7200MA

INSTRUCTION MANUAL
220V Class 1 /3

1 3HP

220V Class

540HP

440V Class

175HP

Please hand this manual to the end-users. It will be of great

help for their daily operation, maintenance, inspection and
troubleshooting.

NOTE FOR SAFE OPERATION

Read this instruction manual thoroughly before installation, operation,
maintenance or inspection of the inverter. And only authorized personnel should be
permitted to perform maintenance, inspections or parts replacement.
In this manual, notes for safe operation are classified as "WARNING" or
"CAUTION".
WARNING

: Indicates a potentially hazardous situation which, if not heeded,

could possibly result in death or serious injury.

CAUTION

: Indicates a potentially hazardous situation which, if not heeded,

may result in moderate or minor injury and damage to the
product or faulty operation.

"WARNING" or "CAUTION"
WARNING
Always turn off the input power supply before wiring terminals.
After turning OFF the main circuit power supply, do not touch the circuit
components until the CHARGE LED off.
Never connect the main circuit terminals U/T1, V/T2, W/T3 to AC main power
supply.
CAUTION
When mounting units in an enclosure, install a fan or other cooling device to keep
the intake air temperature below 40C.
Do not perform a withstand voltage test to the inverter.
All the parameters of the inverter have been preset at the factory. Do not change the
settings unnecessarily.
This inverter has gone thorough all the demanding tests at the factory before shipment.
After unpacking, check for the following:
1. Verify the model numbers with the purchase order sheet and/or packing slip.
2. Do not install any inverter that is damaged in any way or missing parts.
Contact our representative, if you find any irregularities mentioned above.

Thank you for adopting the TECO multi-function sensorless vector IGBT inverter
Speecon 7200MA (hereafter referred as 7200MA).
This manual firstly describes the correct application of handling, wiring, operating,
specification, and maintenance/inspection. Then, the manual explains the digital
operator performance, parameter setting, operation, troubleshooting, etc. Before using
the 7200MA, a thorough understanding of this manual is recommended for daily
maintenance, troubleshooting and inspection. Please keep this manual in a secure and
convenient place for any future reference.

ii

Contents
Page

1. 7200MA Handling Description-------------------------------------- 1-1

1.1 Inspection Procedure upon Receiving----------------------------------------- 1-1
1.2 Installation ------------------------------------------------------------------------ 1-2
1.3 Removing/Attaching of LCD Digital Operator and Front Cover---------- 1-3
1.4 Wiring between Inverter and Peripheral devices and notice --------------- 1-6
1.5 Description of Terminal Function---------------------------------------------1-10
1.6 Main Circuit Wiring Diagram--------------------------------------------------1-12
1.7 Wiring Main Circuit and Notice ----------------------------------------------1-13
1.8 Inverter Specifications ---------------------------------------------------------1-16
1.9 Dimensions ----------------------------------------------------------------------1-18
1.10 Peripheral Units -----------------------------------------------------------------1-21
1.11 FUSE TYPES -------------------------------------------------------------------1-28

2. Using LCD Digital Operator ----------------------------------------- 2-1

3. Parameter Setting ------------------------------------------------------ 3-1
3.1
3.2
3.3
3.4
3.5

Frequency Command An- --------------------------------------------- 3-1

Parameters Can Be Changed during Running Bn- ------------------ 3-2
Control Parameters Cn- ------------------------------------------------3-12
System Parameters Sn--------------------------------------------------3-30
Monitoring Parameters Un- -------------------------------------------3-73

4. Fault Display and Troubleshooting------------------------------- 4-1

4.1 General ---------------------------------------------------------------------------- 4-1
4.2 Error Message and Troubleshooting------------------------------------------ 4-2

Appendix
A.
B.
C.
D.
E.
F.
G.
H
I.
J.

PID Parameter Setting--------------------------------------------------------App-1

Supplementary on PID Control Block Diagram --------------------------App-3
Wiring for PG Feedback Use ------------------------------------------------App-4
RS-485 Communication Interface ------------------------------------------App-5
SINK/SOURCE Typical Connection Diagram----------------------------App-7
Set-up Using the Sensorless Vector Control-------------------------------App-8
Notes for circuit protection and environment ratings ------------------ App-10
Spare Parts ------------------------------------------------------------------- App-13
Electrical Ratings For Contstant Torque and Quadratic Torque ------ App-19
Inverter Heat Loss ---------------------------------------------------------- App-20

iii

No.
Figure Contents
1 Air clearance for 7200MA wall mounting
2 Standard connection diagram
3 Processing the ends of twisted-pair cables
The optical-couplers connect to external
4
inductive load
5 7200MA ground winding
6 LCD digital operator dimension
7 Analog operator

Page No.
Figure Contents
1-2 26 S curve
1-8 27 ASR Integral Gain 2
1-14 28 Deceleration to stop

Page
3-26
3-27
3-43

1-14

29 Coast to Stop

3-43

1-15
1-26
1-27

3-43
3-44
3-46

8 LCD digital operator

2-1

9 Acceleration and Deceleration time

10 Analog input gain and bias
Adjust the auto torque boost gain Bn-11
11
to increase the output torque
12 Block diagram for PID control in inverter
Response of PID control for STEP-shape
13
(deviation) input

3-4
3-5

30 Whole range DC Injecting Braking Stop

31 Coast to Stop with Timer
32 Output voltage limit
Stall prevention function during
33
deceleration
34 Zero speed braking operation selection
35 Motor overload protection curve

3-5

36 3-wire mode connection diagram

3-51

3-7

37 Operation sequence in 3-wire mode

3-51

3-8

38 2-wire mode connection diagram

3-51

14 An operation example of timer function

3-10

39

15 Time chart for energy-saving operation

3-10

40

16 User-defined V/F curve

3-15

41

17 Output frequency with slip compensation. 3-16

42

18 Slip compensation limit

3-16

43

19 DC injection braking time chart

Upper and lower bounds of the frequency
20
command
21 Setting jump frequencies
22 Acceleration stall prevention function
23 Run stall prevention function

3-18

44

3-18

45

3-19
3-20
3-20

46
47
48

24 Time chart for overtorque detection

3-23

49

25 Speed search timing chart

3-24

50

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Time chart for multi-step speed and jog

command
Acceleration and deceleration ramp hold
Time chart for DC injection braking
command
PG speed control block diagram
Time chart of output frequency with the
UP/DOWN function
Pulse signal output
The input/output signal in Timer
function application
PID control block diagram
PID wiring diagram
Wiring of PG feedback
Wiring for MODBUS Protocol
communication
Wiring for PROFIBUS protocol
communication

Table Contents
Main circuit terminals
Control circuit terminals
220V/440V class applicable wire size and connector
Brake resistor list
AC reactor list
Noise filter on the input side
Keys functions
Setting of monitoring contents
LCD Digital Operator Display Unit
220V Class Inverter Capacity Selection
440V Class Inverter Capacity Selection
V/F curve of 1~2 HP compact size, 220V Class MA inverter
V/F curve of 3~20 HP, 220V Class MA inverter
Multi-Function Input Setting
Multi-function analog input function list
Multi-function output terminal function

iv

3-47
3-48
3-49

3-52
3-53
3-55
3-56
3-57
3-63
3-64
App-3
App-3
App-4
App-5
App-6
Page
1-10
1-11
1-13
1-21
1-22
1-23
2-2
3-6
3-21
3-38
3-38
3-40
3-41
3-50
3-58
3-61