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PRJ-22 Aerospace Design

Prof. Bento S. de Mattos

V20 – June 2009

Weight Estimation Using Class II Drag Calculation Method


Content

• Fundamental principles
• Zero-lift drag
• Induced drag
• Wave drag
• Class exercise
• Weight estimation
Total drag of the airplane
Ref.: TORENBEEK, E. – “Synthesis of Subsonic Airplane Design”,
Kluwer, 1982 (pg. 368).
Total drag of the airplane

Prof. Mason, Virginia Tech 4


Total drag of the airplane

Prof. Mason, Virginia Tech


Total drag of the airplane
• Zero-lift, or parasite, drag
CD,0 = CD,0,form + CD,0,friction
• Induced drag, or drag due to lift
CD,i = kCL2 =CL2/peA
• Drag due to compressibility, or wave
drag C = C (M)
D,w D,w

• Total drag CD = CD,0 + CD,i + CD,w


6
Drag and Required Power

Power (P) = Thrust (T) x Speed (V)

Induced Drag “Parasite” (viscous) Drag


Di ~ W2( b V)-2 Dp ~ Swet V2
Power ( P)required =
Total Drag = Dp + Di DxV
Pavailable

Drag X Power

Vmin Vmax
V*prop V*jet V*prop
Speed – V Speed - V
7
V* = Optimum Speed to Fly for Maximum Range
CD0 CD0

CD0
CD0 CD0 CD0
CD0

8
Drag Breakdown of a Complete Airplane Configuration

9
Aerodynamic drag components acting on
aircraft

Vertical tail drag


Horizontal
tail drag Flap drag

Wing drag Fuselage drag

Nacelle drag Landing gear drag

10
Class I Method

S wet
CD 0  C fe
S ref

Common Cfe Values


11
Theoretical Background – Class II Method

A more useful measure of the parasite drag is the equivalent flat-plate drag
area, f . This quantity is exactly what it suggests–a flat plate of area, f , will
have the same drag as the airplane (when the plate is positioned
perpendicular to the wind). Thus, the total parasite drag is just

DP = f q

where q is the dynamic pressure.

You can find f by doing a component drag buildup. Each exterior component
of the airplane is considered separately, and the f of each is found. Then the
total f is determined by summing the component drag areas. In general, the
equivalent flat-plate area of the ith component can be computed from

fi  S weti 
C D 0i   C f i Fi Qi  
S ref S  12
 ref 
Theoretical Background – Class II Method

 S weti 
C D 0i  C f i Fi Qi  
S 
 ref 

Area ratio

Friction coefficient

Form factor Interference factor

13
Skin friction drag
Laminar flow over a smooth flat plate

tw
X=0 X=l
t  x, 0 0.664 0.664
c f ,lam    Local skin friction
1 Vx Re x
V 2 coefficient
2 
l

c f ,lam dx
1.328 Average, or
CF ,lam  0
l
 integrated, skin
Rel
 dx
0
friction coefficient 14
Laminar, transitional, & turbulent Flow

laminar transitional turbulent

0 10 X

1000cf Turbulent
cf=0.74Rex-1/5
4
Transitional
Laminar cf =1.328Rex-1/2

1
104 105 106 107 Rex 15
Skin friction drag in turbulent flow
CF
0.0045
M=0
0.0035
CF is small but the
dynamic pressure and
wetted area are large 0.0025 M=1

For 106 < Rel < 109 use: 106 107 108 109 Rel

0.455
Cf 
log10 Re2.58 (1  0.144  M 2 )0.65
16
Drag build-up by
components

Consider, as an example, the drag build-up for the wing


(subscript w)
DW,0 = DW,f + DW,p = zero-lift drag

DW,0 = CF,turbSwet q + k CF,turbSwetq

DW,0 = (1 + k) CF,turbSwet q

DW,0 = KWCFSwet q
The drag estimate is based on a multiple of the friction
drag, KW, the form factor for the wing
17
Skin friction calculation
CF  f  Re, M , l / k  For Re<Re,cut-off
Admissible surface roughness (Table 4.1.5.1-A):

l/k = reference length (in.)/surface roughness height (in.))


