission measurement
were:
BS 7622-1:1993 (SUPERSEDED) - Measurement of smoke
density of electric cables burning under defined conditions.
Test apparatus. This standard is no longer in force and was
replaced by the BS EN 50268-1:2000, even though this too is
superseded by now.
BS EN 50268-1:2000 (SUPERSEDED) - Common test
methods for cables under fire conditions. Measurement of
smoke density of cables burning under defined conditions.
Apparatus. This standard is no longer in force and is replaced
by the BS EN 61034-1:2005.

The contents of this section is an overview of the problems related


to the state of the art behaviour of the electric and fibre optic cables
in case of fire. The picture is quite complex, both for the problems
critical state and for all the connections and prescriptions existing
between the various standards.
Deliberately we did not deepen this topic since this would require
many more pages and it would be useless in this context.
It is anyhow the position of Cavicel as far as the cable behaviour
in case of fire in industrial plants is concerned; more detailed
technical information could be required any time at our Technical
Department.

The gases developed by the cables in case of fire could be


corrosive. A cause for their corrosivity can be the emission
of halogens that can be present either in the polymers that
form the cable insulation or sheath (PVC for example) or added
disguised as anti-flame products.
There are mainly two systems to measure how dangerous
they are. A system allows to measure the halogen contents
in the gas; the second one measures both the pH and the gas
conductivity.
BS EN 50267 - Common test methods for cables under
fire conditions. Tests on gases evolved during combustion
of materials from cables. This test allows to determine the
corrosivity of the acid gases, generally halogens, that develop
during the electric cable combustion.
BS EN 50267-1:1999 Apparatus.
BS EN 50267-2-1:1999 Procedures. Determination of the
amount of halogen acid gas. This part of the standard defines
the method to measure the halogens quantity, by having them
bubbling in a solution that is then titrated.
BS EN 50267-2-2:1999 Procedures. Determination of
degree of acidity of gases for materials by measuring pH and
conductivity. In this case the standard allows to measure the
pH and the conductivity of a solution where are collected the
gases developed by the combustion of the single materials
(insulation and sheath).
BS EN 50267-2-3:1999 Procedures. Determination of degree
of acidity of gases for cables by determination of the weighted
average of pH and conductivity. In this case the standard allows
to calculate a weighed average of the measured value of pH,
conductivity of a solution where the gases developed by the
combustion of the materials forming the cable are collected
(normally insulation and sheaths).
BS 6425-1:1990 (SUPERSEDED) - Test on gases evolved
during the combustion of materials from cables. Method for
determination of amount of halogen acid gas evolved during
combustion of polymeric materials taken from cables. This
standard is no longer in force and is replaced by the BS EN
50267 standard.
BS 6425-2:1993 (SUPERSEDED) - Test on gases evolved
during the combustion of materials from cables. Determination
of degree of acidity (corrosivity) of gases by measuring pH and
conductivity. This standard is no longer in force and is replaced
by the BS EN 50267 standard.

(updated to March 2010)

Cavicel, Conducting Value

13

Fire Resistant Cables

Standards
BS

British Standard Institution

EN (continued)

BS 5266-1

Emergency lighting. Code of practice for the emergency


lighting of premises

EN 60332-1

Test for vertical flame propagation for a single insulated


wire or cable

BS 5839-1

Fire detection and fire alarm systems for buildings. Code


of practice for system design, installation, commissioning
and maintenance

EN 60332-2

Test for vertical flame propagation for a single small


insulated wire or cable

EN 60332-3

Test for vertical flame spread of vertically-mounted


bunched wires or cables

BS 5839-6

Fire detection and fire alarm systems for buildings. Code of


practice for the design, installation and maintenance of fire
detection and fire alarm systems in dwellings

EN 61034

Measurement of smoke density of cables burning under


defined conditions

BS 5839-8

Fire detection and fire alarm systems for buildings. Code


of practice for the design, installation, commissioning and
maintenance of voice alarm systems

IEC

International Electrotechnical Commission

IEC 60228

Conductors of insulated cables - Guide to the dimensional


limits of circular connectors

BS 5839-9

Fire detection and alarm systems for buildings. Code of


practice for the design, installation, commissioning and
maintenance of emergency voice communication systems

IEC 60331

Test for electrical cables under fire conditions. Circuit


integrity.

BS 6387

Specification for performance requirements for cables


required to maintain circuit integrity under fire conditions

IEC 60332-1

BS 7211

Electric cables. Thermosetting insulated, non-armoured


cables for voltages up to and including 450/750 V, for
electric power, lighting and internal wiring, and having low
emission of smoke and corrosive gases when affected
by fire

Tests on electric and optical fibre cables under fire


conditions -Test for vertical flame propagation for a single
insulated wire or cable

IEC 60332-3

Test on electric cables under fire conditions - Test for


vertical flame spread of vertically-mounted bunched wires
or cables

BS 7346-6

Components for smoke and heat control systems.


Specifications for cable systems

IEC 60502-1

BS 7629-1

Electric cables. Specification for 300/500 V fire resistant


screened cables having low emission of smoke and
corrosive gases when affected by fire. Multicore and
multipair cables

Power cables with extruded insulation and their


accessories for rated voltages from 1 kV (Um = 1,2 kV) up
to 30 kV (Um = 36 kV) - Part 1: Cables for rated voltages
of 1 kV (Um = 1,2 kV) and 3 kV (Um = 3,6 kV)

IEC 60754-1

Method for determination of amount of halogen acid gas


evolved during combustion of polymeric materials taken
from cables

Electric cables. Thermosetting insulated, armoured, fireresistant cables of rated voltage 600/1000 V, having low
emission of smoke and corrosive gases when affected by
fire. Specification

IEC 60754-2

BS 7846

Determination of degree of acidity (corrosivity) of gases by


measuring pH and conducivity

IEC 60793-1

Optical fibres

IEC 60794-1

Optical fibre cables

IEC 61034-2

Measurement of smoke density of electric cables burning


under defined conditions (LT)

NBN

Norme Belge

NBN C 30-004

Fire resistance of electical cables - Classification and test


methods

BS 8434-2

Methods of test for assessment of the fire integrity of


electric cables. Test for unprotected small cables for use in
emergency circuits. BS EN 50200 with a 930 flame and
with water spray

BS 8491

Method for assessment of fire integrity of large diameter


power cables for use as components for smoke and
heat control systems and certain other active fire safety
systems

BS 8519

Selection and installation of fire-resistant power and


control cable systems for life safety and fire-fighting
applications. Code of practice.

CEI

Comitato Elettrotecnico Italiano

CEI 20-11 /
EN 50363

Insulating, sheathing and covering materials for low voltage


energy cables

CEI 20-36/2-1

Tests for electric cables under fire conditions - Circuit


integrity - Part 21: Procedures and requirements - Cables
of rated voltage up to and including 0,6/1,0 kV

CEI 20-45

Fire resistant elastomeric insulated cables, halogen free


(LSOH) with rated voltage Uo/U 0.6/1 kV

DIN

Deutsches Institut fur Normung

DIN 4102

Fire behaviour of building materials and building


components - Part 12: Circuit integrity maintenance of
electric cable systems; requirements and testing

EN

European Norm

EN 50200

Methods of test for resistance to fire of unprotected small


cables for use in emergency circuit

EN 50266

Test for vertical flame spread of vertically-mounted


bunched wires and cables

EN 50267/2-1

Method of determination of amount of halogen acid gas


evolved during combustion of polymeric materials taken
from cables

EN 50267/2-2

Determination of degree of acidity (corrosivity) of gases by


measuring PH and conductivity

EN 50288-7

Sectional specification for instrumentation and control


cables

EN 50362

Method of test for resistance to fire of larger unprotected


power and control cables for use in emergency circuits

EN 50363

Insulating, sheathing and covering materials for low


voltage energy cables

EN 60228

Conductors of insulated cables

14

NBN 713-020

Fire resistance of building materials

NF

Norme Franaise

NF-C-32-070

Insulated cables and flexible cords for installations Classification tests on cables and cords with respect to
their behaviour to fire

SS

Singapore Standard

SS 299 part 1

Fire resistant cables - Performance requirements for


cables required to maintain circuit integrity under fire
conditions

VDE

Verband der Elektrotechnik Elektronik


Informationstechnik

VDE 0815

VDE 0482

Wiring cables for telecommunication and data processing


systems
part 814 - Testing of cables, wires and flexible cords
Continuance of insulation effect under fire conditions
part 267 - Common test methods for cables under fire
conditions - Test on gases evolved during combustion of
materials from cables
part 1034 - Measurement of smoke density of cables
burning under defined conditions

Standards / Cable Selection

Cable Selection Matrix


All cables comply with following standards:
EN/IEC 60332, EN 50266, EN 50267, IEC 60754, EN/IEC 61034.

