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AIR CONDITIONERS

MODEL

PUHY-P250YHM-A
PUHY-P500YSHM-A
PQHY-P250YHM-A
PFD-P250VM-E
PFD-P500VM-E

DATA BOOK

The water circuit should be a closed circuit.

Always use an air cleaner, humidifier, electric heater,


and other accessories specified by Mitsubishi Electric.
Ask an authorized technician to install the accessories.
Improper installation by the user may result in water
leakage, electric shock, or fire.

Contents
Safety Precautions
I. General Equipment Descriptions
1. Unit configuration table 1
2. Operable temperature range 3

II. Product Specifications


1. Specifications 4
(1) Indoor unit
(2) Outdoor unit / Heat source unit
2. External Dimensions 6
(1) Indoor unit
(2) Outdoor unit / Heat source unit
3. Center of Gravity 11
(1) Indoor unit
(2) Outdoor unit / Heat source unit
4. Electrical Wiring Diagrams 13
(1) Indoor unit
(2) Outdoor unit / Heat source unit
5. Refrigerant Circuit Diagram And Thermal Sensor 17
6. Optional Parts 22
(1) Outdoor unit
7. Controller 23
(1) MA remote controller

III. Product Data


1. Capacity Curves 24
(1) Correction by temperature
(2) Part Load Performance
(3) Correction by refrigerant piping length
(4) Correction by indoor unit airflow rate
(5) SHF Curves
2. Sound Levels 28
(1) Measurement condition
(2) NC Curves
3. Fan Characteristics Curves 30

IV. System Design


1. Piping Design 33
(1) PFD-P250VM-E
(2) PFD-P500VM-E (two refrigerant circuit system)
(3) PFD-P500VM-E (single refrigerant circuit system)
(4) Refrigerant charging calculation
2. Designing of water circuit system 37
3. Water piping work 49
4. Control Wiring 50
(1) Specifications of control wiring and maximum
length of wiring

5. Types of switch settings and setting methods 51


(1) Address setting
(2) Power supply switch connector connection
on the outdoor unit
(3) Choosing the temperature detection spot by
indoor unit
(Factory Setting: SWC "Standard")
(4) Setting the MA "Sub" controller
(5) Connection of two refrigerant circuits
6. Sample System Connection 53
(1) System with MA remote controller
(2) System with MA remote controller and AG-150A
7. External input/output specifications 58
(1) Input/output specifications
(2) Wiring
(3) Wiring Method
(4) Switch setting
(5) Dehumidification priority control
(6) Normal/Local switching switch (SW9)
8. System Rotation Control 63
9. Notes on the use of optional accessories 63
10. Caution for refrigerant leakage 64
(1) Refrigerant property
(2) Confirm the Critical concentration and take
countermeasure

V. Air Conditioning the Computer Room


1. Main Features of the Floor-Duct Air
Conditioners 65
2. Features of air-conditioner for computer room65
3. Step-by-Step Plan for the Implementation of
the Air-Conditioning 66
4. Conditions for the Installation of
Computer-Room Air Conditioners 67
(1) Outdoor Temperature and Humidity
(2) Indoor Temperature and Humidity
(3) Matching the Volume of Air Flow
(4) Considering a Back-up Air Conditioning System
5. Setting the Air conditioners 68
(1) Air-Conditioning Load
(2) Sample Selection of Air Conditioners
6. Automatic Control of the Computer Room 70

VI. Maintenance / Inspection


1. Maintenance/Inspection Schedule 71
(1) Approximate Long evity of Various Parts
(2) Notes
(3) Details of Maintenance/Inspection

I. General Equipment Descriptions


1. Unit configuration table
10HP system
PFD-P250VM-E

Indoor unit
Model Name

20HP system
PFD-P500VM-E

Outdoor unit

PUHY-P250YHM-A

Heat sourcu unit

PQHY-P250YHM-A

PUHY-P250YHM-A x 2
PUHY-P500YSHM-A
PQHY-P250YHM-A x 2

*PFD-type indoor units cannot be connected to outdoor units other than the ones specified above.
*PFD-type indoor units and other types of indoor units cannot coexist in the same refrigerant system.
*It is necessary to change pulley and V-belt when using it by the power supply frequency 60Hz.
*For restrictions when the PFD-type indoor units are connected (related to the system), see IV.system Design.
*20HP system of the heat source unit cannot be connected to a single refrigerant circuit.
<10HP System>

Outdoor Unit / Heat source unit


PUHY-P250YHM-A
PQHY-P250YHM-A
AG-150A

*3

TB7

Indoor Unit
PFD-P250VM-E

TB3 *2

CENTRALIZED CONTROLLER AG-150A

*1
24V DC
M-NET
PAC-SC51KUA

When using a PFD-P250VM-E as an indoor unit, connect an outdoor unit


PUHY-P250YHM-A / PQHY-P250YHM-A to each indoor unit and operate with a built-in remote control for the
indoor unit.
*1: Bold line indicates refrigerant piping (gas/liquid). This system consists of single refrigerant circuit.
*2: Indicates TB3-type transmission line that connects the indoor and outdoor units.
This system consists of single refrigerant circuit.
*3: Indicates TB7-Type transmission line that allows the unit to communicate with the controller.

<20HP System>

Outdoor Unit

Single refrigerant circuit

Indoor Unit
PUHY-P500YSHM-A

AG-150A

PFD-P500VM-E
*3

TB7

TB3

TB3

*2

CENTRALIZED CONTROLLER AG-150A

*1

24V DC
M-NET
PAC-SC51KUA

When using a PFD-P500VM-E as an indoor unit, connect 1 PUHY-P500YSHM-A outdoor unit to each indoor
unit and operate with a built-in remote control for the indoor unit.
*1: Bold line indicates refrigerant piping (gas/liquid). This system consists of single refrigerant circuit.
*2: Indicates TB3-type transmission line that connects the indoor and outdoor units.
This system consists of single refrigerant circuit.
*3: Indicates TB7-type transmission line that allows the unit to communicate with the controller.

Two refrigerant circuits


Outdoor Unit / Heat source unit
PUHY-P250YHM-A
PQHY-P250YHM-A
AG-150A

TB7

Indoor Unit
PFD-P500VM-E

TB3 *2
*1

CENTRALIZED CONTROLLER AG-150A

24V DC

PUHY-P250YHM-A
PQHY-P250YHM-A
TB3

*3
TB7
M-NET
PAC-SC51KUA

When using a PFD-P500VM-E as an indoor unit, connect 2 PUHY-P250YHM-A / PQHY-P250YHM-A


outdoor units to each indoor unit and operate with a built-in remote control for the indoor unit.
At factory shipment, this model of indoor unit is designed and set to accommodate a single refrigerant
circuit.
Connection of two refrigerant circuits to the indoor unit requires setting change and pipe work.
*1: Bold line indicates refrigerant piping (gas/liquid). This system consists of two refrigerant circuits.
*2: Indicates TB3-type transmission line that connects the indoor and outdoor units.
This system consists of two refrigerant circuit.
*3: Indicates TB7-type transmission line that allows the unit to communicate with the controller.

2. Operable temperature range

Cooling

Indoor temperature(CWB)

PFD unit + PUHY-P250YHM-A, PUHY-P500YSHM-A


30
25
20
15
10
-15

-10

-5

10

15

20

25

30

35

40

45

Outdoor temperature (CDB)


* The height between the Outdoor PUHY-P-YHM-A and Indoor could make the operation
temperature range narrow. For details, refer to p.33, IV-1. Piping Design.

30
Indoor temperature(CDB)

Heating

25
20
15
10
5
-20

-15

-10

-5

10

15

20

25

30

35

40

35

40

45

50

35

40

45

50

Outdoor temperature (CWB)

PFD unit + PQHY-P250YHM-A


30
Indoor temperature(CWB)

Cooling

25
20
15
10
5
-10

-5

10

15

20

25

30

Circulating water temperature(C)


30
Indoor temperature(CDB)

Heating

25
20
15
10
5
-10

-5

10

15

20

25

30

Circulating water temperature(C)

II. Product Specifications


1. Specifications
Specifications
1.
(1) Indoor Unit
Model name
System capacity
kW
Power source
Power input
kW
Current
A
Type x Quantity
Airflow rate
m3/min
Fan
External static pressure
Pa
Motor Output
kW
Refrigerant
External finish

PFD-P250VM-E
Cooling
28.0

PFD-P500VM-E

Heating
*1
Cooling
31.5
56.0
3N~380/400/415V(50Hz), 400/415V(60Hz)
2.5
5.3/5.0/4.9
Sirocco fan x 1
160
120
2.2

Heating
63.0

*1

5.0
9.5/9.0/8.7
Sirocco fan x 2
320
120
4.4

R410A
Galvanized steel plate (with polyester coating)
<MUNSEL 2.9GY 8.6/0.3(White) 7.2GB 3.2/5.3(Blue) or similar>
1,950 x 1,380 x 780
1,950 x 1,980 x 780
External dimensions H x W x D mm
Thermal switch
Protection devices (Fan)
Liquid pipe 9.52 Brazed ( 12.7 for over 90m) Liquid pipe
Single refrigerant
15.88 Brazed
Refrigerant
circuit
Gas pipe
Gas pipe
28.58 Brazed
22.2 Brazed
piping diameter
Two refrigerant
Liquid pipe 9.52 Brazed ( 12.7 for over 90m)
*2
circuit
Gas pipe
22.2 Brazed
Refrigerant piping allowable length
m
165
165
59
63
dB(A)
Sound pressure level
Cross fin (Aluminum plate fin and copper tube)
Heat exchanger
Air filter
PP Honeycomb fabric (washable)
Net weight
kg
380
520

Note:

*1. Heating can be used only by the indoor warming-up.


*2. At factory shipment, this model of indoor unit is designed and set to accommodate a single refrigerant circuit.
Connection of two refrigerant circuits to the indoor unit requires setting change and pipe work.
** Installation/foundation work, electric connection work, duct work, insulation work, power source switch and other items are
not specified in the specifications.

(2) Outdoor Unit / Heat source unit


Model name

PUHY-P250YHM-A (-BS)
connected with PFD series

Cooling
Heating
Capacity
kW
28.0
31.5
*1
Power source
3N ~ 380/400/415V 50/60Hz
Power input
kW
6.8
6.6
Current
A
11.4/10.9/10.5
11.1/10.5/10.2
Propeller fan x 1
Type x Quantity
Fan
Airflow rate
185
m3/min
0.46 x 1
kW
Motor output
Inverter scroll hermetic compressor
Compressor Type
kW
6.7
Motor output
kW
Crankcase heater
0.035
Heat exchanger
Salt-resistant cross fin & copper tube
Refrigerant / Lubricant
R410A/MEL32
External finish
Pre-coated galvanized steel sheets (+ powder coating for -BS type) <MUNSEL 5Y 8/1 or similar>
1,710 (without legs 1,650) x 920 x 760
External dimension H x W x D
mm
High pres. Sensor & High pres. Switch at 4.15MPa
Protection High pressure protection
devices
Over-heat protection
Compressor
Fan
Thermal switch
Inverter circuit (COMP./FAN)
Over-heat protection, Over-current protection
Refrigerant
High press. pipe
9.52 Brazed (12.7 for over 90m)
piping diameter
Low press. pipe
22.2 Brazed
*2 dB(A)
Sound pressure level
57
kg
Net weight
200
Note:

*1. Cooling/Heating capacity indicates the maximum value at operation under the following condition.
<Cooling> Indoor : 27CDB / 19CWB
Outdoor : 35CDB
<Heating> Indoor : 20CDB
Outdoor : 7CDB / 6CWB
Height difference : 0m
Pipe length : 7.5m
*2. It is measured in anechoic room.
** Installation/foundation work, electrical connection work, duct work, insulation work, power source switch,
and other items shall be referred to the Installation Manual.

1. Specifications

Model name

PUHY-P500YSHM-A (-BS)
connected with PFD series

Heating
Cooling
Capacity
kW
56.0
63.0
*1
Power source
3N ~ 380/400/415V 50/60Hz
Power input
kW
13.6
13.2
Current
A
22.8/21.8/21.0
22.2/21.0/20.4
PUHY-P250YHM-A(-BS)
PUHY-P250YHM-A(-BS)
Set Model
Type x Quantity
Propeller fan x 1
Propeller fan x 1
Fan
185
Airflow rate
185
m3/min
0.46 x 1
0.46 x 1
kW
Motor output
Inverter scroll hermetic compressor
Inverter scroll hermetic compressor
Compressor Type
kW
6.7
6.7
Motor output
kW
Crankcase heater
0.035
0.035
Heat exchanger
Salt-resistant cross fin & copper tube
Salt-resistant cross fin & copper tube
Refrigerant / Lubricant
R410A/MEL32
R410A/MEL32
External finish
Pre-coated galvanized steel sheets (+ powder coating for -BS type) <MUNSEL 5Y 8/1 or similar>
1,710 (without legs 1,650) x 920 x 760
1,710 (without legs 1,650) x 920 x 760
External dimension H x W x D
mm
High pres. Sensor & High pres. Switch at 4.15MPa
Protection High pressure protection
devices
Over-heat protection
Compressor
Fan
Thermal switch
Inverter circuit (COMP./FAN)
Over-heat protection, Over-current protection
Refrigerant
High press. pipe
9.52 Brazed
9.52 Brazed
piping diameter
Low press. pipe
22.2 Brazed
22.2 Brazed
*2 dB(A)
Sound pressure level
60
kg
Net weight
200
200
Note:

*1. Cooling/Heating capacity indicates the maximum value at operation under the following condition.
<Cooling> Indoor : 27CDB / 19CWB
Outdoor : 35CDB
<Heating> Indoor : 20CDB
Outdoor : 7CDB / 6CWB
Height difference : 0m
Pipe length : 7.5m
*2. It is measured in anechoic room.
** Installation/foundation work, electrical connection work, duct work, insulation work, power source switch,
and other items shall be referred to the Installation Manual.

Model name

*1
Capacity
kW
Power source
Power input
kW
Current
A
Compressor Type
Motor output
kW
Crankcase heater
kW
Heat exchanger
Refrigerant / Lubricant
External finish
External dimension H x W x D
mm
Protection High pressure protection
devices
Compressor
Inverter circuit (COMP./FAN)
Refrigerant
High press. pipe
piping diameter
Low press. pipe
*2 dB(A)
Sound pressure level
Net weight
kg
Note:

PQHY-P250YHM-A
connected with PFD series
Cooling
28.0

Heating
31.5
3N ~ 380/400/415V 50/60Hz

5.45
9.2/8.7/8.4

5.51
9.3/8.8/8.5

Inverter scroll hermetic compressor


6.3
0.035 (240V)
Plate type
R410A/MEL32
Acrylic painted steel plate
1,160 (1,100 without legs) x 880 x 550
High pres. Sensor & High pres. Switch at 4.15MPa
Over-heat protection
Over-heat protection, Over-current protection
9.52 Brazed (12.7 for over 90m)
22.2 Brazed
49
195

*1. Cooling/Heating capacity indicates the maximum value at operation under the following condition.
<Cooling> Indoor : 27CDB / 19CWB
Water temperature : 30C
<Heating> Indoor : 20CDB
Water temperature : 20C
Height difference : 0m
Pipe length : 7.5m
*2. It is measured in anechoic room.
** Installation/foundation work, electrical connection work, duct work, insulation work, power source switch,
and other items shall be referred to the Installation Manual.

Filter

1380

Air outlet

Air inlet

Control box

Lifting bolts
(Accessory)

Remote controller

1950

Power supply:White
Operating
:Green
Check
:Yellow
Failure
:Red

Changeover switch (SW9)


<Nomal/Local>

Refrig. piping <liquid> 9.52 braze

Hole for the control wiring <32 knock out hole>

140

Lamp

100

50
780

68

260

401

100
100

Panel

<view from A>

1340
1180

Air outlet

462
140

Service space

Hole for gas pipe connecting(42)


Hole for liquid pipe connecting(24)

Indoor unit

Service space

Unit front
figure

400 or more

20

Hole for liquid pipe connecting(24)


Hole for gas pipe connecting(42)

<Accessory>
Lifting bolts
4pc.
Front panel opening and closing key 1pc.

Emergency drain piping connection <Rp1-1/4>

100

340
186

Bolt holes:8-18

Main drain piping connection <Rp1-1/4>

Hole for the power supply(60)

Hole for the control wiring(60)

Unit surface
figure

Pipe execution
space

500 or more

Indoor unit

Refrig. piping <gas> 22.2 braze

Drain piping connection


for humidifier
<Rp1-1/4>

20

800 or more
321
518
220
87

200 or more

PFD-P250VM-E

A
Hole for the control wiring
<32 knock out hole> Hole for the power supply <32 knock out hole>

100

<2-32 knock out


hole>

Hole for the power


supply(Body)

50

68

Air inlet

220
320

50

390

20
740
580
20
100

305
410
171 150
65

260

Note1. Be sure to set up a trap for Emergency


drain piping.
(Trap height:beyond 100mm)
(Trap is not necessary for main drain piping.)
2. Approve this figure because it is refused
for the improvement and specification
subject to change without notice.
3. Amputate a gas pipe/liquid pipe in the
fixed height at the time of 2 refrigerant
circuit connection, and connect it with
the local pipe.

2. External Dimensions

(1) Indoor unit

Unit : mm

Hole for the power


supply(Body)
<2- 32 knook out
hole>

50

Control box
100

Hole for the control wiring < 32 knook out hole>

Hole for the power supply < 32 knook out hole>

Air outlet
1980
A

Air inlet

Lifting bolts
(Accessory)

1950

Refrig. piping <liquid> in 2 refrig. circuit system 9.52 braze No.1

Hole for the control wiring


< 32 knook out hole>

100

Filter

Remote controller

Changeover switch (SW9)


<Normal/Local>

140

Lamp

1940
1780

Air
outlet

359
370

<view from A>

241

Refrig. piping <gas> in 2 refrig. circuit system


type P450: 19.05 braze, type P560: 22.2 braze No.1

Refrig. piping <liquid> in 2 refrig. circuit


system 9.52 braze No.2

Refrig. piping <gas> 28.58 braze

124
68 68

Air
outlet

359
838

Refrig. piping <gas> in 2 refrig. circuit system


type P450: 19.05 braze,
type P560: 22.2 braze No.2

220

321

Refrig. piping <liquid> 15.88 braze

50 68
780

Panel

20
100

Drain piping connection


for humidifier
<Rp1-1/4>

Hole for the power supply( 60)


Hole for the control wiring( 60)

Indoor unit

Service space

Unit front
figure

400 or more

440
120

Hole for liquid side pipe connecting


or No.1 gas side pipe connecting( 42)
in 2 refrig. circuit system

Hole for gas side pipe connecting or


No.2 liquid side pipe connecting( 48)
in 2 refrig. circuit system

Hole for No.2 gas side pipe connecting( 42)


in 2 refrig. circuit system

Hole for No.1 liquid side pipe connecting


( 24) in 2 refrig. circuit system

20
100

Hole for No.2 gas pipe


connecting( 42) in 2
refrig. circuit system

185 Hole for No.2 liquid pipe


connecting( 24) in 2
refrig. circuit system

Hole for liquid pipe connecting( 34)

Bolt holes:8- 18
Hole for No.1 liquid pipe connecting
( 24) in 2 refrig. circuit system

Hole for No.1 gas pipe connecting( 42)


in 2 refrig. circuit system

Main drain piping connecting<Rp1-1/4>


Hole for gas pipe connecting( 48)

1. It is necessary for the removal


of the panel beyond 600mm.

1000 or more 1

Emergency drain piping connection <Rp1-1/4>

20

740
20

Power supply :White


Operating
:Green
Check
:Yellow
Failure1
:Red
Failure2
:Red

379

Air inlet

81

<Accessory>
Lifting bolts
4pc.
Front panel opening and closing key 1pc.

50

305
410
171 150
65

100

580
100

220
320
680
710

135

135
68
124

390

Note1. Be sure to set up a trap for Emergency


drain piping.
200 or more
500 or more
(Trap height:beyond 100mm)
(Trap is not necessary for main drain piping.)
Pipe execution
2. Approve this figure because it is refused
space
Indoor unit
for the improvement and specification
subject to change without notice.
Panel opening
Unit surface
3. Amputate a gas pipe/liquid pipe in the
and closing
figure
fixed height at the time of 2 refrigerant
dimension
circuit connection, and connect it with
Service space
the local pipe.

