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Atlas Copco

Oil-free centrifugal compressors


ZH+ & ZH 355-900

Proven turbo power


Your application deserves a reliable supply of oil-free compressed air at the lowest energy cost. Atlas Copco has been
building oil-free centrifugal compressors for process and plant air applications for decades. Engineered using innovative
in-house technology, the ZH+ and ZH 355-900 range captures years of experience in advanced compressed air solutions to
save energy and guarantee reliability of oil-free air supply in multiple environments.

ELECTRONICS
Clean, dry, high-quality air (Class 0) is essential, produced with optimal
energy efficiency.

Applications include the removal of microscopic debris from the surfaces


of computer chips and computer boards.

TEXTILES
Class 0 certified air quality for the highly sensitive production processes
in the textile industry.

Applications include spinning, weaving, dyeing, texturizing, winding


and coning.

METAL MANUFACTURING
Reliable compressors are essential for your demanding metal
manufacturing applications.

Atlas Copco provides a complete, ready-to-use solution including all


components and options with low service cost.

OIL & GAS


A reliable supply of 100% oil-free compressed air is vital in the
oil & gas industry.

Applications include sulphur removal, catalyst regeneration, sour-water


oxidation, gasoline sweetening, air separation, and instrument and plant air.

AUTOMOTIVE
For high-quality paint finishes, smooth running, automated processes and
better health protection.

Applications include spray painting, paint baths, clean surfaces, water-based


paints, robots, pneumatic tools.

CHEMICALS
For greater product purity, more efficient processes, less wastage and
increased safety.

Applications include air separation, control systems.

FOOD & BEVERAGE


Your reputation is at stake so you cant afford to compromise on
product quality.

Applications: Instrument air, cleaning air, food storage, cooling and


spraying, filling and capping.

PHARMACEUTICALS
Product purity is key, along with process efficiency, less waste and
optimal safety.

Applications: Tablet production, automated production lines.

Class 0: the industry standard


Oil-free air is used in all kinds of industries where air quality is paramount for the end product
and production process. These applications include food and beverage processing, pharmaceutical
manufacturing, chemical and petrochemical processing, fermentation, wastewater treatment,
pneumatic conveying, non-woven textile manufacturing and many more. In these critical
environments, contamination by even the smallest quantities of oil can result in costly production
downtime and product spoilage, resulting in product recalls and loss of reputation.

First in oil-free air technology


Over the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a range of
air compressors and blowers that provide 100% pure, oil-free air. Through continuous research and development,
Atlas Copco achieved a new milestone, setting the standard for air purity as the first manufacturer to be awarded
ISO 8573-1 Class 0 certification.

Eliminating any risk


As the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the
renowned TV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing
methodologies available, all possible oil forms were measured across a range of temperatures and pressures. The TV
found no traces of oil at all in the output air stream. Thus Atlas Copco is the first compressor and blower manufacturer
to receive Class 0 certification, according to ISO 8573-1 Class 0 ed 3 2010 specifications.

CLASS 0 means:
Zero risk of contamination.
Zero risk of damaged or unsafe products.
Zero risk of losses from operational downtime.
Zero risk of damaging your companys hard-won
professional reputation.

ZH+ & ZH range:


The highest efficiency & reliability

Driving down energy costs


Superior oil-free turbo air ends provide the optimum combination of a high flow with
low energy consumption. Ample sized cooling, low pressure drops and an efficient
drive train result in high compressor package efficiency. Further energy savings are
possible with Atlas Copcos heat-of-compression MD, ND and XD dryers.

Assuring your peace of mind


From the factory to the field, Atlas Copco has the expertise and products,
service and support to meet customer demands. Through interaction and
dedicated service during all stages of the process, Atlas Copco has
accomplished a broad customer base around the world. Hundreds of
thousands of unfailing running hours give proof of our long-term local and
global service and support commitment to engineering companies and
contractors as well as end customers.

