Escolar Documentos
Profissional Documentos
Cultura Documentos
Design Guide
VLT HVAC Drive FC 102 110-1400 kW
www.danfoss.com/drives
Contents
Contents
1 How to Read this Design Guide
2 Introduction
8
14
2.1 Safety
14
2.2 CE Labelling
15
15
15
15
16
16
16
17
17
17
17
18
2.7 Advantages
19
2.7.1 Why Use a Frequency Converter for Controlling Fans and Pumps?
19
19
19
20
21
21
21
21
22
22
23
24
24
24
25
25
26
26
27
27
28
28
Contents
29
29
30
30
31
31
31
33
33
34
34
36
37
38
38
39
39
40
41
42
42
42
43
44
44
45
45
46
46
47
47
3 Selection
50
50
50
50
51
51
51
51
52
Contents
53
54
56
56
57
57
57
57
57
57
57
57
58
58
3.1.11.9 Contactor
58
58
58
59
60
4 How to Order
61
61
66
66
67
73
75
76
5 How to Install
77
77
77
90
96
96
97
5.1.6 Lifting
97
99
99
99
100
Contents
100
101
101
105
108
132
5.2.9 Fuses
134
134
135
135
136
137
140
142
142
144
144
145
145
146
146
146
147
149
5.6 Safety
150
150
150
151
152
6 Application Examples
154
155
151
155
6.1.1 Start/Stop
155
155
155
156
156
156
157
Contents
158
159
159
160
160
161
161
162
162
162
162
163
163
163
164
164
164
164
165
165
165
165
166
167
167
167
168
7.4.12 Conversion
168
168
7.5 Examples
168
168
169
169
7.6.1 Assumptions
169
169
169
170
170
170
Contents
170
170
171
171
171
171
171
171
173
173
174
174
174
174
7.9.3 IND
174
174
174
174
7.10 Examples
174
175
175
175
176
176
177
178
183
183
183
185
188
8.2 Efficiency
194
194
195
196
196
196
197
197
198
Contents
8.6 Troubleshooting
198
203
204
205
205
Index
212
1 1
Although Danfoss has tested and reviewed the documentation within this manual, Danfoss makes no warranty or
representation, neither expressed nor implied, with respect
to this documentation, including its quality, performance,
or fitness for a particular purpose.
In no event shall Danfoss be liable for direct, indirect,
special, incidental, or consequential damages arising out of
the use, or the inability to use information contained in
this manual, even if advised of the possibility of such
damages. In particular, Danfoss is not responsible for any
costs, including but not limited to those incurred as a
1.1.2 Approvals
Alternating current
AC
AWG
Ampere/AMP
AMA
Current limit
ILIM
Degrees Celsius
Direct current
DC
Drive Dependent
D-TYPE
EMC
ETR
Frequency converter
FC
Gram
Hertz
Hz
Horsepower
hp
Kilohertz
kHz
LCP
Meter
Millihenry Inductance
mH
Milliampere
mA
WARNING
Indicates a potentially hazardous situation which could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which could
result in minor or moderate injury. It may also be used
to alert against unsafe practices.
Millisecond
ms
Minute
min
MCT
Nanofarad
nF
Newton Meters
Nm
IM,N
fM,N
PM,N
NOTICE
UM,N
PM motor
PELV
PCB
IINV
RPM
Regenerative terminals
Regen
Second
sec.
ns
Torque limit
TLIM
Volts
IVLT,MAX
IVLT,N
1 1
1.1.3 Definitions
PM,N
The rated motor power (nameplate data).
drive:
TM,N
The rated torque (motor).
IVLT,MAX
The maximum output current.
IVLT,N
The rated output current supplied by the frequency
converter.
UVLT, MAX
The maximum output voltage.
UM,N
The rated motor voltage (nameplate data).
break-away torque:
input:
Control command
Start and stop the
UM
The instantaneous motor voltage.
ns
Synchronous motor speed.
Group Reset, coasting stop, reset
1
and coasting stop, quick-
ns =
2 par . 1 23 60 s
par . 1 39
Torque
175ZA078.10
1 1
Pull-out
motor:
fJOG
The motor frequency when the jog function is activated
(via digital terminals).
fM
The motor frequency.
fMAX
The maximum motor frequency.
fMIN
The minimum motor frequency.
fM,N
The rated motor frequency (nameplate data).
IM
The motor current.
IM,N
The rated motor current (nameplate data).
rpm
VLT
The efficiency of the frequency converter is defined as the
ratio between the power output and the power input.
start-disable command
A stop command belonging to the group 1 control
commands.
stop command
See control commands parameter group.
references:
analog reference
A signal transmitted to the 53 or 54, can be voltage or
current.
nM,N
The rated motor speed (nameplate data).
10
binary reference
A signal applied to the serial communication port (FS-485
terminal 68-69).
CT characteristics
Constant torque characteristics used for screw and scroll
refrigeration compressors.
bus reference
A signal transmitted to the serial communication port (FC
port).
digital inputs
The digital inputs can be used for controlling various
functions of the frequency converter.
preset reference
A defined preset reference set from -100% to +100% of
the reference range. Selection of eight preset references
via the digital terminals.
digital outputs
The frequency converter features two solid state outputs
that can supply a 24 V DC (max. 40 mA) signal.
pulse reference
A pulse frequency signal transmitted to the digital inputs
(terminal 29 or 33).
refMAX
Determines the relationship between the reference input
at 100% full scale value (typically 10 V, 20 mA) and the
resulting reference. The maximum reference value is set in
F-53 Maximum Reference.
refMIN
Determines the relationship between the reference input
at 0% value (typically 0 V, 0 mA, 4 mA) and the resulting
reference. The minimum reference value is set in
F-52 Minimum Reference.
1 1
DSP
Digital Signal Processor.
relay outputs:
The frequency converter features two programmable relay
outputs.
ETR
Electronic thermal relay is a thermal load calculation based
on present load and time. Its purpose is to estimate the
motor temperature.
GLCP:
Graphical local control panel (LCP102)
Hiperface
Hiperface is a registered trademark by Stegmann.
miscellaneous:
analog inputs
The analog inputs are used for controlling various
functions of the frequency converter.
There are two types of analog inputs:
Current input, 020 mA, and 420 mA
Voltage input, 010 V DC.
analog outputs
The analog outputs can supply a signal of 020 mA, 420
mA, or a digital signal.
automatic motor adaptation, AMA
AMA algorithm determines the electrical parameters for
the connected motor at standstill.
brake resistor
The brake resistor is a module capable of absorbing the
brake power generated in regenerative braking. This
regenerative braking power increases the intermediate
circuit voltage and a brake chopper ensures that the
power is transmitted to the brake resistor.
initialising
If initialising is carried out (H-03 Restore Factory Settings),
the programmable parameters of the frequency converter
return to their default settings.
intermittent duty cycle
An intermittent duty rating refers to a sequence of duty
cycles. Each cycle consists of an on-load and an off-load
period. The operation can be either periodic duty or noneperiodic duty.
LCP
The local control panel (LCP) keypad makes up a complete
interface for control and programming of the frequency
converter. The control panel keypad is detachable and can
be installed up to 3 metres from the frequency converter,
in a front panel with the installation kit option.
The local control panel is available in two versions:
lsb
Least significant bit.
11
1 1
MCM
Short for mille circular mil, an American measuring unit for
cable cross-section. 1 MCM 0.5067 mm2.
msb
Most significant bit.
NLCP
Numerical local control panel LCP101.
on-line/off-line parameters
Changes to on-line parameters are activated immediately
after the data value is changed. Changes to off-line
parameters are not activated until [OK] is entered on the
LCP.
PID controller
The PID controller maintains the desired speed, pressure
and temperature by adjusting the output frequency to
match the varying load.
PCD
Process Data.
pulse input/incremental encoder
An external digital sensor used for feedback information of
motor speed and direction. Encoders are used for highspeed accuracy feedback and in high dynamic applications.
The encoder connection is either via terminal 32 or
encoder option MCB 102.
RCD
Residual Current Device. A device that disconnects a circuit
in case of an imbalance between an energised conductor
and ground. Also known as a ground fault circuit
interrupter (GFCI).
set-up
Parameter settings can be saved in four set-ups. Change
between the four parameter set-ups and edit one set-up,
while another set-up is active.
SFAVM
Switching pattern called Stator Flux oriented Asynchronous
Vector Modulation (F-37 Adv. Switching Pattern).
slip compensation
The frequency converter compensates for the motor slip
by giving the frequency a supplement that follows the
measured motor load, keeping the motor speed almost
constant.
thermistor
A temperature-dependent resistor placed where the
temperature is monitored (frequency converter or motor).
THD
Total Harmonic Distortion. A state of full harmonic
distortion.
trip
A state entered in fault situations. For example, if the
frequency converter is subject to an overtemperature or
when it is protecting the motor, process, or mechanism.
Restart is prevented until the cause of the fault has
disappeared and the trip state is cancelled by activating
Reset or, in some cases, by being programmed to reset
automatically. Do not use trip for personal safety.
trip locked
A state entered in fault situations when the frequency
converter is protecting itself and requires physical
intervention. For example, if the frequency converter is
subject to a short circuit on the output, it will enter trip
lock. A locked trip can only be cancelled by cutting off
mains, removing the cause of the fault, and reconnecting
the frequency converter.
VT characteristics
Variable torque characteristics used for pumps and fans.
VVCplus
If compared with standard voltage/frequency ratio control,
Voltage Vector Control (VVCplus) improves the dynamics
and the stability, both when the speed reference is
changed and in relation to the load torque.
60 AVM
Switching pattern called 60Asynchronous Vector
Modulation (See F-37 Adv. Switching Pattern).
The power factor is the relation between I1 and IRMS.
Power factor =
3 U I1 COS
3 U IRMS
12
I1 cos 1
I1
=
since cos 1 = 1
IRMS
IRMS
1 1
13
Introduction
2 Introduction
2 2
2.1 Safety
2.1.1 Safety Note
WARNING
WARNING
The voltage of the frequency converter is dangerous
whenever connected to mains. Incorrect installation of
the motor, frequency converter, or fieldbus could
damage the units or cause serious personal injury or
death. The instructions in this manual, as well as national
and local rules and safety regulations, must be complied
with.
Safety Regulations
1.
2.
3.
4.
5.
Check that the mains supply has been disconnected and that the necessary time has passed
before removing motor and mains plugs.
Do not use [Stop/Reset] as a safety switch. It does
not disconnect the unit from mains.
NOTICE
The function is initialised at 1.16 x rated motor current
and rated motor frequency. For the North American
market: The ETR functions provide class 20 motor
overload protection in accordance with NEC.
6.
Do not remove the plugs for the motor and
mains supply while the frequency converter is
connected to mains. Check that the mains supply
has been disconnected and that the necessary
time has passed before removing motor and
mains plugs.
7.
14
references
local stop
2.
3.
bus commands
digital commands
A temporary overload
A fault in the supply mains
A disruption in the motor connection
WARNING
Discharge Time
Frequency converters contain DC-link capacitors that can
remain charged even when the frequency converter is
not powered. To avoid electrical hazards, take the
following precautions:
Disconnect AC mains
Disconnect any permanent magnet motors
Disconnect any remote DC-link power supplies,
including battery backups, UPS, and DC-link
connections to other units
Introduction
Rating [kW]
380480 V
110315
20 minutes
45400
3151000
525690 V
20 minutes
40 minutes
4501200
30 minutes
2.2 CE Labelling
2.
3.
15
2 2
2 2
Introduction
However, CE labelling could cover many different specifications, so check the specifics of each CE label.
Danfoss CE labels the frequency converters in accordance
with the low-voltage directive. If the frequency converter is
installed correctly, compliance with the low-voltage
directive is guaranteed. Danfoss issues a declaration of
conformity that confirms our CE labelling in accordance
with the low-voltage directive.
The CE label also applies to the EMC directive if the
instructions for EMC-correct installation and filtering are
followed. On this basis, a declaration of conformity in
accordance with the EMC directive is issued.
For more on EMC, refer to 5.7 EMC-correct Installation.
Danfoss provides other types of assistance to obtain the
best EMC result.
CAUTION
Do not install the frequency converter in environments
with airborne liquids, particles, or gases capable of
affecting and damaging the electronic components.
Failure to take the necessary protective measures
increases the risk of stoppages, thus reducing the life of
the frequency converter.
16
NOTICE
Introduction
not sufficient. Remove it entirely to avoid shortcircuiting. See jumper in Illustration 2.1.
130BT314.10
12
37
17
2 2
Door contact
130BB566.10
Introduction
Mains
6 phase
Coast
2 2
Safety device Cat.3 (Circuit interrupt
device, possibly with release input)
12
Frequency
Converter
R1
R2
37
Rec
Safe
channel
Control
board
5Vdc
Inverter
CAUTION
IT Mains
Do not connect 400 V frequency converters with RFIfilters to mains supplies with a voltage between phase
and earth of more than 440 V. For IT mains and delta
earth (grounded leg), mains voltage can exceed 440 V
between phase and earth.
18
Introduction
130BA780.10
2.7 Advantages
120
A
SYSTEM CURVE
PRESSURE%
100
80
FAN CURVE
60
40
C
130BA781.10
120
A
SYSTEM CURVE
100
PRESSURE %
80
FAN CURVE
60
40
20
20
40
60
80
100 120
VOLUME%
140
160
180
C
20
20
40
60
80 100
Voume %
120
140
160
180
120
INPUT POWER %
100
80
P = Power
Q1 = Rated flow
P1 = Rated power
Q2 = Reduced flow
P2 = Reduced power
H = Pressure
n = speed control
H1 = Rated pressure
n1 = Rated speed
H2 = Reduced pressure
n2 = Reduced speed
Q1
n1
=
Q2
n2
H1
n1 2
Pressure:
=
H2
n2
P1
n1 3
Power:
=
P2
n2
Flow:
40
Q = Flow
60
20
ENERGY
CONSUMED
20
40
60
80
100
Voume %
120
140
160
180
( )
( )
19
2 2
100%
2 2
80%
50%
175HA208.10
Introduction
Flow ~n
100
Pressure ~n2
IGV Solution
80
VLT Solution
Power ~n3
40
Energy consumed
60
Energy consumed
80% 100%
Energy consumed
n
50%
Input power %
12,5%
0
0
60
60
60
Volume %
20
Introduction
Energy savings
Pshaft=Pshaft output
2 2
Distribution
%
Valve regulation
Hours
Control
Power
Consumption
Power
A1 - B1
kWh
A1 - C1
Consumption
kWh
18.615
350
438
42,5
18.615
42,5
300
15
1314
38,5
50.589
29,0
38.106
250
20
1752
35,0
61.320
18,5
32.412
200
20
1752
31,5
55.188
11,5
20.148
150
20
1752
28,0
49.056
6,5
11.388
100
20
1752
23,0
40.296
3,5
100
8760
275.064
6.132
26.801
175HA209.11
(mwg)
60
50
40
30
A
1650rpm
20
1350rpm
C
10
1050rpm
750rpm
100
200
300
400
(m3 /h)
Pshaft
(kW)
60
50
A1
1650rpm
40
30
1350rpm
B1
20
10
1050rpm
C1
750rpm
0
100
200
300
21
Introduction
700
2 2
175HA227.10
800
2 = Star/delta starter
3 = Soft-starter
600
4
% Full load current
500
400
300
200
100
0
0
12,5
25
37,5
50Hz
Full load
& speed
Return
Control
Valve
position
Bypass
Fan section
Supply
air
Fan
M
Flow
3-Port
valve
Return
V.A.V
Sensors
PT
Flow
3-Port
valve
outlets
Control
Mechanical
linkage
and vanes
Valve
position
Bypass
x6
Pump
Pump
x6
x6
IGV
Motor
or
actuator
Duct
Starter
Starter
Local
D.D.C.
