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IN
AMMONIA PLANT
PT PUSRI PALEMBANG
Urea Plant
: 2.090.000 ton
UREA STORAGE
Amount : 4 Unit
Capacity : 85.000 TON
Plant
: 225 MMSCFD
Ammonia
Urea
P-1B (1993)
1.350 TPD
1725 TPD
P-II (1972)
726 TPD
1725 TPD
P-III (1977)
1.100 TPD
1725 TPD
P-IV (1978)
1.100 TPD
1725 TPD
4.276 TPD
6.900 TPD
TOTAL
AMMONIA STORAGE
Amount : 4 Unit
Capacity : 3 x @5000 MT
1 x @10000 MT
AMMONIA SHIP
Amount : 1 Unit
Capacity : 5.700 Ton
UREA SHIP
Amount
Capacity
: 8 Unit
: 7 x 8.500 Ton
1 x 11.000 Ton
2
PRODUCTION PROCESS
Natural gas
Air
NH3
CO2
Ammonia Plant
UREA
Urea Plant
Electricity
Water
Steam
Instr.Air
Electricity
Water
Steam
Instr.Air
Utility Plant
Natural gas
Air
River water
3
Natural gas
CxHy
CO2
H2S
H2O
Air
N2
O2
Steam
Syn.gas
FEED
TREATING
REFORMING
Hot Ammonia
REFRIGERATION
Cold Ammonia
LP Purge Gas
Tail Gas
PGRU
H2
N2
NH3 (g)
NH3 SYNTHESIS
HP Purge Gas
NH3 Recovery
Hydrogen (H2)
H2
N2
CH4
CO, CO2
H2
N2
WHB
BFW
Syn.Gas
Purification
CO2 (98%min.)
CO2 to Urea Plant
1. FEED TREATING
FILTRATION :
Clean up natural gas from solid particle
DESULPHURISATION Unit :
Remove Hydrogen Sulfide (H2S) by ZnO Adsorben.
ZnO + H2S ZnS + H2O + Q
DEHYDRATION UNIT :
Absorb water (H2O) in the body of natural gas by
Triethylene Glycol.
CO2 REMOVAL :
Absorb CO2 from natural gas body in the Absorber and
stripped it out in the CO2 Stripper with Benfield solution.
K2CO3 + H2O + CO2 2 KHCO3
HYDRO DESULPHURISATION:
React organic sulphur and hydrogen by CoMo Catalyst
and Adsorb H2S by ZnO.
RSR+2H2 2 RH+H2S (@ CoMo)
H2S+ZnO ZnS+H2O (@ adsorben ZnO)
5
2. REFORMING
PRIMARY REFORMER :
Tubular fired reactor with Nickel catalyst
SECONDARY REFORMER :
Initially natural gas is mixed with air with the purpose to :
introduce proper amount of Nitrogen into system and
provide heat required for additional reforming.
2ND Reformer is equipped with combustion zone at the top
of reactor where combustion is occured.
2H2 + O2 2H2O
+ 115.6 kcal/gmol H2
+ 135.3 kcal/gmol CO
6
4. NH3 SYNTHESIS
NH3 CONVERTER:
Vertical or horizontal type reactor with Fe promoted catalyst
284 500 oC under pressure 140 165 kg/cm2.
5. PGRU
CLOSING STATEMENT
10