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13
STRUCTURES
13.1
General
The Contractor shall conduct all Work necessary to meet the requirements associated with
permanent and temporary structures and modifications to existing structures, including bridges,
retaining walls, barriers, box culverts, sign structures, slabs on grade, maintenance facility
structures, miscellaneous structures, and lighting structures.
13.2
Administrative Requirements
13.2.1
Standards
In the event of a conflict among the standards set forth in Book 3 relating to structures, the
order of precedence shall be as set forth below, unless otherwise specified. All standards shall
be the latest edition or revision as of issuance of Request for Proposals, unless noted
otherwise.
13.2.1.1 Bridges
DDOT Standard Specifications for Highways and Structures
DDOT Design and Engineering Manual
DDOT Standard Drawings
AASHTO LRFD Bridge Design Specifications (for all new work except as outlined below)
AASHTO Standard Specifications for Highway Bridges, 17th Edition (for re-use design of
of Highway Bridges
AASHTO/NSBA Steel Bridge Fabrication Guide Specification
AASHTO/NSBA Guide Specification for Application of Coating Systems with Zinc-Rich
Railway Engineering
Structures Addendum 45
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* The Contractor may use the CEB-FIP Model Code for Concrete Structures in lieu of the
AASHTO LRFD Bridge Design Specifications approximate methods.
13.2.1.2 Retaining Walls
DDOT Standard Specifications for Highways and Structures
DDOT Design and Engineering Manual
AASHTO LRFD Bridge Design Specifications
AASHTO LRFD Bridge Construction Specifications
AASHTO Standard Specifications for Highway Bridges, 17th Edition
AASHTO Guide Design Specifications for Bridge Temporary Works
AASHTO Construction Handbook for Bridge Temporary Works
FHWA Mechanically Stabilized Earth Walls and Reinforced Soil Slopes Design and
Construction Guidelines
FHWA Corrosion/Degradation of Soil Reinforcements for Mechanically Stabilized Earth
Systems
FHWA Manual for Design & Construction Monitoring of Soil Nail Walls
Remaining standards set forth in Book 3
Traffic Signals
Remaining standards set forth in Book 3
Structures Addendum 45
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13.2.2
Meetings
See Standards.
13.2.3
Software
See Standards.
13.3
Technical Requirements
13.3.1
Project Elements
The Contractor shall provide all Work, temporary, permanent or rehabilitation, to provide the
following Project elements, at a minimum:
13.3.1.1
Retaining Walls
Not used
13.3.1.2
Not used
Not used
13.3.1.2.2 Access Doors East of First Street NE
Not used
13.3.1.2.3 Maintenance Facility Access Doors
Not used
13.3.1.2.4 Access Door East of First Street NE Platform
Not used
13.3.1.2.5 Access Door West of Second Street NE
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Not used
13.3.1.3
Existing Elements
Not used
13.3.1.4
Not used
13.3.1.5
Not used
13.3.1.6
Not used
13.3.2
Not used
13.3.3
Design Parameters
13.3.3.1
The Contractor shall use the following live loads for design with special provisions as noted
below.
Vehicular live loads for structural design shall include the following:
For design of all new construction: HL-93 with dynamic load allowance (AASHTO LRFD
Bridge Design Specifications Article 3.6.1.2.1)
For evaluation of existing foundations supporting new superstructures and for deck slab
modifications: HS20 with Impact (AASHTO Standard Specifications for Highway Bridges,
17th Edition, Article 3.7)
Streetcar vehicle: Four 21.5-kip axle loads spaced at 6.17 feet, 32.54 feet, and 6.17 feet.
The LRFD Strength II Limit State Load Combination shall be used in lieu of the Strength I
Limit State for the Streetcar vehicle
Pedestrian live loads for structural design shall include the following:
Pedestrian loading on sidewalks: For design of all new construction, 75 psf (AASHTO
LRFD Bridge Design Specifications Article 3.6.1.6). For evaluation of existing foundations
supporting new superstructures, load per square foot shall be evaluated per AASHTO
th
Standard Specifications for Highway Bridges, 17 Edition, Article 3.14.1).
Pedestrian Bridges: 85 psf (AASHTO LRFD Bridge Design Specifications Article 3.6.1.6).