control
Starter
Main
B.M.S
Control
Fuses
Fuses
LV
supply
P.F.C
LV
supply
P.F.C
Mains
Mains
Power
Factor
Correction
Mains
DDC
VAV
Sensor P
Pressure
EMS
Sensor T
Temperature
22
Pressure
control
signal
0/10V
Temperature
control
signal
0/10V
175HA205.12
Cooling section
Introduction
Cooling section
Heating section
Fan section
Fan
M
Return
Flow
Return
Supply
air
Sensors
PT
V.A.V
outlets
175HA206.11
Flow
x3
M
VLT
Pump
x3
Duct
Pump
x3
VLT
Control
temperature
0-10V
or
Mains 0/4-20mA Mains
VLT
Pressure
control
0-10V
or
0/4-20mA
Local
D.D.C.
control
Main
B.M.S
Control
temperature
0-10V
or
0/4-20mA
Mains
23
2 2
Cooling coil
Heating coil
Filter
Frequency
converter
130BB455.10
2 2
Introduction
Pressure
signal
VAV boxes
Supply fan
D1
Flow
D2
Frequency
converter
Return fan
3
D3
24
Flow
Pressure
transmitter
Cooling coil
Frequency
converter
Heating coil
130BB451.10
Introduction
Temperature
signal
Filter
Supply fan
D1
Temperature
transmitter
D2
Pressure
signal
Frequency
converter
Return fan
Pressure
transmitter
D3
25
2 2
130BB453.10
Frequency
converter
Water Inlet
Temperature
Sensor
BASIN
Water Outlet
Conderser
Water pump
CHILLER
2 2
Introduction
Supply
26
Introduction
2 2
130BB452.10
Frequency
converter
Water
Inlet
CHILLER
Water
Outlet
Condenser
Water pump
Throttling
valve
Supply
27
Flowmeter
Flowmeter
Frequency
converter
CHILLER
Frequency
converter
Illustration 2.15 Frequency Converters used with Primary Pumps in a Primary/Secondary Pump System
28
130BB456.10
CHILLER
2 2
Introduction
Introduction
NOTICE
P
Frequency
converter
130BB454.10
CHILLER
CHILLER
Frequency
converter
Illustration 2.16 Frequency Converters used with Secondary Pumps in a Primary/Secondary Pump System
29
2 2
130BC514.11
3 Phase
power
input
91 (L1)
92 (L2)
93 (L3)
95 PE
DC bus
88 (-)
89 (+)
(U) 96
(V) 97
(W) 98
(PE) 99
Motor
(R+) 82
Brake
resistor
(R-) 81
3 Phase
power
input
130BD462.10
2 2
Introduction
91-1 (L1-1)
92-1 (L2-1)
93-1 (L3-1)
95 PE
(U) 96
(V) 97
(W) 98
(PE) 99
Motor
3 Phase
power
input
91-2 (L1-2)
92-2 (L2-2)
(R+) 82
93-2 (L3-2)
95 PE
Brake
resistor
(R-) 81
30
Introduction
P 4-13
Motor speed
high limit [RPM]
Reference
handling
Remote
reference
P 4-14
Motor speed
high limit [Hz]
130BB153.10
100%
P 3-4* Ramp 1
P 3-5* Ramp 2
0%
To motor
control
Remote
Auto mode
Hand mode
Linked to hand/auto
Reference
Ramp
Local
P 4-11
Motor speed
low limit [RPM]
Local
reference
scaled to
RPM or Hz
100%
-100%
P 3-13
Reference
site
P 4-12
Motor speed
low limit [Hz]
P 4-10
Motor speed
direction
In the configuration shown in Illustration 2.19, H-40 Configuration Mode is set to [0] open loop. The resulting reference comes
from the reference handling system or the local reference and is fed through the ramp and speed limitations before
proceeding to the motor control.
The maximum frequency limit curbs output from the motor control.
Current limitations:
Currently only supported up to 22 kW
31
2 2
Hand
on
Off
Auto
on
2 2
Introduction
Reset
Hand Off
Auto
LCP Keys
Reference Site
F-02 Operation
Method
Active Reference
Hand
Linked to Hand/
Auto
Local
Linked to Hand/
Auto
Local
Auto
Linked to Hand/
Auto
Remote
Linked to Hand/
Auto
Remote
All keys
Local
Local
All keys
Remote
Remote
32
Introduction
2 2
130BA359.12
For example, consider a pump application where the speed of a pump is controlled so that the static pressure in a pipe is
constant. The desired static pressure value is supplied to the frequency converter as the setpoint reference. A static pressure
sensor measures the actual static pressure in the pipe and supplies this value to the frequency converter as a feedback
signal. If the feedback signal is greater than the setpoint reference, the frequency converter slows down to reduce the
pressure. Likewise, if the pipe pressure is lower than the setpoint reference, the frequency converter speeds up to increase
the pump pressure.
100%
Ref.
Handling
(Illustration)
Feedback
Handling
(Illustration)
0%
Scale to
speed
PID
To motor
control
*[-1]
100%
-100%
P 20-81
PID Normal/Inverse
Control
P 4-10
Motor speed
direction
While the default values for the closed loop controller often provide satisfactory performance, the control of the system can
often be optimised by adjusting some of the closed loop controller parameters. It is also possible to auto tune the PI
constants.
33
0%
Setpoint to
Reference
Handling
Setpoint 1
130BA354.12
P 20-21
Setpoint 2
0%
P 20-22
Multi setpoint min.
Multi setpoint max.
Setpoint 3
P 20-23
0%
Feedback
Feedback 1 Source
P 20-00
Feedback 2 Source
P 20-03
Feedback 3 Source
P 20-06
Feedback conv.
P 20-01
Feedback 1
Feedback conv.
P 20-04
Feedback 2
Feedback conv.
P 20-07
Feedback 3
Feedback 1 only
Feedback 2 only
Feedback 3 only
Sum (1+2+3)
Difference (1-2)
Average (1+2+3)
Minimum (1|2|3)
Maximum (1|2|3)
0%
Feedback Function
P 20-20
2 2
Introduction
Ref.
signal
Ref.+
-
Desired
flow
PID
P 20-01
P 20-04
P 20-07
FB conversion
FB
P
Flow
Preset references.
Flow
P
FB
signal
34
Introduction
Y
( 100
)
Where X is the external reference, the preset reference or the sum of these and Y is F-64 Preset Relative Reference in [%].
2 2
130BA357.12
If Y, F-64 Preset Relative Reference is set to 0%, the reference will not be affected by the scaling.
P 3-14
Preset relative ref.
Input command:
Preset ref. bit0, bit1, bit2
P 1-00
Configuration mode
[0]
[1]
[2]
P 3-10
Preset ref.
[3]
Input command:
Freeze ref.
[4]
Open loop
Scale to
RPM,Hz
or %
[5]
[6]
P 3-04
Ref. function
[7]
Y
X
Relative
X+X*Y
/100
max ref.
%
Remote
ref.
200%
200%
%
min ref.
No function
on
P 3-15
Ref. 1 source
Analog inputs
200%
off
Frequency inputs
Ext. closed loop outputs
100%
Freeze ref.
&
increase/
decrease
ref.
Input command:
Ref. Preset
DigiPot
Scale to
Closed
loop
unit
Closed loop
Input command:
Speed up/ speed down
No function
P 3-16
Ref. 2 source
Analog inputs
Frequency inputs
Ref. in %
P 1-00
Configuration mode
No function
P 3-17
Ref. 3 source
Analog inputs
Closed loop
200%
Frequency inputs
Setpoint
DigiPot
0%
Open loop
Increase
0/1
Decrease
0/1
DigiPot
Digipot ref.
200%
Clear
0/1
Bus
reference
35
W n C
Temperature
transmitter
Fan speed
Temperature
130BA218.10
Heat
2 2
Introduction
1.
2.
3.
36
50 (+10 V)
53 (input)
55 (common)
Introduction
NOTICE
2 2
This example assumes an induction motor is used, so P-20 Motor Construction = [0] Asynchron.
Function
Parameter no.
Setting
1-2*
1-29
1-28
3) Make sure the frequency converter limits are set to safe values
3-41
3-42
60 s
60 s
Depends on motor/load size!
Also active in Hand mode.
4-10
[0] Clockwise
4-12
4-14
4-19
1-00
20-12
[71] Bar
20-13
20-14
0 Bar
10 Bar
6-10
6-11
6-14
6-15
0V
10 V (default)
0 Bar
10 Bar
6-22
6-23
6-24
6-25
4 mA
20 mA (default)
0 Bar
10 Bar
20-93
20-94
0-50
37
2 2
Introduction
38
1.
2.
3.
4.
5.
6.
Introduction
2 2
Electrical interference is usually conducted at frequencies in the range 150 kHz to 30 MHz. Airborne interference from the
frequency converter system in the range 30 MHz to 1 GHz is generated from the inverter, motor cable, and motor.
Capacitive currents in the motor cable coupled with a high dU/dt from the motor voltage generate leakage currents.
The use of a screened motor cable increases the leakage current (see Illustration 2.26) because screened cables have higher
capacitance to earth than unscreened cables. If the leakage current is not filtered, causing greater interference on the mains
in the radio frequency range below approximately 5 MHz. Since the leakage current (I1) is carried back to the unit through
the screen (I 3), there is only a small electromagnetic field (I4) from the screened motor cable.
CS
L1
L2
L3
z PE
PE
CS
U
I1
I2
CS
I3
1
2
CS
CS
I4
175ZA062.12
The screen reduces the radiated interference but increases the low-frequency interference on the mains. The motor cable
screen must be connected to the frequency converter enclosure as well as the motor enclosure. This is best done by using
integrated screen clamps so as to avoid twisted screen ends (pigtails). These increase the screen impedance at higher
frequencies, which reduces the screen effect and increases the leakage current (I4).
If a screened cable is used for fieldbus, relay, control cable, signal interface and brake, the screen must be mounted on the
enclosure at both ends. In some situations, however, it will be necessary to break the screen to avoid current loops.
CS
I4
Earth wire
Screen
AC mains supply
Frequency converter
Motor
If the screen is to be placed on a mounting plate for the frequency converter, the mounting plate must be made of metal,
because the screen currents have to be conveyed back to the unit. Moreover, ensure good electrical contact from the
mounting plate through the mounting screws to the frequency converter chassis.
Use of unscreened cables does not comply with all emission requirements, although the immunity requirements are
observed.
To reduce the interference level from the entire system (unit + installation), make motor and brake cables as short as
possible. Avoid placing cables with a sensitive signal level alongside motor and brake cables. Radio interference higher than
50 MHz (airborne) is generated by the control electronics. See 5.7 EMC-correct Installation for more information on EMC.
39
2 2
Introduction
Category
Definition
C1
Frequency converters installed in the first environment (home and office) with a
supply voltage less than 1000 V.
Class B
C2
Frequency converters installed in the first environment (home and office) with a
supply voltage less than 1000 V, which are neither plug-in nor movable and are
intended to be installed and commissioned by a professional.
Class A Group 1
C3
Class A Group 2
C4
No limit line.
An EMC plan should be made.
When using generic emission standards, the frequency converters must comply with the limits in Table 2.12.
Conducted emission requirement
according to the limits given in EN
55011
Environment
Generic standard
First environment
(home and office)
Class B
Second environment
(industrial environment)
Class A Group 1
40
Introduction
Phase
type
Conducted emission
Maximum shielded cable length
Industrial environment
Setup:
S/T
Radiated emission
Housing, trades
and light
industries
Industrial
environment
EN 55011 Class
A1
EN 55011 Class B
EN 55011
Class A2
EN 55011
Class A1
EN 55011 Class
B
meter
meter
meter
110-1000 kW 380-480 V
T4
50
No
No
No
No
45-1200 kW 525-690 V
T7
150
No
No
No
No
110-1000 kW 380-480 V
T4
150
150
No
Yes
No
110-400 kW 525-690 V
T7
150
30
No
No
No
250-800 kW 380-480 V
T4
150
No
No
No
No
355-1200 kW 525-690 V
T7
150
No
No
No
No
250-800 kW 380-480 V
T4
150
150
No
Yes
No
355-1200 kW 525-690 V
T7
150
25
No
No
No
H2 (6-pulse)
2 2
H4 (6-pulse)
B2 (12-pulse)
B4 (12-pulse)
WARNING
In a domestic environment, this product has the potential to cause radio interference, in which case supplementary
mitigation measures are required. This type of power drive system is not intended to be used on a low-voltage public
network which supplies domestic premises. Radio frequency interference is expected when used on such a network.
41
I1
I5
I7
Hz
50
250
350
Options:
Definition:
2 2
Introduction
I7
I11
I13
Actual
(typical)
40
20
10
Limit for
Rsce120
40
25
15
10
NOTICE
Some of the harmonic currents might disturb communication equipment connected to the same transformer or
cause resonance in connection with power-factor
correction batteries.
THD
PWHD
Actual
(typical)
46
45
Limit for
Rsce120
48
46
2
2
2
+ U
+ ... + U
5
7
N
(UN% of U)
42
Introduction
Burst
IEC 61000-4-4
Acceptance criteria
Line
Surge
IEC 61000-4-5
ESD
IEC
61000-4-2
Radiated electromagnetic
field
IEC 61000-4-3
RF common
mode voltage
IEC 61000-4-6
4 kV CM
2 kV/2 DM
4 kV/12 CM
10 VRMS
Motor
4 kV CM
Brake
4 kV CM
1)
10 VRMS
kV/21)
10 VRMS
1)
4 kV/2
4
Load sharing
4 kV CM
4 kV/2
10 VRMS
Control wires
2 kV CM
2 kV/21)
10 VRMS
Standard bus
2 kV CM
2 kV/21)
10 VRMS
Relay wires
2 kV CM
2 kV/2
1)
10 VRMS
2 kV CM
2 kV/2
1)
10 VRMS
LCP cable
2 kV CM
2 kV/2
1)
10 VRMS
10 VRMS
10 V/m
External 24 V DC
Enclosure
2 V CM
0.5 kV/2
DM2)
1 kV/12 CM3)
8 kV AD4)
6 kV CD5)
43
2 2
WARNING
WARNING
Touching the electrical parts could be fatal, even after
the equipment has been disconnected from mains.
Ensure that other voltage inputs, such as load sharing
(linkage of DC intermediate circuit), as well as the motor
connection for kinetic back-up, have been disocnnect.
Before touching any electrical parts, wait at least the
amount of time indicated in Table 2.1. Shorter time is
allowed only if indicated on the nameplate for the
specific unit.