PFD-P500VM-E
Unit : mm

60
55

760

25

Left side view

25

60
55

*1 Connect by using the connecting pipes (for bottom piping


and front piping) that are supplied.

83

Bottom view

760
(Mounting pitch)

80

Refrigerant service
valve <gas>

150

98
102

1pc.

<Liquid> Pipe (ID9.52XOD9.52)P250

NO.

2X2-14X20 Oval hole

Usage
Front through hole
Bottom through hole
Front through hole
Front through hole
For wires
Bottom through hole
For transmission cables Front through hole

For pipes

Specifications
102X72 Knockout hole
150X92 Knockout hole
65 or 40 Knockout hole
52 or 27 Knockout hole
52 Knockout hole
34 Knockout hole

Note1.Please refer to the next page for information


regarding necessary spacing around the
unit and foundation work.
2.The detachable leg can be removed at site.
3.At brazing of pipes,wrap the refrigerant service valve
with wet cloth and keep the temperature of
refrigerant service valve under 120C.

1pc.
1pc.

<Accessories>
Connecting pipe
<Gas> Elbow(ID25.4XOD25.4)P250
Pipe (ID25.4XOD22.2)P250

Detachable leg
(front and back,2 points)
Note 2*

Service
panel

Intake
air

240
1410

920

72

Front view
251
186

204
251

221

80

Intake
air

Refrigerant service
valve <liquid>

Refrigerant service
valve <gas>

Connecting pipe specifications


Position dimensions
Connection specifications for
for the refrigerant
the refrigerant service valve *1
service valve
Model
Liquid
Gas
Gas
Liquid
B
A
PUHY-P250YHM
142
172
9.52 Brazed 22.2 Brazed

54

Refrigerant service
valve <liquid>

Intake
air

B
60

Control box

132 88

145
131

760

18

90

145
86
92

1650
1710
60

Top view

PUHY-P250YHM-A(-BS)

18

8
724(721 727)
(Mounting pitch)
760

Discharge air

(2) Outdoor unit / Heat source unit


Unit : mm

PUHY-P500YSHM-A(-BS)
PUHY-P250YHM-A(-BS)
PUHY-P250YHM-A(-BS)
CMY-Y100VBK2
15.88
28.58

Left view

Outdoor unit

Detachable leg
Note 2*

Intake
air

Twinning pipe

1710

Liquid
c or e
9.52

Unit model
P250

Outdoor unit 1

920

30

Front view

22.2

Gas
d or f

Note 1.Connect the pipes as shown in the figure above. Refer to the table above for the pipe size.
2.The detachable leg can be removed at site.
3.Twinning pipes should not be tilted more than 15 degrees from the ground.See the Installation Manual for details.

Twinning pipe connection size


Package unit name
Component unit name Outdoor unit 1
Outdoor unit 2
Outdoor Twinning Kit(optional parts)
Liquid a
Indoor unit Twinning pipe
Gas b

Intake
air

Discharge air

1650
60

760

Intake
air

b
To indoor unit
Gas Twinning pipe<optional parts>

a
To indoor unit
Liquid Twinning pipe<optional parts>

Outdoor unit 2

920

PUHY-P500YSHM-A(-BS)
Unit : mm

Fig. A

725
880

(102)

170
450
600

1100
550

Liquid

Gas

Connection specifications for


the refrigerant service valve

Fig. B

The space for


control box
replacement

*1. Connect by using the connecting pipes that are supplied.

PQHY-P250YHM-A 9.52 Brazed *1 22.2 Brazed *1

Model

<Accessories>
Refrigerant (Liquid) conn. pipe 1 pc.
(P250 ; Packaged in the accessory kit)
Refrigerant (Gas) conn. pipe 1 pc.
(P250 ; Packaged in the accessory kit)
Connecting pipe specifications

(53)

350

Service space
(front side)

Top view

600
450
170

7
18

121 226
234

584

433
548
608
563

NO.

For pipes

550

60

Specifications
Usage
Front through hole 140 x 77 Knockout hole
Front through hole 45 Knockout hole
Front through hole 65 or 40 Knockout hole
For wires
Front through hole 52 or 27 Knockout hole
For transmission cables Front through hole 34 Knockout hole
inlet
Rc1-1/2 Screw
Water pipe
outlet
Rc1-1/2 Screw
Drain pipe
Rc3/4 Screw

20
1
60
Detachable leg
74
(front and back, 2 points)
Note 8*
83 2 x 2-14 x 20 Oval hole
58
2 x 2-14 x 20 Oval hole
(Installation support hole)
75
140

80
720 (Mounting pitch)
(Installation support hole pitch)
23
23
834
(880)

80

78
168

Refrigerant service
valve <Liquid>
Refrigerant service
valve <Gas>

22

880

550
141
213
240
40
40

(530)

1100
1160

(60)

(Installation support
hole pitch)
470 (467~473)
(Mounting pitch)
506 (503~509)
(550)

10
22

Note 1. Close a hole of the water piping, the refrigerant piping,


the power supply, and the control wiring and unused knockout
holes with the putty etc. so as not to infiltrate rain water
etc. (field erection work)
Note 2. At the time of product shipment, the front side piping
specification serves as the local drainage connection.
When connecting on the rear side, please remove the
rear side plug sealing corks, and attach a front side.
Ensure there is no leak after the attachment has been fitted.
Note 3. Take notice of service space as Fig. A. (In case of single
installation, 600mm or more of back space as front space
makes easier access when servicing the unit from rear side)
Note 4. If water pipes or refrigerant pipes stretch upward,
required space for service and maintenance due to
replacement of control box is shown in Fig. B.
Note 5. Environmental condition for installation; -20~40C (DB)
as indoor installation.
Note 6. In case the temperature around the heat source unit has
Control box
possibility to drop under 0C, be careful for the following
point to prevent the pipe burst by the water pipe freeze-up.
Circulate the water all the time even if the heat source
unit is not in operation.
Drain the water from inside of the heat source unit when
the heat source unit will not operate for a long term.
Note 7. Ensure that the drain piping is downward with a pitch of
more than 1/100.
Service
panel
Note 8. The detachable leg can be removed at site.
Note 9. At brazing of pipes, wrap the refrigerant service valve
6
with wet cloth and keep the temperature of
Service space
refrigerant service valve under 120C.
(front side)

PQHY-P250YHM-A
Unit : mm

3. Center of Gravity
(1) Indoor unit
PFD-P250VM-E

Unit : mm
Model

580 581 222

Z
739

PFD-P250VM-E

Y
X

PFD-P500VM-E

Unit : mm
Model

PFD-P500VM-E

Y
X

11

580 967 270

Z
714

(2) Outdoor unit / Heat source unit


PUHY-P250YHM-A (-BS)
920

760

Unit : mm
Model

652

60

1470

PUHY-P250YHM-A (-BS) 334 329

X
760

80

Y
724

PQHY-P250YHM-A(-BS)

Unit : mm
1100

PQHY-P250YHM-A (-BS)

1160

Model

720
880

80

60

506
550

12

418 250

Z
532

LEV

TH23 t

TH22 t

TH21 t

TH24 t

6
5
4
3
2
1

9 0 1

9 0 1

13

SW1

Z3

21

21

21 21

CN60

33P1

21 321 6543213

CN28 CN22 CN20 CN21 CN29 CN31

Address
(odd)

CN7V

7654321

12

CN25

1 31

ZNR901
u
CN3T
CNT

F901

CN52

12345

Dehumidify

X07

31

31

CN2M

Z1

CN90
157 9

1
2
3

2
1

1
2
3

MF

I.B.
CN3A

X06 X05 X04


CN32

CND CNP CN33

DSA1 X01

ZNR1

CN51

123456

51F

52F

Note: 1. The dotted lines show field wiring.


2. The address setting of the indoor unit should always be odd.
3. The outdoor unit to which the indoor unit is connected with the transmission line,
the address of the outdoor unit should be the indoor unit +50.
4. Mark
indicates terminal bed,
connector,
board insertion connector
or fastening connector of control board.

SW3

SW14 SW12 SW11


(2nd digit) (1st digit)

678 9A

345

SWC SW5 SW8


SW4 SW7 SW2

0
EF 1 2

12

CN24

2 3

4 5 6

7 8

X11

2 3

4 5 6

B CD

Z3

52F

FAN
over current
detection

Z1

ZNR2

51F
DSA1
S.B.

ZNR1

L1

1
2
3
4
5

IFB
X11

AC
A1
A2
BC
B1
B2
C
1
CN54
2
TB22 3
4
5

1
TB23
2
3 CN53
4
TB21
5

F1

3 3

L2
L3
N

1
2
3

2
1
6
5

3
4
5
6

TB2

SHIELD
S
B1
A1
TB5

CN1
1 1

TB15

LED display(failure)

Power supply
3N~
380/400/415V(50Hz)
400/415V(60Hz)

LED display(power supply)

LED display(status)

CN52

Indoor unit
control board

Relay circuit

SW:Defumidify order
Z:Relay (Contact : Minimum applicable load
DC12V 1mA or less)

1(brown)

5(green)

External input adapter


(PAC-SA88HA)

The signal input of the dehumidify order is to


connect wiring referring to the bottom figure.

LED display(check)

PE

L3

Power supply DC30V, AC100/200V


L Status output
Failure output

Distant location on/off


<no voltage or current>

Power supply DC12~24V


Distant location on/off
<with voltage and current>

SW9
Switch(normal/local)

PE

L4

L2

L1

Indoor unit
Control wiring
DC24~30V

RC

SW

Power

Distant control panel

(field supply
and construction)

NAME
Fan motor
Indoor controller board
Surge absorber board
External input/output board
Power source terminal bed
Transmission terminal bed
Transmission terminal bed
Terminal bed for distant location on/off
<No voltage or current>
Terminal bed for distant location display
TB22
Terminal bed for distant location on/off
TB23
<With voltage and current>
Fuse<6-3/6A>
F901
Fuse<5A>
F1
ZNR1, ZNR2, ZNR901 Varistor
DSA1
Surge absorber
Transformer
T
Electronic linear expan.valve
LEV
Contactor(fan I/D)
52F
Over current relay (fan I/D)
51F
Float switch
33P1
Thermistor (inlet temp.detection)
TH21
TH22
Thermistor (piping temp.detection/liquid)
TH23
Thermistor (piping temp.detection/gas)
TH24
Thermistor (outlet temp.detection)
Switch (for mode selection)
SW1(I.B.)
Switch (for capacity code)
SW2(I.B.)
Switch (for mode selection)
SW3(I.B.)
Switch (for model selection)
SW4(I.B.)
Switch (normal/local)
SW9
Switch (1st digit address set)
SW11(I.B.)
Switch (2nd digit address set)
SW12(I.B.)
Switch (connection No.set)
SW14(I.B.)
Switch (outlet/inlet temp.control)
SWC(I.B.)
X11
Auxiliary relay(check)
Z1
Auxiliary relay(fan)
Z3
Auxiliary relay(fan failure detection)
L1
LED display (failure)
L2
LED display (status)
LED display (check)
L3
L4
LED display (power supply)
RC
MA Remote controller
SYMBOL
MF
I.B.
S.B.
IFB
TB2
TB5
TB15
TB21

(1) Indoor unit

7 8

Inside section of control box

4. Electrical Wiring Diagrams


PFD-P250VM-E

14

6
5
4
3
2
1
6
5
4
3
2
1

F0 1

A B CDE

901

Address
(odd)

No.1

CN7V
7654321

ZNR901

F901

12 3 4 5
CN52

12345
CN51

I.B.1

CN3A
ZNR1 X01 X07 X06 X05 X04 CN2M
DSA1
CN32

Dehumidify

901

901

No.2

CN7V
7654321

F901
ZNR901

12345
CN52

I.B.2
3
2
1
1
2
3

2
1
1
2
3

1
2
3

MF

51F

<note2>
CN3A 12

ZNR1 X01 X07 X06 X05 X04 CN2M


CN32
DSA1

12345
CN51

AD.B.

Dehumidify

LEV1B
654321 654321

LEV1

SW12 SW11
SWC SW5 SW8 SW14 (2nd
digit) (1st digit)
u
SW4 SW7 SW2 SW3
SW1 CN28 CN22 CN20 CN21 CN29 CN31 CN60 CN3T
CNT CND CNP CN33
CN90
2 1 2 1 2 1 2 1 2 1 3 21 6 5 4 3 2 1 3 1 3 1 1 3 5 9 1 31 1 5 7
<note2> T
Z3
Z2
33P2

Address
(odd)

1 2 12
CN24 CN25

X12

LEV1A

654321

Note:
1. The dotted lines show field wiring.
2. It is wiring for 1 refrigerant system at the time of shipping.
Change wiring and SW2, 3, 4 (No.1&No.2) as this figure in field
when you change it to 2 refrigerant circuit
3. Set up the address of No.1 board in the odd number, and set up the
address of No.2 board in the even number.
But, set up the address of the No.2 board in the No.1 board +1.
4. The outdoor unit to which the indoor unit is connected with the
transmission line, the address of the outdoor unit should be the
indoor unit +50.
5. Mark indicates terminal bed, connector, board insertion connector
or fastening connector of control board.

TH23-2 t

TH22-2 t

TH24-2 t
TH21-2 t

LEV2

LEV1

TH23-1 t

23456

789

TH22-1 t

23

456

TH21-1 t

901

78

X11

23

456

78

SW12 SW11
SWC SW5 SW8 SW14 (2nd
digit) (1st digit)
SW3
SW1 CN28 CN22 CN20 CN21 CN29 CN31 CN60 CN3T u CNT CND CNP CN33 CN90
SW4 SW7 SW2
2 1 2 1 2 1 2 1 21 3 2 1 26 5 4 3 1 3 1 3 1 1 3 5 3 1 3 17 1 5 9
T
Z3
Z1
33P1

789

23456

TH24-1 t

F0 1

23

456

A B CDE

12
12
CN24 CN25

78

456

23

78

1
3
2
1

52F

ZNR2

6
5
4
3
2
1

How to set up to SW2, 3, 4.


(In case of 2 refrigerant circuit)
PFD-P500VM-E
SW2
ON
1 refrigerant
circuit
(at the time of shipping)
123 4 56
ON
2 refrigerant
circuit
123 4 56

LEV2

Remove the LEV1B connector


from AD.B. board, and
connect it to CN60 of
I.B.2 board.

How to connect in case of 2 refrigerant circuit.

52F
Z3
FAN
over current
detection

Z1 Z2

51F

L2
L3
N

1
2
3
2
1

Power supply
3N~
380/400/415V(50Hz)
400/415V(60Hz)

LED display(power supply)

SW9
Switch(normal/local)

PE

L5

LED display(status)

LED display(No.1 failure)

No.1 Indoor unit


Control wiring
DC24~30V

RC

12345
ON
12345

SW3
1 2 3 4 5 6 7 8 910
ON
1 2 3 4 5 6 7 8 910

<note2>

LED display(check)

NAME
Fan motor
Indoor controller board
Adapter board
Surge absorber board
External input/output board
Power source terminal bed
Transmission terminal bed
Transmission terminal bed
Terminal bed for distant location on/off
<No voltage or current>
Terminal bed for distant location display
TB22
Terminal bed for distant location on/off
TB23
<With voltage and current>
Fuse <6.3/6A>
F901
Fuse <5A>
F1
ZNR1, ZNR2, ZNR901 Varistor
Surge absorber
DSA1
Transformer
T
Electronic linear expan.valve
LEV1, 2
Contactor(fan I/D)
52F
Over current relay (fan I/D)
51F
Float switch
33P1, 33P2
Thermistor (inlet temp.detection)
TH21-1, TH21-2
Thermistor (piping temp.detection/liquid)
TH22-1, TH22-2
Thermistor (piping temp.detection/gas)
TH23-1, TH23-2
Thermistor (outlet temp.detection)
TH24-1, TH24-2
Switch (for mode selection)
SW1(I.B.)
Switch (for capacity code)
SW2(I.B.)
Switch (for mode selection)
SW3(I.B.)
Switch (for model selection)
SW4(I.B.)
Switch (normal/local)
SW9
Switch (1st digit address set)
SW11(I.B.)
Switch (2nd digit address set)
SW12(I.B.)
Switch (connection No.set)
SW14(I.B.)
Switch (outlet/inlet temp.control)
SWC(I.B.)
Auxiliary relay(check)
X11, X12
Auxiliary relay(fan)
Z1, Z2
Auxiliary relay(fan failure detection)
Z3
LED display (No.1 failure)
L1
LED display (No.2 failure)
L2
LED display (status)
L3
LED display (check)
L4
LED display (power supply)
L5
MA Remote controller
RC

B2

TB21 B1

BC

A2

TB23 A1

AC

External input-output
board (IFB)

CN52

Indoor unit
control board

Relay circuit

SW:Defumidify order
Z:Relay (Contact : Minimum applicable load
DC12V 1mA or less)

1(brown)

5(green)

External input adapter


(PAC-SA88HA)

The case of with-voltage input ... A


The case of no-voltage input .... B

SW

Distant control panel


Power

(field supply
and construction)

When using the external input function on the indoor unit


that is connected to a two-refrigerant circuit, connect the
short-circuit plate that is supplied with the unit to the
appropriate terminals on the external input-output board.

SYMBOL
MF
I.B.1, I.B.2
AD.B.
S.B.
IFB
TB2
TB5-1, -2
TB15
TB21

The signal input of the dehumidify order is to


connect wiring referring to the bottom figure.

LED display(No.2 failure)

PE

L4

L2

No.2 Indoor unit


Control wiring
DC24~30V

Power supply DC12~24V


Distant location on/off
<with voltage and current>
Distant location on/off
<no voltage or current>
Power supply DC30V, AC100/200V
L No1.Status output
L No1.Failure output
L No2.Status output
L No2.Failure output

Connect a connector to
CN3A, CN2M of I.B.2
board.

CN2M

CN3A

1
2

C
1
2
TB22 3
4
5
SHIELD
S
B2
A2
TB5-2
4
3

TB2
3
4
5
6

1
2
3

L3

L1

<note2>
SW4
ON
ON

L1

I.B. 2

X11

X12

CN54
IFB

654321

CN60

F1

3 3

AC
1
TB23 A1
2
A2
3 CN53
4
TB21 BC
B1
5
B2

u ZNR1

DSA1
S.B.