300 V

SR 125H

300/500 V

SR 225

300/500 V

n n

SR 118

300/500 V

SR 220

300/500 V

SR 109

450/750 V

SR 116H

450/750 V

SR 112

450/750 V
0,6/1 kV

SR 206

0,6/1 kV

SR 106H

0,6/1 kV

SR 145

0,6/1 kV

SR 140

0,6/1 kV

SLO-FR
MLO-FR

PH90

20
21

n n

22

23

PH120

24

PH90

25

26

19

n
PH90

18

n n

n
n

PH90

n n

page

SR 125 RF1

17

SS 299 part 1

PH120

DIN 4102-12

VDE 0472

225 V

enhanced enhanced

NBN 713-020

16

NBN C 30-004

SR 125 E30

PH30/PH60

CEI 20-36

IEC 60331-25

standard

IEC 60331-23

standard

IEC 60331-21

EN 50200

300/500 V

BS 6387 C-W-Z

BS 8519

SR 114E

fire resistant standards

BS 5839

EN 50288-7

IEC 60502-1

VDE 0815

CEI 20-45

300/500 V

BS 7629-1

armour

BS 7211

shield

mica/XL compound

silicone

SR 114H

copper cable

voltage rating

fibre optic cable

basic design standards

BS 7846

protections
insulation

n
n

n
n

PH90

PH90

27

29

PH60/PH90

30

31

= on request.

Cavicel, Conducting Value

28

15

Fire Resistant Cables

FIRECEL SR 114H

Silicone Insulation
Overall Screen

Cable construction
Conductors

Plain annealed copper wire, solid class 1 or stranded class 2 according to


EN 60228.

Insulation

High performance fire resistant silicone rubber type EI2 to BS EN 50363-1.

Cabling

Standard Cable

Insulated cores are cabled together.

BS 5839-1:2002 Clause 26.2d


EN 50200 PH 30 (PH 60) 830C - 30 min. (60 min.)
fire and mechanical shocks
EN 50200 Annex E 830C - 15 min. fire and
mechanical shocks + 15 min. fire mechanical
shocks and water spray

SR 114H solid conductor 300/500 V


SR 114H-R stranded conductor 300/500 V
Cables up to 4 cores
approved by LPCB,
certificate N 217f

Applications
FIRECEL SR114H are primarily intended for general
application.
Typical applications are:
BS 5839-1 for standard fire resistant cables in fire
detection and fire alarm systems for building
BS 5839-8 for voice alarm systems
BS 5839-9 for emergency voice communication
systems.
BS 5266-1 for emergency lighting of premises
(PH60)
BS 8519 for fire-resistant control cable systems for
life safety and fire-fighting application - Category 1

Operating temperature
-40C to +90C

Minimum bending radius


6 times the outer diameter.

Overall screen

Aluminium/polyester tape.

Circuit protective conductor or drain wire

Uninsulated tinned copper conductor of the same section and class as the
insulated conductors in the 2-, 3- and 4-core cables. Drain wire of 0.5 mm2 tinned
copper conductor is provided in cables with more than 4 conductors.

Outer sheath

LSZH thermoplastic material type LTS3 to BS 7655-6.1.


Colour red or white (other colours on request).

Colour code up to 4 cores to HD 308


2 cores
3 cores
4 cores
7 cores

12 cores

19 cores

(on request the cores can be one colour only, identified by printed numbers)

Applicable Standards
Basic design
BS 7629-1
Fire resistant
BS 6387 (cat. C-W-Z)

EN 50200 (class PH30 and PH60)

EN 50200 annex E (fire, mechanical shock and water spray)
Flame retardant
EN 60332-1-2
Acid gas emission EN 50267-2-1
Smoke density
EN 61034-2
N of cond. x cross section
(mm2)
1 mm2 solid

Outer diameter
(mm)

Weight
(kg/km)

SR 114H

2x1.0
3x1.0
4x1.0
7x1.0
12x1.0
19x1.0
1.5 mm2 solid

7.1
7.6
8.3
10.0
12.5
15.0

2x1.5
3x1.5
4x1.5
7x1.5
12x1.5
19x1.5
1.5 mm2 stranded

8.0
8.5
9.4
11.3
14.5
17.0

2x1.5
3x1.5
4x1.5
2.5 mm2 solid

16

blue - brown
brown - black - grey
blue - brown - black - grey
centre: brown
1st layer: brown - black - 4 cores white
centre: brown - black - white
1st layer: brown - black - 7 cores white
centre: brown
1st layer: brown - black - 4 cores white
2nd layer: brown - black - 10 cores white

70
85
110
165
255
380

SR 114H
95
115
140
225
340
520

SR 114H-R
8.4
8.9
9.8

100
125
155

SR 114H

2x2.5
3x2.5
4x2.5
2.5 mm2 stranded

9.4
10.0
11.0

2x2.5
3x2.5
4x2.5
4 mm2 stranded

9.9
10.3
11.7

2x4
3x4
4x4

11.5
12.2
13.5

130
170
210

SR 114H-R
145
180
230

SR 114H-R
200
260
330
approximate values

Fire Resistant Cables

FIRECEL SR 114E

Mica/Silicone Insulation
Overall Screen
Enhanced Cable

Cable construction
Conductors

Plain annealed copper wire, solid class 1 or stranded class 2 according to


EN 60228.

Insulation

Mica/Glass fire resistant tape covered by high performance fire resistant silicone
rubber type EI2 to BS EN 50363-1.

Cabling

BS 5839-1:2002 Clause 26.2e + A2:2008

Insulated cores are cabled together.

EN 50200 PH 120 830C - 120 min. fire and


mechanical shocks

Overall screen

BS 8434-2:2003 +A2:2010 930C - 60 min. fire


and mechanical shocks + 60 min. fire mechanical
shocks and water spray

SR 114E solid conductor 300/500 V


SR 114E-R stranded conductor 300/500 V
Cables up to 4 cores
approved by LPCB,
certicate N 217g

Applications
FIRECEL SR114E are primarily intended for use in
fire detection and fire alarm systems, emergency
lighting circuits or if cables need to properly
operate when fire resistance improvement is
required.
Typical applications are:
BS 5839-1 for enhanced fire resistant cables in
fire detection and fire alarm systems for building
BS 5839-8 for voice alarm systems
BS 5839-9 for emergency voice communication
systems.
BS 8519 for fire-resistant control cable systems for
life safety and fire-fighting application - Category 2

Operating temperature
-40C to +90C

Minimum bending radius


6 times the outer diameter.

Cavicel, Conducting Value

Aluminium/polyester tape.

Circuit protective conductor

Uninsulated tinned copper conductor of the same section and class as the
insulated conductors in the 2-, 3- and 4-core cables. Drain wire of 0.5 mm2 tinned
copper conductor is provided in cables with more than 4 conductors.

Outer sheath

LSZH thermoplastic material type LTS3 to BS 7655-6.1.