130BB955.11
2 2
Introduction
Current transducers
Custom relays
44
130BB957.11
130BB956.11
Introduction
2 2
100 Hz
THVD=0%
2 kHz
THVD=5%
100 kHz
NOTICE
L leakage [mA]
50 Hz
Mains
150 Hz
3rd harmonics
f sw
f [Hz]
Cable
fs
45
130BA167.10
Introduction
Load
2 2
832664
Pmotor
NOTICE
Speed
tc
tb
to
ta
tc
tb
to
ta
NOTICE
T
Time
Size
Brake active
Warning
before cut
out
3 x 380-480 V
778 V
810 V
820 V
3 x 525-690 V
1084 V
1109 V
1130 V
NOTICE
Check that the brake resistor can cope with a voltage of
820 V or 1130 V - unless Danfoss brake resistors are
used.
Danfoss recommends the brake resistance Rrec, which
guarantees that the frequency converter is able to brake at
the highest braking torque (Mbr(%)) of 110%. The formula
can be written as:
46
NOTICE
WARNING
2 x 100
Udc
Rrec =
Pmotor x Mbr (%) x x
motor
NOTICE
Monitoring the brake power is not a safety function. A
thermal switch is required. The brake resistor circuit is
not earth leakage protected.
Over voltage control (OVC), for units without a brake
resistor, can be selected as an alternative brake function in
B-17 Over-voltage Control. This function is active for all
units. The function ensures that a trip can be avoided if
Introduction
NOTICE
OVC cannot be activated when running a PM motor
(when P-20 Motor Construction is set to [1] PM non
salient SPM).
WARNING
The frequency converter must be equipped
with a break chopper.
The control unit may attempt to correct the ramp if
possible (B-17 Over-voltage Control).
The inverter turns off to protect the transistors and the
intermediate circuit capacitors when a certain voltage level
is reached.
See parameters B-10 Brake Function and B-17 Over-voltage
Control to select the method used for controlling the
intermediate circuit voltage level.
NOTICE
OVC can not be activated when running a PM motor
(when P-20 Motor Construction is set to [1] PM non salient
SPM.
Mains Drop-out
During a mains drop-out, the frequency converter keeps
running until the intermediate circuit voltage drops below
the minimum stop level, which is typically 15% below the
lowest rated supply voltage. The mains voltage before the
drop-out and the motor load determine how long it takes
for the inverter to coast.
Static Overload in VVCplus mode
When the frequency converter is over loaded (the torque
limit in F-40 Torque Limiter (Driving)/F-41 Torque Limiter
(Braking) is reached), the controls reduce the output
frequency to reduce the load.
If the overload is excessive, a current may occur that
makes the frequency converter cut out after approx. 5-10
s.
Operation within the torque limit is limited in time (0-60 s.)
in SP-25 Trip Delay at Torque Limit.
47
2 2
A
B
+24V
2000
1000
600
500
400
300
200
130BA151.11
t [s]
OFF
12 13 18 19 27 29 32 33 20 37
100
60
50
40
30
20
10
fOUT = 2 x f M,N
fOUT = 0.2 x f M,N
ON
PTC / Thermistor
<6.6 k >10.8 k
IM
IMN(par. 1-24)
+10V
2 2
175ZA052.12
GND
Introduction
39 42 50 53 54 55
OFF
175HA183.10
4000
3000
1330
PTC / Thermistor
[C]
nominel +5C
48
250
nominel -5C
nominel
>2.7 k
550
-20C
<800
39 42 50 53 54 55
130BA153.11
+10V
Introduction
OFF
ON
<3.0 k
PTC / Thermistor
>3.0 k
Input
Digital/analog
Supply Voltage
V
Cut-out Values
Threshold
Cut-out Values
Digital
24
Digital
10
Analogue
10
Summary
With the torque limit feature the motor is protected from
overload independent of the speed. With the ETR, the
motor is protected from overheating and there is no need
for any further motor protection. That means when the
motor is heated up, the ETR timer controls for how
longthe motor can run at the high temperature before it is
stopped to prevent overheating. If the motor is overloaded
without reaching the temperature where the ETR shuts of
the motor, the torque limit is protecting the motor and
application from being overloaded.
ETR is activated in F-10 Electronic Overload and controlled
in F-40 Torque Limiter (Driving). Set the time before the
torque limit warning trips the frequency converter in
SP-25 Trip Delay at Torque Limit.
NOTICE
Check that the chosen supply voltage follows the
specification of the thermistor element used.
49
2 2
3 Selection
CPU
General Purpose
I/O option MCB 101
24V
CAN BUS
0V
CPU
0V
Terminal cover
10
AIN4
AIN3
0/24VDC
DOUT4
0/24VDC
AOUT2
0/4-20mA
24V
DOUT3
GND(1)
DIN9
4
DIN8
DIN9
GND(1)
DOUT3
DOUT4
AOUT2
24V
GND(2)
AIN3
AIN4
10
11
12
PLC
(PNP)
0V
<500 ohm
DIN7
X30/
>600 ohm
>600 ohm
B slot
ANALOG
IN
RIN=
10kohm
11
12
130BA208.10
X30/
FC Series
MCB 101
DIN8
DIN7
RIN=
5kohm
COM DIN
24V
DIG &
ANALOG
OUT
DIG IN
GND(2)
COM
DIN
3 3
Selection
0-10
VDC
0-10
VDC
24V DC
PLC
(NPN)
24V DC
0V
Voltage level
Voltage levels
Tolerance
0-24 V DC
PNP type:
Common = 0 V
Logic 0: Input <
Logic 0: Input >
NPN type:
Common = 24 V
Logic 0: Input >
Logic 0: Input <
28 V continuous
37 V in minimum 10
sec.
Approx. 5 k
5 V DC
10 V DC
19 V DC
14 V DC
50
Selection
Tolerance
Resolution
0-10 V DC
20 V continuously
10 bits
Approx. 5 K
3 3
Output level
Tolerance
Max. Impedance
0 or 2 V DC
4V
600
Tolerance
Max. Impedance
0/4 - 20 mA
0.1 mA
< 500
240 V AC 2A
240 V AC 0.2 A
24 V DC 1 A
24 V DC 0.1 A
5 V 10 mA
6 min-1/20 s-1
3.
Select the relay functions in E-24 Function Relay [6-8], E-26 On Delay, Relay [6-8] and E-27 Off Delay, Relay [6-8].
NOTICE
(Index [6] is relay 7, index [7] is relay 8, and index [8] is relay 9)
51
Relay 7
Relay 8
Relay 9
NC
NC
NC
1
1
2
1
3 3
10
11
10
11
12
130BA176.11
130BA162.10
Selection
12
130BA177.10
10
11
12
1
1
8-
9m
2m
10
11
12
WARNING
Do not combine low voltage parts and PELV systems. At
a single fault the whole system might become
dangerous to touch and it could result in death or
serious injury.
NC
Live part
PELV
24 V DC 15 % (max. 37 V in 10 s.)
2.2 A
0.9 A
75 m
< 10 uF
< 0.6 s.
52
2.
3.
Remove the cable de-coupling plate and the plastic cover underneath
4.
5.
6.
130BA028.11
35
Selection
36
CAN BUS
CPU
0V
ANALOG I/O
OPTION MCB 109
24 VDC
CPU
3V
LITHIUM
BATTERY
36
ANALOG INPUT
GND
ANALOG OUTPUT
0-10
VDC
35
36
AOUT
10
0-10 VDC
AOUT
11
12
0-10
VDC
06
90
Pt1000/
Ni 1000
0-10 VDC
0-10 VDC
AOUT
6
< 1 mA
0-10
VDC
< 1 mA
130BA216.10
AIN
AIN
AIN
< 1 mA
35
RTC
90
010 V DC
OR
311
53
3 3
3 3
Selection
NOTICE
Values available within the different standard groups of resistors:
E12: Closest standard value is 470 , creating an input of 449.9
E24: Closest standard value is 510 , creating an input of 486.4
E48: Closest standard value is 511 , creating an input of 487.3
E96: Closest standard value is 523 , creating an input of 498.2
and
and
and
and
8.997
9.728
9.746
9.964
V.
V.
V.
V.
Operating range
Resolution
Accuracy
Sampling
Max load
Impedance
Used as
temperature
sensor input
-50+150 C
11 bits
-50 C
1 Kelvin
+150 C
2 Kelvin
3 Hz
010 V DC
10 bits
2.4 Hz
20 V
continuously
Approximately
Used as
voltage input
0.2% of full
scale at cal.
temperature
5 k
3 x Analog Output
Resolution Linearity
outputs
signal level
Max load
Volt
1 mA
010 V DC
11 bits
1% of full
scale
54
Selection
ATEX Certification
The MCB 112 has been certified for ATEX, which means
that the frequency converter together with the MCB 112
can be used with motors in potentially explosive
atmospheres. See the MCB 112 Operating Instructions for
more information.
3 3
Table 3.8 ATEX Logo
Electrical Data
Resistor connection
PTC compliant with DIN 44081 and DIN 44082
Number
Shut-off value
Reset value
Trigger tolerance
Collective resistance of the sensor loop
Terminal voltage
Sensor current
Short circuit
Power consumption
Testing conditions
EN 60 947-8
Measurement voltage surge resistance
Overvoltage category
Pollution degree
Measurement isolation voltage Vbis
Reliable galvanic isolation until Vi
Perm. ambient temperature
6000 V
III
2
690 V
500 V
-20 C ... +60 C
EN 60068-2-1 Dry heat
5 --- 95%, no condensation permissible
EN61000-6-2
EN61000-6-4
10 ... 1000Hz 1.14 g
50 g
Moisture
EMC resistance
EMC emissions
Vibration resistance
Shock resistance
Safety system values
EN 61508 for Tu = 75C ongoing
SIL
HFT
PFD (for yearly functional test)
SFF
s + DD
DU
55
Selection
3 3
1
020 mA or 420 mA
2
<200
1 kHz
100 Hz at 3 dB
3
PT100/1000
PT 100 2 or 3 wire/PT1000 2 or 3 wire
1 Hz for each channel
10 bit
-50204 C
-58399 F
Galvanic Isolation
The sensors to be connected are expected to be galvanically isolated from the mains voltage
level
Cabling
Maximum signal cable length
56
500 m
Selection
MCB 114
Sensor Input
Option B
VDD
130BB326.10
X48/ 1
I IN
GND TEMP WIRE GND TEMP WIRE GND TEMP WIRE GND
1
1
2
2
3
3
4-20mA
2 or 3
wire
2 or 3
wire
9 10 11 12
2 or 3
wire
2 or 3
wire
Terminal
Name
Function
VDD
24 V DC to supply 4-20
mA sensor
I in
4-20 mA input
GND
4, 7, 10
Temp 1, 2, 3
Temperature input
5, 8, 11
Wire 1, 2, 3
6, 9, 12
GND
130BC547.10
NOTICE
Ruggedized boards are required to meet
marine approval requirements.
Illustration 3.10 Load Share or Regeneration Terminal with
Cover (Left) and without Cover (Right)
57
3 3
3 3
Selection
[V]
380500 N110T5N132T5
Frequency converter
model
Disconnect manufacturer
and type
380500 V N110T5N160T4
ABB OT400U03
N200T5N315T4
ABB OT600U03
525690 V N75KT7N160T7
ABB OT400U03
N200T7N400T7
ABB OT600U03
3.1.11.9 Contactor
A customer-supplied 230 V AC 50/60 Hz signal powers the
contactor.
Voltage
Frequency
converter
model
Contactor
manufacturer and
type
IEC
utilisation
category
AC-3
N200T5N250T4 GE CK11CE311N
AC-3
N315T4
AC-1
GE CK11CE311N
AC-3
N200T7N400T7 GE CK11CE311N
AC-3
NOTICE
In applications requiring UL listing, when the frequency
converter is supplied with a contactor, the customer
must provide external fusing to maintain the UL rating
of the frequency converter and a short circuit current
rating of 100,000 A. See 5.2.9 Fuses 5.2.10 Fuse Specifications for fuse recommendations.
N160T5
ABB T5LQ400TW
N200T5
ABB T6L600TW
N250T5
ABB T6LQ600TW
N315T5
ABB T6LQ800TW
525690 N75KT7N160T7
ABB T5L400TW
N200T7N315T7
ABB T6L600TW
N400T7
ABB T6LQ600TW
Tap to select
380 V-440 V
400 V
441 V-490 V
460 V
491 V-550 V
525 V
551 V-625 V
575 V
626 V-660 V
660 V
661 V-690 V
690 V
58
Frequency converter
model
NAMUR Terminals
NAMUR is an international association of automation
technology users in the process industries, primarily
chemical and pharmaceutical industries in Germany.
Selecting this option provides terminals organized and
labeled to the specifications of the NAMUR standard for
Selection
Fault memory
30 A, Fuse-Protected Terminals
NOTICE
Fault memory
INFO, TEST, and RESET buttons
IP66 front
3m
8 m for option
130B1129
RS-485
59
3 3
130BA138.10
Selection
3 3
130BA200.10
60
Sine-wave filters
Sine-wave filters are designed to let only low frequencies
pass, resulting in a sinusoidal phase-to-phase voltage
waveform and sinusoidal current waveforms.
With the sinusoidal waveforms, special frequency converter
motors with reinforced insulation are no longer needed.
The acoustic noise from the motor is also reduced as a
consequence of the wave condition.
Besides the features of the dU/dt filter, the sine-wave filter
also reduces insulation stress and bearing currents in the
motor, thus leading to prolonged motor lifetime and
longer periods between services. Sine-wave filters enable
the use of longer motor cables in applications where the
motor is installed far from the frequency converter. The
length is limited because the filter does not reduce
leakage currents in the cables.
How to Order
4 How to Order
Example of a Drive Configurator interface set-up:
The numbers shown in the boxes refer to the letter/figure
position in thettype code string, read from left to right.