1 1
2 2
TB15
SHIELD
S
B1
A1
TB5-1
2
1
6
5
CN1
1 1

Inside section of control box

PFD-P500VM-E

6
5

15

TB1

1 CN1B

C9
C8
C7

C10

C5

R6

L1

L2

L3

Z5

CN3
green

black

white

red

F4
AC250V
6.3A T

Diode
Bridge

TB21 TB22 TB23 TB24

R5

CN5
red

C6

R4 D1

L1 L2 L3

C4

Noise
Filter

C17

CN4
3 blue

Power Source
3N
50/60Hz
380/400/415V L1 L2 L3 N

R1

R2

R3

C1

C2

F1
C3

F2

Z4
U
F3

DSA

<Symbol explanation>
Symbol
Explanation
21S4a,b
4-way valve
Pressure
High pressure protection for the
63H1
switch
outdoor unit
63HS1
Discharge pressure
Pressure
sensor
63LS
Low pressure
72C
Magnetic relay(inverter main circuit)
CT12,22,3 Current sensor(AC)
CH11
Crankcase heater(for heating the compressor)
DCL
DC reactor
Linear
HIC bypass,Controls refrigerant
LEV1
expansion
flow in HIC circuit
valve
Pressure control,Refrigerant flow
LEV2a,b
rate control
For opening/closing the bypass
Solenoid
SV1a
valve
circuit under the O/S
Outdoor unit heat exchanger
SV5b
capacity control

CN1A

Z1 Z2 Z3
U U U

F1,F2,F3
AC250V
6.3A T

CN2

M
3

Fan motor
(Heat exchanger)

Symbol
SV9

TH7
THBOX
THHS
Z24,25

TH3
TH4
TH5
TH6

TH2

TB7

TB1
TB3

R1

R5

black

white

red

R31
R33
R35

*5

12
CN5
4
CN21 3
blue 2
1

21
CN6

3 1
CN5V
yellow

LED1:Normal
operation
LED2:Error

THBOX

6
5
CN22 4
red 3
2
1

SC-L3

THHS

CT12

SC-U
SC-L2

C1

white

MS
3

CT22

SC-W

black

CNTYP

2
1

black

white black

SC-V

CN2

7
5

CN4 2
1

Motor
(Compressor)

red

red

RSH1

Explanation
For opening/closing the bypass
circuit
Power supply
Indoor/Outdoor transmission
cable
Central control transmission
cable
Thermistor Subcool bypass outlet
temperature
Pipe temperature
Discharge pipe temperature
ACC inlet pipe temperature
Subcooled liquid refrigerant
temperature
OA temperature
Control box internal temperature
IGBT temperature
Function setting connector

CT3

1 3
CN4
red

LED3:CPU in
operation

21
CN18V
blue

LED1 Normal operation(lit)


/Error(blink)

black

IPM

SC-L1

C31
C33
IGBT
C35
C37

FT-N

FT-P

SC-P1

2
red 1
3 72C 4
black

*6

Solenoid
valve
Terminal
block

R631

R630

C100

C631

INV Board

R30
R32
R34

C30
C32
C34
C36

CN1

SC-P2

red

CNINV

4
1

DCL

C630

CNVDC

F01
DC700V
4A T

FAN Board

SV9

SV5b

21S4a

CH11

SV1a

21S4b

CN501

CNAC2
black

CN506

CN508
3 black

6
5

CN507
3 red

6
5

6
5

CN504
1 green

CN503
1 blue

CNAC
red

X10

X09

X08

X07

X06

X05

X04

X03

X02

X01

12
CNT01

F01
AC250V
3.15A T

2 CN72 ZNR01
1 red
U

1 CN502

2
1

CPU power
supply circuit

CNDC
3 pink

*1.Single-dotted lines indicate wiring


not supplied with the unit.
*2.Dot-dash lines indicate the control
box boundaries.
*3.Refer to the Data book for connecting
input/output signal connectors.
*4.Daisy-chain terminals (TB3) on the
outdoor units in the same refrigerant
system together.
*5.Faston terminals have a locking
function.Make sure the terminals
are securely locked in place after
insertion.Press the tab on the
terminals to removed them.
*6.Control box houses high-voltage parts.
Before inspecting the inside of the
control box,turn off the power,keep
the unit off for at least 10 minutes,
and confirm that the voltage between
FT-P and FT-N on INV Board has dropped
to DC20V or less.

5
72C
6

*3

12V

1's
digit

LED1

10

SW5

10

yellow
CN3K
321

blue
CN3N
321

CN04
3 red

CN102
1234

M-NET Board

M-NET power
supply circuit

red
CN3S CN3D
321 321

LED2:CPU in operation

10

SW3

SW2

SW1

LED1
Display
setting

10

4321
CN102

OFF

21
CNS2
yellow

Indoor/Outdoor
transmission
cable

*4

TB3
M1 M2

Central control
transmission
cable

TB7
M1 M2 S
TP1 TP2

54321
CNIT
red

1
CN211 2

CN215 2
black 1

3
CN202 2
red
1
3
CN201 2
1

2
CN990 1

2
CN212 1

CNTYP4 2
green 1
4
CN213 3
2
red
1

CNTYP5 3
green 1

CNTYP2
black

3
1

6
5
CNLVB 4
3
red
2
1

6
5
CNLVA 4
3
2
1

6
5
CNLVC 4
3
red
2
1

red
yellow
CNIT
CNS2
12
12345

63H1

LED1:Power supply to
Indoor/Outdoor transmission line

CN41
1234

ON

TB7 Power
selecting
connector

10

CN40
1234

Function
setting

SW4

Compressor ON/OFF output


Error detection output

*3

CN2

12
CN4

OFF ON OFF ON OFF ON OFF ON OFF ON

2
1

LED3:Lit when powered

3
4
5

CN51
1

Unit address
setting

10's
digit

SWU2 SWU1

Control Board

Power failure
detection circuit

7
5

1 3
12
21
CN801 CNT02 CN332
blue
yellow

Z25
Z24

1
2
3
1
2
3

LEV2b

LEV2a

LEV1

TH4

TH2

63HS1

63LS

TH5

TH3

TH7

TH6

(2) Outdoor unit / Heat source unit


PUHY-P250YHM-A

16

R1

R2

R3

+
C17

TB1

C9
C8
C7

C5

R6

R4

R5

+ U

C6

D1

CN5
red

L1 L2 L3

L1 L2 L3

Explanation

SV4a, b, d
SV7a, b
SV9

Heat exchanger capacity control


Heat exchanger capacity control
For opening/closing the bypass
circuit

Heat exchanger for inverter


Fan motor (Radiator panel)
Solenoid
For opening/closing the bypass
valve
circuit under the O/S

SV1a

LEV2a, b

LEV1

Pressure
sensor

LEVINV
MF1

High pressure protection for the


heat source unit

High pressure
Low pressure
Magnetic relay (inverter main circuit)
Current sensor (AC)
Crankcase heater (for heating the compressor)
DC reactor
HIC bypass, Controls refrigerant
Linear
flow in HIC circuit
expansion
valve
Pressure control, Refrigerant flow
rate control

4-way valve
Pressure
switch

3
CN3
green

black

white

red

F4
AC250V
6.3A T

63HS1
63LS
72C
CT12, 22, 3
CH11
DCL

63H1

Symbol
21S4a

Z5

Diode
Bridge

TB21 TB22 TB23 TB24

L1 L2 L3

C4

Noise
Filter

C10

1 CN1B

C1

C2

F1
C3

F2

Z4
U
F3

DSA

Power Source
3N~
50/60Hz
380/400/415V

CN4
3 blue

<Symbol explanation>

CN1A

Z1 Z2 Z3
U U U

F1,F2,F3
AC250V
6.3A T

CN2

6
5

4
1

+
+
+
+

SC-P1

black

CT12

SC-U

white

MS
3~

white

Motor
(Compressor)

red

red

SC-V

Subcool bypass outlet temperature


Pipe temperature
Discharge pipe temperature
ACC inlet pipe temperature
Subcooled liquid refrigerant
temperature

TH2
TH3
TH4
TH5
TH6

THHS
Z24, 25

THINV

IGBT temperature
Function setting connector

Water inlet temperature


Water outlet temperature
Outlet temp. detect of heat
exchanger for inverter

Operation ON signal, Pump


Interlock

blue

yellow

orange

1 2 3 4

red

Operation
ON signal

black

TB8

black

CT22

SC-W

TB8

TH7
TH8

7
5

3
1
CNTYP
black

CN2

CN4 2
1

Explanation
Power supply
Indoor/Heat source transmission
cable

SC-L3

SC-L2

t
THHS

RSH1

C1

LED1 : Normal operation (lit)


/ Error (blink)

21
CN6

CNPW
1 2 4

Central control transmission


cable

Thermistor

Terminal
block

CT3

SC-L1

black

*5

CNOUT2
1 2 3 4 5 6

TB7

TB3

Symbol
TB1

R31
R33
R35

white

red

R5

1
2
3 72C 4
black

R1

C31
C33
IGBT
C35
C37

FT-N

FT-P

*6

red

INV Board

R30
R32
R34

C30
C32
C34
C36

CN1

+
+
+
+

SC-P2

red

DCL

C100

CNAC4

RELAY Board
1 3 5 7
CN83

*7

CN506

6
5

6
5

CN510
yellow

CN509
blue

CN508
3 black

CN507
3 red

6
5

6
5

CN504
1 green

1
2
3 CNOUT1
4 yellow
5
6

CN503
1 blue

1 CN502

CNAC2
2 black

2
1

CNAC
red

X12

X09

X08

X07

X13

X05

X04

X03

X02

2 CN72
1 red
U

ZNR01

12
CNT01

F01
AC250V
3.15A T

CPU power
supply circuit

CNDC
3 pink

*1. Single-dotted lines indicate wiring


not supplied with the unit.
*2. Dot-dash lines indicate the control
box boundaries.
*3. Refer to the Data book for connecting
input/output signal connectors.
*4. Daisy-chain terminals (TB3) on the
heat source units in the same
refrigerant system together.
*5. Faston terminals have a locking
function. Make sure the terminals
are securely locked in place after
insertion. Press the tab on the
terminals to removed them.
*6. Control box houses high-voltage parts.
Before inspecting the inside of the
control box, turn off the power, keep
the unit off for at least 10 minutes,
and confirm that the voltage between
FT-P and FT-N on INV Board has dropped
to 20VDC or less.
*7. Refer to the Data book for wiring
terminal block for Pump Interlock (TB8).

Pump Interlock

SV4d

SV9

SV4a

SV7a

21S4a

CH11

SV1a

MF1 M
~

SV4b

SV7b

5
72C
6

*3

7
5
CN2

LED1

10
SW5

SW4

CN04
3 red

SW3

1
CN41

CN40

SW2

SW1

LED1
Display
setting

10

4321
CN102

OFF

ON

yellow
CNS2
1 2

TB7 Power
selecting
connector

10

21
CNS2
yellow

*4
Indoor/
Heat source
transmission
cable

TB3
M1 M2

6
5
CNLVB 4
3
red
2
1

6
5
CNLVA 43
2
1

3
1

3
2
1

TP1 TP2

Central control
transmission
cable

TB7
M1 M2 S

54321
CNIT
red

1
CN211 2

CN215 2
1
black

3
CN202 2
red
1
3
CN201 2
1

CN992
yellow

2
CN990 1

2
CN212 1

4
CN213 3
2
red
1

CNTYP4 2
1
green

CNTYP5 3
green
1

CNTYP1 2
1
black

CNTYP2
black

6
5
4
CNLVE 3
2
1

6
5
CNLVC 4
red
3
2
1

red
CNIT
1 2 3 4 5

63H1

LED1:Power supply to
Indoor/Heat source transmission line

CN102
1 2 3 4

M-NET Board

M-NET power
supply circuit

CN3D
3 2 1

LED2:CPU in operation

10

Function
setting

10

*3
Compressor ON/OFF output
Error detection output

blue
CN3N
3 2 1

12
CN4

OFF ON OFF ON OFF ON OFF ON OFF ON


1
1
1
1
1

12
CNT02

LED3:Lit when powered

3
4
5

CN51
1

blue
yellow
CN63PW CN3K
1 2 4
3 2 1

12V

1's
digit

Unit address
setting

10's
digit

SWU2 SWU1

Control Board

Power failure
detection circuit

1 3
CN801
yellow

Z24

Z25

1
2
3
1
2
3

LEVINV

LEV2b

LEV2a

LEV1

TH4

TH2

63HS1

63LS

TH8

TH5

TH3

TH7

TH6

THINV

PQHY-P250YHM-A

SV5b

TH7

TH3

SV9

21S4b

17

SCC(HIC Circuit)

TH2

CP2

CV1

21S4a

LEV1

TH4

COMP

O/S

TH6

ST3

63HS1

63H1

CJ1

LEV2b

LEV2a

CP1

SV1a

ST7

ST6

ACC

TH5

63LS

ST2

CJ2

ST1

BV2

BV1

TH22

TH23

5. Refrigerant Circuit Diagram And Thermal Sensor


Outdoor Unit : PUHY-P250YHM-A
Indoor Unit : PFD-P250VM-E

Outdoor Unit : PUHY-P250YHM-A x 2


Indoor Unit : PFD-P500VM-E

21S4b

21S4a

ST1 BV1

TH7
CJ1
63H1
63HS1

CV1

63LS

CJ2

SV1a

O/S

CP1

ST3

TH5
ACC

TH4
COMP
ST7

CP2

SV9

ST6
TH23-1

TH23-2

TH22-1

TH22-2

TH2
SV5b

ST2 BV2
TH3

SCC
(HIC circuit)

21S4b

LEV1

LEV2a

TH6

LEV2b

21S4a

ST1 BV1

TH7
CJ1
63H1
63HS1

CV1

63LS

CJ2

SV1a

O/S

CP1

ST3

TH5
ACC

TH4
COMP
ST7

CP2

SV9

ST6

TH2
SV5b

ST2 BV2
TH3

SCC
(HIC circuit)

LEV1

LEV2a

TH6

LEV2b

18

Outdoor Unit : PUHY-P500YSHM-A


Indoor Unit : PFD-P500VM-E

21S4b

21S4a

ST1 BV1

TH7
CJ1
63H1
63HS1

CV1

63LS

CJ2

SV1a

O/S
ST3

CP1

Gas twinning
pipe

TH5
ACC

TH4
COMP
ST7

CP2

SV9

ST6
TH23

TH2
SV5b

ST2 BV2
TH3

SCC
(HIC circuit)

21S4b

LEV1

LEV2a

TH6

LEV2b

21S4a

ST1 BV1

TH7

TH22

CJ1
63H1
63HS1

CV1

63LS

CJ2

SV1a

O/S
ST3

CP1
TH5

Liquid twinning
pipe

ACC

TH4
COMP
ST7

CP2

SV9

ST6

TH2
SV5b

ST2 BV2
TH3

SCC
(HIC circuit)

LEV1

LEV2a

TH6

LEV2b

19

20

O/S

Comp

TH4

63HS1

ST17
CJ1

CV1

21S4a

ST3

63H1

SV9

SV1a

CP1

Acc

TH5

63LS

CJ2

TH2

CV4a

CV8

LEVINV ST13

Component
cooler heat
exchanger

THINV

SV4a

CV6a

SV4b

Solenoid valve block

TH3

SV7a

HIC

TH7

SV7b

SV4d

LEV1

CV3a

TH8

CV7a

TH6
LEV2a

LEV2b

ST2

BV2

BV1

Water circuit

ST1

TH22

TH22

Heat source Unit : PQHY-P250YHM-A


Indoor Unit : PFD-P250VM-E

Heat source Unit : PQHY-P250YHM-A x 2


Indoor Unit : PFD-P500VM-E

ST1

21S4a

BV1

Solenoid valve block

CV1
SV4a

SV9

ST17
CJ1

SV4d

SV4b

CV7a

TH8

63H1

CJ2
SV7a SV7b

63HS1

63LS
CP1
Water circuit

TH7

O/S

THINV
ST3

SV1a

TH4

TH5

LEVINV

Component
cooler heat
exchanger

ST13
CV8
CV3a
CV4a

Acc

Comp

TH6

TH3

TH2

TH23-1

TH23-2

TH22-1

TH22-2

LEV2b

CV6a

ST2

BV2

LEV2a

HIC
LEV1

ST1

21S4a

BV1

Solenoid valve block

CV1
SV4a

SV9

ST17
CJ1

SV4d

SV4b

CV7a

TH8

63H1

CJ2
SV7a SV7b

63HS1

63LS
CP1
THINV
ST3

SV1a

TH4

TH5

LEVINV

Component
cooler heat
exchanger

ST13
CV8
CV3a
CV4a

Comp

Water circuit

TH7

O/S

LEV2b

CV6a

Acc
TH2

TH6

TH3

LEV2a

HIC
LEV1

21

ST2

BV2

6. Optional Parts
(1) Outdoor unit
Outdoor twinning kit
For PUHY-P-YSHM, following optional Outdoor Twinning Kit is needed to use to combine to refrigerant flows of its PUHY-P-YHM.
Details of selecting the proper kit should be referred to the System Design Section.
mm

CMY-Y100VBK2
For Gas pipe:

For Liquid pipe:


505

183
25.4

22.2

<Deformed pipe(Accessory)>

12.7
12.7

Pipe cover
(Dot-dashed part)
Local brazing

15.88

12.7

Local brazing

22.2
28.58
Distributer

Note 2
83

Pipe cover
(Dot-dashed part)

25.4

Distributer

588
241

ID: Inner Diameter

OD: Outer Diameter

Note 1. Reference the attitude angle of the branch pipe below the fig.

15

Distributer

The angle of the branch pipe is within

15 against the ground.

2. Use the attached pipe to braze the port-opening of the distributer.


3. Pipe diameter is indicated by inside diameter.

22

12.7

15.88

62

12.7
49

28.58

22.2
15.88

Note 2 342

9.52
49
(2 pcs.)

160

28.58

98

12.7

19.05

22.2

62
(2 pcs.)

7. Controller
(1) MA remote controller
PAR-21MAA : built-in the indoor unit.
Functions
Item
ON/OFF
TIME SUN MON TUE WED THU FRI SAT
TIMER
Hr
ON
AFTER

AFTER OFF

ERROR CODE

FUNCTION
FILTER

Operation mode
switching

WEEKLY
SIMPLE
AUTO OFF

ONLY1Hr.

TEMP.

ON/OFF
TEMP.

MENU
BACK
PAR-21MAA

MONITOR/SET

ON/OFF

:Each group

:Each block

:Each floor

:Collective

:Not available

Description

Operations Display

Run and stop operation for a single group


Switches between Cool / Fan / Heat.
Operation modes vary depending on the air conditioner unit.
Sets the temperature for a single group
Range of temperature setting
Cool : 19C- 30C (14C - 30C) [66F- 86F]( [57F - 86F])
Heat : 17C- 28C (17C - 28C) [68F- 82F]( [68F - 82F])
( ) in case of using middle-temperature on PDFY, PEFY-VML/VMR/VMS/VMH-E
by setting DipSW7-1 to ON. Yet, PEFY-P-VMH-E-F is excluded.

FILTER

DAY

CLOCK

Temperature
setting

:Each unit

CHECK TEST

OPERATION

CLEAR

Dot matrix liquid crystal screen displays


complete operating status.
Digital display lets you set temperature in
1C/F increments.
Weekly Timer: up to 8 ON/OFF/Temperature
Settings can be made per day. The time can
be set in 1-minute increments. The setting is
kept in nonvolatile memory.
No need to worry about resetting at power
failure.
Equipped with a thermostat sensor in the
remote controller that makes possible more
comfortable room temperature control.
Ability to limit the set temperature (upper and
lower temperature can be set.)
Ability to restrict setting changes (either all
changes or all except ON/OFF)
Constantly monitors for malfunctions in the
system, and is equipped with a "self-diagnosis
function" that lets you know by error code
immediately when a malfunction occurs.
Dimensions: 130(W) x120(H) x 19(D) mm

Weekly
scheduler

ON/OFF/Temperature setting can be done up to 8 times one


day in the week.
The time can be set by the minute.

Permit / Prohibit
local operation

Individually prohibit operation of each local remote control


function (Start/Stop, Change operation mode, Set
temperature, Reset filter).
1: When the local remote controller inactivation co mmand
is received from the master system controller,
" " is displayed.

Prohibition/permission
of specified mode
(Cooling prohibited
/heating prohibited
/cooling-heating prohibited)

By the setting from System Controller, the operation for the


following modes is prohibited.
At cooling prohibited
: Cool
At heating prohibited
: Heat
At cooling-heating prohibited : Cool, Heat

Indoor unit intake


temperature

Measures the intake temperature of the indoor unit when


the indoor unit is operating.

Error

When an error is currently occurring on an air conditioner


unit, the afflicted unit and the error code are displayed.

Test run

This operates air conditioner units in test run mode.

Function to limit
the setting range
of room
temperature
(Set temperature
range limit)

Set temperature range limit to cooling, heating, or auto mode.

Easy-to-operate
simplified locking
function
(Auto lock function)

Setting/releasing of simplified locking for remote control


switch can be performed.
Locking of all switches
Locking of all switches except Start/Stop switch

External dimension
(Side view)

(Rear view)

19

46

Unit:mm

83.5

120

(Front view)

130

23

III. Product Data


1. Capacity Curves
(1) Correction by temperature
PUHY-P250YHM-A, PUHY-P500YSHM-A
Cooling Capacity

Cooling Input

1.4

1.3
Indoor unit inlet temperature (CWB)

1.3
1.2
1.1
24
1.0
0.9

19
15

0.8
0.7
-15 -10

Input Correction Coefficient

Capacity correction coefficient

Indoor unit inlet temperature (CWB)

12
-5

10

15

20

25

30

35

40

19
15
12

1.1
1.0
0.9
0.8
0.7
-15 -10

45

24

1.2

Outdoor unit inlet temperature (CDB)

-5

10

15

20

25

30

35

40

45

Outdoor unit inlet temperature (CDB)

The correction curves indicate the values measured at the point where the compressor was
operated at its maximum capacity.
indicates the standard value.