Colour red or white (other colours on request)

Colour code up to 4 cores to HD 308


2 cores
3 cores
4 cores
7 cores

12 cores

19 cores

blue - brown
brown - black - grey
blue - brown - black - grey
centre: brown
1st layer: brown - black - 4 cores white
centre: brown - black - white
1st layer: brown - black - 7 cores white
centre: brown
1st layer: brown - black - 4 cores white
2nd layer: brown - black - 10 cores white

(on request the cores can be one colour only, identified by printed numbers)

Applicable Standards
Basic design
Fire resistant


Flame retardant
Acid gas emission
Smoke density

BS 7629-1
BS 6387 (cat. C-W-Z)
EN 50200 (class PH120)
BS 8434-2 (120 min)
EN 60332-1-2
EN 50267-2-1
EN 61034-2

N of cond. x cross section


(mm2)
1 mm2 solid

Outer diameter
(mm)

Weight
(kg/km)

SR 114E

2x1.0
3x1.0
4x1.0
7x1.0
12x1.0
19x1.0
1.5 mm2 solid

7.9
8.4
9.3
10.9
14.5
17.0

2x1.5
3x1.5
4x1.5
7x1.5
12x1.5
19x1.5
1.5 mm2 stranded

8.8
9.3
10.3
12.1
16.0
19.0

2x1.5
3x1.5
4x1.5
2.5 mm2 solid

9.2
9.7
10.5

2x2.5
3x2.5
4x2.5
2.5 mm2 stranded

10.2
10.8
12.0

2x2.5
3x2.5
4x2.5
4 mm2 stranded

10.6
11.3
12.5

2x4
3x4
4x4

12.2
13.0
14.4

85
105
125
175
300
470

SR 114E
105
130
165
230
380
590

SR 114E-R
110
135
170

SR 114E
150
190
240

SR 114E-R
155
190
250

SR 114E-R
220
280
350
approximate values

17

Fire Resistant Cables

FIRECEL SR 125 E30


Silicone Insulation
Overall Screen

JE-H(St)H FE180/E30
JE-H(St)H Bd Z FE180/E30
U-SR/OS/LSZH 225 V
Approved by VDE
Reg. No 7549

Cable construction
Conductors

Solid plain annealed copper wire.

Insulation

High performance fire resistant silicone rubber compound type HJ1.

Cable elements

Insulated cores are twisted to form pairs.


Two-pair cable had four cores laid in quad formation.

Cabling

Pairs are cabled together.


In cables with 8 pairs or more 4 pairs are assembled to form a bunch, the
bunches are cabled together.

Flame barrier

Special fire proof tape.

Applications

Overall screen

Aluminium/polyester tape with copper drain wire.

FIRECEL SR125 E30 are wiring cables for


telecommunication and information processing
systems where absence of halogen and
improved properties in case of fire and specified
continuance of insulation effect when exposed
to flame.
For fixed installation in dry and humid premises,
may be embedded in plaster, not for power
supply, external use or underground laying.

Outer sheath

Operating temperature

Basic design
VDE 0815
Fire resistant
VDE 0472-814 (FE180) / IEC 60331-23
Functionality of cabling system DIN 4102 Part 12 (E30)
Fire retardant
VDE 0472 Part 804 (test C) /

EN 50266-2-4 (cat. C) / IEC 60332-3-24 (cat. C)
Flame retardant
EN 60332-1-2 / IEC 60332-1-2
Acid gas emission
VDE 0482-267 / EN 50267-2-1 / IEC 60754-1

EN 50267-2-2 / IEC 60754-2
Smoke density
VDE 0482-1034 / EN 61034-2 /

IEC 61034-2

-40C to +90C

Minimum bending radius


10 times the outer diameter.

LSZH thermoplastic material type HM2.


Colour orange or red with printed BRANDMELDEKABEL for fire alarms.

Colour code
Each bunch
blue - red / grey - yellow / green - brown / white - black
Bunch identication plastic numbered tape

Applicable Standards

N of pairs x conductor diameter


section 0.5 mm2 solid

18

Outer diameter
(mm)

Weight
(kg/km)

JE-H(St)H FE180/E30

1x2x0.8 mm
2x2x0.8 mm (quad cabled)
4x2x0.8 mm
section 0.5 mm2 solid

6.1
7.5
10.5

52
77
133

JE-H(St)H Bd Z FE180/E30

8x2x0.8 mm
12x2x0.8 mm
16x2x0.8 mm
20x2x0.8 mm
32x2x0.8 mm
40x2x0.8 mm
52x2x0.8 mm

17.4
18.9
20.7
22.7
24.5
26.5
28.0

296
368
442
508
772
946
1016
approximate values

Fire Resistant Cables

FIRECEL SR 125 RF1


Silicone Insulation
Overall Screen

U-SR/OS/LSZH 300 V
Approved by ISIB
(Institut de Securite
Incendie - Belgium)

Cable construction
Conductors

Solid plain annealed copper wire.

Insulation

High performance fire resistant silicone rubber.

Cable elements

Insulated cores are twisted to form pairs.


Two-pair cable had four cores laid in quad formation.

Cabling

Three pairs are cabled together.

Flame barrier
Glass tape.

Overall screen

Applications

Aluminium/polyester tape with tinned copper drain wire.

FIRECEL SR125 RF1 are designed,manufactured

and tested as data transmission cables for


emergency services. These are used for data and
voice transmission when high frequency signal has to
be assured also in the event of a fire.

Operating temperature
-40C to +90C

Minimum bending radius


10 times the outer diameter.

Outer sheath

LSZH thermoplastic material.


Colour orange (other colours on request).

Colour code
Single pair
Multipair

white - blue
white - blue numbered

Applicable Standards
Fire resistant

Fire retardant

Flame retardant
Acid gas emission

Smoke density

NBN C 30-004 (cat. F3) / NBN 713-020 (RF1) /


EN 50200 (PH90) / IEC 60331-23
NBN C 30-004 (cat. F2) / EN 50266-2-4 (cat. C) /
IEC 60332-3-24 (cat. C)
NBN C 30-004 (cat. F1) / EN 60332-1-2 / IEC 60332-1-2
EN 50267-2-1 / IEC 60754-1
EN 50267-2-2 / IEC 60754-2
EN 61034-2 / IEC 61034-2

N of pairs x conductor diameter


section 0.65 mm2 solid
1x2x0.9 mm
2x2x0.9 mm (quad cabled)
3x2x0.9 mm

Cavicel, Conducting Value

Outer diameter
(mm)

Weight
(kg/km)

U-SR/OS/LSZH
6.5
7.4
10.9

60
85
145
approximate values

19

Fire Resistant Cables

FIRECEL SR 125H

Silicone Insulation
Overall Screen

Cable construction
Conductors

Plain annealed copper wire, solid class 1 or stranded class 2 according to


EN 60228.

Insulation

High performance fire resistant silicone rubber.

U-SR/OS/LSZH 300/500 V
R-SR/OS/LSZH 300/500 V

Cable elements

Insulated cores are twisted to form pairs.

Cabling

Pairs are cabled together.

Applications
FIRECEL SR125H are designed, manufactured and

tested as data transmission cables for emergency


services. These are used for data and voice
transmission when high frequency signal has to be
assured also in the event of a fire.

Operating temperature
-40C to +90C

Minimum bending radius


10 times the outer diameter.

Overall screen

Aluminium/polyester tape with copper drain wire.

Outer sheath

LSZH thermoplastic material


Colour red (other colours on request).