Keeping your production up and running


ZH+ & ZH 355-900 compressors are built using strict codes of Quality Control, and are
designed, manufactured and tested in ISO 9001 accredited production facilities. They use
Atlas Copcos proven, superior turbo technology and over-sized cooling for the highest
efficiency and reliability, AGMA class A4/ISO 1328 class 4 gears for low noise and vibrations,
high-grade stainless steel coolers for very long lifetime, and an integrated lubrication
system. The result is the highest reliability you need.

SmartLink*: Data Monitoring Program


A remote monitoring system that helps you optimize your compressed air system
and save you energy and cost.

It offers you a complete insight in your compressed air network and anticipates on
potential problems by warning you up-front.

*Please contact your local sales representative for more information

The oil-free centrifugal compressor


of your choice
1

Completely packaged solution


All-in-one standard package incorporating
the latest technology in a built-to-last design.

Includes internal piping, coolers, motor,


lubrication, inlet guide vanes and
control system.

Installation is fault-free, and commissioning


is quick.

Optional features for customization to


a specific production environment.

Efficient inlet silencer and filter


Inlet filter is combined with a silencer
to reduce noise level and protect the
compression stage.

ZH

+
11

Pressure drop indication on the control panel.

Integrated blow-off valve


and silencer

No external air, no additional piping and


no additional mounting required.

Auto-dual and Constant Pressure Control


modes for cost-efficient response to
variable air demands.

Mounted cooling water manifold


Cooling water distribution to intercoolers, aftercooler and oil cooler.

Individual adjustment of flow through intercoolers and aftercooler.

Small footprint
Lowest footprint on the market in their range.

Saves valuable and expensive floor space in a facility.

Sound attenuating enclosure


Ensures optimal working conditions for
everyone in the immediate environment.

Energy saving inlet guide vanes

11

Smart and efficient capacity control.

ZH

Adjustable inlet guide vanes save up


to 9% energy at reduced air demand.

Reliable servo-motor based actuator for accurate


alignment with the variable air demand.

10
9

Easily accessible gearbox


Horizontally-split, easing access to gears
and high/low speed bearings.

Short inspection and maintenance times.

6
8

7
9

High efficiency intercoolers


and aftercoolers

Low air approach temperature and pressure drop.

For higher reliability and easier maintenance,


the coolers are separated from the compressor
core unit.

10

Stainless steel tubes and full epoxy coating inside


cooler shells increase corrosion resistance.

10

Complete oil system with oil reservoir,


breathing system and auxiliary oil pump
11

Motor
High-efficiency main motor.

Available in IP23 & IP55 versions.

Fully equipped oil reservoir with temperature sensor and


level sight glass.

Main shaft driven oil pump, supported by auxiliary oil pump


during start-up and coast-down.

Flexible connections to maximize leak tightness.

Proven turbo technology


Equipped to save energy and guarantee reliability, Atlas Copcos ZH+ and ZH are
ideal for customer processes with a fluctuating or constant air demand.
These innovative compressors provide reliable operation in the most demanding
environments. For optimum product quality, air is 100% certified oil-free
according to ISO 8573-1 Class 0 (2010).

3
Easily accessible gearbox

4
1

1
Bull gear & high speed pinions
AGMA class A4/ISO 1328-2 class 4 quality gears for
longer lifetime, minimized mechanical losses and
lower noise levels.

Full interchangeability of individual components.

3
Oil and air seals
Reliable long service life.

Minimized compressed air leakage to atmosphere.

No external instrument air required for "Class 0"


quality of air.

2
Reliable horizontally split bearings
Flexible pad bearings and combined radial bearing/thrust bearing
for extended lifetime, high reliability and stability, easy inspection.

4
State-of-the-art impellers
Exclusive backward leaning impeller design for greater
operating flexibility with turndown ratio of up to 35%.

Low operating costs thanks to power savings at


fluctuating air demand.

Pressure

Maximum turndown
due to backward
leaning impeller
Advanced algorithms for surge protection and
anticipation are available as standard to make
sure the ZH+ will never run into unstable surge
conditions. Furthermore, the algorithm allows
the compressor to maximize the turndown
range at any ambient condition throughout
the season.