0.02 to 0.08 x 10-3 polished metal
k(in.)= 0.40 x 10-3 camouflage paint
6 x 10-3 dip-galvanized metal
106
l/k M=0 M=1
105
104
103
18
106 107 108 Re,cut-off
Skin friction drag in turbulent Flow
CF
Rel/l
~2.4x106 per foot
0.0045
at M=0.85 and h=35kft
M=0
0.0035
CF
0.0025

106 107 108 109 Rel


M=1
Rel =Vl/ < Re,cut-off

19
Reynolds Number
 V  l
Re 

Sutherland's formula can be used to derive the dynamic viscosity of an ideal gas
as a function of the temperature:
μ0
C [K] T0 [K]
Gas [10−6Pa s]

air 120 291.15 18.27


nitrogen 111 300.55 17.81
oxygen 127 292.25 20.18
carbon dioxide 240 293.15 14.8
carbon
118 288.15 17.2
monoxide
hydrogen 72 293.85 8.76
Valid for temperatures between 0 < T < 550 K with an ammonia 370 293.15 9.82
error due to pressure less than 10% below 3.45 Mpa. sulfur dioxide 416 293.65 12.54
helium 79.4 273 19

Sutherland’s constant and reference


temperature for some gases.
Prof. Bento S. de Mattos
Cut-off Reynolds Number

Subsonic: Recutoff  38.21(l/k )1.053

Transonic: Recutoff  44.62(l/k )1.053 M 1.16

Source: Raymer
Wetted area Calculation
Wing
 1t   
S wet ,Wing  2  Sexp  1  0.25  t / c root 
 1  

Sexp  Sref  chord root  d F Taper ratio

22
Wetted area Calculation
Fuselage
2/3
 2   1 
S wet , Fus  p  d F  lF  1    1  2 
 F   F 

lF
F 
dF

23
Wetted area Calculation
Engine Nacelles

24
Wetted area Calculation
Engine Nacelles
 ll ll  Dhl  ll  Def 
S wet , fan,cowling  ln  Dn  2  0.35  0.8   1.15  1    
 l n l n  d n  l n  Dn 

  Deg    Dg 
5/ 3

1
S wet , gas gen  p  l g  Dg  1   1    1  0.18    
 3  Dg   l  
    g  

S wet , plug  0.7  p  l p  Dp


25
Wetted Area

Component Approximate Wetted Area Aw

Prof. Bento S. de Mattos


Form Factor
Fuselage form factor as determined by
different investigators
kfactor in fuselage drag
1
correlation (Kf=1+k)

0.8

0.6 NAA
k

Torenbeek
0.4
Datcom
Hoerner
0.2

0
0 5 10 15 20
Fineness Ratio λ=Length/diam.
28
Form factor
Fuselage: 60  f
F  1 
fus 3
 400
f
http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19930090976_1993090976.pdf
New link for NACA Technical Report 824.

 S wet fus 
CD 0 fus  C f fus FfusQ fus    CD
 S  base
 ref 

Closed body (CD,b=0)


d

Body with blunt base


Wing form factor as determined by
different investigators
k - factor in wing drag correction
(Kw=1+k)
0.7
0.6 Jenkinson
0.5 Torenbeek
0.4 NAA
k

Hoerner
0.3 DATCOM 2
0.2 DATCOM 1
0.1
0
0 0.05 0.1 0.15 0.2
Thickness Ratio t/c
30
Form factor

Nacelle:

http://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19930090976_1993090976.pdf
New link for NACA Technical Report 824.