Product groups
1-2
3-5
Power rating
8-10
Phases
6-9
Mains voltage
10-11
Enclosure
12-14
RFI filter
15-16
Brake
17
Display (LCP)
18
Coating PCB
19
Mains option
20
Adaptation A
22
Adaptation B
23
Software release
24-27
Software language
28
A options
29-30
B options
31-32
C0 options, MCO
33-34
C1 options
35
C option software
36-37
D options
38-39
4 4
5
0
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
T
130BB565.10
61
How to Order
Description
Position
Possible Choice
Product Group
13
FC
Drive Series
46
102
Generation Code
Power Rating
810
75400 kW
Mains Voltage
1112
T4: 380480 V AC
T7: 525690 V AC
Enclosure
1315
RFI filter
1617
4 4
18
X: No brake IGBT
B: Brake IGBT mounted
T: Safe torque off
U: Brake chopper + safe torque off
R: Regeneration terminals
S: Brake + regeneration (IP 20 only)
Display
19
Coating PCB
20
C: Coated PCB
R: Ruggedized PCB
Mains Option
21
X: No mains option
3: Mains disconnect and fuse
4: Mains contactor + fuses
7: Fuse
A: Fuse and load sharing (IP20 only)
D: Load share terminals (IP20 only)
E: Mains disconnect + contactor + fuses
J: Circuit breaker + fuses
Adaptation
22
Adaptation
23
X: No adaptation
Software release
2427
Actual software
Software language
28
62
How to Order
Description
Pos
Possible choice
Product group
13
FC
Drive series
46
102
Power rating
810
450630 kW
Phases
11
Mains voltage
1112
T 4: 380500 V AC
T 7: 525690 V AC
Enclosure
1315
1617
Brake
18
Display
19
Coating PCB
20
C: Coated PCB
Mains option
21
X: No mains option
3: Mains disconnect and Fuse
5: Mains disconnect, Fuse, and Load sharing
7: Fuse
A: Fuse and Load sharing
D: Load sharing
Adaptation
22
Reserved
RFI filter
4 4
Adaptation
23
Reserved
Software release
2427
Actual software
Software language
28
A options
2930
AX: No options
A0: MCA 101 Profibus DP V1
A4: MCA 104 DeviceNet
AN: MCA 121 Ethernet IP
B options
3132
BX: No option
BK: MCB 101 General purpose I/O option
BP: MCB 105 Relay option
BO:MCB 109 Analogue I/O option
BY: MCO 101 Extended Cascade Control
C0 options
3334
CX: No options
C1 options
35
X: No options
5: MCO 102 Advanced Cascade Control
C option software
3637
D options
3839
DX: No option
D0: DC backup
63
How to Order
Description
Pos
Possible choice
Product group
13
FC
Drive series
46
102
Power rating
810
5001200 kW
Mains voltage
1112
T 4: 380480 V AC
T 7: 525690 V AC
Enclosure
1315
RFI filter
1617
4 4
18
B: Brake IGBT-mounted
C: Safe torque off with Pilz safety relay
D: Safe torque off with Pilz safety relay and brake IGBT
E: Safe torque off with Pilz safety relay and regeneration terminals
X: No brake IGBT
R: Regeneration terminals
M: IEC Emergency stop push-button (with Pilz safety relay)4)
N: IEC Emergency stop push button with brake IGBT and brake terminals
P: IEC Emergency stop push button with regeneration
Display
19
Coating PCB
20
C: Coated PCB
64
terminals4)
4)
How to Order
Mains option
21
X: No mains option
7: Fuse
32): Mains disconnect and fuse
52): Mains disconnect, fuse, and load sharing
A: Fuse and Load sharing
D: Load sharing
E: Mains disconnect, contactor & fuses2)
F: Mains circuit breaker, contactor & fuses
2)
4 4
2)
2930
AX: No options
A0: MCA 101 Profibus DP V1
A4: MCA 104 DeviceNet
AN: MCA 121 Ethernet IP
B options
3132
BX: No option
BK: MCB 101 General purpose I/O option
BP: MCB 105 Relay option
BO:MCB 109 Analogue I/O option
BY: MCO 101 Extended Cascade Control
C0 options
3334
CX: No options
C1 options
35
X: No options
5: MCO 102 Advanced Cascade Control
C option software
3637
D options
3839
DX: No option
D0: DC backup
2)
65
4 4
How to Order
Description
Ordering
no.
130B1112
Profibus top
entry kit
176F1742
Ordering
no.
LCP cable
175Z0929
LCP kit
130B1113
LCP kit
LCP kit
LCP kit
LCP kit
1 pc 10 pin
1 pc 6 pin
1 pc 3 pin
130B1116
130B1124
LCP 102
130B1107
Type
Description
Miscellaneous Hardware
Miscellaneous Hardware
Type
130B1117
130B1170
without cable
Table 4.5 Options can be ordered as factory built-in options
Description
Comments
Ordering no.
Coated
MCA 101
MCA 104
DeviceNet option
130B1200
130B1202
MCA 108
Lonworks
130B1206
MCA 109
BACnet gateway for built-in. Do not use with relay option MCB 105 card
130B1244
MCA 120
Profinet
130B1135
MCA 121
Ethernet
130B1219
MCB 105
Relay option
MCB 109
130B1243
MCB 112
ATEX PTC
130B1137
130B1172
130B1272
24 V DC back-up
130B1208
MCB 114
Option for Slot D
MCB 107
External Options
Ethernet IP
Ethernet master
Description
Spare Parts
Ordering no.
Control board FC
130B1150
Control board FC
130B1151
66
Comments
How to Order
For detailed information on advanced harmonic filters, see the Advanced Harmonic Filters Design Guide.
Code
number
AHF005
IP00
IP20
Code
number
AHF010
IP00
IP20
Filter
current
rating
Typical
motor
[A]
[kW]
[kW]
130B1446
130B1251
130B1295
130B1214
204
110
130B1447
130B1258
130B1369
130B1215
251
130B1448
130B1259
130B1370
130B1216
304
130B3153
130B3152
130B3151
130B3136
325
130B1449
130B1260
130B1389
130B1217
381
200
N200
130B1469
130B1261
130B1391
130B1228
480
250
608
315
2x130B1448 2x130B1370
2x130B1259 2x130B1216
Losses
4 4
AHF005
AHF010
Acoustic
noise
[A]
[W]
[W]
[dBA]
AHF005
AHF010
N110
204
1080
742
<75
X6
X6
132
N132
251
1195
864
<75
X7
X7
160
N160
304
1288
905
<75
X7
X7
1406
952
<75
X8
X7
381
1510
1175
<77
X8
X7
N250
472
1852
1542
<77
X8
X8
N315
590
2576
1810
<80
Frame size
Typical
motor
[A]
[kW]
[kW]
[A]
[W]
650
355
P355
647
2812
685
400
P400
684
2798
2080
<80
2x130B1389
2x130B1217
762
450
P450
779
3020
2350
<80
130B1449+130B1469
130B1260+130B1261
130B1389+130B1391
130B1217+130B1228
861
500
P500
857
3362
2717
<80
2x130B1469
2x130B1261
2x130B1391
2x130B1228
960
560
P560
964
3704
3084
<80
3x130B1449
3x130B1260
3x130B1389
3x130B1217
1140
630
P630
1090
4530
3525
<80
2x130B1449+130B1469
2x130B1260+130B1261
2x130B1389+130B1391
2x130B1217+130B1228
1240
710
P710
1227
4872
3892
<80
3x130B1469
3x1301261
3x130B1391
3x130B1228
1440
800
P800
1422
5556
4626
<80
1720
1000
P1000
1675
6724
5434
<80
Code number
AHF005
IP00
IP20
Code number
AHF010
IP00
IP20
2x130B3153
2x130B3152
2x130B3151
2x130B3136
130B1448+130B1449
130B1259+130B1260
130B1370+130B1389
130B1216+130B1217
2x130B1449
2x130B1260
2x130B1449+2x130B1469 2x130B1389+2x130B1391
2x130B1260+2x130B1261 2x130B1217+2x130B1228
VLT model
and current
ratings
Losses
Acoustic
noise
Frame size
[W]
[dBA]
AHF005 AHF010
1904
<80
AHF005 AHF010
67
4 4
How to Order
Code
number
AHF005
IP00
IP20
Code
number
AHF010
IP00
IP20
130B3131
130B2869
Filter
current
rating
Typical
motor
[A]
[kW]
[kW]
130B3090
130B2500
204
110
130B3132
130B2870
130B3091
130B2700
251
130B3133
130B2871
130B3092
130B2819
304
130B3157
130B3156
130B3155
130B3154
325
130B3134
130B2872
130B3093
130B2855
381
200
N200
130B3135
130B2873
130B3094
130B2856
480
250
2x130B3133
2x130B2871
2x130B3092
2x130B2819
608
315
Losses
AHF005
AHF010
Acoustic
noise
[A]
[W]
[W]
[dBA]
AHF005
AHF010
N110
204
1080
743
<75
X6
X6
132
N132
251
1194
864
<75
X7
X7
160
N160
304
1288
905
<75
X8
X7
1406
952
<75
X8
X7
381
1510
1175
<77
X8
X7
N250
472
1850
1542
<77
X8
X8
N315
590
2576
1810
<80
Frame size
Typical
motor
VLT model/
current
ratings
Losses
[A]
[kW]
[kW]
[A]
[W]
2x130B3155
2x130B3154
650
315
P355
647
130B3133+130B3134
130B2871+130B2872
130B3092+130B3093
130B2819+130B2855
685
355
P400
2x130B3134
2x130B2872
2x130B3093
2x130B2855
762
400
130B3134+130B3135
130B2872+130B3135
130B3093+130B3094
130B2855+130B2856
861
2x130B3135
2x130B2873
2x130B3094
2x130B2856
3x130B3134
3x130B2872
Acoustic
noise
Frame size
[W]
[dBA]
AHF00
AHF010
5
2812
1904
<80
684
2798
2080
<80
P450
779
3020
2350
<80
450
P500
857
3362
2717
<80
960
500
P560
964
3704
3084
<80
3x130B3093
3x130B2855
1140
560
P630
1090
4530
3525
<80
2x130B3134+130B3135
2x130B2872+130B2873
2x130B3093+130B3094
2x130B2855+130B2856
1240
630
P710
1227
4872
3892
<80
3x130B3135
3x130B2873
3x130B3094
3x130B2856
1440
710
P800
1422
5556
4626
<80
2x130B3134+2x130B3135
2x130B2872+2x130B2873
2x130B3093+2x130B3094
2x130B2855+2x130B2856
1722
800
P1M0
1675
6724
5434
<80
Code
number AHF005
IP00
IP20
Code
number AHF010
IP00
IP20
2x130B3157
2x130B3156
68
AHF005 AHF010
How to Order
Code
number
AHF005
IP00
IP20
Code
number
AHF010
IP00
IP20
130B1799
130B1764
Filter
current
rating
Typical
motor
[A]
[HP]
[HP]
130B1782
130B1496
183
150
130B1900
130B1765
130B1783
130B1497
231
130B2200
130B1766
130B1784
130B1498
130B2257
130B1768
Losses
AHF005
AHF010
Acoustic
noise
[A]
[W]
[W]
[dBA]
AHF005
AHF010
N110
183
1080
743
<75
X6
X6
200
N132
231
1194
864
<75
X7
X7
291
250
N160
291
1288
905
<75
X8
X7
130B1785
130B1499
355
300
N200
348
1406
952
<75
X8
X7
130B3168
130B3167
130B3166
130B3165
380
1510
1175
<77
X8
X7
130B2259
130B1769
130B1786
130B1751
436
350
N250
436
1852
1542
<77
X8
X8
130B1900+
130B2200
130B1765+
130B1766
130B1783+
130B1784
130B1497+
130B1498
522
450
N315
531
2482
1769
<80
Frame size
4 4
Filter
current
rating
Typical
motor
VLT model/
current
ratings
Losses
[A]
[HP]
[kW]
[A]
[W]
[W]
[dBA]
AHF005 AHF010
Acoustic
noise
2x130B2200
2x130B1766
2x130B1784
2x130B1498
582
500
P355
580
2576
1810
<80
130B2200+130B3166
130B1766+130B3167
130B1784+130B3166
130B1498+130B3165
671
550
P400
667
2798
2080
<80
2x130B2257
2x130B1768
2x130B1785
2x130B1499
710
600
P450
711
2812
1904
<80
2x130B3168
2x130B3167
2x130B3166
2x130B3165
760
650
P500
759
3020
2350
<80
2x130B2259
2x130B1769
2x130B1786
2x130B1751
872
750
P560
867
3704
3084
<80
3x130B2257
3x130B1768
3x130B1785
3x130B1499
1065
900
P630
1022
4218
2856
<80
3x130B3168
3x130B3167
3x130B3166
3x130B3165
1140
1000
P710
1129
4530
3525
<80
3x130B2259
3x130B1769
3x130B1786
3x130B1751
1308
1200
P800
1344
5556
4626
<80
2x130B2257+2x130B2259
2x130B1768+2x130B1768
2x130B1785 +2x130B1786
2x130B1499+2x130B1751
1582
1350
P1M0
1490
6516
5988
<80
Frame size
AHF005
AHF01
0
69
4 4
How to Order
Filter
current
rating
Typical
motor
Code number
AHF010 IP00/
IP20
[A]
[HP]
[kW]
130B5269
130B5254
130B5237
130B5220
87
75
130B5270
130B5255
130B5238
130B5221
109
130B5271
130B5256
130B5239
130B5222
130B5272
130B5257
50 Hz
Acoustic
noise
Losses
Code number
AHF005 IP00/
IP20
Frame size
AHF005
AHF010
[A]
[W]
[W]
[dBa]
AHF005
AHF010
N75K
85
962
692
<72
X6
X6
100
N90K
106
1080
743
<72
X6
X6
128
125
N110
124
1194
864
<72
X6
X6
130B5240
130B5223
155
150
N132
151
1288
905
<72
X7
X7
130B5273
130B5258
130B5241
130B5224
197
200
N160
189
1406
952
<72
X7
X7
130B5274
130B5259
130B5242
130B5225
240
250
N200
234
1510
1175
<75
X8
X8
130B5275
130B5260
130B5243
130B5226
296
300
N250
286
1852
1288
<75
X8
X8
2x130B5273
2x130B5258
130B5244
130B5227
366
350
N315
339
2812
1542
<75
X8
2x130B5273
2x130B5258
130B5245
130B5228
395
400
N400
395
2812
1852
<75
X8
Code number
AHF005 IP00/
IP20
Code number
AHF010 IP00/
IP20
Filter
current
rating
Typical
motor
Losses
50 Hz
Acoustic
noise
AHF005
AHF010
[A]
[HP]
[kW]
[A]
[W]
[W]