PQHY-P250YHM-A
Inlet-water temp. (Cooling)

Water volume (Cooling)

Capacity
Input

1.4

Capacity
Input

1.1

1.3
1.2

1.05

Ratio

Ratio

1.1
1.0

0.9
0.8

0.95

0.7
0.6

0.9
10

15

20

25

30

35

40

45

4.5

5.0

5.5

Inlet-water temp. [C]

Intake air temp. (Cooling)

6.5

7.0

7.5

Water-pressure drop (Cooling)

Capacity
Input

1.2

Water-pressure drop [kPa]

30

1.1
1.0

Ratio

6.0

Water-volume [m3/h]

0.9
0.8

20

10

0.7
12

13

14

15

16

17

18

19

20

21

22

23

24

Water-volume [m3/h]

Intake air temp. (Room temp.) [CWB]

indicates the standard value.

24

(2) Part Load Performance


PFD unit +PUHY-P250YHM-A, PUHY-P500YSHM-A
10HP System
Indoor Unit
: PFD-P250VM-E
Outdoor Unit : PUHY-P250YHM-A
System Power input (kW)
Outdoor unit inlet
temp. (CDB)
40 C
35 C
30 C
25 C
20 C
15 C

Cooling
100%
Capacity (kW) Capacity
26.6
10.05
28.0
9.30
29.4
8.65
30.2
8.10
31.1
7.72
31.6
7.54

90%
Capacity
8.75
8.11
7.61
7.21
6.92
6.87

80%
Capacity
7.68
7.18
6.81
6.56
6.26
6.31

70%
Capacity
6.79
6.41
6.17
6.00
5.74
5.80

60%
Capacity
6.08
5.82
5.50
5.38
5.27
5.35

50%
Capacity
5.50
5.13
4.94
4.89
4.85
4.94

40%
Capacity
5.04
4.60
4.52
4.50
4.47
4.56

* Indoor air temperature condition: 27CDB/19CWB

20HP System
Indoor Unit
: PFD-P500VM-E
Outdoor Unit : PUHY-P250YHM-A 2, PUHY-P500YSHM-A
System Power input (kW)
Outdoor unit inlet
temp. (CDB)
40
35
30
25
20
15

C
C
C
C
C
C

Cooling
100%
Capacity (kW) Capacity
53.2
20.09
56.0
18.60
58.8
17.30
60.5
16.19
62.2
15.44
63.3
15.07

90%
Capacity
17.46
16.19
15.24
14.47
13.88
13.83

80%
Capacity
15.24
14.30
13.58
13.06
12.53
12.63

70%
Capacity
13.49
12.77
12.24
11.79
11.42
11.58

60%
Capacity
12.08
11.51
10.79
10.59
10.48
10.67

50%
Capacity
10.94
10.11
9.76
9.67
9.64
9.84

40%
Capacity
10.07
9.05
8.92
8.79
8.52
8.62

30%
Capacity
8.37
8.06
7.68
7.55
7.49
7.64

* Indoor air temperature condition: 27CDB/19CWB

PFD unit +PQHY-P250YHM-A


10HP System
Indoor Unit
: PFD-P250VM-E
Heat source Unit : PQHY-P250YHM-A
System Power input (kW)
Outdoor unit inlet
temp. (CDB)
40 C
35 C
30 C
25 C
20 C
15 C

Cooling
100%
Capacity (kW) Capacity
25.4
9.00
26.7
8.50
28.0
7.95
28.0
7.37
28.0
6.95
28.0
6.69

90%
Capacity
8.02
7.59
7.13
6.64
6.28
6.06

80%
Capacity
7.24
6.87
6.47
6.05
5.75
5.55

70%
Capacity
6.59
6.28
5.93
5.57
5.31
5.14

60%
Capacity
6.08
5.80
5.50
5.19
4.95
4.81

50%
Capacity
5.71
5.46
5.20
4.91
4.70
4.57

* Indoor air temperature condition: 27CDB/19CWB

20HP System
Indoor Unit
: PFD-P500VM-E
Heat source Unit : PQHY-P250YHM-A 2
System Power input (kW)
Outdoor unit inlet
temp. (CDB)
40
35
30
25
20
15

C
C
C
C
C
C

Cooling
100%
Capacity (kW) Capacity
50.8
53.4
56.0
56.0
56.0
56.0

17.99
16.99
15.90
14.74
13.91
13.37

90%
Capacity

80%
Capacity

70%
Capacity

60%
Capacity

50%
Capacity

40%
Capacity

30%
Capacity

16.04
15.19
14.26
13.28
12.57
12.11

14.47
13.74
12.95
12.10
11.49
11.10

13.19
12.55
11.87
11.14
10.61
10.27

12.16
11.61
11.01
10.37
9.91
9.61

11.43
10.93
10.39
9.82
9.40
9.14

9.74
9.37
8.97
8.55
8.25
8.35

8.58
8.30
8.00
7.69
7.45
7.31

* Indoor air temperature condition: 27CDB/19CWB

25

(3) Correction by refrigerant piping length


To obtain a decrease in cooling/heating capacity due to refrigerant piping extension, multiply by the capacity
correction factor based on the refrigerant piping equivalent length in the table below.

PUHY-P250YHM-A, PUHY-P500YSHM-A, PQHY-P250YHM-A


Capacity correction coefficient

0.9

0.8

0.7
0

20

40

60

80

100

120

140

160

180

Piping equivalent length (m)

How to obtain piping equivalent length


1. PUHY-P250YHM-A, PQHY-P250YHM-A
Equivalent length = (Actual piping length to the farthest indoor unit) + (0.42 number of bent on the piping) m
2. PUHY-P500YSHM-A
Equivalent length = (Actual piping length to the farthest indoor unit) + (0.50 number of bent on the piping) m

(4) Correction by indoor unit airflow rate


PFD-P250VM-E
: 50/60Hz Standard

Capacity correction factor

1.05

0.95

0.9
130

136

140

150
160
170
Airflow rate (m3/min)

180

184

190

PFD-P500VM-E
: 50/60Hz Standard

Capacity correction factor

1.05

0.95

0.9
255
250

270

290
310
Airflow rate (m3/min)

330

26

345
350

(5) SHF Curves

Standard Capacity Ratio


1

130% 120%110%100% 90%

80%

Standard Capacity Ratio


70%

130% 120%110%100% 90%

80%

70%

Indoor Temperature 27CDB

Indoor Temperature 24CDB

0.8

0.8

SHF

0.9

SHF

0.93
0.9

0.7

0.7

0.6

0.6

0.5

0.5

0.4
30

0.4
35

40

45

50

55

60

65

70

75

30

80

35

40

45

50

Standard Capacity Ratio


120% 110% 100% 90%

80%

55

70%

0.8

0.8

SHF

SHF

0.9

0.7

0.6

0.5

0.5

45

50

75

80

120% 110%100% 90%

80%

70%

0.7

0.6

40

70

Indoor Temperature 20CDB

0.9

35

65

Standard Capacity Ratio


Indoor Temperature 22CDB

0.4
30

60

RH (%)

RH (%)

55

60

65

70

75

80

RH (%)

0.4
30

35

40

45

50

55

RH (%)

Operation Temparature Range : Indoor : 12CWB~24CWB


Outdoor : -15CDB~43CDB
(RH : 30~80%)
Standard Point " " : Indoor : 27CDB / 19CWB
Outdoor : 35CDB / -

27

60

65

70

75

80

2. Sound Levels
(1) Measurement condition
Indoor unit
1m

Measurement
location

1m

Series

Sound pressure level


(dB [Type A])

PFD-P250VM-E

59

PFD-P500VM-E

63

Outdoor unit
1m

Series

1m

Measurement
location

PUHY-P250YHM-A

Sound pressure level


(dB [Type A])
57

1m

Series

1m

Measurement
location

PUHY-P500YSHM-A

Sound pressure level


(dB [Type A])
60

Heat source unit

Measurement
location

1m

1m

Series
PQHY-P250YHM-A

28

Sound pressure level


(dB [Type A])
49

(2) NC Curves
(External static pressure 120Pa)

PFD-P250VM-E
63
70.6

125
62.7

250
60.5

500
56.1

1k
54.8

2k
45.7

4k
39.7

8k
32.9

63
82.8

90

125
70.5

250
65.6

500
57,0

1k
55.1

2k
51.1

4k
44.7

8k dB(A)
37.9 63.0

90
Octave band pressure level (dB) 0dB = 20Pa

Octave band pressure level (dB) 0dB = 20Pa

(External static pressure 120Pa)

PFD-P500VM-E

dB(A)
59.0

80
70

NC-70

60
NC-60
50

NC-50

40
NC-40
30
NC-30
20

Approximate minimum
audible limit on
continuous noise

10
63

125

250

80
70

NC-70

60
NC-60
50

NC-50

40
NC-40
30
NC-30
20

Approximate minimum
audible limit on
continuous noise

NC-20
10
500

1k

2k

4k

8k

63

125

500

1k

2k

4k

8k

Octave band central frequency (Hz)

Octave band central frequency (Hz)

PUHY-P250YHM-A

250

NC-20

PUHY-P500YSHM-A

(External static pressure 0Pa)

(External static pressure 0Pa)

63 125 250 500


1k
2k
4k
8k dB(A)
50/60Hz 59.0 62.0 60.0 54.0 50.5 46.0 41.0 35.0 57.0
Standard
Low Noise Mode 50/60Hz 58.0 53.5 44.0 39.0 36.5 32.5 31.0 24.5 44.0

63 125 250 500


1k
2k
4k
8k dB(A)
50/60Hz 62.0 65.0 63.0 57.0 53.5 49.0 44.0 38.0 60.0
Standard
Low Noise Mode 50/60Hz 61.0 56.5 47.0 42.0 39.5 35.5 34.0 27.5 47.0

When Low Noise Mode is set,the A/C system's capacity is limited. The system could return to normal operation
from Low Noise Mode automatically in the case that the operation condition is severe.

When Low Noise Mode is set,the A/C system's capacity is limited. The system could return to normal operation
from Low Noise Mode automatically in the case that the operation condition is severe.

90

90

Standard 50/60Hz

Standard 50/60Hz
Low noise 50/60Hz

70

NC-70

60
NC-60
50

Low noise 50/60Hz

80
Octave band sound level (dB)

Octave band sound level (dB)

80

NC-50

40
NC-40
30

70

NC-70

60
NC-60
50

NC-50

40
NC-40
30
NC-30

NC-30
20

20

Approximate minimum
audible limit on
continuous noise

10
63

125

250

NC-20
10
500

1k

2k

4k

63

8k

PQHY-P250YHM-A
Standard
50/60Hz
Low noise mode 50/60Hz

(External static pressure 0Pa)


125 250 500
1k
54.0 48.0 43.5 42.0
53.0 47.5 43.0 38.0

2k
39.0
37.0

4k
43.0
40.5

8k
32.5
28.5

dB(A)
49.0
47.0

When Low noise mode is set,the A/C system's capacity is limited. The system could return to normal operation
from Low noise mode automatically in the case that the operation condition is severe.

90
Standard 50/60Hz
Low noise 50/60Hz

Octave band sound level (dB)

80
70

NC-70

60
NC-60
50

NC-50

40
NC-40
30
NC-30
Approximate minimum
audible limit on
continuous noise

20
10
63

125

250

NC-20
500

1k

2k

125

250

NC-20
500

1k

2k

Octave band central frequency (Hz)

Octave band central frequency (Hz)

63
61.0
60.5

Approximate minimum
audible limit on
continuous noise

4k

8k

Octave band central frequency (Hz)

29

4k

8k

3. Fan Characteristics Curves


PFD-P250VM-E
: 50/60Hz, Standard

1000
900

Output 3.7kW

800

Fan rotation speed


1200rpm

Total static pressure (Pa)

700
3
4

600

1100rpm

500

1000rpm

400

900rpm

8
9

300

800rpm
Internal
resistance

200
100
0

136

130

140

150

160

170

180

184

190

Airflow rate (m /min)

50Hz
No.
1
2
3
4
5
6
7
8
9

Rotational
speed(rpm)
1170
1140
1080
1040
973
930
845
797
748

60Hz

Motor pulley

Fan pulley

V-belt

Motor pulley

Fan pulley

V-belt

160-B-2-28
165-B-2-28
165-B-2-28
165-B-2-28
165-B-2-28
170-B-2-28
160-B-2-28
170-B-2-28
160-B-2-28

200-B-2-42
212-B-2-42
224-B-2-42
236-B-2-42
250-B-2-42
280-B-2-42
280-B-2-42
315-B-2-42
315-B-2-42

B48
B49
B50
B51
B52
B54
B54
B57
B56

165-B-2-28
180-B-2-28
170-B-2-28
165-B-2-28
165-B-2-28
160-B-2-28
170-B-2-28
160-B-2-28
-

250-B-2-42
280-B-2-42
280-B-2-42
280-B-2-42
300-B-2-42
315-B-2-42
355-B-2-42
355-B-2-42
-

B52
B55
B54
B54
B55
B56
B60
B59
-

Note1 Pulley and V-belt is procured on site.


Note2 Mitsubishi Electric shall not be held responsible for the pulley modified on site.

PFD-P500VM-E
: 50/60Hz, Standard

800
1200rpm
Output 5.5kW

700

Total static pressure (Pa)

600
500

1100rpm

2
3
4

400
300

Fan rotation speed


1000rpm

5
6
7

200

900rpm

8
800rpm
Internal
resistance

100
0

255

250

270

290

310

330

345

350

Airflow rate (m /min)

50Hz
No.
1
2
3
4
5
6
7
8

Rotational
speed(rpm)
1135
1070
1015
978
905
850
803
780

60Hz

Motor pulley

Fan pulley

V-belt

Motor pulley

Fan pulley

V-belt

180-B-2-38
180-B-2-38
170-B-2-38
160-B-2-38
170-B-2-38
180-B-2-38
170-B-2-38
165-B-2-38

236-B-2-42
250-B-2-42
250-B-2-42
250-B-2-42
280-B-2-42
315-B-2-42
315-B-2-42
315-B-2-42

B51
B51
B51
B50
B53
B56
B55
B55

160-B-2-38
180-B-2-38
160-B-2-38
160-B-2-38
160-B-2-38
170-B-2-38
160-B-2-38
-

250-B-2-42
300-B-2-42
280-B-2-42
300-B-2-42
315-B-2-42
355-B-2-42
355-B-2-42
-

B50
B55
B52
B54
B55
B58
B58
-

Note1 Pulley and V-belt is procured on site.


Note2 Mitsubishi Electric shall not be held responsible for the pulley modified on site.

30

Shape of the pulley (unit : mm)

5.5

Rz 3

Rz 3
.2

12.5
12.5

Rz 6.3

19

(keyway)
F

Rz 6.3
Rz 3.2

.2

Rz 3.2

Rz 6.3

Rz 6.3

Rz 3.2

Rz 6.3

C (d:Pulley outside diameter)

A (dm:Pulley nominal diameter)

M8

10

Belt

dm:Pulley nominal diameter


dm 160
161 < dm 200
201 < dm

34
36
38

44
59

Nominal
Diameter (A)
<>
160
165
170
180
160
165
170
180

Motor pulley
Outside
Bore (B)
Diameter (C)
<>
<>
171
176
28
181
191
171
176
38
181
191

(D)
<>

(E)
<mm>

(F)
<mm>

71
71
71
71
71
71
71
71

31.3
31.3
31.3
31.3
41.3
41.3
41.3
41.3

9
9
9
9
10
10
10
10

Nominal
Diameter (A)
<>
200
212
224
236
250
280
300
315
355

Fan pulley
Outside
Bore (B)
(D)
Diameter (C)
<>
<>
<>
211
80
223
80
235
80
247
80
261
80
42
291
80
311
80
326
90
366
90

* Use long dog-point set screws.

Shape of the V belt (unit : mm)

11.0

16.5

40

H (outer center)
* Use a red V-belt.

31

(E)
<mm>

(F)
<mm>

45.3
45.3
45.3
45.3
45.3
45.3
45.3
45.3
45.3

12
12
12
12
12
12
12
12
12

Horizontal pulley alignment and proper belt tension


(1) The fan pulley and the motor pulley must be aligned to meet the criteria shown in Figure 1 and Table 1.
(2) Set the tension for the V-belt so that the deflection force falls within the range as shown in Table 2.
(3) After the belt has been broken in on the pulley (after 24 to 28 hours of operation), check the belt for
looseness and adjust the belt tension as specified in step (2) above as necessary. When setting the
tension for a new belt, set it to a value 1.15 times the deflection force W.
(4) After the initial adjustment of the belt as described in step (3) above, readjust the belt tension every
2000 hours of operation. [The belt is due for replacement when the belt has been stretched by 2% of its
original length, including the initial stretch of 1%. (Approx. 5000 hours of operation)]
Note: Apply Screwlock (not supplied) to the retention screw on the pulley to prevent the screw from
loosening. Tighten the screw to the torque of 13.5 Nm. (Screwlock: Equivalent to ThreeBond 1322N)

(Table 1) Horizontal alignment of the pulley

(Table 2) Belt tension

Degree of parallelism
K (arc-minute)

Note

10 or smaller

Equivalent to 3 mm of
displacement per 1 m.

Pulley
Cast iron pulley

Power souce
frequency
[Hz]
50
PFD-P250VM-E
60
50
PFD-P500VM-E
60
Model

Deflection
force
[W(N)]
15.0 to 16.5
14.5 to 15.5
20.0 to 22.5
19.5 to 21.0

Belt deflection force


W(N)

K
C
L
K

C:Center distance (mm)

(Figure 2) Belt tension

(Figure 1) Pulley's degree of parallelism

32

Amount of
deflection
[mm]
5.0 to 5.5
5.0
4.5 to 5.0

IV. System Design


1. Piping Design
(1) PFD-P250VM-E

OU

IU

Fig.IV-1-(1)A : PUHY Piping Design

H' (HU under IU)

H (HU above IU)

H' (OU under IU)

H (OU above IU)

HU

IU

Fig.IV-1-(1)B : PQHY Piping Design

IU : Indoor unit , OU : Outdoor unit , HU: Heat source unit

Table : IV-1 - ( 1) - 1. Piping length


(m)
Item
Piping in the figure Max. length Max. equivalent length
A
Farthest IU from OU/HU (L)
165
190
Height between OU/HU and IU (OU/HU above IU)
H
50
Height between OU/HU and IU (OU/HU under IU)
H'
40
OU: Outdoor Unit, IU: Indoor Unit, HU: Heat source Unit

Table : IV-1 - ( 1) - 2. Bent equivalent length "M"


Outdoor Model
M (m/bent)
PUHY-P250
0.42
PQHY-P250
0.42

Table : IV-1 - ( 1) - 3. Piping "A" size selection rule


Outdoor
Pipe(Liquid)
PUHY-P250
9.52 *1
PQHY-P250
9.52 *1

(mm)
Pipe(Gas)
22.20
22.20

*1. A>=90m , 12.70mm

Table : IV-1 - ( 1) - 4. Indoor unit piping size selection rule (mm)


Indoor Unit size
Pipe(Liquid)
Pipe(Gas)
P250
9.52
22.20

Note1. If the PUHY system is designed to use cooling mode under outdoor temperature 10C, H<=15m.
Note2. As bents cause pressure loss on transportation of refrigerant, fewer bents design is better;
Piping length needs to consider the actual length and equivalent length which bents are counted.
Equivalent piping length (m)=Actual piping length+"M" x Quantity of bent.