 0.6
Wing: FFW  1 
4

t / c   100  t / c    1.34  M 0.18 cosm 0.28 
 xt 

Chordwise location of the maximum thickness (should be used a actual length in m)

Sweep angle of the wing measured at the line that is generated by joining the maximum thickness location of the airfoils (xt)
Interference Factor
Interference Factor
Interference Factor

Prof. Bento S. de Mattos


Interference Factor

Prof. Bento S. de Mattos


Interference Factor

Roskam suggests that the value for the wing-fuselage interference factor should be
taken from the graph below
Interference Factor

Estimated values of interference drag originating in the corners of various


tail configurations

Source: Horner, Fluid-dynamic Drag


Miscellaneous Parasite Drag
Miscellaneous Parasite Drag

The drag of some items does not quite fit the form

must be computed in an alternative manner. Table below gives values of f /Afrontal,


the equivalent flat plate drag area normalized by the projected frontal area, of
landing gear components. Deployed flaps have a drag area given roughly by

with bflap representing the span of the flap and δflap the flap angle in degrees.
Recall that takeoff flap setting is approximately 25◦ whereas a δflap of 50◦ is
used on landing. Fuselage-mounted speed brakes have f /Afrontal = 1, while
wing-mounted speed brakes, or spoilers, have f /Afrontal = 1.6.

Estimated equivalent flat-plate drag


areas for landing gear components.
(From Raymer.) 
Drag Caused by Flap Deflection
Definition of flap drag @ 0.70 CL max

Prof. Bento S. de Mattos


Alternative Formulation for the Calculation of
Drag Coefficients for Flaps

DCD,flaps = 0.9 (cflap /c)1.38 (Sflap /S) sin2 d (slotted flaps)

41
Prof. Bento S. de Mattos
Miscellaneous Parasite Drag

Prof. Bento S. de Mattos


Windmilling Engine and Propeller Drag
When computing engine-out performance, it is necessary to include additional
drag from stopped or windmilling engines or propellers. While operating, these
propulsion components are considered to have no drag since the reported thrust
includes a decrement for forces generated in the drag direction. Propeller drag
depends on the solidity, σ, given by

where B is the number of blades, cavg is the average blade chord, and R is the
propeller radius. Note that this quantity just equals the ratio of blade area to
disk area. The drag area is given by

A windmilling jet has an equivalent drag area given by 0.3 times the face area.
Prof. Bento S. de Mattos
Landing gear Drag
For the calculation of landing gear dreag when the geometry is unknown a empyrical formula
can be used

D KW 0.785
 (British Units)
qS S
D KM 0.785
 (SI)
qS S

Analysis of flight measured drag, for a number of civil transport aircraft, indicates that the
following values of K should be used
In British units with W in lbf In SI units with M in kg
K  3.3x103 for zero flap deflection K  0.57 x103 for zero flap deflection
K  1.8x103 for full flap deflection K  0.31x103 for full flap deflection

The reduction from K with flap deflection is


assumed to be linear

 d 
K   3.3  1.5 F  x10 3 (British Units)
 d F Max 
Source: ESDU
Prof. Bento S. de Mattos
CDi CDi

CDi
CDi CDi CDi
CDi

45
What is?

•Induced drag is the drag related to the generation of lift.


•It results from the angle of attack induced from the 3-D flowfield.
•For an elliptical wing:
CL2
C Di 
pA
•For a non-elliptical wing, we have introduced Oswald's Efficiency Factor, e
CL2
CDi 
pAe
•So is a measure of the reduction in efficiency over the optimum elliptical wing
case.

•In other words, the elliptical lift distribution is optimum in terms of induced
drag. 46
Oswald’s Factor e

M = Mach number
 = Taper ratio of the reference wing
ne = number of engines placed under the wing
A = Aspect ratio
(t/c) – averaged maximum thickness ratio of the wing
25 = Sweepack angle at ¼ chord

47
Prof. Bento S. de Mattos
Induced drag @ supersonic regime

48
Prof. Bento S. de Mattos
Reducing Induced Drag
Winglets

Wings of higher aspect ratio

49
Prof. Bento S. de Mattos
Reducing Induced Drag

C L2
Swept wings C Di 
pAe

d 1
e
1 d

Source: Anderson, Aircraft Performance and Design. 50


Prof. Bento S. de Mattos
a Induced Drag
CL2
CDi  C2  CLC1  C0
b
p
1 1
e 
C2 1  d
C2
Aspect ratio