2x130B5274
2x130B5259
2x130B5242
2x130B5225
480
500
P500
482
3020
2350
2x130B5275
2x130B5260
2x130B5243
2x130B5226
592
600
P560
549
3704
2576
3x130B5274
3x130B5259
2x130B5244
2x130B5227
732
650
P630
613
4530
3084
3x130B5274
3x130B5259
2x130B5244
2x130B5227
732
750
P710
711
4530
3084
3x130B5275
3x130B5260
3x130B5243
3x139B5226
888
950
P800
828
5556
3864
4x130B5274
4x130B5259
3x130B5244
3x130B5227
960
1050
P900
920
6040
4626
4x130B5275
4x130B5260
3x130B5244
3x130B5227
1098
1150
P1M0
1032
7408
4626
4x130B5244
4x130B5227
1580
1350
P1M2
1227
70
6168
[dBa]
Frame size
AHF005
AHF010
How to Order
Code number
AHF005 IP00/
IP20
Code number
AHF010 IP00/
IP20
130B5024
130B5325
130B5169
130B5287
130B5025
130B5326
130B5170
130B5288
130B5026
130B5327
130B5172
130B5289
130B5028
130B5328
130B5195
130B5290
130B5029
130B5329
130B5196
130B5291
130B5042
130B5330
130B5197
130B5292
130B5066
130B5331
130B5198
130B5293
130B5076
130B5332
130B5199
130B5294
2x130B5042
130B5333
2x130B5197
130B5295
2x130B5042
130B5334
130B5042
+130B5066
130B5330
+130B5331
130B5197
+130B5198
130B5292
+130B5293
Filter
current
rating
Losses
Acoustic
noise
Frame size
[W]
[dBa]
AHF005 AHF010
841
488
<72
X6
X6
962
692
<72
X6
X6
N90K 104
1080
743
<72
X6
X6
110
N110 126
1194
864
<72
X6
X6
N132 158
132
N132 150
1288
905
<72
X7
X7
132
N160 198
160
N160 186
1406
952
<72
X7
X7
240
160
N200 245
200
N200 234
1510
1175
<75
X8
X7
296
200
N250 299
250
N250 280
1852
1288
<75
X8
X8
366
250
N315 355
315
N315 333
2812
1542
X8
395
315
N355 381
400
2812
1852
X8
437
355
N400 413
500
2916
2127
50 Hz
Typical
motor
size
500-550 V
Typical
motor
size
[A]
[kW]
[kW] [A]
[kW]
[kW] [A]
[W]
77
45
N55K 71
75
N75K 76
87
55
N75K 89
109
75
N90K 110
90
128
90
N110 130
155
110
197
N400 395
4 4
71
4 4
How to Order
Code number
AHF005 IP00/
IP20
Code number
AHF010 IP00/
IP20
130B5066
+130B5076
130B5331
+130B5332
130B5198
+130B5199
130B5292
+130B5294
2 x130B5076
2x130B5332
2 x130B5199
2x130B5294
130B5076
+2x130B5042
130B5332
+130B5333
130B5199
+2x130B5197
130B5294
+130B5295
4x130B5042
2x130B5333
4x130B5197
2x130B5295
3x130B5076
3x130B5332
3x130B5199
3x130B5294
2x130B5076
+2x130B5042
2x130B5332
+130B5333
2x130B5199
+2x130B5197
2x130B5294
+130B5295
6x130B5042
3x130B5333
6x130B5197
3x130B5295
Filter
current
rating
50 Hz
Typical
motor
size
[A]
[kW]
[kW]
[A]
[kW]
[kW]
[A]
[W]
[W]
536
400
P450 504
560
P500 482
3362
2463
592
450
P500 574
630
P560 549
3704
2576
662
500
P560 642
710
P630 613
4664
2830
732
560
P630 743
800
P710 711
5624
3084
888
670
P710 866
900
P800 828
5556
3864
958
750
P800 962
1000
P900 920
6516
4118
1098
850
P1M0 1079
P1M0 1032
8436
4626
500-550 V
Typical
motor
size
Acoustic
noise
Frame size
[dBa]
AHF005 AHF010
72
Losses
How to Order
460 V, 60 Hz
500 V, 50 Hz
Frame size
[kW]
[A]
[HP]
[A]
[kW]
[A]
90
177
125
160
110
160
110
212
150
190
132
190
D1h/D3h/D5h/D6h
132
260
200
240
160
240
D1h/D3h/D5h/D6h, D13
160
315
250
302
200
302
200
395
300
361
250
361
D2h/D4h,D7h/D8h, D13
250
480
350
443
315
443
315
600
450
540
355
540
355
658
500
590
400
590
400
745
600
678
500
678
450
800
600
730
530
730
450
800
600
730
530
730
500
880
650
780
560
780
560
990
750
890
630
890
630
1120
900
1050
710
1050
710
1260
1000
1160
800
1160
710
1260
1000
1160
800
1160
800
1460
1000
1720
D1h/D3h/D5h/D6h
F2/F4, F12/F13
F2/F4, F12/F13
1200
1380
1000
1380
F2/F4, F12/F13
1350
1530
1100
1530
F2/F4, F12/F13
IP23
130B3182
130B3183
130B3184
130B3185
130B3186
130B3187
130B3188
130B3189
130B3191
130B3192
130B3193
130B3194
2X130B3186
2X130B3187
2X130B3188
2X130B3189
2X130B3191
2X130B3192
3X130B3188
3X130B3189
3X130B3191
3X130B3192
4 4
73
How to Order
525 V, 50 Hz
4 4
575 V, 60 Hz
690 V, 50 Hz
[kW]
[A]
[HP]
[A]
[kW]
[A]
45
76
60
73
55
73
55
90
75
86
75
86
75
113
100
108
90
90
137
125
131
110
162
150
132
201
160
Frame size
IP23
D1h/D3h/D5h/D6h
130B4116
130B4117
D1h/D3h/D5h/D6h
130B4118
130B4119
108
D1h/D3h/D5h/D6h
130B4118
130B4119
110
131
D1h/D3h/D5h/D6h
155
132
155
D1h/D3h/D5h/D6h
130B4121
130B4124
200
192
160
192
D2h/D4h, D7h/D8h
253
250
242
200
242
D2h/D4h, D7h/D8h
130B4125
130B4126
200
303
300
290
250
290
D2h/D4h, D7h/D8h
250
360
350
344
315
344
130B4129
130B4151
350
344
355
380
F8/F9
315
429
400
400
400
410
F8/F9
130B4152
130B4153
400
410
355
470
450
450
450
450
E1/E2, F8/F9
130B4154
130B4155
400
523
500
500
500
500
E1/E2, F8/F9
450
596
600
570
560
570
E1/E2, F8/F9
500
630
650
630
630
630
E1/E2, F8/F9
130B4156
130B4157
500
659
630
630
F1/F3, F10/F11
2X130B4129
2X130B4151
560
763
2X130B4152
2X130B4153
670
750
2X130B4154
2X130B4155
3X130B4152
3X130B4153
3X130B4154
3X130B4155
E1/E2, F8/F9
650
630
750
730
710
730
F1/F3, F10/F11
F1/F3, F10/F11
889
950
850
800
850
F1/F3, F10/F11
988
1050
945
900
945
F1/F3, F10/F11
750
988
1050
945
900
945
F2/F4, F12/F13
850
1108
1150
1060
1000
1060
F2/F4, F12/F13
1000
1317
1350
1260
1200
1260
F2/F4, F12/F13
NOTICE
When using sine-wave filters, ensure that the switching frequency complies with filter specifications in F-26 Motor Noise
(Carrier Freq).
See also Advanced Harmonic Filters Design Guide.
74
How to Order
525-690 V [T7]
460 V,
60 Hz
525 V,
50 Hz
575 V,
60 Hz
690 V,
50 Hz
[kW]
Frame Size
[kW]
[A]
[HP]
[A]
[kW]
[A]
[HP]
[A]
[A]
90
177
125
160
90
137
125
131
110
212
150
190
110
162
150
155
110
131
D1h/D3h
132
260
200
240
132
201
200
192
132
155
160
315
250
302
160
253
250
242
160
192
D2h/D4h, D13
200
395
300
361
200
303
300
290
200
242
D2h/D4h, D13
IP23
130B2847
130B2848
130B2849
130B3850
130B2851
130B2852
130B2853
130B2854
2x130B28492
2x130B28502
2x130B2851
2x130B2852
D1h/D3h
250
480
350
443
250
360
350
344
250
290
315
588
450
535
315
429
400
410
315
344
355
658
500
590
355
470
450
450
355
380
400
410
E1/E2, F8/F9
4 4
450
450
E1/E2, F8/F9
400
745
600
678
400
523
500
500
500
500
450
800
600
730
450
596
600
570
560
570
500
630
650
630
630
630
450
800
600
730
500
880
650
780
500
659
650
630
6302
6302
F1/F3, F10/F11
560
990
750
890
560
763
750
730
710
730
630
1120
900
1050
670
889
950
850
800
850
710
1260
1000
1160
750
988
1050
945
2x130B2851
2x130B2852
900
945
F1/F3, F10/F11
2x130B2853
2x130B2854
F2/F4, F12/F13
3x130B2849
3x130B2850
900
945
F2/F4, F12/F13
3x130B2851
3x130B2852
3x130B2853
3x130B2854
710
1260
1000
1160
E1/E2, F8/F9
F1/F3, F10/F11, F18
750
988
1050
945
800
1460
1200
1380
850
1108
1150
1060
1000
1060
F2/F4, F12/F13
1000
1720
1350
1530
1000
1317
1350
1260
1200
1260
F2/F4, F12/F13
1100
1479
1550
1415
1400
1415
F2/F4, F12/F13
NOTICE
See also Output Filter Design Guide
75
4 4
How to Order
Pm (NO) [kW]
1)
Rmin
N110
110
3.6
N132
132
N160
160
2.5
N200
200
N250
250
1.6
N315
315
1.2
P355
355
1.2
P400
400
1.2
P500
500
0.9
P560
560
0.9
P630
630
0.8
P710
710
0.7
P800
800
0.6
P1M0
1000
0.5
Pm (NO) [kW]
Rmin
N75K
75
13.5
N90K
90
8.8
N110
110
8.2
N132
132
6.6
N160
160
4.2
N200
200
4.2
N250
250
3.4
N315
315
2.3
N400
400
2.3
P450
450
2.3
P500
500
2.1
P560
560
P630
630
P710
710
1.3
P800
800
1.1
P900
900
1.1
P1M0
1000
P1M2
1200
0.8
P1M4
1400
0.7
Larger frequency converters include multiple inverter modules with a brake chopper in each inverter. Connect equal resistors to each brake
chopper.
76
How to Install
5 How to Install
5.1 Mechanical Installation
378
[14.9]
82
[3.2]
99
[3.9]
130BC515.11
325
[12.8]
246
[9.7]
180
[7.1]
18
[0.7]
1
2
123
[4.8]
20
[0.8]
164
[6.5]
507
[20.0]
78
[3.1]
148
[5.8]
200
[7.9]
901 844
[35.5] [33.2]
844
[33.2]
674
[26.5]
130
[5.1]
656
[25.8]
561
[22.1]
200
[7.9]
3
4
1 Ceiling
11
[0.4]
63
[2.5]
33
[1.3]
25
[1.0]
22
[0.9]
4 Floor
130BD514.10
NOTICE
If using a kit to direct the airflow from the heat sink to
the outside vent on the back of the frequency converter,
the required ceiling clearance is 100 mm.
24
[0.9]
10
[0.4]
11
[0.4]
77
5 5
420
[16.5]
346
[13.6]
280
[11.0]
379
[14.9]
142
[5.6]
96
[3.8]
18
[0.7]
20
[0.8]
107
[4.2]
1107
[43.6]
148
[5.8]
5 5
879
[34.6]
623
[24.5]
1
2
130
[5.1]
211
[8.3]
1050
[41.3]
130BC516.11
How to Install
213
[8.4]
320
[12.6]
1051
[41.4]
857
[33.7]
718
[28.3]
271
[10.7]
3
4
1 Ceiling
1
33
[1.3]
11
[0.4]
20
[0.8]
4 Floor
75
[2.9]
12
[0.5]
NOTICE
11
[0.4]
9
[0.3]
78
130BD515.10
24
[0.9]
26
[1.0]
61
[2.4]
250
[9.8]
180
[7.1]
375
[14.8]
82
[3.2]
122.5
[4.8]
18
[0.7]
20
[0.8]
148
[5.8]
1
2
130
[5.1]
77.5
[3.1]
128
[5.0]
844
[33.2]
130BC517.11
How to Install
200
[7.9]
889
844
909
[35.8] [35.0] [33.2]
5 5
656
[25.8]
660
[26.0]
495
[19.5]
200
[7.9]
3
4
1 Ceiling
40
[1.6]
33
[1.3]
11
[0.4]
20
[0.8]
4 Floor
130BD517.10
NOTICE
If using a kit to direct the airflow from the heat sink to
the outside vent on the back of the frequency converter,
the required ceiling clearance is 100 mm.
11
[0.4]
24
[0.9]
9
[0.3]
Table 5.6
79
375
[14.8]
142
[5.6]
39
[1.5]
59
[2.3]
350
[13.8]
280
[11.0]
18
[0.7]
107
[4.2]
213
[8.4]
1122
[44.2]
1096
[43.1]
1050
[41.3]
5 5
868
[34.2]
148
[5.8]
1
2
130
[5.1]
20
[0.8]
176
[6.9]
130BC518.11
How to Install
320
[12.6]
1051
[41.4]
857
[33.7]
611
[24.1]
271
[10.7]
3
4
1 Ceiling
25
[1.0]
2
63
[2.5]
15
[0.6]
4 Floor
Table 5.7 Legend to Illustration 5.7
11
[0.4]
20
[0.8]
NOTICE
If using a kit to direct the airflow from the heat sink to
the outside vent on the back of the frequency converter,
the required ceiling clearance is 100 mm.
4X
11
[0.4]
80
9
[0.3]
64
[2.5]
24
[0.9]
130BD518.10
130BD463.10
How to Install
325
[12.8]
306
[12.1]
381
[15]
276
[10.9]
115
[4.5]
180
[7.1]
1
130
[5.1]
123
[4.8]
23
[0.9]
149
[5.9]
16.1
[6.3]
1277
[50.3]
1107
[43.6]
78
[3.1]
200
[7.9]
5 5
1324 1276
[52.1] [50.2]
130
[5.1]
123
[4.8]
731
[28.8]
1111
[43.7]
78
[3.1]
200
[7.9]
220
[8.7]
200
[7.9]
1 Ceiling
25
[1.0]
2
63
[2.5]
15
[0.6]
NOTICE
If using a kit to direct the airflow from the heat sink to
the outside vent on the back of the frequency converter,
the required ceiling clearance is 100 mm.
4X
11
[0.4]
20
[0.8]
11
[0.4]
9
[0.3]
64
[2.5]
130BD518.10
24
[0.9]
81
381
[15.0]
325
[12.8]
306
[12.1]
115
[4.5]
130BD464.10
How to Install
276
[10.9]
180
[7.1]
130
[5.1]
1
2
123
[4.8]
23
[0.9]
78
[3.1]
200
[7.9]
159
[6.3]
5 5
1617
[63.7]
1447
[57.0]
181
[7.1]
1663
[65.5]
1615
[63.6]
130
[5.1]
1452
[57.2]
123
[4.8]
78
[3.1]
909
[35.8]
200
[7.9]
200
[7.9]
559
[22.0]
1 Ceiling
2
11
[0.4]
63
[2.5]
15
[0.6]
4 Floor
Table 5.11 Legend to Illustration 5.11
NOTICE
20
[0.8]
25
[1.0]
4X
11
[0.4]
82
9
[0.3]
63.5
[3]
24
[0.9]
130BD519.10
130BD465.10
How to Install
420
[16.5]
411
[16.2]
386
[15.2]
374
[14.7]
156
[6.2]
23
[0.9]
1754
[69.1]
213
[8.4]
320
[12.6]
161
[6.3]
5 5
130
[5.1]
1978 1953
[77.9] [76.9]
1931
[76]
107
[4.2]
25
[1]
209
[8.2]
130
[5.1]
280
[11]
1282
[50.5]
170
[4.2]
213
[8.4]
320
[12.6]
1760
[69.3]
668
[26.3]
1 Ceiling
70
[2.8]
25
[1.0]
23
[0.9]
4X
11
[0.4]
130BD520.10
NOTICE
If using a kit to direct the airflow from the heat sink to
the outside vent on the back of the frequency converter,
the required ceiling clearance is 100 mm.