Colour code
Cables up to 6 pairs black-red / black-blue / red-blue / yellow-black /

yellow-red / yellow-blue
Cables above 6 pairs all pairs black-red numbered on black conductors

Applicable Standards
Basic design
Fire resistant

Flame retardant
Fire retardant
Acid gas emission

Smoke density

N of pairs x cross section


(mm2)
0.5 mm2 solid

20

BS 7629
EN 50200 (PH90) / EN 50362 (PH90) / IEC 60331-21 /
BS 6387(cat. C-W-Z) / SS 299 part 1
EN 60332-1-2 / IEC 60332-1-2
EN 50266-2-4 (cat. C) / IEC 60332-3-24 (cat. C)
EN 50267-2-1 / IEC 60754-1
EN 50267-2-2 / IEC 60754-2
EN 61034-2 / IEC 61034-2

Outer diameter
(mm)

Weight
(kg/km)

U-SR/OS/LSZH

1x2x0.5
2x2x0.5
3x2x0.5
5x2x0.5
6x2x0.5
10x2x0.5
15x2x0.5
20x2x0.5
1 mm2 stranded

6.5
9.5
10.5
12.0
13.0
16.5
20.5
22.6

1x2x1
2x2x1
3x2x2
5x2x1
6x2x1
10x2x1
15x2x1
20x2x1
1.5 mm2 stranded

7.4
10.6
11.2
13.7
14.8
18.9
23.2
26.2

1x2x1.5
2x2x1.5
3x2x1.5
5x2x1.5
6x2x1.5
10x2x1.5
15x2x1.5
20x2x1.5

8.7
10.2
12.9
16.7
17.5
23.4
28.9
32.5

56
94
118
167
197
273
410
520

R-SR/OS/LSZH
77
130
196
245
300
378
567
831

R-SR/OS/LSZH
100
188
223
346
426
541
892
1182
approximate values

Fire Resistant Cables

FIRECEL SR 225H

Mica/XLPE Insulation
Overall Screen

R-mXLPE/OS/LSZH 300/500 V

Cable construction
Conductors

Plain annealed copper wire, stranded according to EN 60228 class 2.

Insulation

Mica/Glass fire resistant tape covered by extruded cross-linked XLPE compound.

Cable elements

Insulated cores are twisted to form pairs.

Cabling

Pairs are cabled together.

Applications

Overall screen

FIRECEL SR225H are designed, manufactured and


tested as data transmission cables for emergency
services. These are used for data and voice
transmission when high frequency signal has to be
assured also in the event of a fire.

Operating temperature
-40C to +90C

Minimum bending radius


10 times the outer diameter.

Aluminium/polyester tape with copper drain wire.

Outer sheath

LSZH thermoplastic material.


Colour red (other colours on request).

Colour code
According to IEC 60189-2 (other colour code on request).

Applicable Standards
Fire resistant
Flame retardant
Fire retardant
Acid gas emission

Smoke density

IEC 60331-23
EN 60332-1-2 / IEC 60332-1-2
EN 50266-2-4 (cat. C) / IEC 60332-3-24 (cat. C)
EN 50267-2-1 / IEC 60754-1
EN 50267-2-2 / IEC 60754-2
EN 61034-2 / IEC 61034-2

N of pairs x cross section


(mm2)
0.75 mm2 stranded

Cavicel, Conducting Value

Outer diam.
(mm)

Weight
(kg/km)

R-mXLPE/OS/LSZH

1x2x0.75
2x2x0.75
5x2x0.75
10x2x0.75
15x2x0.75
20x2x0.75
1 mm2 stranded

7.8
10.7
14.8
20.1
24.9
28.2

1x2x1
2x2x1
5x2x1
10x2x1
15x2x1
20x2x1
1.5 mm2 stranded

8.4
11.5
15.7
21.3
26.5
30.2

1x2x1.5
2x2x1.5
5x2x1.5
10x2x1.5
15x2x1.5
20x2x1.5

9.3
13.0
18.1
24.8
30.8
34.9

64
118
218
380
535
680

R-mXLPE/OS/LSZH
73
136
266
455
646
839

R-mXLPE/OS/LSZH
87
165
342
606
862
1121
approximate values

21

Fire Resistant Cables

FIRECEL SR 118

Silicone Insulation

Cable construction
Conductors

Plain annealed copper wire, solid according to EN 60228 class 1.

Insulation

U-SR/LSZH 300/500 V
Approved by ISIB
(Institut de Securite
Incendie - Belgium)

Applications
FIRECEL SR118 are designed,manufactured and

tested as control cable for emergency services and


fire circuit control.

Operating temperature
-40C to +90C
(for insulated conductors only: max 200C).

Minimum bending radius


10 times the outer diameter.

High performance fire resistant silicone rubber type EI2.

Cabling

Insulated cores are cabled together.

Outer sheath

LSZH thermoplastic material type HM2.


Colour orange (other colours on request).

Colour code
Without earth conductor
2 cores
black - blue
3 cores
black - blue - brown
4 cores
black - blue - brown - black
With earth conductor
3 cores
black - blue - yellow/green
4 cores
black - blue - brown - yellow/green

Applicable Standards
Fire resistant



Flame retardant
Fire retardant

Acid gas emission

Smoke density

NBN C 30-004 (cat. F3)


NBN 713-020 (RF1 for section 1,5 mm2,
RF1.5 for section 2,5 mm2)
EN 50200 (PH90) / IEC 60331-21
NBN C 30-004 (cat. F1) / EN 60332-1-2 / IEC 60332-1-2
NBN C 30-004 (cat. F2) / EN 50266-2-4 (cat. C) /
IEC 60332-3-24 (cat. C)
EN 50267-2-1 / IEC 60754-1
EN 50267-2-2 / IEC 60754-2
EN 61034-2 / IEC 61034-2

N of cond. x cross section


(mm2)
1.5 mm2 solid
2x1.5
3x1.5
4x1.5
2.5 mm2 solid
2x2.5
3x2.5
4x2.5

22

Outer diameter
(mm)

Weight
(kg/km)

U-SR/LSZH
7.4
7.9
8.8

70
93
122

U-SR/LSZH
8.8
9.4
10.4

105
141
183
approximate values

Fire Resistant Cables

FIRECEL SR 220

Mica/XLPE Insulation

Cable construction
Conductors

Plain annealed copper wire, stranded according to EN 60228 class 2.

Insulation

R-mXLPE/LSZH 300/500 V

Mica/Glass fire resistant tape covered by extruded cross-linked XLPE compound.

Cabling

Insulated cores cabled together.

Applications

Outer sheath

FIRECEL SR220 are designed,manufactured and

tested for general application.

Operating temperature
-40C to +90C

Minimum bending radius


10 times the outer diameter.

LSZH thermoplastic material.


Colour orange or white (other colours on request)

Colour code to HD 308


Without earth conductor
2 cores
blue - brown
3 cores
brown - black - grey
4 cores
blue - brown - black - grey
5 cores
blue - brown - black - grey - black
Above 5 cores
black numbered
With earth conductor
3 cores
yellow/green - blue - brown
4 cores
yellow/green - brown - black - grey
5 cores
yellow/green - blue - brown - black - grey
Above 5 cores
yellow/green - black numbered

Applicable Standards
Basic design
Fire resistant
Flame retardant
Fire retardant
Acid gas emission

Smoke density

EN 50288-7
IEC 60331-21
EN 60332-1-2 / IEC 60332-1-2
EN 50266-2-4 (cat. C) / IEC 60332-3-24 (cat. C)
EN 50267-2-1 / IEC 60754-1
EN 50267-2-2 / IEC 60754-2
EN 61034-2 / IEC 61034-2

N of cond. x cross section


(mm2)
0.75 mm2 stranded
2x0.75
3x0.75
4x0.75
1 mm2 stranded

Cavicel, Conducting Value

Outer diameter
(mm)

Weight
(kg/km)

R-mXLPE/LSZH
7.3
8.0
8.7

68
83
100

R-mXLPE/LSZH

2x1
3x1
4x1
7x1
12x1
19x1
1.5 mm2 stranded

7.9
8.4
9.4
11.3
15.1
18.0

2x1.5
3x1.5
4x1.5
7x1.5
12x1.5
19x1.5
2.5 mm2 stranded

8.5
9.3
10.1
12.2
16.5
19.5

2x2.5
3x2.5
4x2.5
7x2.5
12x2.5
19x2.5

9.7
10.4
11.5
14.0
18.8
22.4

82
96
121
174
282
424

R-mXLPE/LSZH
100
126
150
220
365
544

R-mXLPE/LSZH
139
168
206
310
514
782
approximate values

23

Fire Resistant Cables

FIRECEL SR 109

Flexible
Silicone Insulation
Overall Screen

F-SR/OS/LSZH 450/750 V

Cable construction
Conductors

Plain annealed copper wire, flexible according to EN 60228 class 5.