Induced drag of symmeric twisted trapezoidal wing


a) Planform with linear twist
b) Induced drag of the untwisted wing
c) and d) Twist contribution to induced drag
C0
12
c

d
C1
1

1  induced angle  Source: Schlichting. H. und Truckenbrodt , Aeodynamik des Flugzeuges, Zweiter Band.
Reducing Induced Drag

Aircraft L/Dmax Wing Span (m) Aspect Ratio


WWII Bomber

Boeing B-29 16.8 42.98 16.8


B-24 J Liberator 12.9 33 11.5
Boeing B-17G 12.7 31.64 7.58
Martin B-26F 12 21.64 7.66
WWII Fighter
Lockheed P-38L 13.5 15.84 8.26
P-51D Mustang 14.6 11.28 5.86
Me 262A 14.09 12.53 7.23

52
Prof. Bento S. de Mattos
CDwave CDwave

CDwave
CDwave C CDwave
Dwave
CDwave

53
Wave drag @ supersonic regime
Example: CDWave Comparison With Two Methods for a SSBJ

• Fuselage length = 198 ft


• Height of Airplane with landing gears down = 33 ft
• Span of the delta wing = 103.17 ft
• Wing aspect ratio
= 2.6 with wingtips Up
= 1.9 with wingtips Down

54
Wave drag @ supersonic regime
Rallabhandi and Mavris’s Approach

Below are given an analytical expression


for the wave drag assuming the aircraft
body to be Sears-Haack body.

128  Vol 2
CD wave 
p  l 4  S wet

British System

55
Induced drag @ supersonic regime
Raymer’s Approach

• Assumptions:
-Correlates aircraft wave drag to an
equivalent Sears-Haack body at Mach = 1.2.

56
Wave drag @ supersonic regime
Example:
CDWave calculation for a SSBJ fuselage by the two methods
from previous slides

ft3
ft

57
Exercise

58
ERJ 145 CD0 Calculation for the Wing and Fuselage

General Data

• Wing reference area = 51.12 m2


• Wing taper ratio = 0.2543
• CMA of the wing = 2.9 m
• MMO @ 37000 ft = 0.78
• Fuselage length = 27.93 m
• Fuselage diameter = 2.28 m
• Sweepback angle @ 1/4 chord = 22.72º
• Chord @ root = 4.09 m
• (t/c)root = 14%
• (t/c)tip = 9.5%
• (t/c)averaged = 12%

Calculation will be performed for the cruise


condition (Number of Mach = 0.78)!

Prof. Bento S. de Mattos


ERJ 145 CD0 Calculation for the Wing
Friction coefficient is given by

C f  klam  C f ,lam  (1  klam )  C f ,turb

We consider in this example that the laminar portion of the wing covers
10% of its whole exposed area (usually this figure is around 5%). That
means we must take klam = 0,10.
Calculation of the Reynolds number

 Vcruise  CMA 0.343  230 m s  2.9m


Re    1.25 x107
 18.27 10 6 kg
ms

1.053
 2900mm 
Re cutoff  44.62(l/k ) M  44.62
1.053 1.16
  0.781.16  6.7 x107
 0.003mm 

We take 1.25x107 because is the lowest Reynolds number!


60
Prof. Bento S. de Mattos
ERJ 145 CD0 Calculation for the Wing
Friction coefficient is given by

C f  klam  C f ,lam  (1  klam )  C f ,turb

We obtain the Cf,lam and the Cf,turn

1.328 1.328
C f ,lam    0.3756 x 103
Re 1.25 x 107

0.455 0.455
C f ,turb    2.75 103
log10 Re2.58 1  0.144M 
2 0.65
log 10 1.25 x10  1  0.144  0.78 
7 2.58 2 0.65

The friction coefficient is the given by

C f  klam  C f ,lam  (1  klam )  C f ,turb  0.1 0.345x103  0.9  2.75x103  2.51x103

61
Prof. Bento S. de Mattos
ERJ 145 CD0 Calculation for the Wing
We consider the interference factor QW=1.01 (from the Roskam’s Graph)