83
130BD466.10
How to Install
420
[16.5]
411
[16.2]
374
[14.7]
406
[16]
156
[6.2]
23
[0.9]
320
[12.6]
215
[8.5]
162
[6.4]
2236
[88]
1699
[66.9]
107
[4.2]
213
[8.4]
25
[1]
5 5
130
[5.1]
280
[11]
130
[5.1]
2284 2259
[89.9] [88.9]
2065
[81.3]
107
[4.2]
213
[8.4]
320
[12.6]
1400
[55.1]
973
[38.3]
1 Ceiling
130BD521.10
70
[2.8]
23
[0.9]
4X
NOTICE
11
[0.4]
84
E1
58
( 2.3 )
F
72
( 2.8 )
72
( 2.8 )
185 185
( 7.3 ) ( 7.3 )
484
( 19.1)
225
( 8.86 )
185
( 7.3 )
23
( 0.9 )
130BA444.10
How to Install
27
( 1.1 )
160
( 6.3 )
2X 13
(0.5)
1043
( 41.1 )
2000
(78.74)
1551
( 61.1 )
5 5
164
( 6.5 )
160
( 6.3 )
727
( 28.6 )
145
( 5.7 )
600
(23.62)
392
( 15.4 )
494
( 19.4 )
538
( 21.2 )
198
( 7.8 )
56
( 2.2 )
25
( 1.0 )
25
( 1.0 )
85
E2
130BA445.10
How to Install
IP00 / CHASSIS
139
304
(5.5) (12.0)
184 184
(7.3) (7.3)
14
(1.5)
D
498
(19.5)
64
(2.5)
184
2X13
(0.5)
25 120
(1.0) (4.7)
5 5
225
(8.9)
1043
(41.1)
1547
(60.9)
1320
(52.0)
1502
(59.1)
160
(6.3)
269
(10.6)
156
(6.2)
225
(8.9)
539
(21.2)
585
(23.0)
23
(0.9)
25
(1.0)
25
(1.0)
27
(1.0)
13
(0.5)
86
130BB028.10
How to Install
1
1804
29
(71.0)
(1.1)
225.0
(8.85)
2281
(89.8)
5 5
2206
(86.9)
1499
(59.0)
606
(23.8)
87
130BB030.10
How to Install
1
2401
(94.5)
29
(1.1)
225.0
(8.85)
2280
(89.7)
2205
(86.8)
5 5
1497
(58.9)
604
(23.8)
88
How to Install
Frame size
D1h
D2h
D3h
D4h
90-132 kW
(380-500 V)
90-132 kW
(525-690 V)
160-250 kW
(380-500 V)
160-315 kW
(525-690 V)
90-132 kW
(380-500 V)
37-132 kW
(525-690 V)
160-250 kW
(380-500 V)
160-315 kW
(525-690 V)
21/54
Type 1/12
21/54
Type 1/12
20
Chassis
20
Chassis
IP
NEMA
D3h
D4h
20
Chassis
Shipping
dimensions
[mm]
Height
587
587
587
587
587
587
Width
997
1170
997
1170
1230
1430
Depth
460
535
460
535
460
535
Drive
dimensions
[mm]
Height
901
1060
909
1122
1004
1268
Width
325
420
250
350
250
350
Depth
378
378
375
375
375
375
98
164
98
164
108
179
5 5
IP
NEMA
Shipping dimensions
[mm]
D5h
D6h
D7h
D8h
90-132 kW
(380-500 V)
90-132 kW
(525-690 V)
90-132 kW
(380-500 V)
90-132 kW
(525-690 V)
160-250 kW
(380-500 V)
160-315 kW
(525-690 V)
160-250 kW
(380-500 V)
160-315 kW
(525-690 V)
21/54
Type 1/12
21/54
Type 1/12
21/54
Type 1/12
21/54
Type 1/12
Height
660
660
660
660
Width
1820
1820
2470
2470
Depth
510
510
590
590
Height
1324
1663
1978
2284
325
325
420
420
Depth
381
381
386
406
116
129
200
225
IP
NEMA
E1
E2
F1
F2
F3
F4
250-400 kW
(380-500 V)
355-560 kW
(525-690 V)
250-400 kW
(380-500 V)
355-560 kW
(525-690 V)
450-630 kW
(380-500 V)
630-800 kW
(525-690 V)
710-800 kW
(380-500 V)
900-1200 kW
(525-690 V)
450-630 kW
(380-500 V)
630-800 kW
(525-690 V)
710-800 kW
(380-500 V)
900-1200 kW
(525-690 V)
21, 54
Type 12
00
Chassis
21, 54
Type 12
21, 54
Type 12
21, 54
Type 12
21, 54
Type 12
2324
2324
2324
2324
Shipping
dimensions
[mm]
Height
840
831
Width
2197
1705
1569
1962
2159
2559
Depth
736
736
1130
1130
1130
1130
Drive
dimensions
[mm]
Height
2000
1547
2204
2204
2204
2204
Width
600
585
1400
1800
2000
2400
Depth
494
498
606
606
606
606
313
277
1017
1260
1318
1561
89
How to Install
800
607
IP/21
NEMA 1
1400
m3/Hr
824
CFM
2280
IP/54
NEMA 12
1050
m3/Hr
618
CFM
2205
5 5
130BB754.10
1970
m3/Hr
1160
CFM
1497
90
130BB568.10
How to Install
1400
607
IP/21
NEMA 1
2280
2100
m3/Hr
1236
CFM
5 5
IP/54
2205
NEMA 12
1575
m3/Hr
1970
927
m3/Hr
CFM
1160
CFM
1497
91
130BB569.10
How to Install
1600
607
IP/21
NEMA 1
2280
2800
m3/Hr
1648
CFM
5 5
IP/54
2205
NEMA 12
2100
m3/Hr
1236
3940
CFM
m3/Hr
2320
CFM
1497
92
2400
607
130BB570.10
How to Install
IP/21
NEMA 1
2280
4200
m3/Hr
2472
CFM
5 5
2205
IP/54
NEMA 12
3150
m3/Hr
1854
CFM
3940
m3/Hr
2320
CFM
1497
93
2000
607
130BB571.10
How to Install
IP/21
NEMA 1
2280
2800
m3/Hr
2472
CFM
5 5
2205
IP/54
NEMA 12
3150
m3/Hr
1854
CFM
4925
m3/Hr
2900
CFM
1497
94
130BB572.10
How to Install
2800
607
IP/21
NEMA 1
2280
4200
m3/Hr
2472
CFM
5 5
2205
IP/54
NEMA 12
3150
m3/Hr
4925
m3/Hr
2900
CFM
1854
CFM
1497
Height
Drive
dimensions
[mm]
Height
Width
F8
F9
F10
F11
F12
F13
250-400 kW
(380-500 V)
355-560 kW
(525-690 V)
250-400 kW
(380-500 V)
355-560 kW
(525-690 V)
450-630 kW
(380-500 V)
630-800 kW
(525-690 V)
450-630 kW
(380-500 V)
630-800 kW
(525-690 V)
710-800 kW
(380-500 V)
900-1200 kW
(525-690 V)
710-800 kW
(380-500 V)
900-1200 kW
(525-690 V)
21, 54
Type 1/Type 12
21, 54
Type 1/Type 12
21, 54
Type 1/Type 12
21, 54
Type 1/Type 12
21, 54
Type 1/Type 12
21, 54
Type 1/Type 12
2559
2160
2960
2200
2000
2600
1116
1037
1259
2324
970
1568
1760
Depth
Width
1130
2204
800
1400
1600
Depth
606
447
669
893
95
How to Install
2.
5 5
1.
2.
3.
D1hD8h
225
E1/E2
225
F1F4
225
F8F13
225
130BC573.10
Enclosure
Table 5.23 Required Free Air Space Above and Below Unit
NOTICE
96
How to Install
130BX471.11
130BX472.11
5 5
1 M8x60 mm bolt
2 M10x30 mm bolt
Table 5.24 Legend to Illustration 5.30
5.1.6 Lifting
To install a pedestal-mounted F-frame unit, perform the
following steps:
1.
2.
3.
WARNING
The lifting bar must be able to handle the weight of the
frequency converter. See 5.1.1 Mechanical Dimensions for
the weight of each frame size. Maximum diameter for
the bar is 2.5 cm (1 inch). The angle from the top of the
drive to the lifting cable should be 60 or greater.
97
130BB689.10
130BC525.10
How to Install
5 5
130BB753.10
176FA245.10
130BB688.10
NOTICE
The pedestal is packaged separately and included in the
shipment. Mount the frequency converter on the
pedestal in its final location. The pedestal allows proper
airflow and cooling to the frequency converter. See
5.1.5 Pedestal Installation of F-frames.
98
How to Install
CAUTION
NOTICE
For the VLT HVAC Drive mains and motor connections,
refer to the VLT HVAC Drive High Power Operating
Instructions.
CAUTION
The frequency converter is cooled with air circulation.
To protect the unit from overheating, ensure that the
ambient temperature does not exceed the maximum
rated temperature. If the ambient temperature is in the
range of 4555 C, derating of the frequency converter is
relevant. See 8.5.2 Derating for Ambient Temperature.
Failure to consider derating for ambient temperature can
reduce the service life of the frequency converter.
NOTICE
5 5
Cables General
All cabling must comply with national and local
regulations on cable cross-sections and ambient
temperature. Copper (60/75 C) conductors are
recommended.
Frame size
Terminal
Size
D1h/D3h/D5h/D6h
Mains
Motor
Load sharing
Regeneration
M10
29.5 (261)
19-40 (168-354)
Earth (ground)
M8
14.5 (128)
8.5-20.5 (75-181)
M10
29.5 (261)
19-40 (168-354)
Brake
D2h/D4h/D7h/D8h
Mains
Motor
Regeneration
Load Sharing
Earth (ground)
Brake
M8
Mains
M10
19.1 (169)
17.7-20.5 (156-182)
8.5-20.5 (75-181)
M8
9.5 (85)
M10
19.1 (169)
M8
M10
9.5 (85)
19.1 (169)
8.8-10.3 (78.2-90.8)
17.7-20.5 (156-182)
Motor
Load Sharing
Earth
Regen
Brake
F
Mains
Motor
Load Sharing
Regen:
DCDC+
F8-F9 Regen
M10
19.1 (169)
17.7-20.5 (156-182)
Earth
M8
9.5 (85)
8.8-10.3 (78.2-90.8)
Brake
Table 5.25 Terminal Tightening Torques
99
How to Install
5 5
NOTICE
F frame Requirements
F1/F3 requirements: Motor phase cable quantities must be
multiples of 2, resulting in 2, 4, 6, or 8, to obtain an equal
number of wires attached to both inverter module
terminals. The cables are required to be equal length
within 10% between the inverter module terminals and the
first common point of a phase. The recommended
common point is the motor terminals.
F2/F4 requirements: Motor phase cable quantities must be
multiples of 3, resulting in 3, 6, 9, or 12, to obtain an equal
number of wires attached to each inverter module
terminal. The wires are required to be equal length within
10% between the inverter module terminals and the first
common point of a phase. The recommended common
point is the motor terminals.
F8/F9 requirements: The cables are required to be equal
length within 10% between the inverter module terminals
and the first common point of a phase. The recommended
common point is the motor terminals.
F10/F11 requirements: Motor phase cable quantities must
be multiples of 2, resulting in 2, 4, 6, or 8, to obtain an
equal number of wires attached to both inverter module
terminals. The cables are required to be equal length
within 10% between the inverter module terminals and the
first common point of a phase. The recommended
common point is the motor terminals.
F12/F13 requirements: Motor phase cable quantities must
be multiples of 3, resulting in 3, 6, 9, or 12, to obtain an
equal number of wires attached to each inverter module
100
27
[1.0]
137
[5.4]
130BC521.10
How to Install
274
[10.8]
2
138
[5.4]
2.
3.
4.
5 5
205
[8.1]
1 Mains Side
2 Motor Side
Table 5.26 Legend to Illustration 5.36
130BC524.11
1.
369
[14.5]
NOTICE
The gland plate must be fitted to the frequency
converter to ensure the specified protection degree.
27
[1.0]
185
[7.3]
145
[5.7]
196
[7.7]
1 Mains Side
2 Motor Side
Table 5.27 Legend to Illustration 5.37
101
242
[9.5]
121
[4.8]
35
176FA289.12
130BC550.10
How to Install
43
[1.7]
62.5
202.8
130.0
224
5 5
[8.8]
98.6
350
111
[4.4]
1 Mains Side
2 Motor Side
130BC552.10
337
[13.3]
1
169
[6.6]
43
[1.7]
-A-
222
[8.7]
115
[4.5]
1 Mains Side
2 Motor Side
Table 5.29 Legend to Illustration 5.39
102
668.3
(26.311)
37.7
(1.485)
593.0
(23.346)
1
460.0
(18.110)
216.5
(8.524)
535.0
(21.063)
199.5
(7.854)
281.8
(11.096)
36.2
(1.425)
130BA837.12
How to Install
258.5
(10.177)
533.0
(20.984)
595.8
(23.457)
35.5
(1.398)
5 5
1328.8
(52.315)
655.9
25.825
37.7
[1.485]
460.0
[18.110]
994.3
[39.146]
216.5
535.0 [8.524]
[21.063]
281.8
[11.096]
35.5
[1.398] 36.2
[1.425]
130BA841.12
199.5
[7.854]
258.2
[10.167]
533.0
[20.984]
594.8
[23.417]
1727.8
[68.024]
103
593.0
(23.346)
1265.3
(49.815)
37.7
(1.485)
634.7
(24.989)
2X 460.0
(18.110)
2X 216.5
535.0 (8.524)
(21.063)
2X 281.3
(11.075)
5 5
35.5
(1.398)
36.2
(1.425)
130BA843.12
How to Install
199.5
(7.854)
258.5
(10.177)
533.0
(20.984)
597.0
(23.504)
1130.0
(44.488)
1192.8
(46.961)
1925.8
(75.819)
37.7
(1.485)
634.7 (24.989)
1252.8
(49.321)
994.3
(39.146)
2X 460.0
(18.110)
2X 216.5
(8.524)
535.0
(21.063)
2X 281.8
(11.096)
35.5
(1.398)
36.2
(1.425)
199.5
(7.854)
258.2
(10.167)
533 (20.984)
597.0 (23.504)
1130.0 (44.488)
1191.8 (46.921)
1
2324.8 (91.528)
104
130BA839.10
How to Install
130BB533.11
70.0
[ 2.756 ]
593.0
[ 23.326 ]
5 5
199.5
[ 7.854 ]
535.0
21.063 ]
258.5
[10.177 ]
35.5
[ 1 ] 36.5
[ 1.437 ]
733.0
[ 28.858 ]
37,2
[ 1.47 ]
673,0
[ 26.50 ]
460,0
[ 18.11 ]
593,0
[ 23.35 ]
130BB698.10
199,5
[ 7.85 ]
535,0
[ 21 . 06 ]
258,5
[ 10.18 ]
37.2
[1.47]
533,0
[ 20.98 ]
36.5
[1.44]
603,0
[ 23.74 ]
1336,0
[ 52.60 ]
105
593 . 0
[ 23 . 346 ]
199 . 5
[ 7 . 854 ]
535 . 0
[ 21 . 063 ]
130BB694.10
70 . 0
[ 2.756 ]
258 . 5
[ 10 . 177 ]
37 . 2
[ 1 . 466 ]
36 . 5
[ 1 . 437 ] 733 . 0
[ 28 . 858 ] 800 . 0
[ 31. 496 ]
1533 . 0
[ 60 . 354 ]
870 . 7
593 . 0 [ 34 . 252 ]
[ 23 . 346 ]
593 . 0
[ 23 . 346 ]
593 . 0
[ 23 . 346 ]
199 . 5
[ 7 . 854 ]
535 . 0
[ 21 . 0631 ]
258 . 5
[ 10 . 177 ]
37 . 2
[ 1 . 466 ]
36 . 5
[ 1 . 437 ]
733 . 0
[ 28 . 858 ]
800 . 0
[ 31. 496 ]
1533 . 0
[ 60 . 354 ]
1600 . 0
[ 62 . 992 ]
2333 . 0
[ 91 . 850 ]
106
130BB695.10
5 5
How to Install
70 . 0
[ 2.756 ]
857 . 7
593 . 0 [ 33 . 768 ]
[ 23 . 346 ]
994 . 3
[ 39 . 146 ]
199 . 5
[ 7 . 854 ]
535 . 0
[ 21 . 063 ]
130BB696.10
How to Install
258 . 5
[ 10 . 177 ]
37 . 2
[ 1 . 466 ]
36 . 5
[ 1 . 437 ] 733 . 0
[ 28 . 858 ] 800 . 0
[ 32 ]
5 5
1933 . 0
[ 76 ]
70 . 0
[ 2.756 ]
870 . 7
593 . 0 [ 34 . 252 ]
[ 23 . 346 ]
1657 . 7
[ 65 . 2641 ]
994 . 3
[ 39 . 146 ]
593 . 0
[ 23 . 346 ]
199 . 5
[ 7 . 854 ]
535 . 0
[ 21 . 0631 ]
130BB697.10
258 . 5
[ 10 . 177 ]
37 . 2
[ 1 . 466 ]
36 . 5
[ 1 . 437 ]
733 . 0
[ 28 . 858 ] 800 . 0
[ 31. 496 ]
1533 . 0
[ 60 . 354 ] 1600 . 0
[ 62 . 992 ]
2733 . 0
[ 107 . 598 ]
107
NOTICE
Switching frequency
When frequency converters are used together with sinewave filters to reduce the acoustic noise from a motor, the
switching frequency must be set according to the
instructions in 14-01 Switching Frequency.