Insulation

High performance fire resistant silicone rubber.

Cabling

Insulated cores are cabled together.

Overall screen

Aluminium/polyester tape with tinned copper drain wire.

Outer sheath

Applications
FIRECEL SR109 are designed,manufactured and
tested for general application in power and signal
wiring, for emergency circuit and fire circuit control
where high rejection to electrostatic noise is needed.

Operating temperature
-40C to +90C

Minimum bending radius


8 times the outer diameter.

LSZH thermoplastic material.


Colour red (other colours on request).

Colour code to HD 308


Without earth conductor
2 cores
blue - brown
3 cores
brown - black - grey
4 cores
blue - brown - black - grey
7 cores and above black numbered
With earth conductor
3 cores
yellow/green - blue - brown
4 cores
yellow/green - brown - black - grey
5 cores
yellow/green - blue - brown - black - grey
7 cores and above yellow/green - black numbered

Applicable Standards
Fire resistant
Flame retardant
Fire retardant
Acid gas emission

Smoke density

CEI 20-36/2-1 / EN 50200 (PH120) / IEC 60331-21


EN 60332-1-2 / IEC 60332-1-2
EN 50266-2-4 (cat. C) / IEC 60332-3-24 (cat. C)
EN 50267-2-1 / IEC 60754-1
EN 50267-2-2 / IEC 60754-2
EN 61034-2 / IEC 61034-2

N of cond. x cross section


(mm2)
0.75 mm2 flexible
2x0.75
3x0.75
4x0.75
1 mm2 flexible

24

Outer diameter
(mm)

Weight
(kg/km)

F-SR/OS/LSZH
7.6
8.0
8.7

69
84
103

F-SR/OS/LSZH

2x1
3x1
4x1
7x1
12x1
19x1
1.5 mm2 flexible

8.0
8.2
8.9
10.8
13.9
16.4

2x1.5
3x1.5
4x1.5
7x1.5
12x1.5
19x1.5
2.5 mm2 flexible

8.3
8.8
9.8
11.7
15.3
18.2

2x2.5
3x2.5
4x2.5
7x2.5
12x2.5
19x2.5

9.8
10.4
11.4
13.4
17.9
21.1

78
86
110
176
275
408

F-SR/OS/LSZH
88
112
141
218
352
535

F-SR/OS/LSZH
123
159
196
305
505
760
approximate values

Fire Resistant Cables

FIRECEL SR 116H

Silicone Insulation

Cable construction
Conductors

Plain annealed copper wire, stranded according to EN 60228 class 2.

Insulation

R-SR/LSZH 450/750 V

High performance fire resistant silicone rubber.

Cabling

Insulated cores are cabled together.

Applications

Outer sheath

FIRECEL SR116H are designed,manufactured

and tested for general application in power


supply and signal wiring, for emergency circuit
and fire circuit control.

Operating temperature
-40C to +90C
(for insulated conductors only: max 200C).

Minimum bending radius


10 times the outer diameter.

LSZH thermoplastic material.


Colour red (other colours on request).

Colour code to HD 308


Without earth conductor
2 cores
blue - brown
3 cores
brown - black - grey
4 cores
blue - brown - black - grey
5 cores
blue - brown - black - grey - black
With earth conductor
3 cores
yellow/green - blue - brown
4 cores
yellow/green - brown - black - grey
5 cores
yellow/green - blue - brown - black - grey

Applicable Standards
Fire resistant
Flame retardant
Fire retardant
Acid gas emission

Smoke density

CEI 20-36/2-1 / EN 50200 (PH90) / IEC 60331-21


EN 60332-1-2 / IEC 60332-1-2
EN 50266-2-4 (cat. C) / IEC 60332-3-24 (cat. C)
EN 50267-2-1 / IEC 60754-1
EN 50267-2-2 / IEC 60754-2
EN 61034-2 / IEC 61034-2

N of cond. x cross section


(mm2)
1.5 mm2 stranded

Cavicel, Conducting Value

Outer diameter
(mm)

Weight
(kg/km)

R-SR/LSZH

2x1.5
3x1.5
4x1.5
5x1.5
2.5 mm2 stranded

7.8
8.3
9.3
10.5

2x2.5
3x2.5
4x2.5
5x2.5
4 mm2 stranded

9.2
9.8
11.3
12.3

2x4
3x4
4x4
5x4

10.5
11.6
12.5
14.0

96
116
147
180

R-SR/LSZH
138
169
222
259

R-SR/LSZH
189
246
299
359
approximate values

25

Fire Resistant Cables

FIRECEL SR 112

Single Core
Mica/XLPE Insulation

FIRECEL SR 112X

Twin Core
Mica/XLPE Insulation

R-mXLSZH 450/750 V
(600/1000 V for protected
installation)
Single core
approved by LPCB,
certificate N 217d

Cable construction
Conductors

Plain annealed copper wire, stranded according to EN 60228 class 2.

Insulation

Mica/Glass fire resistant tape covered by extruded cross-linked compound


type EI5.

Twisting

Only for FIRECEL SR 112X two conductors are twisted.

Colours
Single core
Twin core

Red - black - blue - brown (other colours on request)


Red - black (other colours on request)

Applicable Standards
Basic design
Fire resistant
Acid gas emission

Smoke density

BS 7211
BS 6387 (cat.C-W-Z tested in steel conduit)
EN 50267-2-1 / IEC 60754-1
EN 50267-2-2 / IEC 60754-2
EN 61034-2 / IEC 61034-2

Applications
FIRECEL SR112 are designed,manufactured and
tested as cable fixed or protected installation for
power supply, lighting and control gear.

Operating temperature
-40C to +90C

Minimum bending radius


6 times the outer diameter.
Cross section
(mm2)

Outer diameter
(mm)

SR 112
R-mXLSZH

single core
1.5
2.5
4
6
10
16
25

3.4
4.0
4.7
5.3
6.6
7.6
9.4

26

26
38
60
84
128
190
294

SR 112X
R-mXLSZH

twin core
2x1.5
2x2.5
2x4
2x6
2x10
2x16
2x25

Weight
(kg/km)

6.8
8.0
9.4
10.6
13.2
15.2
18.8

52
76
120
168
256
380
588
approximate values

Fire Resistant Cables

FIRECEL SR 206

Mica/XLPE Insulation

R-mXLPE/LSZH 0.6/1 kV

Cable construction
Conductors

Plain annealed copper wire, stranded according to EN 60228 class 2.

Insulation

Mica/Glass fire resistant tape covered by extruded cross-linked XLPE compound.

Cabling

Insulated cores are cabled together.

Outer sheath

Applications
Power supply and signals trasmission, indoors or
outdoors even wet environment.
For fixed laying in free air, in pipe or conduit, on
masonry and metal structures or suspended.
In places where in case of fire people are exposed
to serious risks for emission of smoke, toxic and
corrosive gases and where you want to avoid
damage to facilities, equipment, goods.
Suitable for feeding of: emergency exits, alarm
signals, warning of smoke or gas, escalators.
Suitable for laying underground direct or indirect.

Operating temperature

LSZH thermoplastic material type ST8.


Colour red (other colours on request).

Colour code to HD 308


Without earth conductor
2 cores
blue - brown
3 cores
brown - black - grey
4 cores
blue - brown - black - grey
5 cores
blue - brown - black - grey - black
With earth conductor
3 cores
yellow/green - blue - brown
4 cores
yellow/green - brown - black - grey
5 cores
yellow/green - blue - brown - black - grey

-40C to +90C

Applicable Standards

Minimum bending radius

Basic design
Fire resistant
Flame retardant
Fire retardant
Acid gas emission
Smoke density

10 times the outer diameter.