Flow
Hot days

Cold days

Continuous optimization of the available turndown

The magic formula: turbo + screw


Obtain the most efficient compressor solution in the market for your high-capacity application by combining the
advanced turbo technology of the ZH+ and ZH with the regulating capabilities of the ZR screw compressor with Variable
Speed Drive (VSD). Eliminating costly blow-off in all operating conditions, this combination is ideal to achieve the
highest return on investment while enjoying the benefits of the ZH+ turbo and ZR screw technology.

Advanced Elektronikon
monitoring & control
To help customers increase efficiency and reliability, Atlas Copco equips its compressed air products with advanced control
and monitoring systems. Easily expandable with extra sensors, digital contacts, fieldbus, Internet and SMS communication
functions, the Elektronikon controller can be adapted to specific customer needs.

Operating modes:

Auto-dual constant (0-100% blow-off )

Constant Pressure Control (partial blow-off )

Functions:

Flow control (IGV regulation)

Blow-off regulation

Surge anticipation

Turndown optimization

Preventive maintenance warning


Safety control

ES Fully optimized system


A properly managed compressed air network will save
energy, reduce maintenance, decrease downtime,
increase production and improve product quality.
Atlas Copcos ES central controllers are the most
efficient way to monitor and control multiple
compressors and blowers simultaneously as well as
dryers and filters. An ES controller offers one central
point of control for your whole compressed air
network, ensuring all compressors and blowers
provide optimum performance for your process.
The result is a completely dependable and energy
efficient network, giving you peace of mind and
keeping your costs to a minimum.

Stores

Protects
Measures
Controls
Communicates

A dryer solution for every need


Untreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your
end product. The resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and
provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.

Rotary drum heat of


compression dryers

ND

-40C/-20C
-40F/-4F

MD

Heat reactivated adsorption dryer


/ -40C / -20C
-94F / -40F / -4F
BD -70C

-20C/+3C
-4F/+37F

Use of electrical heaters for regenerating the desiccant.

Use of freely available heat of compression.

Negligible power consumption.

Limited pressure drop.

Variants without loss of compressed air.

Variants with extra heat augmentation for lower


dew points.

Refrigerant dryer

Heat of compression reactivated


adsorption dryers

/ +20C
FD +3C
+37F / +68F

-70C / -40C / -20C


XD-G
-94F / -40F / -4F

Use of cooling circuit for cooling down


compressed air.

XD-S -20C/+3C
-4F/+37F

Use of freely available heat of compression.

Limited pressure drop.

Guaranteed pressure dew points.

Lowest energy consumption in all


operating conditions.

Variants for dew point suppression and


guaranteed dew point.

No loss of compressed air.

Air and water cooled variants.

XD-G
XD-S
ND
MD

BD

FD

Engineered solutions
Atlas Copco recognizes the need to combine our serially produced compressors and dryers with the specifications and
standards applied by major companies for equipment purchases. Strategically located departments within the Atlas Copco
Group take care of the design and manufacturing of customized equipment to operate at extreme temperatures, often in
remote locations.

Innovative technology
As original manufacturer of the equipment, Atlas Copco understands all performance capabilities and ensures that the
equipment operates within them. All equipment is covered by our manufacturer warranty. The reliability, longevity and
performance of our equipment will not be compromised. A global aftermarket operation employing 360 field service
engineers in 160 countries ensures reliable maintenance by Atlas Copco as part of a local service operation.

Innovative systems

Innovative engineering

We are fully aware that project management can be


complex. We have developed an Internet based application
called IC which is shared by all Atlas Copco sites
worldwide, to give a transparent view of data and
drawings and to easily contribute to the project if required.

Each project is unique and by entering into partnership


with our customers, we can appreciate the challenge at
hand, ask the relevant questions and design the best
engineered solution for all your needs.

Optimize your system


With the ZH+ & ZH, Atlas Copco provides an all-in-one solution incorporating the latest technology in a built-to-last design.
To further optimize your ZH+ or ZHs performance or to simply tailor it to your specific production environment, optional
features are available.