Term. 96 97
no.
U
91 (L1)
power
input
U1 V1 W1
W2 U2
99
V2
PE1)
Delta-connected
6 wires out of motor
92 (L2)
93 (L3)
95 PE
NOTICE
The motor cable must be screened/armoured. If an
unscreened/unarmoured cable is used, some EMC
requirements are not complied with. Use a screened/
armoured motor cable to comply with EMC emission
specifications. For more information, see 5.7 EMC-correct
Installation.
1)Protected
Earth Connection
NOTICE
In motors without phase insulation, paper or other
insulation reinforcement suitable for operation with
voltage supply, fit a sine-wave filter on the output of the
frequency converter.
Motor
U2
V2
W2
Motor
U2
U1
V1
W1
U1
97
98
96
Screening of cables
Avoid installation with twisted screen ends (pigtails). They
spoil the screening effect at higher frequencies. If it is
necessary to break the screen to install a motor isolator or
contactor, continue the screen at the lowest possible HF
impedance.
Connect the motor cable screen to both the de-coupling
plate of the frequency converter and the metal housing of
the motor.
108
V1
W2
W1
FC
FC
96
V2
97
98
175ZA114.11
3 Phase
98
5 5
How to Install
How to Install
10
130BC252.11
11
130BC301.11
10
8
9
16
5 5
6
7
14
15
4
2
5
3
12
13
(IP 21/54
NEMA 1/12)
9
13 (IP 20/Chassis)
10 Lifting ring
11 Mounting slot
USB connector
13 Earth (ground)
109
How to Install
130BC522.10
5 5
Illustration 5.55 Position of Earth Terminals IP21 (NEMA Type 1) and IP54 (NEMA Type 12), D1h/D2h
110
130BC523.10
How to Install
5 5
Earth Terminals
111
How to Install
A-A
130BC535.11
B-B
1
2
221
[ 8.7 ]
227
[ 9]
196
[ 7.7 ]
148
[ 5.8 ]
118
[ 4.6 ]
0
[ 0]
Mains Terminals
Motor Terminals
Brake Terminals
Earth/Ground Terminals
0
[ 0]
113
[ 4.4 ]
153
[ 6]
193
[ 7.6 ]
249
[ 9.8 ]
260
[ 10.2 ]
46
[ 1.8 ]
146
[ 5.8 ]
182
[ 7.2 ]
221
[ 8.7 ]
A
99
[ 3.9]
45
[ 1.8 ]
R
112
0
[ 0]
90
[ 3.6 ]
206
[ 8.1 ]
5 5
130BC536.11
How to Install
V
0
[ 0]
33
62
[ 1.3 ]
[ 2.4 ]
101
140
[4 ]
[ 5.5 ]
163
185
[ 6.4 ]
191
[ 7.5 ] [ 7.3 ]
224
256
[ 8.8 ]
[ 10.1]
263
[ 10.4]
293
[ 11.5]
1
A-A
2
B-B
727
[ 28.6]
623
[ 24.5]
517
[ 20.4]
511
[ 20.1]
5 5
3
4
0
[ 0]
293
[ 11.5 ]
246
[ 9.7 ]
274
[ 10.8 ]
0
[0 ]
0
[ 0]
Mains Terminals
Motor Terminals
Brake Terminals
Earth/Ground Terminals
113
How to Install
A-A
B-B
130BC537.12
458
[18.0 ]
2
3
5 5
227
[8.9]
195
[7.7]
5
153
[6.0 ]
123
[4.8 ]
Mains Terminals
Motor Terminals
Earth/Ground Terminals
Brake Terminals
114
0
[0.0]
113
[4.4]
206
[8.1]
0
46
[0.0]
[1.8]
50
99
[2.0]
[3.9]
146
147
[5.8]
[5.8]
182
[7.2] 193
221 [7.6 ] 249
[8.7]
[9.8]
260
[10.2]
286
[11.2 ]
0
[0.0]
0
[0.0]
96
[3.8]
130BC538.12
How to Install
A-A
2
5
5 5
225
[ 8.9 ]
45
[ 1.8 ]
99
[ 3.9 ]
153
[ 6.0 ]
A
0
[ 0.0 ]
286
[ 11.2 ]
0
[ 0.0 ]
0
[ 0.0 ]
Illustration 5.60 Terminal Locations, D6h with Contactor and Disconnect Options
Brake Terminals
Earth/Ground Terminals
Mains Terminals
Motor Terminals
115
130BC541.11
How to Install
A-A
A
467
[ 18.4 ]
5 5
Mains Terminals
Motor Terminals
Brake Terminals
Earth/Ground Terminals
145
[ 5.7 ]
99
[ 3.9 ]
52
[ 2.1 ]
R
116
A
0
[ 0.0 ]
163
[ 6.4 ]
0
[ 0.0 ]
0
[ 0.0 ]
How to Install
B-B
A-A
130BC542.11
545
[ 21.4 ]
515
[ 20.3 ]
412
[ 16.2 ]
372
[14.7 ]
5 5
395
[ 15.6]
0
[ 0] 49
[ 1.9 ]
66
[ 2.6 ]
95
[ 3.7 ]
131
[ 5.1] 151
[
5.9
]
195.5
[ 8] 198
238
[ 7.8 ]
[ 9.4 ]
292
[ 11.5]
346
[ 13.6 ] 368
[ 14.5 ]
276
[ 10.9]
119
[ 4.7 ]
0
[ 0]
0
[ 0]
Mains Terminals
Earth/Ground Terminals
Motor Terminals
Brake Terminals
117
T
R
181
[ 7.1]
243
269 [ 9.6 ]
[ 10.6 ]
297
[ 11.7 ]
325
[ 12.8 ] 351
375 [ 13.8 ]
[ 14.8 ]
66
[ 2.6 ]
309
[ 12.1]
257
[ 10.1]
123
[ 4.9 ]
0
40 [ 0 ]
[ 1.6 ]
A-A
1260
[ 49.6 ]
1202
[ 47.3 ]
1082
[ 42.6 ]
1034
[ 40.7 ]
1009
[ 39.7 ]
5 5
3
4
0
[ 0]
290
[ 11.4 ]
0
[ 0]
B-B
Mains Terminals
Motor Terminals
Brake Terminals
Earth/Ground Terminals
118
130BC543.11
0
[ 0]
How to Install
How to Install
130BC544.12
A-A
898
[ 35.3 ]
B-B
5 5
521
[ 20.5 ]
3
418
[ 16.5 ]
401
[ 15.8 ]
378
[ 14.9 ]
0
[0 ]
49
[ 1.9 ]
69
95
[ 2.7 ]
[ 3.7 ]
123
151
[ 4.9 ]
[ 5.9]
177
198
[ 7]
238 [ 7.8 ]
[ 9.4 ]
292
[ 11.5 ]
346
[ 13.6 ] 378
[ 14.9 ]
127
[5 ]
0
[ 0]
252
[ 9.9 ]
119
[ 4.7 ]
0
[ 0]
0
[ 0]
Brake Terminals
Motor Terminals
Mains Terminals
Earth/Ground Terminals
119
130BC545.12
How to Install
C-C
1
5 5
567
[ 22.3 ]
3
4
5
58
[ 2.3 ]
Illustration 5.65 Terminal Locations, D8h with Contactor and Disconnect Options
Motor Terminals
Mains Terminals
Earth/Ground Terminals
Brake Terminals
120
188
[ 7.4 ]
123
[ 4.9 ]
C
0
[ 0]
246
[ 9.7 ]
0
[ 0]
0
[ 0]
130BC546.11
How to Install
5 5
605
[ 23.8 ]
154.5
[ 6]
0
[ 0]
202
[ 8]
0
[ 0]
0
[ 0]
224.5
[ 9]
84.5
[ 3]
Mains Terminals
Motor Terminals
Brake Terminals
Earth/Ground Terminals
121
How to Install
176FA278.10
Terminal Locations - E1
Take the following position of the terminals into consideration when designing the cable access.
492[19.4]
5 5
323[12.7]
0[0.0]
Illustration 5.67 IP21 (NEMA Type 1) and IP54 (NEMA Type 12) Enclosure Power Connection Positions
122
0[0.0]
155[6.1]
193[7.6]
280[11.0]
371[14.6]
409[16.1]
0[0.0]
75[3.0]
188[7.4]
300[11.8]
412[16.2]
525[20.7]
600[23.6]
195[7.7]
176FA272.10
How to Install
-R
81
453[17.8]
19 Nm [14 FTa
5 5
175[6.9]
139[5.5]
91[3.6]
55[2.2]
0[0.0]
0[0.0]
Illustration 5.68 IP21 (NEMA Type 1) and IP54 (NEMA Type 12) Enclosure Power Connection Positions (Detail B)
123
176FA279.10
How to Install
R/L1 91
S/L2 92
T/L3 93
19 Nm [14FT-LB]
/T1 96
V/T2 97
V/T3 9
5 5
0[0.0]
144[5.7]
26[1.0]
0[0.0]
0[0.0]
26[1.0]
391[15.4]
Illustration 5.69 IP21 (NEMA Type 1) and IP54 (NEMA Type 12) Enclosure Power Connection Position of Disconnect Switch
Frame size
Unit type
381 (15.0)
253 (9.9)
253 (9.9)
431 (17.0)
562 (22.1)
N/A
315/355-400/450 kW (400 V)
371 (14.6)
371 (14.6)
341 (13.4)
431 (17.0)
431 (17.0)
455 (17.9)
124
How to Install
176FA280.10
R/L1 91
S/L2 92
T/L3 93
5 5
186[7.3]
9
U/T1 96
V/T2 97
W/T3 98
17[0.7]
0[0.0]
154[6.1]
192[7.6]
280[11.0]
371[14.6]
409[16.1]
0[0.0]
68[2.7]
181[7.1]
293[11.5]
405[15.9]
518[20.4]
585[23.0]
0[0.0]
176FA282.10
R 81
A
A
019Nm (14 F)
147(5.8)
167(6.6)
131(5.2)
83(3.3)
47(1.9)
0(0.0)
0(0.0)
125
176FA281.10
How to Install
5 5
F
E
0[0.0]
D
0[0.0]
0[0.0]
NOTICE
176FA271.10
The power cables are heavy and difficult to bend. Consider the optimum position of the frequency converter to ensure
easy cable installation. Each terminal allows use of up to 4 cables with cable lugs or use of standard box lugs. Earth is
connected to a relevant termination point in the frequency converter.
104[4.1]
35[1.4]
26[1.0]
0[0.0]
26[1.0]
0[0.0]
40[1.6]
78[3.1]
10[0.4]
0[0.0]
126
How to Install
NOTICE
Power connections can be made to positions A or B.
Frame size
Unit type
E2
381 (15.0)
245 (9.6)
334 (13.1)
423 (16.7)
256 (10.1)
N/A
315/355-400/450 kW (400 V)
383 (15.1)
244 (9.6)
334 (13.1)
424 (16.7)
109 (4.3)
149 (5.8)
5 5
NOTICE
The F-Frames have four different sizes - F1, F2, F3 and F4. The F1 and F2 consist of an inverter cabinet on the right and
rectifier cabinet on the left. The F3 and F4 are F1 and F2 units, respectively, with an additional options cabinet to the
left of the rectifier.
Terminal Locations - Frame Sizes F1 and F3
Take the following position of the terminals into consideration when designing the cable access.
130BA849.13
4
308.3 [12.1]
253.1 [10.0]
180.3 [7.1]
5
6
.0 [.0]
44.40 [1.75]
.0 [.0]
339.4 [13.4]
287.4 [11.3]
465.6 [18.3]
465.6 [18.3]
287.4 [11.3]
339.4 [13.4]
.0 [.0]
497.1 [19.6]
204.1 [8.0]
129.1 [5.1]
.0 [.0]
54.4[2.1]
244.40 [9.62]
Illustration 5.74 Terminal Locations - Inverter Cabinet - F1 and F3. Gland Plate is 42 mm below .0 Level.
Front Side
Left Side
Motor Terminals
Right Side
Brake Terminals
127
S1
DC -
F1
F1
1739.1
130BB377.10
How to Install
805.0
765.0
1694.1
DC +
1654.1
710.0
5 5
Illustration 5.75 Regeneration Terminal Locations - F1 and F3
130BA850.12
308.3 [12.14]
253.1 [9.96]
FASTENER TORQUE: MIO 19 Nm (14 FT -LB)
U/T1 96
V/T2 97
W/T3 98
U/T1 96
V/T2 97
W/T3 98
U/T1 96
V/T2 97
W/T3 98
180.3 [7.10]
5
Illustration 5.76 Terminal Locations - Inverter Cabinet - F2 and F4. Gland Plate is 42 mm below .0 Level.
Front Side
Right Side
Left Side
128
465.6 [18.33]
465.6 [18.33]
0.0 [0.00]
339.4 [13.36]
287.4 [11.32]
287.4 [11.32]
339.4 [13.36]
0.0 [0.00]
[40.38]
[31.33]
[35.85]
[26.03]
[21.50]
431.0 [16.97]
296.4 [11.67]
0.0 [0.00]
587.3 [23.12]
512.3 [20.17]
294.1 [11.58]
330.1 [13.00]
181.4 [7.14]
219.3 [8.63]
144.3 [5.68]
210.1 [8.27]
246.1 [9.69]
0.0 [0.00]
66.4 [2.61]
S1
DC -
F1
F1
F1
S2
S2
S2
1739.1
1203.2
1163.2
1694.1
DC +
1654.1
1098.1
130BB378.10
How to Install
5 5
2
CH22
CH22
CH22
CH22
CH22
CH22
CTI25MB
CTI25MB
130BA848.12
AUXAUXAUX
AUXAUX
435.5 [17.15]
343.1 [13.51]
FASTENER TORQUE: M8 9.6 Nm (7 FT-LB)
R/L1 91
S/L2 92
T/L3 93
193.9 [7.64]
4
FASTENER TORQUE: M10 19 Nm (14 FT-LB)
DC 89
DC 89
70.4 [2.77]
362.6 [14.28]
373.4 [14.70]
437.6 [17.23]
486.6 [19.16]
0.0 [0.0]
74.6 [2.9]
125.8 [4.95]
149.6 [5.89]
183.4 [7.22]
218.6 [8.61]
293.6 [11.56]
188.6 [7.42]
136.6 [5.38]
90.1 [3.55]
38.1 [1.50]
0.0 [0.00]
A
B
0.0 [0.00]
DIM
A
B
Left Side
Front Side
Right Side
129
1031.4[40.61]
939.0[36.97]
5 5
4
134.6[5.30]
0.0[0.00]
0.0[1.75]
244.4[1.75]
0.0[0.00]
76.4[3.01]
128.4[5.05]
119.0[4.69]
171.0[6.73]
294.6[11.60]
344.0[13.54]
3639[14.33]
438.9[17.28]
219.6[18.65]
0.0[0.00]
75.3[2.96]
150.3[5.92]
154.0[6.06]
244.4[9.62]
Illustration 5.79 Terminal Locations - Options Cabinet. Gland Plate is 42 mm below .0 Level.