IEC 60502-1
IEC 60331-21
IEC 60332-1-2
IEC 60332-3-24 (cat. C)
IEC 60754-1
IEC 61034-2

N of cond. x cross section


(mm2)
1.5 mm2 stranded

Cavicel, Conducting Value

Outer diam.
(mm)

Weight
(kg/km)

R-mXLPE/LSZH

2x1.5
3x1.5
4x1.5
5x1.5
2.5 mm2 stranded

10.4
10.9
11.8
12.9

2x2.5
3x2.5
4x2.5
5x2.5
4 mm2 stranded

11.2
11.8
12.8
14.0

2x4
3x4
4x4
5x4
6 mm2 stranded

12.3
13.0
14.1
15.5

2x6
3x6
4x6
5x6
10 mm2 stranded

14.6
15.5
16.9
18.6

2x10
3x10
4x10
5x10
16 mm2 stranded

16.4
17.4
19.1
21.0

2x16
3x16
4x16
5x16
25 mm2 stranded

18.5
19.7
20.3
23.9

2x25
3x25
4x25
5x25

22.0
23.5
26.0
28.7

145
167
196
226

R-mXLPE/LSZH
180
209
250
289

R-mXLPE/LSZH
230
275
331
387

R-mXLPE/LSZH
329
397
482
565

R-mXLPE/LSZH
450
554
682
805

R-mXLPE/LSZH
619
777
1050
1208

R-mXLPE/LSZH
914
1161
1500
1700
approximate values

27

Fire Resistant Cables

FIRECEL SR 106H
Silicone Insulation

R-SR/LSZH 0.6/1 kV
F-SR/LSZH 0.6/1 kV

Cable construction
Conductors

Plain annealed copper wire, stranded class 2 for section up to 10 mm2 or flexible
class 5 for section above 10 mm2 according to EN 60228.

Insulation

High performance fire resistant silicone rubber.

Cabling

Insulated cores are cabled together.

Applications
Power supply and signals trasmission, indoor or
outdoor even wet environment.
For fixed laying in free air, in pipe or conduit, on
masonry and metal structures or suspended.
In places where in case of fire people are exposed
to serious risks for emission of smoke, toxic and
corrosive gases and where you want to avoid
damage to facilities, equipment, goods.
Suitable for feeding of: emergency exits, alarm
signals, warning of smoke or gas, escalators.
Suitable for laying underground direct or indirect.

Operating temperature
-40C to +90C
(for insulated conductors only: max 200C).

Minimum bending radius


10 times the outer diameter.

Outer sheath

Extruded LSZH thermoplastic material.


Colour red (other colours on request).

Colour code to HD 308


Without earth conductor
2 cores
blue - brown
3 cores
brown - black - grey
4 cores
blue - brown - black - grey
5 cores
blue - brown - black - grey - black
With earth conductor
3 cores
yellow/green - blue - brown
4 cores
yellow/green - brown - black - grey
5 cores
yellow/green - blue - brown - black - grey

Applicable Standards
Fire resistant

Flame retardant
Fire retardant
Acid gas emission

Smoke density

EN 50200 (PH90) / EN 50362 (PH90) / IEC 60331-21 /


BS 6387 (cat. C-W-Z) / SS 299 part 1
EN 60332-1-2 / IEC 60332-1-2
EN 50266-2-4 (cat. C) / IEC 60332-3-24 (cat. C)
EN 50267-2-1 / IEC 60754-1
EN 50267-2-2 / IEC 60754-2
EN 61034-2 / IEC 61034-2

N of cond. x cross section


(mm2)
1.5 mm2 stranded

28

Outer diameter
(mm)

Weight
(kg/km)

R-SR/LSZH

2x1.5
3x1.5
4x1.5
5x1.5
2.5 mm2 stranded

9.2
9.8
10.6
11.5

2x2.5
3x2.5
4x2.5
5x2.5
4 mm2 stranded

10.0
10.6
11.5
12.6

2x4
3x4
4x4
5x4
6 mm2 stranded

11.2
12.1
13.6
14.5

2x6
3x6
4x6
5x6
10 mm2 stranded

13.1
14.4
15.8
17.6

2x10
3x10
4x10
5x10
16 mm2 flexible

15.9
16.8
18.5
20.5

2x16
3x16
4x16
5x16

17.4
19.4
21.2
23.3

124
148
176
214

R-SR/LSZH
155
188
228
266

R-SR/LSZH
207
263
332
399

R-SR/LSZH
298
372
463
576

R-SR/LSZH
441
541
680
850

F-SR/LSZH
602
777
973
1202
approximate values

Fire Resistant Cables

FIRECEL SR 145

Flexible
Mica/G10 Insulation

FTG10OM1 0.6/1 kV
(F-mG10/LSZH 0.6/1 kV)

Cable construction
Conductors

Plain annealed copper wire, flexible according to EN 60228 class 5.

Insulation

Mica/Glass fire resistant tape covered by extruded cross-linked compound type G10.

Cabling

Insulated cores are cabled together.

Outer sheath

LSZH thermoplastic compound type M1.


Colour blue (other colours on request).

Colour code to HD 308

Applications
Power supply and signals trasmission, indoors or
outdoors even wet environment.
For fixed laying in free air, in pipe or conduit, on
masonry and metal structures or suspended.
In places where in case of fire people are exposed
to serious risks for emission of smoke, toxic and
corrosive gases and where you want to avoid
damage to facilities, equipment, goods.
Suitable for feeding of: emergency exits, alarm
signals, warning of smoke or gas, escalators.
Suitable for laying underground direct or indirect.

Without earth conductor


2 cores
blue - brown
3 cores
brown - black - grey
4 cores
blue - brown - black - grey
5 cores
blue - brown - black - grey - black
Above 5 cores
black numbered
With earth conductor
3 cores
yellow/green - blue - brown
4 cores
yellow/green - brown - black - grey
5 cores
yellow/green - blue - brown - black - grey
Above 5 cores
yellow/green - black numbered

Operating temperature

Basic design
Fire resistant
Flame retardant
Fire retardant
Acid gas emission
Smoke density
Toxicity

-40C to +90C

Minimum bending radius


10 times the outer diameter.

Applicable Standards
CEI 20-45
EN 50200 (PH90) / EN 50362 (PH90) / IEC 60331-21
EN 60332-1-2
EN 50266-2-4 (cat. C)
EN 50267-2-1
EN 61034-2
CEI 20-37/4-0

N of cond. x cross section


(mm2)
1.5 mm2 flexible
1x1.5
2x1.5
3x1.5
4x1.5
5x1.5
7x1.5
12x1.5
19x1.5
24x1.5
2.5 mm2 flexible
1x2.5
2x2.5
3x2.5
4x2.5
5x2.5
7x2.5
12x2.5
19x2.5
24x2.5
4 mm2 flexible
1x4
2x4
3x4
4x4
5x4
6 mm2 flexible
1x6
2x6
3x6
4x6
5x6
10 mm2 flexible
1x10
2x10
3x10
4x10
5x10
16 mm2 flexible
1x16
2x16
3x16
4x16
5x16
25 mm2 flexible
1x25
2x25
3x25
4x25
5x25

Cavicel, Conducting Value

Outer diameter
(mm)

Weight
(kg/km)

6.7
11.4
12.0
13.0
13.7
16.3
19.4
23.9
26.5

78
168
193
227
260
340
510
760
910

7.3
12.3
13.0
14.1
15.4
17.7
21.4
26.2
29.8
7.7
13.4
14.2
15.5
17.1
8.5
15.0
15.9
17.4
19.3
10.5
18.3
19.5
21.4
24.3
11.8
21.5
22.9
25.2
28.1
13.7
25.4
27.2
30.2
33.5

F-mG10/LSZH

F-mG10/LSZH

F-mG10/LSZH

F-mG10/LSZH

F-mG10/LSZH

F-mG10/LSZH

F-mG10/LSZH

90
204
238
283
358
414
665
969
1200
98
255
302
363
482
123
341
412
502
620
198
510
620
859
1092
273
729
897
1107
1301

385
1120
1321
1475
2073
approximate values

29

Fire Resistant Cables

FIRECEL SR 140

Mica/XLPE Insulation
Armoured

R-mXLPE/LSZH/SWA/LSZH
0.6/1 kV

Cable construction
Conductors

Plain annealed copper wire, stranded according to EN 60228 class 2.