The form factor of the wing can be calculated using the following
expression
 0.6
FFW  1 


t / c   100  t / c 4   1.34  M 0.18 cosm 0.28 
 xt 


FFW  1 
0.6
 1.015

0.12  100  0.124   1.34  0.780.18 cos 15.5o

 
0.28
 1.384
With Xt = 0,35xCMA = 0,35 x 2,90 m = 1.1015 m
The wetted area is given by
 1t     1  1.4736  0.2543 
S wet ,Wing  2  Sexp  1  0.25  t / c root   2  41.8  1  0.25  0.14   86.8m
2

 1    1  0.2543 
S wet , w 86.8m 2
The area ratio can easily be calculated:   1.7
S ref 51.12m 2

CD0,wing  2.51 x 103 1.384 1.7 1.01  5.96 x103


Prof. Bento S. de Mattos
ERJ 145 CD0 Calculation for the Fuselage
  Vcruise  l fus 0.343 kg m3  230 m s  27.93m
The Reynolds number for the fuselage is Re    1.206 x108
 18.27 10 6 kg
ms

Considering that the fuselage presents a rough surface, the cut-off Reynolds number must also
be calculated to taken this characteristic into account

1.053
 27930mm 
Re cutoff  44.62(l/k )1.053 M 1.16  44.62    0.781.16  3.31x108 (Raymer)
 0.00635mm 
Re is lower that the cut-off Reynolds number. Thus, the usual Reynolds number
must be taken into the equations for the calculation of Cf,lam and Cf,turb.
1.328 1.328
C f ,lam    1.209 x 10 4
Re 1.206 x 108

0.455
C f ,turb  
log Re 2.5 8 1  0.144  M 2 0.6 5
0.455
...  1.962 x10 3
log 1.206 x10  1  0.144  0.78 
8 2.5 8 2 0.6 5

C f  klam  C f ,lam  (1  klam )  C f ,turb  0.11.209 x104  0.9 1.962 x103  1.778x103
ERJ 145 CD0 Calculation for the Fuselage
The form factor of the fuselage can be calculated by

(DATCOM 78)

We consider the interference factor QF=1.

The wetted area can be obtained by using a Torenbeek’s formulation

S wet , f 86.8m 2
The area ratio can easily be calculated:  2
 3.523
S ref 51.12m

CD0, fuselage  1.778x103 11.08  3.523  6.76 x103


Prof. Bento S. de Mattos
Preliminary Weight
Estimation

65
Prof. Bento S. de Mattos
2. Preliminary Weight Estimate
WTO = WE + WTFO + WPLC + WF,USED + WF,RES
=Take-off Weight

WE =Empty Weight

WF = WF,USED + WF,RES
= Weight of Fuel Used+ Weight of Fuel Reserve
= Total Fuel Weight
WPLC =WPL+WCREW = Weight of Payload +Weight of Crew

MTFO = WTFO / WTO=(Trapped Fuel and Oil Weight)/WTO

MFUEL = WF/WTO= Fuel Fraction


66
Empty weight vs take-off weight relation

(1-MTFO-MFUEL)
WE
increasing Fuel fraction
needed for
mission,
including
reserves

0 WTO

Solve for the empty weight knowing WPLC


-WPLC
WE = (1 – MTFO – MFUEL)WTO – WPLC = aWTO + b
Commercial Airplane Design 67
Mission Profile
WF = WTO – WFINAL=WTO – (Weight at End of Mission)

WF/WTO = MFUEL= 1 – WFINAL/WTO = 1 – MFINAL

Normal Fuel Needed for Mission

Diversion 5 6 9

4
8
7 10

1 2 3 11

68
Prof. Bento S. de Mattos
Mission Profile
Segment weight fractions Wi / Wi -1
Cruise
exp[-RCj/V(L/D)] exp[-Cj/(L/D)] exp[-Ralt.Cj/V(L/D)]
Loiter
5 6 9

4 0.98 0.99
0.98 0.99 8
7 10

0.99 0.99 0.995


0.992
1 2 3 11

69
Prof. Bento S. de Mattos
MFINAL =(W11/W10)(W10/W9)(W9/W8)….(W2/W1)(W1/W0)

n
WFINAL W11 Wi
M FINAL    Final Weight Fraction
WTO W0 i 1 Wi 1

WF ,USED
 M F ,USED  1  M FINAL  M F , RES Fuel Weight
WTO Fraction Used

WLAND , NOM
 M FINAL  M F , RES Nominal Landing Weight
WTO
WF , RES  5 Wi  9
Wi 
  1  
Reserve
M F , RES   Fuel
WTO  i 1 Wi 1  i  6 Wi 1  Fraction
70
L/D Calculation

Cruise!