33

(2) PFD-P500VM-E (two refrigerant circuit system)

OU

OU

H (HU above IU)

H (OU above IU)

HU

L
L

H' (HU under IU)

H' (OU under IU)

HU

IU

IU

Fig.IV-1-(2)A : PUHY Piping Design

Fig.IV-1-(2)B : PQHY Piping Design

IU : Indoor unit , OU : Outdoor unit , HU: Heat source unit

Table : IV-1 - ( 2) - 1. Piping length


(m)
Item
Piping in the figure Max. length Max. equivalent length
A
Farthest IU from OU/HU (L)
165
190
Height between OU/HU and IU (OU/HU above IU)
H
50
Height between OU/HU and IU (OU/HU under IU)
H'
40
OU: Outdoor Unit, IU: Indoor Unit, HU: Heat source Unit

Table : IV-1 - ( 2) - 2. Bent equivalent length "M"


Outdoor Model
M (m/bent)
PUHY-P250
0.42
PQHY-P250
0.42

Table : IV-1 - ( 2) - 3. Piping "A" size selection rule


Outdoor
Pipe(Liquid)
PUHY-P250
9.52 *1
PQHY-P250
9.52 *1

(mm)
Pipe(Gas)
22.20
22.20

*1. A>=90m , 12.70mm

Table : IV-1 - ( 2) - 4. Indoor unit piping size selection rule (mm)


Indoor Unit size
Pipe(Liquid)
Pipe(Gas)
P500
9.52
22.20

Note1. If the PUHY system is designed to use cooling mode under outdoor temperature 10C, H<=15m.
Note2. As bents cause pressure loss on transportation of refrigerant, fewer bents design is better;
Piping length needs to consider the actual length and equivalent length which bents are counted.
Equivalent piping length (m)=Actual piping length+"M" x Quantity of bent.

34

(3) PFD-P500VM-E (single refrigerant circuit system)

OU
Note1. If the A/C system is designed to use cooling mode under outdoor temperature 10C, H<=15m.
Note2. As bents cause pressure loss on transportation of refrigerant, fewer bents design is better;
Piping length needs to consider the actual length and equivalent length which bents are counted.
Equivalent piping length (m)=Actual piping length+"M" x Quantity of bent.

OU

OK

Trap (gas
pipe only)

NG

h
Downward To indoor unit
incline

Upward To indoor unit


incline

2m

To indoor unit

2m max To indoor unit

H' (OU under IU)

H (OU above IU)

S
Install the pipes from the outdoor unit to the branch
joint with a downward incline.

If the length of pipe between the branch joint and outdoor


unit exceeds 2 m, provide at rap at a distance 2 m or less
from the branch joint.

Outdoor Twinning Kit


CMY-Y100VBK2
L
A

IU

IU : Indoor unit , OU : Outdoor unit

Fig.IV-1-(3)A : Piping scheme

Table : IV-1 - ( 3) - 1. Piping length


(m)
Item
Piping in the figure Max. length Max. equivalent length
Distance between OU and OU
S+T
10
Height between OU and OU
h
0.1
Farthest IU from OU (L)
A
165
190
Height between OU and IU (OU above IU)
H
50
Height between OU and IU (OU above IU)
H'
40
OU: Outdoor Unit, IU: Indoor Unit

Table : IV-1 - ( 3) - 2. Bent equivalent length "M"


Outdoor Model
M (m/bent)
PUHY-P500
0.50

Table : IV-1 - ( 3) - 3. Piping "A" size selection rule


Outdoor
Pipe(Liquid)
CMY-Y100VBK2
15.88

(mm)
Pipe(Gas)
28.58

CMY-Y100VBK2; PUHY-P500

Table : IV-1 - ( 3) - 4. Indoor unit piping size selection rule (mm)


Pipe(Liquid)
Pipe(Gas)
Indoor Unit size
15.88
28.58
P500

35

(4) Refrigerant charging calculation


Sample connection : with PFD-P500VM-E (single refrigerant circuit)
OU

OU

Outdoor Twinning Kit


CMY-Y100VBK2

IU
P500

Amount of refrigerant to be charged


Refrigerant for extended pipes (field piping) is not factory-charged to the outdoor unit. Add an appropriate amount of
refrigerant for each pipe on site.
Record the size of each liquid pipe and the amount of refrigerant that was charged on the outdoor unit for future reference.

Calculating the amount of refrigerant to be charged


The amount of refrigerant to be charged is calculated with the size of the on-site-installed liquid pipes and their length.
Calculate the amount of refrigerant to be charged according to the formula below.
Round up the calculation result to the nearest 0.1kg. (i.e., 16.08 kg = 16.1 kg)

<Amount of refrigerant to be charged>


Calculating the amount of refrigerant to be charged
Total length of 12.7
liquid pipe x 0.12

Total length of 15.88


liquid pipe x 0.2

+
(m)x0.2(kg/m)

+
(m)x0.12(kg/m)

Amount of factorycharged refrigerant


Model

Charged amount

PUHY-P250YHM-A
PQHY-P250YHM-A

9.0kg
5.0kg

Model connected
indoorunit

Total length of 9.52


liquid pipe x 0.06

+
(m)x0.06(kg/m)

Amount for the indoor unit

P250 model

2.0kg

P500 model

4.0kg
2 kg x 2 when connected to a
system with two outdoor units

Sample calculation
A : 9.52
B : 9.52
C : 15.88

3m
2m
2m

Total length for


15.88
C=2m
each pipe size : 9.52
A+B=5m
This yields the following result : =2x0.2+5x0.06+4.0
=4.7kg

Caution
Charge Liquid Refrigerant
Filling the equipment with gas refrigerant will result in a power loss due to transformation of refrigerant in the tank.

36

2. Designing of water circuit system


1) Example of basic water circuit
The water circuit of the water heat source CITY MULTI connects the heat source unit with the cooling tower/auxiliary
heat source/heat storage tank/circulation pump with a single system water piping as shown in the figure below. The selector valve automatically controls to circulate water toward the cooling tower in the cooling season, while toward the
heat storage tank in the heating season. If the circulation water temperature is kept in a range of 10~45C[50~113F]*
regardless of the building load, the water heat source CITY MULTI can be operated for either cooling or heating. Therefore in the summer when only cooling load exists, the temperature rise of circulation water will be suppressed by operating the cooling tower. While in the winter when heating load increases, the temperature of circulation water may be dropped below 10C[50F]. Under such situation, the circulation water will be heated with the auxiliary heat source if it drops
below a certain temperature.
When the thermal balance between cooling and heating operation is in a correct proportion, the operation of the auxiliary
heat source and cooling tower is not required.
In order to control the above thermal balance properly and use thermal energy effectively, utilizing of heat storage tanks,
and night-time discounted electric power as a auxiliary heat source will be economical.
Meantime as this system uses plural sets of heat source unit equipped with water heat exchangers, water quality control
is important. Therefore it is recommended to use closed type cooling towers as much as possible to prevent the circulation water from being contaminated.
When open type cooling towers are used, it is essential to provide proper maintenance control such as that to install water treatment system to prevent troubles caused by contaminated circulation water.

Example of basic water circuit for water heat source CITY MULTI

C.T
E.H

C.T.P
S.T
P T

3-way valve

S.T
C.T
C.T.P
P
T
E.H

: Heating tank
(Heat storage tank)
: Cooling tower
: Cooling water pump
: Circulation water pump
: Thermostat for water
: Electric heater
: Heat source unit for cooling
operation
: Heat source unit for heating
operation

The indoor unit and refrigerant piping system are excluded in this figure.

37

2) Cooling tower
a) Types of cooling tower
The cooling towers presently used include the open
type cooling tower, open type cooling tower + heat exchanger, closed type cooling tower, and air-cooled type
cooling tower. However, as the quality control of circulation water is essential when units are installed in decentralized state inside a building, the closed type cooling
tower is generally employed in such case.
Although the circulation water will not be contaminated
by atmospheric air, it is recommended to periodically
blow water inside the system and replenish fresh water
instead.
In a district where the coil may be frozen in the winter, it
is necessary to apply antifreeze solution to the circulation water, or take freeze protection measures such as
to automatically discharge water inside the cooling coil
at the stopping of the pump.
When the open type cooling tower is used, be sure to
install a water quality control device in addition to the
freeze protection measures, as the water may be deteriorated by atmospheric contaminants entered into the
cooling tower and dissolved into the circulation water.

Types of cooling towers


Closed type

Air-cooled type

b) Calculation method of cooling tower capacity


All units of the water heat source CITY MULTI may possibly be in cooling operation temporarily (at pulling down) in the
summer, however, it is not necessary to determine the capacity according to the total cooling capacity of all CITY MULTI
units as this system has a wide operating water temperature range (10~45C) [50~113F].
It is determined in accordance with the value obtained by adding the maximum cooling load of an actual building, the input heat equivalent value of all CITY MULTI units, and the cooling load of the circulating pumps. Please check for the
values of the cooling water volume and circulation water volume.

Cooling tower capacity =

Qc + 860 x (Qw + Pw)


3,900

(Refrigeration ton)

Qc : Maximum cooling load under actual state


(kcal/h)
Qw : Total input of water heat source CITY MULTI at simultaneous operation under
maximum state
(kW)
Pw : Shaft power of circulation pumps
(kW)

Cooling tower capacity =

Qc + 3,412 x (Qw + Pw)


(Refrigeration ton)
15,500

Qc : Maximum cooling load under actual state


(BTU/h)
Qw : Total input of water heat source CITY MULTI at simultaneous operation under
maximum state
(kW)
Pw : Shaft power of circulation pumps
(kW)
* 1 Refrigerant ton of cooling tower capacity US refrigerant ton x (1+0.3)

= 3,900 kcal/h = 15,500 BTU/h

38

3) Auxiliary heat source and heat storage tank


When the heating load is larger than the cooling load, the circulation water temperature lowers in accordance with the heat
balance of the system. It should be heated by the auxiliary heat source in order to keep the inlet water temperature within
the operating range (10C[50F] or more) of the water heat source CITY MULTI.
Further in order to operate the water heat source CITY MULTI effectively, it is recommended to utilize the heat storage tank
to cover the warming up load in the morning and the insufficient heat amount.
Effective heat utilization can be expected to cover insufficient heat at the warming up in the next morning or peak load time
by storing heat by installing a heat storage tank or operating a low load auxiliary heat source at the stopping of the water
heat source CITY MULTI. As it can also be possible to reduce the running cost through the heat storage by using the discounted night-time electric power, using both auxiliary heat source and heat storage tank together is recommended.
The effective temperature difference of an ordinary heat storage tank shows about 5deg. even with the storing temperature
at 45C[113F].
However with the water heat source CITY MULTI, it can be utilized as heating heat source up to 15C[59F] with an effective temperature of a high 30degC[54degF]. approximately, thus the capacity of the heat storage tank can be minimized.

a) Auxiliary heat source


The following can be used as the auxiliary heat source.

Boiler (Heavy oil, kerosine, gas, electricity)


Electric heat (Insertion of electric heater into heat storage tank)
Outdoor air (Air-heat source heat pump chiller)
Warm discharge water (Exhaust water heat from machines inside building and hot water supply)
Utilization of night-time lighting
Solar heat
Please note that the auxiliary heat source should be selected after studying your operating environment and economical feasibility.

Determining the auxiliary heat source capacity


For the CITY MULTI water heat source system, a heat storage tank is recommended to use. When employment of the
heat storage tank is difficult, the warming up operation should be arranged to cover the starting up heating load. Since
the holding water inside the piping circuit owns heat capacity and the warming up operation can be assumed for about
one hour except that in a cold region, the heat storage tank capacity is required to be that at the maximum daily heating
load including the warming up load at the next morning of the holiday. However the auxiliary heat source capacity should
be determined by the daily heating load including warming up load on the week day.
For the load at the next morning of the holiday, heat storage is required by operating the auxiliary heat source even outside of the ordinary working hour.

When heat storage tank is not used


1
) - 1000 x Vw x T - 860 x Pw
QH = HCT ( 1 COPh
QH
HCT
COPH
VW
T
TWH
TWL
PW

: Auxiliary heat source capacity


: Total heating capacity of each water heat source CITY MULTI
: COP of water heat source CITY MULTI at heating
: Holding water volume inside piping
: Allowable water temperature drop = TWH - TWL
: Heat source water temperature at high temperature side
: Heat source water temperature at low temperature side
: Heat source water pump shaft power

QH = HCT
QH
HCT
COPH
VW
T
TWH
TWL
PW

(1-

1
COPh

(kcal/h)
(kcal/h)
(m3)
(C)
(C)
(C)
(kW)

- 8.343 x Vw x T - 3412 x Pw

: Auxiliary heat source capacity


(BTU/h)
: Total heating capacity of each water heat source CITY MULTI (BTU/h)
: COP of water heat source CITY MULTI at heating
: Holding water volume inside piping
(G)
: Allowable water temperature drop = TWH - TWL
(F)
: Heat source water temperature at high temperature side
(F)
: Heat source water temperature at low temperature side
(F)
: Heat source water pump shaft power
(kW)

39

When heat storage tank is not used


HQ1T ( 1 -

1
COPh

- 860 x Pw x T2

QH =

xK

(kcal)

T1
QH1T
T1
T2
K

: Total of heating load on weekday including warming up


: Operating hour of auxiliary heat source
: Operating hour of heat source water pump
: Allowance factor (Heat storage tank, piping loss, etc.)

(kcal/day)
(h)
(h)
1.05~1.10

HQ1T is calculated from the result of steady state load calculation similarly by using the equation below.
HQ1T = 1.15 x (Q'a + Q'b + Q'c + Q'd + Q'f) T2 - (Qe1 + Qe2 + Qe3) (T2 - 1)
Q'a
Q'b
Q'c
Q'd
Q'f
Q'e1
Q'e2
Q'e3
T2

: Thermal load from external wall/roof in each zone


: Thermal load from glass window in each zone
: Thermal load from partition/ceiling/floor in each zone
: Thermal load by infiltration in each zone
: Fresh outdoor air load in each zone
: Thermal load from human body in each zone
: Thermal load from lighting fixture in each zone
: Thermal load from equipment in each zone
: Radiation load rate
: Air conditioning hour

HQ1T ( 1 -

1
COPh

(kcal/h)
(kcal/h)
(kcal/h)
(kcal/h)
(kcal/h)
(kcal/h)
(kcal/h)
(kcal/h)
0.6~0.8

- 3,412 x Pw x T2

QH =

xK

(BTU)

T1
QH1T
T1
T2
K

: Total of heating load on weekday including warming up


: Operating hour of auxiliary heat source
: Operating hour of heat source water pump
: Allowance factor (Heat storage tank, piping loss, etc.)

(BTU/day)
(h)
(h)
1.05~1.10

HQ1T is calculated from the result of steady state load calculation similarly by using the equation below.
HQ1T = 1.15 x (Q'a + Q'b + Q'c + Q'd + Q'f) T2 - (Qe1 + Qe2 + Qe3) (T2 - 1)
Q'a
Q'b
Q'c
Q'd
Q'f
Q'e1
Q'e2
Q'e3
T2

: Thermal load from external wall/roof in each zone


: Thermal load from glass window in each zone
: Thermal load from partition/ceiling/floor in each zone
: Thermal load by infiltration in each zone
: Fresh outdoor air load in each zone
: Thermal load from human body in each zone
: Thermal load from lighting fixture in each zone
: Thermal load from equipment in each zone
: Radiation load rate
: Air conditioning hour

40

(BTU/h)
(BTU/h)
(BTU/h)
(BTU/h)
(BTU/h)
(BTU/h)
(BTU/h)
(BTU/h)
0.6~0.8

b) Heat storage tank


Heat storage tank can be classified by types into the open type heat storage tank exposed to atmosphere, and the
closed type heat storage tank with structure separated from atmosphere. Although the size of the tank and its installation
place should be taken into account, the closed type tank is being usually employed by considering corrosion problems.
The capacity of heat storage tanks is determined in accordance with the daily maximum heating load that includes warming up load to be applied for the day after the holiday.

When auxiliary heat source is operated during operation and even after stopping of water heat source CITY MULTI unit
HQ2T ( 1 V=

1
COPh

- 860 x Pw x T2 - QH x T2
(ton)

T x 1,000 x V
HQ2T
T
V

: Maximum heating load including load required for the day after the holiday (kcal/day)
: Temperature difference utilized by heat storage tank
(degC)
: Heat storage tank efficiency

HQ2T

: 1.3 x (Q'a + Q'c + Q'd + Q'f) T2 - (Qe2 + Qe3) (T2 - 1)


HQ2T ( 1 -

V=

1
COPh

- 3,412 x Pw x T2 - QH x T2
(Ibs)

T x V
HQ2T
T
V

: Maximum heating load including load required for the day after the holiday (BTU/day)
: Temperature difference utilized by heat storage tank
(degF)
: Heat storage tank efficiency

HQ2T

: 1.3 x (Q'a + Q'c + Q'd + Q'f) T2 - (Qe2 + Qe3) (T2 - 1)

When auxiliary heat source is operated after stopping of water heat source CITY MULTI unit
HQ2T

(1-

V=

1
COPh

- 860 x Pw x T2
(ton)

T x 1,000 x V
HQ2T
T
V

: Maximum heating load including load required for the day after the holiday (kcal/day)
: Temperature difference utilized by heat storage tank
(degC)
: Heat storage tank efficiency

HQ2T

: 1.3 x (Q'a + Q'c + Q'd + Q'f) T2 - (Qe2 + Qe3) (T2 - 1)

HQ2T
V=

(1-

1
COPh

- 3,412 x Pw x T2
(Ibs)

T x V
HQ2T
T
V

: Maximum heating load including load required for the day after the holiday (BTU/day)
: Temperature difference utilized by heat storage tank
(degF)
: Heat storage tank efficiency

HQ2T

: 1.3 x (Q'a + Q'c + Q'd + Q'f) T2 - (Qe2 + Qe3) (T2 - 1)

41

4) Piping system
The following items should be kept in your mind in planning / designing water circuits.
a) All units should be constituted in a single circuit in principle.
b) When plural numbers of the water heat source CITY MULTI unit are installed, the rated circulating water flow rate should
be kept by making the piping resistance to each unit almost same value. As an example, the reverse return system as
shown below may be employed.
c) Depending on the structure of a building, the water circuit may be prefabricated by making the layout uniform.
d) When a closed type piping circuit is constructed, install an expansion tank usable commonly for a make-up water tank to
absorb the expansion/contraction of water caused by temperature fluctuation.
e) If the operating temperature range of circulation water stays within the temperature near the normal temperature (summer :
29.4C[85F], winter : 21.1C[70F]), thermal insulation or anti-sweating work is not required for the piping inside buildings.
In case of the conditions below, however, thermal insulation is required.

When well water is used for heat source water.


When piped to outdoor or a place where freezing may be caused.
When vapor condensation may be generated on piping due to an increase in dry bulb temperature caused by the entry of
fresh outdoor air.

System example of water circuit


Cooling tower
Backflow prevention valve

Pump

Strainer

Heating tank

3-way valve

Flexible joint

3-way valve

Indoor unit

Indoor unit

Indoor unit

Indoor unit

Heat
source
unit

Heat
source
unit

Refrigerant piping
Joint
Valve
Heat
source
unit

Heat
source
unit

Y-shape strainer

Drain

42

5) Practical System Examples and Circulation Water Control


Since the water heat source CITY MULTI is of water heat source system, versatile systems can be constituted by combining it with various heat sources.
The practical system examples are given below.
Either cooling or heating operation can be performed if the circulation water temperature of the water heat source CITY
MULTI stays within a range of 10~45C [50~113F]. However, the circulation water temperature near 32C[90F] for cooling and 20C[68F] for heating is recommended by taking the life, power consumption and capacity of the air conditioning
units into consideration. The detail of the control is also shown below.

Example-1 Combination of closed type cooling tower and hot water heat storage tank (using underground hollow slab)

Cooling water pump

Expansion tank
Closed type
cooling tower

Circulation
water pump
V1
XS

T1

Heat
source
unit

T2

V2
EH

MG

Heat exchanger
T1~T4 : Thermostat
V1~V2: Proportional type
motor-driven 3-way valve
V3
: Motor-driven 3-way valve
XS
: Auxiliary switch
MG : Magnetic switch
EH
: Electric heater

Heat storage
tank pump

Heat storage tank

T4
V3 Auxiliary
heat source

T3

By detecting the circulation water temperature of the water heat source CITY MULTI system with T1 (around
32C[90F]) and T2 (around 20C[68F]), the temperature will be controlled by opening/closing V1 in the summer and
V2 in the winter.
In the summer, as the circulation water temperature rises exceeding the set temperature of T1, the bypass port of V1
will open to lower the circulation water temperature. While in the winter, as the circulation water temperature drops,
V2 will open following the command of T2 to rise the circulation water temperature.
The water inside the heat storage tank will be heated by the auxiliary heat source by V3 being opened with timer operation in the night-time. The electric heater of the auxiliary heat source will be controlled by T3 and the timer. The
start/stop control of the fan and pump of the closed type cooling tower is applied with the step control of the fan and
pump following the command of the auxiliary switch XS of V1, that operates only the fan at the light load while the fan
and pump at the maximum load thus controlling water temperature and saving motor power.