Insulation

Mica/Glass fire resistant tape covered by extruded cross-linked XLPE compound.

Cabling

Insulated cores are cabled together.

Bedding

LSZH thermoplastic material.

Armour

Applications

Single layer of galvanized steel wires (SWA).

Power supply and signals trasmission, indoors


or outdoors even wet environment.
For fixed laying in free air, in pipe or conduit, on
masonry and metal structures or suspended.
In places where in case of fire people are
exposed to serious risks for emission of smoke,
toxic and corrosive gases and where you want
to avoid damage to facilities, equipment, goods.
Suitable for feeding of: emergency exits, alarm
signals, warning of smoke or gas, escalators.
Suitable for laying underground direct or
indirect.

LSZH thermoplastic material.


Colour black (other colours on request).

Operating temperature
-40C to +90C

Minimum bending radius


12 times the outer diameter.

30

Outer sheath

Colour code to HD 308


2 cores
3 cores
4 cores
7 cores and above

blue - brown
brown - black - grey
blue - brown - black - grey
white numbered

Applicable Standards
Basic design
Fire resistant

Flame retardant
Fire retardant
Acid gas emission
Smoke density

BS 7846

BS 7846 (cat. F2) / BS 6387 (cat. C-W-Z) /
EN 50200 (PH60)
EN 60332-1-2
EN 50266-2-4 (cat. C)
EN 50267-2-1
EN 61034-2

N of cond. x cross section


(mm2)
1.5 mm2 stranded
2x1.5
3x1.5
4x1.5
7x1.5
12x1.5
19x1.5
27x1.5
37x1.5
2.5 mm2 stranded
2x2.5
3x2.5
4x2.5
7x2.5
12x2.5
19x2.5
27x2.5
37x2.5
4 mm2 stranded
2x4
3x4
4x4
7x4
12x4
6 mm2 stranded
2x6
3x6
4x6
10 mm2 stranded
2x10
3x10
4x10
16 mm2 stranded
2x16
3x16
4x16
25 mm2 stranded
2x25
3x25
4x25
35 mm2 stranded
2x35
3x35
4x35

Diameter under
armour (mm)

Outer diameter
(mm)

Weight
(kg/km)

R-mXLPE/LSZH/SWA/LSZH
8.8
9.8
10.6
12.8
16.8
19.4
23.3
26.4

13.8
14.8
15.6
18.2
23.1
26.4
30.5
34.0

364
418
460
607
988
1390
1760
2175

R-mXLPE/LSZH/SWA/LSZH
9.6
10.7
11.2
13.8
18.2
21.4
25.8
29.2

14.6
15.7
16.2
19.9
25.4
28.8
33.4
37.8

416
480
514
818
1312
1705
2180
2950

R-mXLPE/LSZH/SWA/LSZH
11.1
11.8
12.9
15.6
20.9

16.1
16.8
17.9
21.7
28.1

510
570
649
1004
1642

R-mXLPE/LSZH/SWA/LSZH
12.3
13.1
14.4

17.3
18.1
20.5

600
680
927

R-mXLPE/LSZH/SWA/LSZH
14.9
16.1
17.7

19.9
22.2
23.8

800
1078
1256

R-mXLPE/LSZH/SWA/LSZH
17.1
18.3
20.2

22.5
24.4
26.5

1034
1354
1625

R-mXLPE/LSZH/SWA/LSZH
20.3
21.8
24.1

26.6
28.8
31.3

1530
1972
2355

R-mXLPE/LSZH/SWA/LSZH
22.7
24.3
27.0

29.9
31.7
34.4

2055
2450
2943
approximate values

Fire Resistant
Fibre Optic Cables

SLO - MLO

Cable construction

Loose Buffered Cables

For type SLO-FR the jelly filled tube containing the fibres is reinforced with glass
yarns and is wound with a flame resistant tape.
For type MLO-FR the jelly filled tubes containing the fibres are individually
wound with a mica tape and are cabled around a central steel or FRP
(fibreglass reinforced plastic) element. When necessary glass yarn is the traction
element. A flame resistant tape improves fire resistance.

SLO-000-**-M1-A5-FR
SLO-000-**-M1-A1-FR

Multi Tube

Singlemode and multimode fibres, with loose technology coating.

Structure

Single Tube

Fibres

MLO-000-**-M1-A5-FR
MLO-000-**-M1-A3-FR
MLO-000-**-M1-A1-FR (DNV-QFCI)

Applications
These cables are mainly used inside buildings,
tunnels or closed areas in general, are designed and
manufactured to guarantee the signal transmission
even in case of fire, thus safeguarding the operation
of the safety systems or of particularly critical and
high speed connections.

Temperature range
-40C to +90C

Minimum bending radius


10 times the outer diameter.

Inner sheath (only for A1 and A3 armoured cables)


LSZH thermoplastic compound.

Armouring

A1 Galvanized steel wire braid


A3 Corrugated steel tape
A5 Anti-rodent glass yarns

Outer sheath

LSZH thermoplastic compound.


Colour orange (other colours on request).

Applicable Standards
Optical fibre characteristics
Fire resistant
Flame retardant
Fire retardant
Acid gas emission

Smoke density

IEC 60793-1 / IEC 60794-1


IEC 60331-25
EN 60332-1-2 / IEC 60332-1-2
EN 50266-2-4 (cat. C) / IEC 60332-3-24 (cat. C)
EN 50267-2-1 / IEC 60754-1
EN 50267-2-2 / IEC 60754-2
EN 61034-2 / IEC 61034-2

Available upon request

Approved by:

NEK 606
DNV Certificate
N. E-9136

Test Report
WARRES N. L18679

Armouring:
A7 - Steel wire armour

Tube diameter (mm)

MLO-FR-A1 (DNV-QFCI)

MLO-FR-A3

MLO-FR-A5

SLO-FR-A1

SLO-FR-A5

-**- number of fibres

Cavicel, Conducting Value

Weight
(kg/km)

SLO-000-**-M1-A5-FR

2 12
16 24
-**- number of fibres

2.7
3.5

2 12
16 24
-**- max number of fibres

2.7
3.5

72
96
144
-**- max number of fibres

2.0
2.0
2.0

72
96
144
-**- number of fibres

2.0
2.0
2.0

4 24
36 48

Outer diameter
(mm)
8.0
9.0

70
80

SLO-000-**-M1-A1-FR
11.5
12.0

160
180

MLO-000-**(n)-M1-A5-FR
15.0
16.5
20.5

230
250
280

MLO-000-**(n)-M1-A3-FR
15.0
17.5
21.5

280
310
350

MLO-000-**(n)-M1-A1-FR (DNV-QFCI)
2.5
3.0

13.5
14.5

230
250
approximate values

31

Fire Resistant Cables

Fire Tests
Cables have to be properly designed, manufactured and also tested.
Many tests are carried out during manufacturing or as final inspections.
Many of them are attended by customers or third part inspectors.
The tests are part of R&D, an extremely strategic activity for a Company
and this is the reason why CAVICEL has invested in this field.
You can find here the main tests concerning the behaviour of cables
under fire conditions, and our main test equipments.
It is important to verify all required performances and give the customers
the full compliance to the requirements.
CAVICEL is proud of its own laboratories and customers are always
welcome to visit them.