71
Prof. Bento S. de Mattos
L/D Calculation
For a jet airplane the L/D for maximum endurance (to applied for the loiter phase) can be simply obtained by

72
Prof. Bento S. de Mattos
Normal Mission Fuel Fraction vs Range
0.4
0.35
0.3
1-MFINAL = 0.00316(R-800)1/2
1-Mfinal

0.25
0.2
0.15
0.1
0.05
0
0 2000 4000 6000 8000 10000

Range (mi)

This is the nominal value of the ratio WF,USED/WTO


73
Total Fuel Fraction vs Range
0.5
0.45
0.4
1 - Mfinal+Mres

0.35
0.3
0.25
0.2
0.15
1-MFINAL+MRES=0.0048R1/2
0.1
0.05
0
0 2000 4000 6000 8000 10000

Range (miles)

Nominal ratio of total fuel carried to take-off weight, MFUEL


74
Weight Fraction of Trapped Fuel & Oil
0.003

0.0025

0.002 MTFO=0.227(MFUEL)2/3(WTO)-1/3
Mtfo

0.0015

0.001

0.0005

0
0 200,00 400,00 600,00 800,00 1,000,0 1,200,0 1,400,0
0 0 0 0 00 00 00
Take-Off Weight (lbs)

Correlation for the weight fraction of trapped fuel and oil


75
Correlation of empty weight vs take-off
weight for 45 airliners
700.0
Empty weight, We (klbs)

600.0 Actual weights


logWe=(logWto - A)/B
500.0
We=0.5Wto
400.0
300.0
200.0
100.0
0.0
0.0 200.0 400.0 600.0 800.0 1000.0 1200.0 1400.0
Take-off weight, Wto (klbs)

76
Prof. Bento S. de Mattos
Correlation of empty weight vs. take-off
weight for 45 airliners
Empty weight fraction, We/Wto

0.700
0.600
0.500
0.400
0.300 We/Wto = 1.59/(Wto/1000)^.0906
0.200
0.100
0.000
0.0 200.0 400.0 600.0 800.0 1000.0 1200.0 1400.0
Take-off weight, Wto (klbs)

77
Prof. Bento S. de Mattos
Estimating Aircraft Empty Weight
WE Market survey aircraft WE=aWTO-WPLC

Historical
correlation
WE=0.504WTO
0
WTO
-WPLC

78
Estimating Cruise Fuel Consumption
IPET7 Airliner

Performance
Max operating Mach number 0.83
Max operating altitude 41,000 ft (cabin altitude: 8,000 ft)
Take-off field lenght 6,500 ft (SL / ISA + 15°C / MTOW)
Landing field 5,000 ft (SL / MLW = 90% of MTOW)
Range with max payload 2,200 nm (overall fuel volume for 3,200 nm version)
External noise FAR 36 Stage IV minus 15 db
Estimating Cruise Fuel Consumption

The number of Mach for maximum specific range (SR) is not the same as that for
maximum M*L/D because sfc increases with speed

IPET7
IPET7
Mach*L/D vs. Mach number
SR vs. Mach number 41000 ft
14,00
41000 ft
12,00
0,290
10,00
0,270
8,00

M*L/D
0,250
SR [nm/kg]

0,230 6,00
0,210
4,00
0,190
0,170 2,00

0,150 0,00
0,40 0,50 0,60 0,70 0,80 0,90 0,40 0,50 0,60 0,70 0,80 0,90
Mach Mach
MTOW 90% MTOW 80% MTOW
Long Range MMO MTOW 90% MTOW 80% MTOW
80

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