Scope of supply
ZH+
Air inlet filter and silencer

ZH

Inlet Guide Vanes


Fully coated air path
Check valve
Air outlet compensator
Integrated blow-off valve
Air circuit

Integrated blow-off silencer

Drain traps on all coolers


Cooling circuit
Oil circuit

Cooling water manifold

Water in- and outlet compensator

Fully integrated lubrification system


Motor

IP55

IP23

Elektronikon control module


General

Canopy

Additional features & options


ZH+
EZ-install
(inlet filter & silencer, blow-off silencer)

Cooling water manifold

ZH

Hot air variant (no aftercooler)


Electronic drains

Dual oil filter


Dual oil cooler

Stainless steel oil cooler

Extended motor protection kit


(anti-condensation heater + PT100's in windings and bearings)
Oversized motor

Full data package


(extra temperature and pressure sensors on stage inlet)

Full core monitoring


(XYZ vibration sensors + PT1000's on high speed bearings)

Material & core test certificates

: Standard

: Optional

-: Not available

Technical specifications 50 Hz
2 stage variant
TYPE

3.5 barg
l/s

m/hr

3.9 barg
cfm

l/s

m/hr

4.2 barg
cfm

l/s

m/hr

4.6 barg
cfm

l/s

m/hr

Installed
motor
power

5.5 barg
cfm

l/s

m/hr

cfm

kW

ZH 355( )

1578

5681

3344

1468

5286

3111

1395

5022

2956

1320

4750

2796

355

ZH 400(+)

1814

6531

3844

1691

6089

3584

1609

5794

3410

1527

5498

3236

1392

5012

2950

400

ZH 450(+)

2052

7388

4348

1914

6892

4056

1824

6566

3865

1735

6246

3676

1584

5704

3357

450

ZH 500(+)

2280

8208

4831

2138

7697

4530

2041

7348

4325

1941

6987

4113

1772

6381

3756

500

ZH 560(+)

2548

9174

5400

2399

8635

5082

2295

8263

4864

2187

7872

4633

1999

7195

4235

560

3 stage variant
TYPE

7 barg

8 barg

9 barg

l/s

m/hr

cfm

l/s

m/hr

cfm

l/s

m/hr

10.4 barg

Installed
motor
power

13 barg

cfm

l/s

m/hr

cfm

l/s

m/hr

cfm

kW
400

ZH 400( )

1272

4577

2694

1234

4443

2615

ZH 450(+)

1444

5198

3059

1404

5053

2974

1297

4670

2749

450

ZH 500(+)

1615

5816

3423

1572

5660

3331

1455

5238

3083

1349

4855

2858

500

ZH 560(+)

1824

6566

3864

1777

6398

3766

1645

5921

3485

1530

5508

3242

1368

4924

2898

560

ZH 630( )

2063

7428

4372

2013

7246

4265

1920

6912

4068

1769

6367

3747

1555

5599

3296

630

ZH 710(+)

2331

8390

4938

2274

8186

4818

2175

7831

4609

2011

7241

4262

1770

6371

3750

710

ZH 800(+)

2620

9432

5552

2556

9202

5416

2449

8816

5189

2280

8208

4831

2011

7240

4262

800

ZH 900(+)

2588

9316

5483

2570

9253

5446

900

Unit performance measured according to ISO1217, ed3, Annex C.


Free Air Delivery according to ASME PTC10 and ISO 5389.
Reference conditions:
- Inlet pressure 1 bar(a)
- Inlet temperature 35C (95F)
- Humidity 60%
- Cooling water temperature 26.7C (80F)

Technical specifications 60 Hz
2 stage variant
TYPE

3.5 barg
l/s

3.9 barg

m/hr

cfm

l/s

m/hr

4.2 barg
cfm

l/s

m/hr

4.6 barg
cfm

l/s

m/hr

Installed
motor
power

5.5 barg
cfm

l/s

m/hr

cfm

kW

ZH 355( )

1545

5564

3275

1436

5171

3044

1364

4911

2891

1288

4638

2730

355

ZH 400(+)