13.3.3.2
Design Method
The Contractor shall develop a Corrosion Protection Plan that includes the following:
The Contractors approach to assuring a 75-year service life for the structural elements of
the Project.
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reinforcing coatings, increased concrete cover, corrosion inhibitors, and other applicable
methods.
Cathodic protection is not required.
13.3.3.3
Appurtenances
The Contractor shall design to appropriate standards all connections of miscellaneous items,
such as utilities and catenary, to proposed or existing structures.
13.3.4
13.3.4.1
Geometrics
The Contractor shall locate substructure elements and retaining walls to avoid impacts to
Utilities and other subsurface items or coordinate their relocation. Utility relocation activities, if
necessary for substructure construction, shall be accounted for in the Contract Schedules.
13.3.4.2
Components
1. General
Fracture-critical components will not be allowed.
13.3.4.3
Retaining Walls
The Contractor shall determine the location(s) and types of retaining walls needed on the
Project to meet the requirements of the Contract Documents.
Permanent retaining wall types allowed are as follows:
Cast-in-place concrete walls
Precast concrete walls
Drilled shaft tangent retaining walls
Soil nail walls
Soldier pile/post-and-panel walls
MSE walls
Modular block walls
Drilled shaft walls
The Contractor shall not use steel sheet pile, timber, or recycled material for permanent
retaining walls or retaining wall foundations.
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height.
Contractor shall address and detail freeze/thaw issues due to moisture behind the wall
facing.
The design shall account for a frost depth of 2.5 feet.
Wall facings shall be cast-in-place concrete.
Minimum wall thickness shall be 6 inches.
Reinforcing steel shall be epoxy coated.
The Contractor shall provide DDOT a list of companies who will be performing the
installation.
Soil nail strengths shall not be assumed to be greater than 72 ksi.
Soil nail lengths in any vertical section shall be uniform.
Self-drilling, self-grouting nails and screw anchors are not allowed.
Allowable horizontal deflection at the top of the wall shall not exceed 0.5 percent of the wall
height.
The Contractor shall address and detail freeze/thaw issues due to moisture behind the wall
facing.
The design shall account for a frost depth of 2.5 feet.
Wall facings shall be cast-in-place concrete.
Minimum wall thickness shall be 6 inches.
Reinforcement in the entire anchorage assembly and cast-in-place concrete facing shall be
epoxy coated.
Anchors shall not extend beyond the permanent Right-of-Way.
pile.
Allowable horizontal deflection at the top of the wall shall not exceed 0.5 percent of the wall
height.
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facing.
The design shall account for a frost depth of 2.5 feet.
When soldier piles are required to penetrate rock, the pile shaft shall be drilled and encased
with concrete.
All pre-drilled pile shafts shall be encased in concrete.
Wall facings shall be cast-in-place concrete.
Minimum wall thickness shall be 6 inches.
Reinforcing steel shall be epoxy coated.
Level 1 corrosion protection shall be provided for all anchors. Anchors shall be fully
encapsulated.
Anchors shall not extend beyond the permanent Right-of-Way limits.
design and detail for Approval by DDOT. No butt joints shall be allowed at these locations.
Joints shall be designed such that there will be no leakage of backfill material.
If an MSE wall abuts a cast-in-place bridge abutment, the front face of the wall shall be flush
geomembrane during construction. Care shall be taken by the Contractor to protect the
impervious geomembrane during construction.
The Contractor shall design joints where the traffic barrier meets the approach slab to
prevent the drainage of surface water into the reinforced soil zone
No MSE retaining walls will be permitted where temporary or permanent Utilities are within
All temporary retaining walls shall be completely removed prior to completion of the Project.
Structural components of temporary retaining walls may be reused as part of permanent
retaining wall (two-phase wall) systems, provided all structural support elements and materials
of the temporary retaining walls meet the requirements of permanent structures. Timber piles
may be used as foundations for temporary retaining walls.
13.3.4.4
Sign Structures
The Contractor shall design all overhead cantilevered sign structures for the fatigue design
loads, including galloping, natural wind gust, and truck-induced gust.