BS 6387

BS EN 50200

Following tests are carried out to verify if a cable is capable of maintaining


circuit integrity under fire condition, fire with water, and fire with mechanical
shocks.
During the tests the cables are maintained at their rated voltage.

Fire Resistance
This test is carried out to verify the
circuit integrity of cables exposed
to fire at 830C and mechanical
shocks.

Fire Resistance (Cat. A B C S)


The cable is exposed to fire at the
specified temperature and time.

Classification

Fire and Water Resistance


(Cat. W)
The cable is exposed for 15 minutes
to flame at 650C and for additional
15 minutes to fire and water spray.

PH 15

flame exposure for 15 min

PH 30

flame exposure for 30 min

PH 60

flame exposure for 60 min

PH 90

flame exposure for 90 min

PH 120

flame exposure for 120 min

BS EN 50200 Annex E
(Standard Cable - BS 5839-1 - Clause 26.2d)
Fire Resistance
This test is carried out to verify circuit
integrity during a fire. The cable is
exposed to a flame at 830C and
mechanical shocks for 15 minutes
and additional 15 minutes to flame,
mechanical shocks and water spray.

Fire Resistance with Mechanical


Shocks (Cat. X Y Z)
The cable is mounted on a vertical
panel and shocked with a steel bar
for 15 minutes while submitted to
the action of a flame.

Performance Table
Test

Category

Fire Resistance
650 C for 3 hours

750 C for 3 hours

950 C for 3 hours

950 C for 20 minutes

Resistance to Fire and Water


650 C

Resistance to Fire with Mechanical Shock


650 C

750 C

950 C

32

BS 8434-2
(Enhanced Cable - BS 5839-1 - Clause 26.2e)
Fire Resistance
This test is carried out to verify circuit
integrity during a fire. The cable is
exposed to a flame at 930C and
mechanical shocks for 60 minutes
and additional 60 minutes to flame,
mechanical shocks and water spray.

Fire Tests

IEC 60331, CEI 20-36

BS EN 50267-2-1, IEC 60754-1, CEI 20-37/2-1

Fire Resistance
This test is carried out to verify circuit
integrity even during a fire. A sample
of cable is held on a flame at about
750C for a period of minimum 90
min, under rated voltage. No break
or short circuit should occur. The
test can also be performed in more
severe conditions, up to 1100 C.
Fibre optic cables can be tested in
same conditions, monitoring the
attenuation of the signal of one or
more fibres.

HCl Emission
Each non metallic material of the
cable (~1.0 g) is burnt into a tube
furnace up to 800 C. A controlled
air flow rate absorbs the generated
gases in a appropriate solution.
The tritation of the solution allows
to determine the developed
hydrochloric acid (HCl) amount.

Classification
CEI 20-36/2-1 IEC 60331-21 Electrical cables up to 0,6/1 kV
CEI 20-36/2-3 IEC 60331-23 Data cables
CEI 20-36/2-5 IEC 60331-25 Fibre optic cables

Standard

Required values

BS EN 50267-2-1, IEC 60754-1,


CEI 20-37/2-1

0,5% HCl

BS EN 50267-2-2, IEC 60754-2, CEI 20-37/2-2


Smoke Corrosivity
This test allows estimation of
corrosiveness against metals of
gases released when cables burn.
Materials composing the cable
are burnt into a tubular oven with
temperature higher than 935 C.
A controlled air flow rate absorbs
the generated gases in a specific
distilled water solution. pH and
conductivity are finally measured.

NF C 32-070
Fire Resistance
This test is carried out to verify circuit
integrity during a fire. The cable is
into a tubular oven with gradually
increasing of temperature up to
920C. The cable is stressed by
mechanical shocks and subjected to
tensile strength.

BS EN 60332-3, IEC 60332-3, CEI 20-22/3


Fire Propagation Test on Bunched
Cables
Samples of cables 3,5 m long in
quantities required by standard are
installed on a ladder inside a metallic
cabinet. They are subjected to the
action of a flame at 750C for a
specific time (20 or 40 minutes).
Cables must not burn for more than
2,5 m.

Standard

Required values

BS EN 50267-2-2, IEC 60754-2,


CEI 20-37/2-2

pH 4,3
Conductivity 100 S.cm-1

BS EN 61034-2, IEC 61034-2, CEI 20-37/3


Smoke Density
In a 3 m cube metal cabinet,
samples of cables are burned by
100 cm3 of alcohol contained in a
metal tray. A photometric system
is based on a light source and a
photocell placed horizontally in the
mid vertical plane of the cube, at
height of 2.15 m. Absorbance or
light transmission are measured.

BS EN 60332-1, IEC 60332-1, CEI 20-35/1


BS EN 60332-2, IEC 60332-2, CEI 20-35/2, for small
diameter cables

Standard

Required values

BS EN 61034-2, IEC 61034-2,


CEI 20-37/3 (Transmittance - LT)

60%

Flame Propagation Test on a


Single Cable
A 60 cm long sample of cable is
vertically fixed with two clamps
inside a small cabin, open on the
front. The cable is subjected to the
action of a flame produced by a
calibrated Bunsen burner.
The application time of the flame is
according to the cable diameter
(60-480 seconds). At the end of the
test the burnt portion of cable must
not be 50 mm close to the higher
clamp.

Cavicel, Conducting Value

33

Fire Resistant Cables

Recommendation for handling


and storage
Handling

Unwinding

When handling drums, reasonable precautions should be taken to avoid


damage to the cable and injury to people. Due regard should be paid to
the mass of the drum, the method and direction of rolling and the method
of lifting.

To unwind cables during installation,


please refer to following pictures.

CORRECT

CORRECT

INCORRECT

INCORRECT

CORRECT

INCORRECT

CORRECT

INCORRECT
CORRECT

INCORRECT

Storage
Cable drums should be stored so that the drum flanges do not contact
cable on another drum.

CORRECT

INCORRECT

Cables stored at temperatures which are below those recommended for


installation conditions, should not be subjected to any mechanical stress
including shocks, impact, bending and torsion.
If cables are not fully protected (with battens or plastic foils for example),
store should be in a protected area and not weather-beaten.
The cable end should be sealed to prevent ingress of moisture during
transport and storage.

34

Battens, where applied, should


not be removed from drums until
the cables are to be installed. Care
should be taken to avoid injury with
nails when removing battens.
To remove possible plastic foil on
cable, do not use sharp tools that
could damage cable jacket.

Recommendation for handling and storage


/ Reference Installations

The Last Cable Standing installed in:

Tsing Ma Bridge - Hong Kong

Park Tower - Dubai

Tupras Izmir Refinery - Turkey

Emerald Palace - Palm Jumeirah - Dubai

Airport Terminal 3 - Dubai

London Underground - UK
Reebok Stadium - Bolton - UK

Scottish Exhibition & Conference Centre


Glasgow - UK

New Delhi Metro - India

Combined-Cycle Power Plant


Komotini - Greece

Burj Khalifa Tower - Dubai

Rose Rotana Tower - Dubai

Financial Center - Abu Dhabi

Atlantis Hotel - Palm Jumeirah - Dubai

We have tried, with this catalogue, to show you our experience, our way of thinking and operating in the creation of fire resistant cables.
We believe the cables you have seen here are good practical examples. When it comes to your
own cable we can co-design it together: you let us know your specific situation and we will
create your cable all around it. Cavicel can create it for you.
Thank you for calling Cavicel.

Cavicel, Conducting Value

35

Conducting Value

CAVICEL SpA
20096 Pioltello (Milano) - Italy
Via Caduti del Lavoro, 18/A
tel. +39 - 02 - 921.605.21
fax +39 - 02 - 921.607.53
e-mail: cavicel@cavicel.com
www.cavicel.com
MADE IN ITALY

Cavicel firmly believes in the


importance of the quality of
its products and it undertakes
itself to produce them using
clean technologies for the
respect and the protection of
the environment.

All information contained in


this brochure is believed to
be accurate.
Specifications can change
at any time, according to
technical developments and
market changes.

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