43

Example-2 Combination of closed type cooling tower and hot water heat storage tank

T1 : Proportional type, insertion system thermostat


T2 : Proportional type, insertion system thermostat
T3 : Proportional type, insertion system thermostat
V1 : Proportional type, motor-driven 3-way valve
V2 : Proportional type, motor-driven 3-way valve
XS : Auxiliary switch (Duplex switch type)
SC : Step controller
R : Relay
MG : Magnetic
SC

MG
Hot water heat
storage tank

Closed type
cooling tower
T3

CV
V1
XS
V2
R
Heat
source
unit

Pump interlock

T2
Heat source
water pump

In the summer, as the circulation water temperature rises exceeding the set temperature of T1, the bypass port of V1
will open to lower the circulation water temperature. In the winter, if the circulation water temperature stays below
25C[77F], V2 will open/close by the command of T2 to keep the circulation water temperature constant.
The temperature of the hot water inside the heat storage tank will be controlled through the step control of the electric
heater by step controller operation following the command of T3.
During the stopping of the heat source water pump, the bypass port of V2 will be closed fully by interlocking thus preventing the high temperature water from entering into the system at the starting of the pump.
The start/stop control of the fan and pump of the closed type cooling tower is applied with the step control of the fan
and pump following the command of the auxiliary switch XS of V1, that operates only the fan at the light load while the
fan and pump at the maximum load thus controlling water temperature and saving motor power.

44

Example-3 Combination of closed type cooling tower and boiler

T1
T2
T3
V1
S
R
XS

: Proportional type, insertion system thermostat


: Proportional type, insertion system thermostat
: Proportional type, insertion system thermostat
: Proportional type, motor-driven 3-way valve
: Selector switch
: Relay
: Auxiliary switch (Duplex switch type)
Closed type
cooling tower

XS
V1
Relay board

Heat
source
unit

T1

Pump interlock

Boiler
Heat source
water pump

V2

T2

In the summer, as the circulation water temperature rises exceeding the set temperature of T1, the bypass port of V1
will close to lower the circulation water temperature. In the winter, if the circulation water temperature drops below
25C[77F], V2 will conduct water temperature control to keep the circulation water temperature constant.
During the stopping of the heat source water pump, the bypass port of V2 will be closed fully by interlocking.
The start/stop control of the fan and pump of the closed type cooling tower is applied with the step control following
the command of the auxiliary switch XS of V1, thus controlling water temperature and saving motor power.

45

Example-4 Combination of closed type cooling tower and heat exchanger (of other heat source)

T1
T2
V1
V2
S
R
XS

: Proportional type, insertion system thermostat


: Proportional type, insertion system thermostat
: Proportional type, motor-driven 3-way valve
: Proportional type, motor-driven 3-way valve
: Selector switch
: Relay
: Auxiliary switch (Duplex switch type)
Closed type
cooling tower

XS
V1
Relay board

Heat
source
unit

T1

Heat exchanger
Other heat source water

V2
Heat source
water pump
T2

In the summer, as the circulation water temperature rises exceeding the set temperature of T1, the bypass port of V1
will close to lower the circulation water temperature. In the winter, if the circulation water temperature drops below
26C[79F], V2 will conduct water temperature control to keep the circulation water temperature constant.
During the stopping of the heat source water pump, the bypass port of V2 will be closed fully by interlocking.
The start/stop control of the fan and pump of the closed type cooling tower is applied with the step control following
the command of the auxiliary switch XS of V1, thus controlling water temperature and saving motor power.

46

6) Pump interlock circuit


Operating the heat source unit without circulation water inside the water piping can cause a trouble.
Be sure to provide interlocking for the unit operation and water circuit.
Since the terminal block is being provided inside the unit, use it as required.

Wiring diagram
This circuit uses the Terminal block for pump interlock (TB8) inside the electrical parts box of the heat source equipment.
This circuit is for interlocking of the heat source equipment operation and the heat source water pump.
L1

Site control panel

Heat source equipment

~ / N 240/230/220V
MCB

TB8
1
2
3
4

TM1
Heat source equipment

52P

TM1

TM2

TB8

52P

1
2
3

X
: Relay
TM1, 2 : Timer relay
(closes after elapsing
the set time when it is
powered, while opens
promptly when it is not
powered)
52P : Magnetic contactor
for heat source
water pump
MP : Heat source
water pump
MCB : Circuit breaker
*Remove the short circuit
wire between 3 and 4
when wiring to TB8.

TM2

MP
To next equipment

47

Operation ON signal
Terminal No.
Output

Operation

TB8-1, 2
Relay contacts output

Rated voltage : L1 - N : 220 ~ 240V


Rated load : 1A
When Dip switch 2-7 is OFF
The relay closes during compressor operation.
When DIP switch 2-7 is ON.
The relay closes during reception of cooling or the heating operation signal from the controller.
(Note : It is output even if the thermostat is OFF (when the compressor is stopped).)

Pump Interlock
Terminal No.
Input
Operation

TB8-3, 4
Level signal
If the circuit between TB8-3 and TB8-4 is open, compressor operation is prohibited.

48

3. Water piping work


Although the water piping for the CITY MULTI WY system does not differ from that for ordinary air conditioning systems,
pay special attention to the items below in conducting the piping work.

1) Items to be observed on installation work


In order to equalize piping resistance for each unit, adapt the reverse return system.
Mount a joint and a valve onto the water outlet/inlet of the unit to allow for maintenance, inspection and replacement work.

Be
sure to mount a strainer at the water inlet piping of the unit. (The strainer is required at the circulation water inlet to protect the
heat source unit.)
* The installation example of the heat source unit is shown right.
Be sure to provide an air relief opening on the water piping properly, and purge air after feeding water to the piping system.
Condensate will generate at the low temperature part inside the heat source equipment. Connect drain piping to the drain piping
connection located at the bottom of the heat source equipment to discharge it outside the equipment.
At the center of the header of the heat exchanger water inlet inside the unit, a plug for water discharge is being provided.
Use it for maintenance work or the like.
Mount a backflow prevention valve and a flexible joint for vibration control onto the pump.
Provide a sleeve to the penetrating parts of the wall to prevent the piping.
Fasten the piping with metal fitting, arrange the piping not to expose to cutting or bending force, and pay sufficient care for
possible vibration.
Be careful not to erroneously judge the position of the inlet and outlet of water.
(Lower position : Inlet, Upper position : Outlet)

2) Thermal insulation work


Thermal insulation or anti sweating work is not required for the
piping inside buildings in the case of the CITY MULTI WY system
if the operating temperature range of circulation water stays
within the temperature near the normal (summer : 29.4C[85F],
winter : 21.1C[70F]).
In case of the conditions below, however, thermal insulation is
required.
Use of well water for heat source water
Outdoor piping portions
Indoor piping portions where freezing may be caused in winter
A place where vapor condensation may be generated on piping
due to an increase in dry bulb temperature inside the ceiling
caused by the entry of fresh outdoor air
Drain piping portions

Installation example of heat source unit


Y-type strainer
Shutoff valve
Main circulating
water pipe
Shutoff
valve

Refrigerant pipes

Water inlet (upper)

3) Water treatment and water quality control


For the circulation water cooling tower of the CITY MULTI WY
system, employment of the closed type is recommended to keep
water quality. However, in the case that an open type cooling
tower is employed or the circulating water quality is inferior, scale
will adhere onto the water heat exchanger leading to the
decreased heat exchange capacity or the corrosion of the heat
exchanger. Be sufficiently careful for water quality control and
water treatment at the installation of the circulation water system.
Removal of impurities inside piping
Be careful not to allow impurities such as welding fragment,
remaining sealing material and rust from mixing into the piping
during installation work.
Water treatment
The water quality standards have been established by the industry
(Japan Refrigeration, Air Conditioning Industry Association, in
case of Japan) for water treatment to be applied.
In order to keep the water quality within such standards, you are
kindly requested to conduct bleeding-off by overflow and periodical water quality tests, and use inhibitors to suppress condensation or corrosion. Since piping may be corroded by some kinds of
inhibitor, consult an appropriate water treatment expert for proper
water treatment.

49

Drain pipe

Water outlet (lower)

Items

Lower mid-range
Tendency
temperature water system
Recirculating
water
Make-up
ScaleCorrosive
[20<T<60 C]
water
forming
[68<T<140 F]

pH (25C[77F])
7.0 ~ 8.0
Electric conductivity (mS/m) (25C[77F]) 30 or less
(S/cm) (25C[77F]) [300 or less]
Chloride ion
(mg Cl-/ ) 50 or less
(mg SO4 2-/ ) 50 or less
Standard Sulfate ion
Acid consumption (pH4.8)
items
50 or less
(mg CaCO3/ )
Total hardness
(mg CaCO3/ ) 70 or less
Calcium hardness (mg CaCO3/ ) 50 or less
Ionic silica
(mg SiO2/ ) 30 or less
ReferIron
(mg Fe/ ) 1.0 or less
ence
Copper
(mg Cu/ ) 1.0 or less
items
not to be
Sulfide ion
(mg S2-/ )
detected
+
Ammonium ion
(mg NH4 / ) 0.3 or less
Residual chlorine
(mg Cl/ ) 0.25 or less
Free carbon dioxide (mg CO2/ ) 0.4 or less
Ryzner stability index
-

7.0 ~ 8.0
30 or less
[300 or less]
50 or less
50 or less
50 or less
70 or less
50 or less
30 or less
0.3 or less
0.1 or less
not to be
detected
0.1 or less
0.3 or less
4.0 or less
-

Reference : Guideline of Water Quality for Refrigeration and Air Conditioning


Equipment. (JRA GL02E-1994)

4.Control Wiring
Restrictions when the PFD-type indoor units are connected (related to the system)
(1) The PFD-type indoor units cannot be connected to the ME remote controller.
(2) The address settings must be made on this system.
(3) The following functions cannot be selected on the PFD-type indoor units.
1) Switching between automatic power recovery Enabled/Disabled (Fixed to "Enabled" in the
PFD-type indoor units)
2) Switching between power source start/stop (Fixed to "Disabled" in the PFD-type indoor units)
(4) The PFD-type indoor units and other types of indoor units cannot be grouped.
(5) The following functions are limited when the system controller (such as G-50A) is connected.
1) To perform group operation in the system with two refrigerant circuits (combination of two outdoor units and one indoor unit: P500 model only), the addresses of the controller boards No.1
and No.2 on a indoor unit must be set within a group.
2) The local operation cannot be prohibited with the system controller.
3) When the switches of the PFD-type indoor units are set as follows, the unit ON/OFF operation
cannot be made with the system controller.
When the Normal/Local switching switch is set to "Local"
When the DipSW1-10 on the control circuit board is set to "ON"
4) The PFD type indoor units cannot be grouped with other types of indoor units.

(1) Specifications of control wiring and maximum length of wiring


Transmission line is a type of control line. When the source of noise is located adjacent to the unit, the
use of shield cable as well as moving the unit as far away from the noise source are recommended.
1 Transmission line (M-NET transmission line)
For multiple-refrigerant system

System component
Length of transmission line

n/a

Facility type
(noise level measurement)

All types of facilities

Cable type

Shield cable
CVVS CPEVS MVVS

No. of cable

2-core cable

Diameter

Over 1.25mm2

Wiring specifications

Total length of indoor/outdoor transmission line

Maximum length: 200m


Maximum length of centralized control transmission line and Indoor/Outdoor
transmission line via indoor/outdoor units: 500m maximum

50

2 Remote control wiring


MA remote controller 1
Cable type

VCTF VCTFK CVV CVS VVR VVF VCT

No. of cable

2-core cable

Diameter

0.3~1.25mm2
(0.75~1.25mm2)

Wiring specifications

Total Length

2
3

Maximum length: 200 m

1: MA remote controller includes MA remote controller, Simple MA controller, and wireless remote controller.
2: Cables with a diameter of 0.75mm2 or smaller recommended for easier handling.
3: When connecting to Simple MA controller terminal, use a cable with a diameter within the range shown in
the parenthesis.

5.Types of switch settings and setting methods


Whether a particular system requires switch settings depends on its components. Refer to the section
7-4 Sample System Connection before conducting electrical work.
Keep the power turned off while setting the switches. If settings are changed while being powered, the
changed settings will not register, and the unit may malfunction.
Unit

Symbol

Outdoor unit
Indoor unit

Main/sub controllers

Turn off the power to

OC

Outdoor unit

IC

Indoor and outdoor units

10HP has only the main controller

(1) Address setting


The need for address settings and the range of address setting depend on the configuration of the system. Refer to Sample System Connection.
Unit or controller

Indoor unit Main Sub

MA remote controller

Outdoor unit
Heat source unit

Symbol

IC

MA

OC
OS

Address
setting range

01~50
(Note 1)

Address setting method


In case of 10HP system or 20HP system with one refrigerant
circuit, assign an odd number starting with "01".
In case of 20HP system with two refrigerant circuits, assign
a sequential odd number starting with "01" to the upper
indoor controller, and assign "the address of the upper
indoor controller + 1" to the lower indoor controller.
(For the system with one refrigerant circuit, the lower circuit
board is not used.)

No address setting required.

51~100
(Note 2)

(The main/sub switch must be configured if


two remote controllers are connected to the
system or if the indoor units are connected
to different outdoor units.)

In the system that consists of single refrigerant circuit, assign an address that equals the lowest indoor unit (main) address in the same refrigerant circuit plus 50. Assign sequential addresses to the outdoor units in the same refrigerant
circuit. Set the OC address to odd number address and OS
address to even number address on the computer room outdoor unit. In the system that consists of two refrigerant circuits, assign an address that equals the connected indoor
unit control board address plus 50.

Factory setting
Model

00

Main

00

(Note1) If a given address overlaps any of the addresses that are assigned to other outdoor units, use a different, unused address
within the setting range.
(Note2) To set the address of an outdoor unit to "100" , set it as 50.

51

(2) Power supply switch connector connection on the outdoor unit


(Factory setting: The male power supply switch connector is connected to CN41.)
System
configuration

Connection to
the system
controller

Power supply unit


for transmission
lines

Grouping the indoor


units connected to
different outdoor
units

Leave the male connector on CN41 as it is.


(Factory setting)

System in which indoor


units connected to one
outdoor unit
System in which indoor
units connected to
multiple outdoor units

Power supply switch connector connection

Not grouped

Not connected

Grouped
With connection
to indoor-outdoor
transmission line

Not required

Grouped
/Not grouped

With connection
to transmission
line for centralized
control

Not required
(Powered from
the outdoor unit)

Grouped
/Not grouped

Required

Grouped
/Not grouped

Disconnect the male connector from the female


power supply switch connector (CN41) and connect
it to the female power supply switch connector
(CN40) on only one of the outdoor units (OC).
*Connect the S (shielded) terminal on the terminal
block (TB7) on the outdoor unit whose male
connector on CN41 was disconnected and
connected to CN40 to the earth terminal (
) on
the control box.
Leave the male connector on CN41 as it is.
(Factory setting)

When the system controller is connected to the indoor/outdoor transmission line and the power is supplied from the outdoor unit,
do not to turn off the outdoor unit. If its power supply is cut, the power is not supplied to the system controller, and the functions
will not work.
In the system that consists of two refrigerant circuits, move the power jumper from (CN41) to(CN40) on only one of the outdoor
units even when the system controller is not connected.

(3) Choosing the temperature detection spot by indoor unit (Factory Setting: SWC Standard)
When using the suction temperature sensor, set SWC to Option.
(The discharge temperature sensor is supplied as standard specification.)

(4) Setting the MA Sub controller


When using two remote controllers or running two indoor units as a group, one of the controllers must be
set to Sub controller.
No more than two remote controllers can be connected to a group.
(Factory setting: Main)
Set the controller according to the following procedure. Refer also to the instructions manual supplied with
the MA remote controller.
Remove the cover on the remote controller
Screwdriver

Insert a flat-head screwdriver in the


groove shown in the picture, and
move the screwdriver in the direction
shown in the arrow.

ON

Set Dip Switch No.1 on the remote


controller to OFF (Main to Sub)

Dip switches

Remote controller body

(5) Connection of two refrigerant circuits


When two refrigerant circuits are connected on site, make the switch settings on the controller circuit
board following the instructions described in the installation manual for the indoor unit.
52

6.Sample System Connection


(1) System with MA remote controller
1 System connected to one outdoor unit
Control Wiring Diagram
L2
Leave the male
connector on
CN41 as it is.

OS

L1

Leave the male connector on


CN41 as it is.
OC

52

51

TB3
TB7
M1 M2 S M1 M2

TB3
TB7
M1 M2 S M1 M2

One indoor controller (controller circuit board)


is equipped in the indoor unit (10HP), and two
indoor controllers (controller circuit boards)
are equipped in the indoor unit (20HP).

IC

01
TB5-1
A1 B1 S

TB15
1 2

A B
MA

02
TB5-2
A2 B2 S

Maximum Allowable Length

Notes
1. Leave the male connector on the female power supply switch connector (CN41) as it is.
2. Grounding to S terminal on the terminal block for transmission line for centralized
control (TB7) is not required.
3. Although two indoor controllers (controller circuit boards) are equipped inside the
indoor unit (20HP), the board on No.2 side (lower side) is not used. Do not connect
wiring to the lower controller circuit board.
4. The outdoor unit cannot be connected to the units other than the PFD series indoor
units.

<a. Indoor/Outdoor transmission line>


Maximum Length (1.25mm2 or more)
L1 + L2 200m

Wiring and Address Setting


<a. Indoor/Outdoor transmission line>
Connect M1, M2 terminals of the indoor/outdoor transmission line terminal block (TB3) on the outdoor unit (OC) and A1, B1 terminals of the
indoor/outdoor terminal block (TB5-1) on the indoor unit (IC). (Non-polarized 2-core cable) *Only use shielded cables.
[Shielded cable connection]
Connect the earth terminal of the OC and S terminal of the IC terminal block (TB5-1).

Steps

<b. Switch setting>


Address setting is required as follows.

Unit or controller

Indoor
unit

Address setting method

Notes

Main

IC

01~50

Assign a sequential odd number starting with


"01" to the upper indoor controller.

Sub

IC

01~50

Assign sequential numbers starting with the


address of the main unit in the same group.
(Main unit address +1)

OC

51~99

Add 50 to the address assigned to the indoor unit


connected to the same refrigerant circuit.

To set the address to 100, set the


rotary switches to 50.

52~100

Set consecutive numbers for the addresses of


outdoor units in the same refrigerant circuit system.

To set the address to 100, set the


rotary switches to 50.

MA
Main Controller
remote
controller Sub Controller

Factory
setting

00

Outdoor unit

00
OS

Address
setting range

MA Setting not required.


Main
MA Sub Controller Settings to be made with the sub/main switch

53

(1) System with MA remote controller


2 System connected to two outdoor units
Control Wiring Diagram
L1
Disconnect the male power supply
connector from CN40 and connect
it to CN41.

IC

OC

51
TB3
TB7
M1M2 S M1 M2

TB5-1
A1 B1 S

TB15
1 2

Connection

L31

One indoor controller (controller circuit board)


is equipped in the indoor unit (10HP), and two
indoor controllers (controller circuit boards)
are equipped in the indoor unit (20HP).

01

A B
MA

Leave the male connector


on CN41 as it is.
OC

52

02
TB5-2
A2B2 S

TB3
TB7
M1M2 S M1M2

not connect
L2

Maximum Allowable Length

Notes
1. Assign a sequential number to the outdoor unit.
2. Do not connect the terminal blocks (TB5) of the indoor units connected to different
outdoor units.
3. Disconnect the male connector on the controller board from the female power supply
switch connector (CN41), and connect it to the female power supply switch connector
(CN40) on only one of the outdoor units.
4. Provide grounding to S terminal on the terminal block for transmission line for
centralized control (TB7) on only one of the outdoor units.
5. When the power supply unit is connected to the transmission line for centralized
control, leave the male connector on the female power supply switch connector
(CN41) as it is at factory shipment.
6. The outdoor unit cannot be connected to the units other than the PFD series indoor units.