1778

6401

3768

1656

5962

3509

1576

5672

3338

1493

5374

3163

1358

4888

2877

400

ZH 450(+)

2013

7247

4265

1876

6754

3975

1787

6434

3787

1698

6112

3597

1546

5567

3277

450

ZH 500(+)

2237

8054

4740

2097

7548

4442

2001

7205

4241

1901

6842

4027

1731

6231

3667

500

ZH 560(+)

2501

9003

5299

2353

8472

4986

2252

8109

4773

2143

7714

4540

1953

7031

4139

560

3 stage variant
TYPE

7 barg

8 barg

9 barg

l/s

m/hr

cfm

l/s

m/hr

cfm

l/s

m/hr

10.4 barg

Installed
motor
power

13 barg

cfm

l/s

m/hr

cfm

l/s

m/hr

cfm

kW
400

ZH 400( )

1252

4508

2653

1213

4368

2571

ZH 450(+)

1423

5122

3014

1381

4970

2925

1275

4591

2702

450

ZH 500(+)

1592

5731

3373

1547

5569

3278

1431

5153

3033

1325

4769

2807

500

ZH 560(+)

1798

6473

3810

1749

6297

3706

1619

5827

3430

1504

5413

3186

1344

4839

2848

560

ZH 630( )

2035

7326

4312

1982

7134

4199

1889

6801

4003

1738

6255

3682

1529

5504

3240

630

ZH 710(+)

2299

8278

4872

2240

8063

4746

2142

7709

4538

1978

7122

4192

1740

6265

3688

710

ZH 800(+)

2586

9311

5480

2519

9067

5336

2412

8683

5111

2244

8078

4755

1979

7125

4194

800

ZH 900(+)

2549

9177

5402

2531

9112

5363

900

Unit performance measured according to ISO1217, ed3, Annex C.


Free Air Delivery according to ASME PTC10 and ISO 5389.
Reference conditions:
- Inlet pressure 1 bar(a)
- Inlet temperature 35C (95F)
- Humidity 60%
- Cooling water temperature 26.7C (80F)

Weight*
2-stage

3-stage

ZH 355+

8050

ZH 400+

8350

ZH 450

ZH 500+

Dimensions (mm)
2-stage

3-stage

ZH 355

6325

ZH+

5268

2230

2230

8950

ZH 400

6625

7225

ZH

3970

2230

2230

8450

9050

ZH 450

6725

7325

8600

9200

ZH 500

6875

7475

ZH 560+

9200

9800

ZH 560

7475

8075

ZH 630+

9950

ZH 630

8225

ZH 710+

10200

ZH 710

9475

ZH 800+

11150

ZH 800

9425

ZH 900+

11150

ZH 900

* Units with canopy, aftercooler and 6kV motor

H
H

Driven by innovation
With more than
the

products

140 years of innovation and experience, Atlas Copco will deliver

and

services

to

help

maximize

your

companys

efficiency

and

productivity. As an industry leader, we are dedicated to offering high air quality at


the lowest possible cost of ownership. Through continuous innovation, we strive to
safeguard your bottom line and bring you peace of mind.
Building on interaction
As part of our long-term relationship with our customers, we have accumulated
gives us the flexibility to adapt and efficiently produce customized compressed air
solutions that meet and exceed your expectations.
A committed business partner
With a presence in over 170 countries, we will deliver high-quality customer
service anywhere, anytime. Our highly skilled technicians are available 24/7
and are supported by an efficient logistics organization, ensuring fast delivery
of genuine spare parts when you need them. We are committed to providing
the best possible know-how and technology to help your company produce,
grow, and succeed. With Atlas Copco you can rest assured that your superior
productivity is our first concern!

Certificate Number
887-10506-1111-1028
www.climatepartner.com

www.atlascopco.com

2935 0634 10 Printed in Belgium. Subject to alteration without prior notice. Never use compressed air as breathing air without prior purification in accordance with local legislation and standards.

extensive knowledge of a wide diversity of processes, needs and objectives. This

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