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Home / Articles / 2006 / Unbalanced currents
Unbalanced currents
Motor users and installers get concerned when they detect unbalanced phase currents feeding a
3-phase motor. The question is frequently asked: "Is there something wrong with the motor?" The
other question is: "How much current unbalance can be tolerated?"
By Edward H. Cowern, P.E., Baldor Motors and Drives
Apr 17, 2006
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History
In the good old days, the only sources of unbalanced phase currents
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were either an unbalanced number of turns in the windings, an uneven air PlantServices.com
gap in the motor, or unbalanced phase voltages. Winding or air gap
problems are definitely motor-related. On the other hand, unbalanced
Unions tout the benefits of safety
phase voltages are a power system problem.
training for members
A slight voltage unbalance generates a disproportionately large current
unbalance. The ratio is close to 8:1. In other words, a voltage unbalance
of 1 percent could unbalanced phase currents by as much as 8 percent.
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currents result in higher operating temperature, shortened motor life, and efficiency reduction.
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higher than the average of the three legs, then it is probably safe to operate the motor.
As a working example, consider a motor with a nameplate full load amps rating of 10.0 amps and a service
factor of 1.15. Assume that the individual phase currents are:
phase current
A 10.6 amps
B 9.8 amps
C 10.2 amps
The average current
= (10.6 + 9.8 + 10.2)/3
=10.2 amps
Determine the percent difference of the highest reading as ((highest reading - average reading) x
100)/average reading. For the motor under test, this difference is:
D = ((10.6 - 10.2) x 100)/10.2
= (0.4 x 100)/10.2
= 40/10.2
= 3.9 percent
Since this percent difference is under the 10 percent limit, the motor probably is safe to operate as it is currently
operating. Unbalanced currents on 3 phase motors are undesirable but you can tolerate a small amount of
unbalance. Excessive unbalanced currents, on the other hand, shorten motor life and increase energy
consumption.
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