<a. Indoor/Outdoor transmission line>


Maximum Length (1.25mm2 or more)
L1, L2 200m
<b. Transmission line for centralized control>
Maximum Length via outdoor unit (1.25mm2 or more)
L1 + L31 + L2 500m

Wiring and Address Setting

Steps

<a. Indoor/Outdoor transmission line>


Connect M1, M2 terminals of the indoor/outdoor transmission line terminal block (TB3) on the outdoor unit (OC) and A1, B1 terminals of the
indoor/outdoor terminal block (TB5-1) on the indoor unit (IC). (Non-polarized 2-core cable) *Only use shielded cables.
[Shielded cable connection]
Connect the earth terminal of the OC and S terminal of the IC terminal block (TB5-1).
<b. Transmission line for centralized control>
Daisy-chain terminals M1 and M2 on the terminal block for transmission line for centralized control (TB7) on each outdoor unit (OC).
Disconnect the male connector on the controller board from the female power supply switch connector (CN41), and connect it to the female power
supply switch connector (CN40) on only one of the outdoor units. *Only use shielded cables.
[Shielded cable connection]
To ground the shielded cable, daisy-chain the S-terminals on the terminal block (TB7) on each of the outdoor
units. Connect the S (shielded) terminal on the terminal block (TB7) on the outdoor unit whose male connector
on CN41 was disconnected and connected to CN40 to the earth terminal ( ) on the electric box.
<c. Switch setting>
Address setting is required as follows.
Address
Factory
Unit or controller
Address setting method
Notes
setting
setting range

Indoor
unit

Main

IC

01~50

Assign a sequential odd number starting with


"01" to the upper indoor controller.

Sub

IC

01~50

Assign sequential numbers starting with the


address of the main unit in the same group.
(Main unit address +1)

51~100

Add 50 to the address assigned to the indoor unit


connected to the system with one outdoor unit.

Outdoor unit

OC

MA
Main Controller
remote
controller Sub Controller

MA Setting not required.

00

To set the address to 100, set the


rotary switches to 50.

00

Main
MA Sub Controller Settings to be made with the sub/main switch

54

(1) System with MA remote controller


3 System in which two MA remote controllers are connected to one indoor unit
Control Wiring Diagram
L1
Leave the male connector
on CN41 as it is.

IC

OC

51

One indoor controller (controller circuit board)


is equipped in the indoor unit (10HP), and two
indoor controllers (controller circuit boards)
are equipped in the indoor unit (20HP).

01

TB3
TB7
M1 M2 S M1 M2

TB5-1
A1 B1 S

TB15
1 2
m2

m1

A B
A B
MA(Main) MA(Sub)

A1 B2
MA

02
TB5-2
A2 B2 S

Maximum Allowable Length

Notes
1. Leave the male connector on the female power supply switch connector (CN41) as it is.
2. Grounding to S terminal on the terminal block for transmission line for centralized
control (TB7) is not required.
3. Although two indoor controllers (controller circuit boards) are equipped inside the
indoor unit, the board on No.2 side (lower side) is not used. Do not connect wiring to
the lower controller circuit board.
4. No more than two MA remote controllers (including both main and sub controllers) can
be connected to a group of indoor units. If three or more MA remote controllers are
connected, remove the wire for the MA remote controller from the terminal block (TB15).
5. The outdoor unit cannot be connected to the units other than the PFD series indoor units.

<a. Indoor/Outdoor transmission line>


Same as (1) 1.
<b. MA remote controller wiring>
Maximum overall length (0.3-1.25mm2 or more)
m1 + m2 200m

Wiring and Address Setting


<a. Indoor/Outdoor transmission line>
Same as (1) 1.
<b. MA remote controller wiring>
[When two remote controllers are connected to the system]
When two remote controllers are connected to the system, connect terminals 1 and 2 of the terminal block (TB15) on the indoor unit (IC) to the terminal
block on the MA remote controllers (option).
*Set the Main/Sub switch on the connected MA remote controllers (option) to SUB.
(See the installation manual for the MA remote controller for the setting method.)

Steps

<c. Switch setting>


Address setting is required as follows.

Unit or controller

Indoor
unit

Address
setting range

Address setting method

Main

IC

01~50

Assign a sequential odd number starting with


"01" to the upper indoor controller.

Sub

IC

01~50

Assign sequential numbers starting with the


address of the main unit in the same group.
(Main unit address +1)

51~100

Add 50 to the address assigned to the indoor unit


connected to the system with one outdoor unit.

Outdoor unit

OC

MA
Main Controller
remote
controller Sub Controller

MA Setting not required.

Notes

Factory
setting

00

To set the address to 100, set the


rotary switches to 50.

00

Main
MA Sub Controller Settings to be made with the sub/main switch

55

(1) System with MA remote controller


4 System in which two indoor units are grouped with the MA remote controller
Control Wiring Diagram
L1

L1

Leave the male connector


on CN41 as it is.
OC

Leave the male connector


on CN41 as it is.
OC

IC

51

53

01

TB3
TB7
M1M2 S M1M2

IC

TB3
TB7
M1 M2 S M1M2

TB5-1
A1 B1 S

One indoor controller (controller


circuit board) is equipped in the
indoor unit (10HP), and two indoor
controllers (controller circuit
boards) are equipped in the indoor
unit (20HP).

03
TB5-1
A1 B1 S

TB15
1 2

TB15
1 2

m1

m2
A B
MA(Main)

A B
MA(Sub)

02

04

TB5-2
A2 B2 S

TB5-2
A2 B2 S

m3

Maximum Allowable Length

Notes
1. Leave the male connector on the female power supply switch connector (CN41) as it is.
2. Grounding to S terminal on the terminal block for transmission line for centralized
control (TB7) is not required.
3. Although two indoor controllers (controller circuit boards) are equipped inside the
indoor unit, the board on No.2 side (lower side) is not used. Do not connect wiring to
the lower controller circuit board.
4. No more than two MA remote controllers (including both main and sub controllers) can
be connected to a group of indoor units. If three or more MA remote controllers are
connected, remove the wire for the MA remote controller from the terminal block (TB15).
5. The outdoor unit cannot be connected to the units other than the PFD series indoor units.

<a. Indoor/Outdoor transmission line>


Same as (1) 1.
<b. MA remote controller wiring>
Maximum overall length (0.3-1.25mm2 or more)
m1 + m2 + m3 200m

Wiring and Address Setting


<a. Indoor/Outdoor transmission line>
Same as (1) 1.
<b. MA remote controller wiring>
[Group operation of indoor units]
To perform a group operation of indoor units (IC), daisy-chain terminals 1 and 2 on the terminal block (TB15) on all indoor units (IC). (Non-polarized 2core cable)
*Set the Main/Sub switch on one of the MA remote controllers to SUB.

Steps

<c. Switch setting>


Address setting is required as follows.

Unit or controller

Indoor
unit

Address
setting range

Address setting method

Main

IC

01~50

Assign a sequential odd number starting with


"01" to the upper indoor controller.

Sub

IC

01~50

Assign sequential numbers starting with the


address of the main unit in the same group.
(Main unit address +1)

51~100

Add 50 to the address assigned to the indoor unit


connected to the system with one outdoor unit.

Outdoor unit

OC

MA
Main Controller
remote
controller Sub Controller

MA Setting not required.

Notes

Factory
setting

00

To set the address to 100, set the


rotary switches to 50.

00

Main
MA Sub Controller Settings to be made with the sub/main switch

56

(2) System with MA remote controller and AG-150A


1 System with multiple indoor units (10HP, 20HP)
Control Wiring Diagram
L31

There is one indoor controller


board inside indoor unit.

There are two indoor controller


boards inside indoor unit.

L1

Use CN41 as is.

L2

Use CN41 as is.


IC

OC

51

53

01

TB3
TB7
M1M2S M1M2

03

TB3
TB7
M1 M2 S M1M2

TB5-1
A1 B1S

TB15
1 2

TB5-1
A1 B1 S

TB15
1 2

not connect

m1

m1

Power
Supply

L34

L32

IC

OC

A B
MA

A B S

Use CN41 as is.

A B
MA

OC

L33

54
AG-150A
DC power supply line
(DC24V)

A B S

04
TB5-2
A2 B2 S

TB3
TB7
M1M2 S M1M2

Option
not connect
L3

Maximum Allowable Length

Notes
1. Be sure to use odd numbers to set the address for indoor units (10 HP and 20HP
connected to the one outdoor unit).
2. To set the indoor unit address for 20 HP connected to two outdoor units, use odd
numbers for the top controllers and use even numbers for the bottom controllers (Main
controller plus 1).
3. Use the power supply switch connector (CN41) on the outdoor unit as is.
4. It is not necessary to ground the S terminal of transmission line terminal board for
centralized controller on the outdoor unit.
5 No more than two main/sub remote controllers can be connected to the indoor unit in
the same group. When more than two remote controllers are present in the system,
disconnect MA remote controller from TB15 in the indoor unit.
6. Put both types of the addresses for P500-type indoor units in the same group when
setting groups for indoor units with system controller (ex. AG-150A).

<a. Indoor/Outdoor transmission line>


L1, L2, L3 200m
<b. Transmission Line for Centralized Control >
L31 + L32 + L33 + L34 + L3 500m
L1 + L31 + L34 + L3 500m
<c. MA Remote Controller Line >
Total Length (0.3 ~ 1.25mm2)
m1 200m

Wiring and Address Setting

Steps

<a. Indoor/Outdoor transmission line>


Same as (1) 1.
<b. Transmission line for centralized control>
Daisy-chain terminals M1 and M2 on the terminal block for transmission line for centralized control (TB7) on each outdoor unit (OC).
*Only use shielded cables.
[Shielded cable connection]
To ground the shielded cable, daisy-chain the S-terminals on the terminal block (TB7) on each of the outdoor units.
<c. Switch setting>
Address setting is required as follows.

Unit or controller

Indoor
unit

Address
setting range

Address setting method

Main
(10HP, 20HP)

IC

01~50

Assign a sequential odd number starting with


"01" to the upper indoor controller.

Sub
(20HP)

IC

02~50

Assign sequential numbers starting with the


address of the main unit in the same group.
(Main unit address +1)

51~100

Add 50 to the address assigned to the indoor unit


connected to the system with one outdoor unit.

Outdoor unit

OC

MA
Main Controller
remote
controller Sub Controller

MA Setting not required.

Notes

Factory
setting

00

00

Main
MA Sub Controller Settings to be made with the sub/main switch

57

7.External input/output specifications


(1) Input/output specifications
Input
Function

Usage

Signals

Start/stop

Turning
ON/OFF
the indoor
unit

Pulse [Factory setting: Dip SW1-9 ON]


(a-contact with voltage/without
voltage) 1
<With voltage>
Power Source: DC12~24V
Electrical Current:
Approximately 10mA (DC12V)
<Standard Pulse>

over 200ms
over 200ms
(Pulse powering time) (Pulse interval)
Level [Dip SW1-9 OFF]
Short: operate
Open: stop
Dehumidi- Sending a
command
fication
to perform
signal
dehumidification with
priority

Level
Refer to the wiring diagram
<Dehumidification command> shown
on the page60.

1 Use minute-current contact (DC12V 1mA)

Output
Function

Usage

Signal

No. 2
Operation
Status

Obtaining signals indicating


Relay a-contact
operation status of indoor units
output
in each refrigerant circuit.
DC 30V or
AC 220~240V
Obtaining signals indicating
error status of indoor units in
Standard Current :
each refrigerant circuit.
1A
Obtaining signals indicating
Minimum Current :
operation status of indoor units 1mA
in each refrigerant circuit.

No. 2
Error Status

Obtaining signals indicating


error status of indoor units in
each refrigerant circuit.

No.1
Operation
Status
No. 1
Error Status

20HP only

58

(2) Wiring
External input/output board

Input with voltage

TB23
AC

External power source


SW12

Stop/Start
(*1)

A1
A2

Short circuit plate

Input without voltage

TB21

CN53

BC

B1

Common
SW11

Stop/Start
(*1)

B2

Short circuit plate

Relay Contact Point Output

XA

XB

TB22
COM

Power Source for Display


No.1 Operation Status

XA

XB

XC

XC

XD

XD

XE

XE

CN54

L1

No.1 Error Status

L2

No.2 Operation Status

L3

No.2 Error Status

L4

Wiring distance 100 m or less.


20HP only

Connection to terminal board

<Input with Applied Voltage>

(1) For instructions on how to


install the short-circuit
plate, refer to "Caution on
using the external input
function" shown on the
next page.

Connection with connectors

<Input without voltage applied>


Remote start/stop
Each pressing of the SW (Pulse input) switches
between ON and OFF.

External power
source

DC12~24V
Electrical current input (per contact)
Approximately 10mA (DC12V)

SW11

SW12

Remote start/stop switch


Each pressing of the SW (Pulse input) switches
between ON and OFF.

Contact: Minimum applicable load DC12V 1mA


Contact rating DC12V 0.1A and over

<Relay contact output>


Power supply
for displays

DC30V or less 1A
AC220-240V 1A

L1

No.1 Operation Status Indicator Lamp

L2

No.1 Error Status Indicator Lamp

L3

No.2 Operation Status Indicator Lamp

L4

No.2 Error Status Indicator Lamp

XA~XE

Relay
(Permissible Electrical Current: 10mA~1A)

Setting on the Indoor Unit


Confirm the following setting when using external input.
1 No.1, No.2 Controller board Dip SW 3-8: ON (Factory Setting: ON; External input will not be available when OFF.)
2 No.1, No.2 address board Dip SW 1-10: OFF (Factory Setting: OFF; External input will not be available when ON.)
3 Normal/Local switch inside the unit controller box is set to Normal. (Factory Setting: Normal; External input will not be
available when it is set to Local.)

59

Caution on using the external input function (20HP only)


Caution
When using the external input function on the indoor unit that is connected to
a two-refrigerant circuit, connect the short-circuit plate that is supplied with the
unit to the appropriate terminals on the external input-output board.
Without the short-circuit plate, the unit will not function properly.
Dont connect the short-circuit plate in case of a one-refrigerant circuit.

Connecting the short-circuit plate


<The case of with-voltage input>
External input-output board
CN54

CN53

Short-circuit plate

TB21

TB23

AC A1 A2

TB22

BC B1 B2

COM 1

External input
<The case of no-voltage input>
External input-output board
CN54

CN53

Short-circuit plate

TB21

TB23

AC A1 A2

TB22

BC B1 B2

COM 1

External input

<Dehumidification command>

Indoor unit
controller circuit board

Adapter for
remote display
(PAC-SA88HA)

Relay circuit

Remote controller board

CN52

Relay power supply


5 Green
1 Brown

SW

SW : Dehumidification command
Z : Relay
Contact: Minimum applicable load DC12V 1mA
Contact rating DC12V 0.1A and over

60

(3) Wiring Method


1 Check the indoor unit setting (Refer to 7-5.(2) Wiring )
2 When using the external output function, connect each signal line to External output Terminal (TB22)
on the unit, depending on the usage.
3 When using external input function, peal the outer layer of the signal line off, and connect it to external
input terminal (TB21 or TB23) on the unit, depending on the usage.
Wiring On Site

TB23
1

AC A1 A2

CN53

TB21

BC B1 B2

Fix the wire on the lowvoltage (below DC30V)


clamp. Pull the wire
through the hole for
transmission line to
outside the unit. 2

To CN51 of No.1 board


Wiring inside the unit

CN54

TB22

COM 1

To CN51 of No.2 board

2
3
4
5

Fix the wire on the highvoltage (AC220-240V)


clamp. Pull the wire
through the hole for
transmission line to
outside the unit. 3

1 For instructions on how to install the short circuit plate on the 20HP indoor unit, refer to "Caution on using the
external input function" shown on the previous page.
2 Do not bundle with high-voltage (AC220-240V) wire, since noise interference from such wire may cause the
unit to malfunction.
3 Do not bundle with minute-voltage (DC30V or below) wire, since noise interference from such wire may cause
the unit to malfunction.

Caution
1) Wiring should be covered by insulation tube with supplementary insulation.
2) Use relays or switches with IEC or equivalent standard.
3) The electric strength between accessible parts and control circuit should have 2750V or more.
4) TB21 is a terminal specifically for No-voltage contact point input. Do not apply voltage to TB21, since it
must result in malfunction of indoor unit controller board.
5) TB23 is specifically for contact point input with voltage. Check the polarity before connecting to avoid
damage to the unit.
6) Keep the wires on the input side and on the output side away from each other when using AC220240V as a power source for displays.
7) Keep the length of the extension part of external signal line under 100m.
8) 20HP is shipped with B1 and B2 terminals of TB21 and A1 and A2 terminals of TB23 short-circuited
respectively. Do not eliminate this feature. If it is eliminated, the units in one of the two refrigerant circuits
may not operate.

61

(4) Switch setting


The suction/discharge temperature control of the indoor unit.
Either suction temperature control or discharge temperature control can be selected .
The suction/discharge temperature control can be switched by the switches (SWC) on the controller circuit
board inside the controller of the indoor unit.
The discharge temperature control is selected at factory shipment. (SWC is set to Standard.)
To switch the control, set SWC on two controller circuit boards inside the controller as follows.
To perform suction temperature control: Set SWC to Option (OP)
To perform discharge temperature control: Set SWC to Standard
The setting for the SWC on the two controller circuit boards must be the same (applicable only when connecting to a two-refrigerant circuit).
*Only the suction temperature control is performed in the heating mode regardless of the SWC setting.

(5) Dehumidification priority control


This unit can be operated in the dehumidification priority control by receiving external signals (CN52 on
indoor unit).
The unit goes into the dehumidification priority control when dehumidification signal is received for 10 continuous minutes during cooling operation. The unit resumes normal operation when the signal goes off or
when the suction temperature reaches 13C or below.
When the unit is in this control, the unit is operated at the maximum capacity regardless of the actual setting, so the room temperature may reach below the preset temperature.
If this is a problem, install a circuit that turns off the dehumidification signal based on the room temperature.
The model of units described in this manual does not support the reheat function, so it does not allow both
the temperature and humidity to be controlled simultaneously.

(6) Normal/Local switching switch (SW9)


When selecting the Local mode using the Normal/Local switching switch beside the MA remote controller
on indoor unit, the local operation is enabled, and the remote ON/OFF operation (external input or system
controller) is disabled.
If no external input is available, the local operation is enabled in both Nomal and Local modes.
The occurred error is not reported to the upper system, such as building management system including system controller. (If an error occurs during inspection, the occurred error is reported only to the units, and the
error history remains on the units.)

62

8.System Rotation Control


Applicable Units
Indoor units: PFD-P250, 500VM-E
Outdoor unit: PUHY-P250YHM-A(-BS), PUHY-P500YHM-A(-BS)
Heat source unit: PQHY-P250YHM-A

CAUTION
To enable this control function, the following wiring and settings are required at installation.
1) Daisy-chain terminals M1 and M2 on the terminal block for transmission line for
centralized control (TB7) on all applicable outdoor units.
Move the power jumper connected to CN41 to CN40 on only one of the outdoor units.
To supply power to the outdoor unit from a power supply unit, leave the power jumper
connected to CN41as it is (factory setting).
2) Check that the label on the indoor unit circuit board reads KE90D352, if it does not,
replace the circuit board.
3) Set the SW1-9 and SW1-10 on indoor units as follows to enable the external input:
(SW1-9: ON; SW1-10: OFF).
4) Assign sequential addresses to the units as shown below (Figure 1).
(Only use odd numbers for the 10HP system.)
5) Make the rotation group settings by setting the appropriate switches on the outdoor units.
1. General Descriptions
Each group can consist of a maximum of 5 systems and a minimum of 2 systems.
With the use of this control function, one system in a given group serves as a backup and
remains stopped.
The unit designated as the control unit (System 1 in Figure 1) sends command signals to other
units in the group to start or stop, and rotates the backup unit every 480 hours.
Rotation sequence is in the ascending order of address, starting from the lowest address after
the control unit address.
(e.g., System 2System 3System 4System 5System 1 in Figure 1 below)
If other units in the group detect an error or if there is a communication failure between the
systems, this control is terminated, and the backup unit goes into operation.