The Contractor shall use drilled shafts or spread footings to support overhead and cantilever
sign structures and sign supports.
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Lighting Structures
The Contractor shall design all high-level lighting structures for the fatigue design loads,
including vortex shedding and natural wind gust.
The Contractor shall use drilled shafts or spread footings to support lighting and traffic signal
structures.
13.3.5
Materials
13.3.5.1
Concrete
The release and final strengths shall be determined by the Contractor. The design compressive
strength shall be limited to 10,000 psi.
Substructure Concrete
The Contractor shall comply with DDOT Standard Specification Section 817 pertaining to
concrete mix design options.
13.3.5.2
Prestressing Steel
Prestressed precast concrete beams shall use seven-wire, low-relaxation strands conforming to
ASTM A416, Grade 270.
The minimum spacing for prestressing strands shall be 2 inches.
The allowable stresses shall be in accordance to the AASHTO LRFD Bridge Design
Specifications and the following:
Concrete tension at Service Limit state before losses: 0.0948(fci) 0.2 ksi
0.5
13.3.5.3
0.5
See Standards.
13.3.5.4
Reinforcing Steel
See Standards.
13.3.5.5
Structural Steel
All structural steel shall meet Section 815 of the Specifications except that all new structural
steel for bridge or structural members shall conform to ASTM A709. The required grade of steel
shall be per the Contractors design.
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Timber
See Standards.
13.3.6
Field and shop painting of structural steel shall be done by the Contractor in accordance with
the AASHTO/NSBA Guide Specification for Coating Systems with Inorganic Zinc-Rich Primer, S
8.1-2002 The coating system details shall be coordinated with the Corrosion Protection Plan.
The top coat shall be applied on the outside web faces of the exterior girders and the bottom of
all bottom flanges in the field.
Calibration of equipment and dry film thickness examinations shall be performed by the
Contractor in accordance with the Society for Protective Coatings (SSPC) PA2 (Measurement
of Dry Film Thickness with Magnetic Gages). Only paint systems approved by National
Transportation Product Evaluation Program (NTPEP) shall be used. Intermediate and topcoat
paints shall be by the same manufacturer as the primer.
Testing by the Contractor for soluble salt contamination of steel to be repainted shall be
concentrated in areas with coating failure, corrosion, or pitting. Readings greater than 10 parts
per million of chlorides or nitrates per test area shall require the contaminated area represented
by the test be recleaned and retested.
The contractor performing shop application of a paint system shall be certified under the AISC
Sophisticated Paint Endorsement or in accordance with SSPC QP3 (Standard Procedure for
Evaluating Qualifications of Shop Painting Contractors). Contractors performing the removal
and/or field application of a paint system shall have current certifications in accordance with
SSPC-QP1 (Standard Procedure for Evaluating Painting Contractors Field Application to
Complex Industrial Structures) or SSPC-QP2 (Standard Procedure for Evaluating the
Qualifications of Painting Contractors to Remove Hazardous Paint).
13.3.7
Structural Metals
The Contractor shall comply with DDOT Standard Specification 815 for fabrication of structural
metals except as noted herein. The Contractor shall hold a pre-fabrication meeting at least two
weeks prior to beginning shop and/or field fabrication. The Contractors Quality Control staff,
the fabricators quality control staff, and DDOTs quality oversight staff shall attend the meeting
to discuss fabrication method, materials, and documentation required.
13.3.8
Bracing
Temporary bracing shall be provided as needed during construction in accordance with the
AASHTO Guide Specifications for Bridge Temporary Works and the AASHTO Construction
Handbook for Bridge Temporary Works.
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13.3.9
Architectural Finish
All strucutral elements shall be finished per the requirments of the Approved Visual Quality
Management Plan.
13.4
Deliverables
Unless otherwise indicated, all deliverables shall be submitted in both electronic format and
hardcopy format. Acceptable electronic formats include Microsoft Word, Microsoft Excel, or
Adobe Acrobat (PDF) files. At a minimum, the Contractor shall submit the following to DDOT:
Deliverable
For
Approval
Corrosion
Protection Plan
Structures Addendum 45
Number of Copies
Hardcopy
Electronic
Submittal Schedule
Reference
Section
13.3.3.2
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