TB7

OC51

TB7

OC52

TB3
TB5

OC53

OC54

OC55

OC56

OC57

OC58

OC59

OC60

IC03

IC04

IC05

IC06

IC07

IC08

IC09

IC10

TB3
TB5

IC01

IC02

TB15

MA
System 1
(Control unit)

TB15

MA
System 2

MA

MA

System 3

System 4

MA
System 5

Backup unit

Figure 1 Sample 20HP system group

9.Notes on the use of optional accessories


WARNING
Only use optional parts recommended by Mitsubishi Electric. These parts should only be installed by a qualified technician.
Improper installation may result in water leakage, electric shock, or fire.

63

10. Caution for refrigerant leakage


The installer and/or air conditioning system specialist shall secure safety against refrigerant leakage according to local regulations or standards.
The following standard may be applicable if no local regulation or standard is available.

(1) Refrigerant property


R410A refrigerant is harmless and incombustible. The R410A is heavier than the indoor air in density. Leakage of the refrigerant in a room
has possibility to lead to a hypoxia situation. Therefore, the Critial concentration specified below shall not be exceeded even if the leakage
happens.

Critical concentration
Critical concentration hereby is the refrigerant concentration in which no human body would be hurt if immediate measures can be taken
when refrigerant leakage happens.
Critical concentration of R410A: 0.30kg/m3
(The weight of refrigeration gas per 1 m3 air conditioning space.);
The Critical concentration is subject to ISO5149, EN378-1.

For the PFD system, the concentration of refrigerant leaked should not have a chance to exceed the Critical concentration in any situntion.

(2) Confirm the Critical concentration and take countermeasure


The maximum refrigerant leakage concentration (Rmax) is defined as the result of the possible maximum refrigerant weight (Wmax)
leaked into a room divided by its room capacity (V). It is referable to Fig. 8-1. The refrigerant of Outdoor unit here includes its original
charge and additional charge at the site.
The additional charge is calculated according to 3-3. "Refrigerant charging calculation", and shall not be over charged
at the site. Procedure 8-(2)-1~3 tells how to confirm maximum refrigerant leakage concentration (Rmax) and how to take countermeasures
against a possible leakage.
Outdoor unit (No.1)

Outdoor unit (No.2)

Outdoor unit (No.1)

Flow of refrigerant

Flow of refrigerant
Indoor
unit

Flow of refrigerant
Indoor
unit

Maximum refrigerant leakage concentration (Rmax)


Rmax=Wmax / V (kg/m3)

Maximum refrigerant leakage concentration (Rmax)


Rmax=Wmax / V (kg/m3) W1: Refrigerant weight of Outdoor unit No.1
where, Wmax=W1+W2 W2: Refrigerant weight of Outdoor unit No.2

Fig. 8-1 The maximum refrigerant leakage concentration


8-(2)-1.Find the room capacity (V),
If a room having total opening area more than 0.15% of the floor area at a low position with another room/space, the two rooms/space
are considered as one. The total space shall be added up.
8-(2)-2.Find the possible maximum leakage (Wmax) in the room. If a room has Indoor unit(s) from more than 1 Outdoor unit, add up the
refrigerant of the Outdoor
. units
8-(2)-3.Divide (Wmax) by (V) to get the maximum refrigerant leakage concentration (Rmax).
8-(2)-4.Find if there is any room in which the maximum refrigerant leakage concentration (Rmax) is over 0.30kg/m3.
If no, then the PFD is safe against refrigerant leakage.
If yes, following countermeasure is recommended to do at site.
Countermeasure 1: Let-out (making V bigger)
Design an opening of more than 0.15% of the floor area at a low position of the wall to let out the refrigerant whenever leaked.
e.g. make the upper and lower seams of door big enough.
Countermeasure 2: Smaller total charge (making Wmax smaller)
e.g. Avoid connecting more than 1 Outdoor unit to one room.
e.g. Using smaller model size but more Outdoor units.
e.g. Shorten the refrigerant piping as much as possible.
Countermeasure 3: Fresh air in from the ceiling (Ventilation)
As the density of the refrigerant is bigger than that of the air. Fresh air supply from the ceiling is better than air exhausting from the
ceiling. Fresh air supply solution refers to Fig. 8-2~4.
Refrigerant pipe (high pressure pipe)

Fresh air supply fan (always ON)


Refrigerant pipe

Fresh air supply fan

Fresh air supply fan

to Outdoor unit

Indoor unit
Indoor space

(Floor)

(Floor)
Opening

Indoor space

Indoor unit

(Floor)
Opening

Sensor for refrigerant leakage (Oxygen sensor or refrigerant sensor).


[At 0.3m height from the floor]

Fig.8-2. Fresh air supply always ON

to Outdoor unit

to Outdoor unit

Indoor unit
Indoor space

Refrigerant stop valve

Refrigerant pipe

Fig.8-3. Fresh air supply upon sensor action

Opening

Sensor for refrigerant leakage (Oxygen sensor or refrigerant sensor).


[At 0.3m height from the floor]

Fig.8-4. Fresh air supply and refrigerant


shut-off upon sensor action

Note 1. Countermeasure 3 should be done in a proper way in which the fresh air supply shall be on whenever the leakage happens.
Note 2. In principle, MITSUBISHI ELECTRIC requires proper piping design, installation and air-tight testing after installation to avoid leakage happening.
In the area should earthquake happen, anti-vibration measures should be fully considered.
The piping should consider the extension due to the temperature variation.

64

V. Air Conditioning the Computer Room


1.Main Features of the Floor-Duct Air Conditioners
This system is installed by building a floor over an existing floor and
using the space between these two floors as an air-conditioning duct.
This system has the following characteristics:
1 The temperature and humidity can efficiently and reliably be controlled, since the air-conditioned air is
sent directly to the machine.
2 It provides a comfortable environment for the operator, since the air can be conditioned to best suit the
needs of the operator and machines.
3 It is favorable in terms of appearance because the air-conditioning duct is out of sight.
4 The location of the duct is irrelevant when considering adding new machines or rearranging the existing
machines, since the entire floor serves as the air duct.
Ceiling

Free-access top floor

Computer

Filter

Caution
(1) Unlike plenum ventilation and overhead-duct type conditioners, since the conditioned air is not mixed
with the air in the room, the air that comes out of the unit has to meet the predetermined conditions
(constant temperature/constant humidity) at the time the air exits the unit.
Close attention must be paid to the auto-controlling system.
(2) Dust in the duct space (between the free-access top floor and the existing floor) must be thoroughly
removed before installing the unit.
(3) Since the existing floor is cooled by the unit, it may produce dews on the ceiling of the room down
below.

2.Features of air-conditioner for computer room


Air-conditioner for computer room is designed to maintain a constant room temperature and humidity. For
underfloor air supply systems, providing air that meets predetermined requirements is a must. The compressor installed in this unit runs year around. The capacity controlled compressor regulates the outlet air
temperature (or inlet air temperature) depending on the load change. The humidifier (Configure to Order)
installed in this unit humidifies a room to a target humidity, and regulates the humidity. With priority dehumidification control (a dehumidifier must be installed on site), a room is dehumidified to a target humidity.
Since the reheat function is not equipped, the room temperature may drop below the predetermined temperature due to a load inside the room. Therefore, the absolute humidity drops whereas the relative
humidity may not drop to a target humidity.

65

3.Step-by-Step Plan for the Implementation of the Air-Conditioning


Purpose

Making decisions on the computer system

Basic
Conditions

Accommodates possible future expansion (ensuring the acquisition route)


Operation schedule
Back-up system (in case of breakdowns, power outage, water-supply cut offs etc.)
Air conditioning methods (continuous, floor-duct type etc.)

Securing
Necessary
Rooms

Computer room, CVCF room, MT Disk Storage room


Supplementary computer room, system surveillance room
Programmer room, operator room
Battery room, transformer room

Decision to Install
the Air-Conditioning
System

Setting the Conditions


for the Room

Temperature/humidity Condition

Calculating
the Load

Selecting the AirConditioner Model

Selecting the
Controllers

Total System

Air-conditioning operation panel (secure individual operation circuit),


Auto Controller (temperature and humidity indicator/recorder),
management, safety, laws, maintenance, earthquake proof,
anti-vibration (floor load, anti-vibration device), noise control, etc.

66

4.Conditions for the Installation of Computer-Room Air Conditioners


(1) Outdoor Temperature and Humidity
Generally the values set for general air conditioners are used, although the value higher than the maximum outdoor temperature and humidity may be set for devices like computer-room air conditioners that
must keep the air temperature and humidity under predetermined levels.

(2) Indoor Temperature and Humidity


There is a wide range of conditions set by different computer manufacturers, and the conditions need to
be set in consultation with the manufacturers. The most basic conditions include keeping dew condensation and static electricity from forming. It is also necessary to keep the room free of dust to ensure a
smooth operation of the computer.

(3) Matching the Volume of Air Flow


It is possible to use the fan on the computer to cool the room. This controlling method requires a certain
volume of cold air in proportion to the amount of heat produced by the device. The inlet panel is located at
the bottom of the unit, and the exhaust pipe is located either on the ceiling, front and back, or on the side.
Air intake

Air conditioner

Computer
Fan
Free-access
floor
Air discharge

(4) Considering a Back-up Air Conditioning System


When the system is not allowed to stop at all, a back-up system is necessary.
There are several different options for a back-up as the following:
1 Installing two sets of air conditioning systems necessary for the computer.
2 Utilizing regular office air conditioners (for people)
3 Using one of the units as a back-up
1 is used infrequently due to high costs involved. 2 involves many technical problems such as the
difference between preset conditions for computer rooms and office rooms. In general, 3 is a preferred
method. If 3 is chosen, the unit method (package method) is more economical than the central method.

67

5.Setting the Air conditioners


(1) Air-Conditioning Load
1 Once the floor plan is made and the conditions for the air-conditioning system are set, air conditioning
capacity has to be determined by calculating the load.
2 Unlike the outdoor air, computer load remains constant throughout the year. However, it is possible
that there are considerable fluctuations within a day. This is due to the fact that, depending on the time
of the day, there are changes in the number of computers that are turned on and that the different
computer systems are in operation.
3 If there is a plan to expand the current computer system in the future, it is important to include the
load for the units to be added in the future when calculating the thermal load because it is practically
impossible to keep the computers off for days on end during the installation of the new units.
4 The following items need to be checked before calculating the unit capacity:
Floor area of the computer room (m2)
Total quantity of heat generated by computers

(2) Sample Selection of Air Conditioners


(2-1) Conditions
20.9kW

Computer-generated heat

Number of workers

20W/m2

Lighting

Indoor CDB/Indoor WBT : 24C/17C


CDB of the air going into the computer : 18C

Temperature and humidity

60Hz

Frequency

(2-2) Building Conditions


(W: 4.5m, H: 1.5m) 2

Windows
Inside Measurement
Surroundings

Ceiling height 2.2m


Upstairs room, downstairs room, heat and air conditioning

1 Coefficient of Overall Heat Transmission U (W/m2 K)


Outer Walls
Inner Walls

Summer 3.6, Winter 3.8


2.05
Downward convection 3.36, upward convection 3.3

Ceiling
Floor (free access)

Downward convection 3.05, upward convection 4.56

Floor

Downward convection 2.42, upward convection 3.3

Windows

Summer 5.93, Winter 6.5


Window

2 Internal Load
Number of People in the Room 5
Lighting
20W/m2
Calculator
20.9kW
Draft
0.2 times/h

3 Volume of Outdoor Air Intake


25m3/hperson

68

(2-3) Calculating the Load and Selecting a Model


Calculate the temperature difference by setting the outdoor temperature; then, calculate hourly loads.
The chart shows the result of a calculation, supposing that the system reaches its highest load at 12 o'clock.
Outdoor temperatures in this example Summer : 32CDB relative humidity 60%
Winter : -2CDB relative humidity 42%

1 Load (in the summer with air-conditioning)


< Sensible Heat > SH
Computer

20.9 kW
1,800W

1.8 kW

5 persons 64 (U)

0.32 kW

Lighting
Number of people in the room

(0.2 times/h)

Infiltration draft
Outer wall (heat transmission)
Windows (radiation)

39.6m3

13.5m2

0.336 8

0.11 kW

3.6 8

0.25 kW

0.65 188

1.91 kW

8.5m2

Windows (heat transmission)

13.5 5.93 8

0.64 kW

Inner wall(heat transmission)

61.6 2.05 4

0.5 kW

125m3 0.336 8

0.34 kW

Outside air

Total

26.8 kW

< Latent Heat > LH


Infiltration draft
Number of people in the room
Outside air

39.6 834 0.0117

0.39 kW

5 persons 82

0.41 kW

125m3 834 0.0117

1.22 kW
Total

2.0 kW

Total load is 28.8kW

2 Necessary Air Circulation


V=

26800
0.336 (24 -18)

60 = 221m3/min

3 Model Selection
PUHY-P250YHM-A 2, PFD-P500VM-E type
Indoor CDB 24C / Indoor CWB 17C outdoor CDB 32C
Capacity of the Moment 54.3kW SHF = 0.92
Capacity of Sensible Heat 54.3 0.92 = 49.9/kW
Standard Air-Flow Volume: 320m3/min can be accommodated with PUHY-P250YHM-A 2 and PFD-P500VM-E.

69

6.Automatic Control of the Computer Room


Example
PFD-P500VM-E automatically controls the cooling temperature with a built-in controller.
(suction temperature or discharge temperature control)
This unit is designed for high sensible-heat specifications, and it does not include a humidifier or a dehumidifier. Install such components as necessary.

< Outdoor Unit >

TB3
2

TB3
1

RA
Suction
temperature
< Indoor unit >
sensor

Controller
Terminal Bed for
External Input/Output

Discharge temperature sensor

Free-Access Floor

SA
Remote Controller

1 Bold lines in the diagram indicate refrigerant piping (gas/liquid).


This system consists of two refrigerant circuit.
2 Indicates TB3-type transmission line used to communicate with the indoor unit.
This system is made up of two circuit.

70

VI. Maintenance / Inspection


1.Maintenance/Inspection Schedule
Having the units inspected by a specialist on a regular basis, in addition to regular maintenance such as
changing the filters, will allow the users to use them safely and in good condition for an extended period of
time.
The chart below indicates standard maintenance schedule.

(1) Approximate Long evity of Various Parts


The chart shows an approximate longevity of parts. It is an estimation of the time when old parts may
need to be replaced or repairs need to be made.
It does not mean that the parts must absolutely be replaced (except for the fan belt).
Please note that the figures in the chart do not mean warranty periods.

Fan Belt

Check
Replace
every
after
6 months 40000 hours
6 months 40000 hours
6 months 8000 hours

Air Filter

3 months 5 years

Drain Pan

6 months 8 years

Yes

Drain Hose

6 months 8 years

Linear Expansion Valve

1 year
1 year

Yes
Yes
Yes

Unit

Parts
Fan Motor

Indoor

Bearing

Heat Exchanger
Float Switch
Display Lamp (LED)

Linear Expansion Valve


4-way valve
Heat Exchanger
Pressure Switch

1 year
1 year

Outdoor
Heat source

Periodically
check
Yes
Yes
Yes

Remarks
Add lubricant once a year
Disposable parts
Maintenance schedule changes depending
on the local conditions

Yes

25000 hours
5 years
6 months 25000 hours
1year
25000 hours
6 months 40000 hours
6 months 40000 hours
1 year
25000 hours
1 year
25000 hours

Compressor
Fan motor

Daily
check

Yes
Yes
Yes
Yes
Yes
Yes

5 years
25000 hours

Yes
Yes

(2) Notes
The above chart shows a maintenance schedule for a unit that is used under the following conditions:
A. Less than 6 times per hour of compressor stoppage
B. The unit stays on 24 hours a day.
Shortening the inspection cycle may need to be considered when the following conditions apply:
1 When used in high temperature/high humidity area or when used in a place where the temperature
and/or humidity fluctuate greatly
2 When plugged into an unstable power source (sudden change in voltage, frequency, wave distortions) (Do not exceed the maximum capacity.)
3 When the unit is installed in a place where it receives vibrations or major impacts.
4 When used in a place with poor air quality (containing dust particles, salt, poisonous gas such as
sulfuric acid gas and sulfuric hydrogen gas, oil mist).
Even when the above maintenance schedule is followed, there could be unexpected problems that
cannot be predicted.
Holding of Parts
We will hold parts for the units for at least 9 years after the termination of the production of the unit,
following the standards set by the ministry of economics and industries.

71

(3) Details of Maintenance/Inspection


Unit

Parts

Inspection
Cycle

Fan motor

Bearing

Fan belt

6
months

Check points

Assessment
. Free of unusual noise
. Insulation resistance over 1M

Replace when insulation


resistance is under 1M

resistance
. Check for unusual noise

. Free of unusual noise

If the noise doesn't stop after


lubrication, change the oil.
Add lubricant once a year.

. Check for excessive slack


. Check for wear and tear
. Check for unusual noise

. Resistance (30~40N/belt)
. Adequate amount of slack=5mm
. Belt length=no longer than

Adjust the belt


Replace if the belt length
exceeds 2% of the original
length, worn, or used over 8000
hours

102% of the original length


. Free of wear and tear
. Free of unusual noise
Air filter

. Check for clogging and tear


3
. Clean the filter
months
. Check for clogging of the

Drain hose

drainage system
. Check for loosened bolts
. Check for corrosion
. Check for clogging of the

Indoor

Drain pan

6
months

What to do

. Check for unusual noise


. Measure the insulation

drainage system
. Chec k for corrosion
. Check the drainage of the drain

. Clean, free of damage

Clean the filter


Replace if extremely dirty or
damaged

. Clean, free of clogging


. Free of loose screws
. No major disintegration

Clean if dirty or clogged


Tighten bolts
Replace if extremely worn

. Clean, free of clogging


. Free of wear and tear

Clean if dirty or clogged


Replace if extremely worm
Pour water into the drain trap

. Adequately controls the air

Replace if malfunctioning

trap
. Perform an operation check

Linear
expansion valve

using the operation data


1
year

Heat exchanger

temperature

. Check for clogging, dirt, and

. Clean, free of clogging or

damage

. Free of frayed or cut wires


. Free of foreign objects

Replace if damaged or
extremely worn
Remove foreign objects

. Comes on when the output is on


. Rapid drop in brightness

Replace if the light does not


come on when the power is on

. Check for unusual noise


. Check insulation resistance
. Check for loosened terminals

. Free of unusual sound


. Insulation resistance over 1M
. Free of loosened terminals

Replace if insulation resistance


goes below 1M (under the
condition that the refrigerant
is not liquefied)
Tighten loosened bolts

Fan motor

. Check for unusual noise


. Measure insulation resistance

. Free of unusual sound


. Insulation resistance over 1M

Replace if insulation resistance


goes below 1M

Linear
expansion valve

. Perform an operation check

. Adequately controls the air

Replace if malfunctioning

4-way valve

. Perform an operation check

Float switch

Display lamp
(LED)

6
months
1
year

Compressor

. Check the outer appearance


. Make sure its free of foreign
objects
. Make sure the lamp comes on

6
months
Outdoor / Heat source unit

Clean

damage

using the operation data

temperature

. Adequately controls the refrigerant

Heat exchanger
Pressure switch

1
year

Replace if malfunctioning

temperature when the valve is switched


(Check temperature change when
cooling/heating is switched.)

using the operation data


. Check for clogging, dirt, and

. Clean, free of clogging or

damage

Clean

damage

. Check for torn wire, fraying,

. No frayed or cut wires or

and unplugged connectors


. Check insulation resistance

unplugged connectors
. Insulation resistance over 1M

72

Replace when cut or shorted,


when the insulation resistance
goes below 1M , or if there is a
history of abnormal operation

DATA BOOK

PUHY-P250YHM-A
PUHY-P500YSHM-A
PQHY-P250YHM-A
PFD-P250VM-E
PFD-P500VM-E

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