Left Side
Right Side
Front Side
Terminal Locations - Options Cabinet with Circuit Breaker/Molded Case Switch (F3 and F4)
Take the following position of the terminals into consideration when designing the cable access.
130
130BA851.12
How to Install
130BA852.11
How to Install
532.9 [20.98]
5 5
436.9 [17.20]
134.6 [5.30]
0.0 [0.00]
0.0 [0.00]
44.4 [1.75]
0.0 [0.00]
0.0 [0.00]
104.3 [4.11]
179.3 [7.06]
154.0 [6.06]
219.6 [8.65]
294.6 [11.60]
344.0 [13.54]
334.8 [13.18]
409.8 [16.14]
244.4 [9.62]
3
2
5
4
Illustration 5.80 Terminal Locations - Options Cabinet with Circuit Breaker/Molded Case Switch. Gland Plate is 42 mm below .0 Level.
Left Side
Right Side
Front Side
34.9
86.9
122.2
174.2
46.3
98.3
119.0
171.0
131
5 5
How to Install
6 Phase
91-1 (L1-1)
power
92-1 (L2-1)
input
93-1 (L3-1)
91-2 (L1-2)
92-2 (L2-2)
93-2 (L3-2)
95 PE
NOTICE
For more information, see 5.7 EMC-correct Installation.
132
130BB693.10
NOTICE
All cabling must comply with national and local
regulations on cable cross-sections and ambient
temperature. UL applications require 75 C copper
conductors. Non-UL applications can use 75 and 90 C
copper conductors.
91-1
Inverter3
F12/F13
91-2
92-2
93-2
Inverter2
F10/F11
Rectifier 1
Inverter1
92-1
93-1
130BB758.11
How to Install
Rectifier 2
95
A
* F10/F11/F12/F13 Only
5 5
92-2
Inverter3
F12/F13
91-2
S2
T2
Inverter3
F12/F13
R2
Inverter2
F10/F11
Rectifier 1
93-1
Inverter2
F10/F11
92-1
Inverter1
F8/F9
91-1
S1
T1
Inverter1
F8/F9
R1
Rectifier 2
93-2
95
B
* F10/F11/F12/F13 Only
R1
91-1
S1
T1
92-1
93-1
R2
91-2
S2
T2
92-2
Rectifier 1
Rectifier 2
93-2
95
12-Pulse Connection3), 5)
Notes:
Parallel connection shown. A single 3-phase cable may be used with sufficient carrying capability. Install shorting bus bars.
2) 6-pulse connection eliminates the harmonics reduction benefits of the 12-pulse rectifier.
3) Suitable for IT and TN mains connection.
4) If one of the 6-pulse modular rectifiers becomes inoperable, it is possible to operate the frequency converter at reduced
load with a single 6-pulse rectifier. Contact Danfoss for reconnection details.
5) No paralleling of mains cabling is shown here. A 12-pulse frequency converter used as a 6-pulse should have mains cables
of equal numbers and lengths.
1)
133
5 5
How to Install
NOTICE
NOTICE
Screening of Cables
Avoid installation with twisted screen ends (pigtails). They
spoil the screening effect at higher frequencies. If it is
necessary to break the screen to install a motor isolator or
motor contactor, the screen must be continued at the
lowest possible HF impedance.
Connect the motor cable screen to both the de-coupling
plate of the frequency converter and the metal housing of
the motor.
Make the screen connections with the largest possible
surface area (cable clamp) using the supplied installation
devices within the frequency converter.
Cable-Length and Cross-Section
Keep the motor cable as short as possible to reduce the
noise level and leakage currents.
Switching Frequency
When frequency converters are used together with sinewave filters to reduce the acoustic noise from a motor, set
the switching frequency according to the instruction in
14-01 Switching Frequency.
Term.
no.
96
97
98
99
U1
V1
W1
W2
U2
V2
U1
V1
W1
PE1)
Delta-connected
6 wires out of motor
5.2.9 Fuses
NOTICE
All fuses mentioned are maximum fuse sizes.
Branch circuit protection:
To protect the installation against electrical and fire hazard,
all branch circuits in an installation, switch gear or
machine, must be short-circuit and overcurrent protected
according to the national/international regulations.
Short circuit protection:
The frequency converter must be protected against shortcircuit to avoid electrical or fire hazard. Danfoss
recommends using the fuses mentioned in Table 5.65 and
Table 5.66 to protect service personnel or other equipment
in case of an internal failure. The frequency converter
provides full short circuit protection in a short-circuit on
the motor output.
Over-current protection:
To avoid fire hazard due to overheating of the cables,
provide over-current protection in accordance with
national regulations. The frequency converter is equipped
with an internal over current protection that can be used
for upstream overload protection (UL-applications
excluded). See F-43 Current Limit. Fuses must be designed
for protection in a circuit capable of supplying a maximum
of 100,000 Arms (symmetrical), 500 V/600 V maximum.
E
F
Power
[kW]
Recommended
fuse size
Recommended
Max. fuse
N110T4
aR-315
aR-315
N132T4
aR-350
aR-350
N165
aR-400
aR-400
N200T4
aR-550
aR-550
N250T4
aR-630
aR-630
N315T4
aR-800
aR-700
P355-P450
aR-900
aR-900
P500-P560
aR-1600
aR-1600
P630-P710
aR-2000
aR-2000
P800-P1M0
aR-2500
aR-2500
134
How to Install
Enclosure
size
Power
[kW]
Recommended
fuse size
Recommended
Max. fuse
aR-160
aR-160
N90K-N160
aR-160
aR-160
N200-N400
aR-550
aR-550
P450-P500T7
aR-700
aR-700
P560-P630T7
aR-900 (500-560)
aR-900 (500-560)
aR-1600
aR-1600
aR-2000
aR-2000
aR-2500
aR-2500
N75K
D
P710-P1M0T7
5 5
P1M2T7
P1M4T7
130BA012.12
39
68
54
53
69
12
13
18
19
27
29
32
33
55
20
2.
3.
4.
37
2.
61
42
50
1.
9 - 10 mm
(0.37 in)
USB Connection
130BT312.10
135
5 5
13
18
Start
P 5 - 12 [6]
P 5 - 10[9]
+24V
12
130BA156.12
130BT306.10
How to Install
19
27
29
Stop inverse
32
33
20
37
Safe Stop
Speed
Default settings:
18 = latched start
27 = stop inverse
136
Start (18)
Start (27)
How to Install
230 VAC
50/60 Hz
3 Phase
power
input
Load Share
+10 VDC
91 (L1)
92 (L2)
93 (L3)
95 PE
(U) 96
(V) 97
(W) 98
(PE) 99
Switch Mode
Power Supply
10 VDC 24 VDC
15 mA 200 mA
+ +
-
88 (-)
89 (+)
50 (+10 V OUT)
(R+) 82
ON
03
ON
02
55 (COM A IN)
240 VAC, 2A
400 VAC, 2A
01
Relay2
06
12 (+24 V OUT)
13 (+24 V OUT)
05
P 5-00
18 (D IN)
24 V (NPN)
0 V (PNP)
04
19 (D IN)
24 V (NPN)
0 V (PNP)
(COM A OUT) 39
(A OUT) 42
20 (COM D IN)
27 (D IN/OUT)
24 V (NPN)
0 V (PNP)
ON
0V
24 V
S801/Bus Term.
OFF-ON
ON=Terminated
1
OFF=Open
1 2
24 V
29 (D IN/OUT)
Brake
resistor
Relay1
ON=0-20 mA
OFF=0-10 V
5 5
Motor
(R-) 81
0 VDC - 10 VDC
0/4-20 mA
R1
1 2
0 VDC - 10 VDC
0/4-20 mA
TB5
= = =
230 VAC
50/60 Hz
130BC548.12
5V
240 VAC, 2A
400 VAC, 2A
Analog Output
0/4-20 mA
Brake Temp
(NC)
24 V (NPN)
0 V (PNP)
S801
0V
32 (D IN)
24 V (NPN)
0 V (PNP)
33 (D IN)
24 V (NPN)
0 V (PNP)
RS-485
Interface
0V
(P RS-485) 68
RS-485
(N RS-485) 69
(COM RS-485) 61
(PNP) = Source
(NPN) = Sink
37 (D IN) - option
137
DC bus
+10Vdc
91 (L1)
92 (L2)
93 (L3)
95 PE
130BA544.12
3 Phase
power
input
(U) 96
(V) 97
(W) 98
(PE) 99
Motor
Switch Mode
Power Supply
24Vdc
15mA
200mA
+ +
-
88 (-)
89 (+)
50 (+10 V OUT)
(R+) 82
Brake
resistor
(R-) 81
S201
53 (A IN)
0/4-20 mA
S202
relay1
ON=0-20mA
OFF=0-10V
03
ON
54 (A IN)
1 2
0-10Vdc
0/4-20 mA
ON
0-10Vdc
1 2
5 5
How to Install
02
55 (COM A IN)
240Vac, 2A
01
relay2
12 (+24V OUT)
06
13 (+24V OUT)
05
P 5-00
18 (D IN)
24V (NPN)
0V (PNP)
19 (D IN)
24V (NPN)
0V (PNP)
(COM A OUT) 39
20 (COM D IN)
24V
5V
24V (NPN)
0V (PNP)
S801
0V
32 (D IN)
24V (NPN)
0V (PNP)
33 (D IN)
24V (NPN)
0V (PNP)
RS-485
Interface
0V
(P RS-485) 68
RS-485
(N RS-485) 69
(COM RS-485) 61
(PNP) = Source
(NPN) = Sink
*
37 (D IN)
138
Analog Output
0/4-20 mA
ON=Terminated
OFF=Open
ON
0V
29 (D IN/OUT)
S801
1 2
24V
24V (NPN)
0V (PNP)
400Vac, 2A
04
(A OUT) 42
27 (D IN/OUT)
240Vac, 2A
How to Install
NOTICE
5 5
139
Switch Mode
Power Supply
10Vdc
15mA
+10 Vdc
50 (+10 V OUT)
-10 Vdc
+10 Vdc
53 (A IN)
ON
0/4-20 mA
S201
54 (A IN )
ON/I=0-20mA
OFF/U=0-10V
ON
1 2
-10 Vdc
+10 Vdc
0/4-20 mA
24Vdc
130/200mA
S202
1 2
5 5
How to Install
55 (COM A IN )
12 (+24V OUT )
P 5-00
13 (+24V OUT )
18 (D IN)
24V (NPN)
0V (PNP)
19 (D IN )
24V (NPN)
0V (PNP)
Analog Output
0/4-20 mA
(COM A OUT) 39
(A OUT) 42
20 (COM D IN)
24V (NPN)
0V (PNP)
27 (D IN/OUT )
S801
ON
1 2
24 V
ON=Terminated
OFF=Open
OV
5V
24V (NPN)
0V (PNP)
29 (D IN/OUT )
24 V
S801
OV
32 (D IN )
24V (NPN)
0V (PNP)
33 (D IN )
24V (NPN)
0V (PNP)
RS - 485
Interface
(N RS-485) 69
RS-485
(P RS-485) 68
(COM RS-485) 61
(PNP) = Source
(NPN) = Sink
37 (D IN )
1 2
CI45
MODULE
CI45
MODULE
CI45
MODULE
11 12 13 14
11 12 13 14
11 12 13 14
11 12 13 14
11 12 13 14
15 16 17 18
15 16 17 18
15 16 17 18
15 16 17 18
15 16 17 18
140
CI45
MODULE
CI45
MODULE
CUSTOMER
SUPPLIED 24V RET.
118
1
1
REGEN
TERMINALS
1
CUSTOMER
SUPPLIED 24V
117
2
3
2
3
3
CUSTOMER SUPPLIED
(TERMINAL JUMPERED TOGETHER)
4
5
3
MCB 113 PIN X46/1
11
TB8
12
13
14
15
16
17
18
30
TB08 PIN 01
31
TB08 PIN 02
32
TB08 PIN 04
33
TB08 PIN 05
34
35
36
37
38
39
40
41
42
50
51
C14
62
63
90
91
A2
FUSE
TB4
2
W
98
97
96
98
98
97
97
96
96
R-
81
EXTERNAL BRAKE
81 R-
R+ 82
EXTERNAL BRAKE
82
5 5
R+
TB3 INVERTER 1
R-
81
EXTERNAL BRAKE
R+
82
EXTERNAL BRAKE
1
TB3 INVERTER 1
W
98
97
96
TB3 INVERTER 2
61
C13
PILZ
TERMINALS
2
60
4
3
10
130BB760.11
How to Install
R-
81
EXTERNAL BRAKE
R+
82
EXTERNAL BRAKE
TB3 INVERTER 2
AUX FAN
TB7
AUX FAN
L1
L2
L1
L2
100
101
102
103
141
How to Install
13
18
19
27
29
32
33
20
NOTICE
Change the switch position at power off only.
37
130BT310.11
12
0 VDC
+24 VDC
PNP (Source)
5 5
12
NPN (Sink)
Digital input wiring
13
18
19
27
130BT107.11
0 VDC
+24 VDC
29
32
33
20
37
1.
2.
1.
2.
Motor Voltage
3.
Motor Frequency
4.
Motor Current
5.
142
130BT307.10
How to Install
Unsuccessful AMA
S/E005A9
1,5
KW
n2 31,5
/min.
400
n1 1400
/min.
COS 0,80
50
Hz
3,6
a.
Maximum Reference
H1/1A
3.
1,7L
B
Minimum Reference
b.
c.
d.
e.
f.
143
5 5
How to Install
Power
Type
D5h/D6h
N110-N160
ABB OT400U03
D7h/D8h
N200-N400
ABB OT600U03
E1/E2
P250
ABB OETL-NF600A
E1/E2
P315-P400
ABB OETL-NF800A
380-500 V
5 5
F3
P450
F3
P500-P630
F4
P710-P800
D5h/D6h
N75K-N160
ABB OT400U03
D5h/D6h
N200-N400
ABB OT600U03
F3
P630-P710
F3
P800
F4
P900-P1M2
525-690 V
Power
Type
F9
P250
ABB OETL-NF600A
F9
P315
ABB OETL-NF600A
F9
P355
ABB OETL-NF600A
F9
P400
ABB OETL-NF600A
F11
P450
ABB OETL-NF800A
F11
P500
ABB OETL-NF800A
F11
P560
ABB OETL-NF800A
F11
P630
ABB OT800U21
F13
P710
F13
P800
F9
P355
ABB OT400U12-121
F9
P400
ABB OT400U12-121
F9
P500
ABB OT400U12-121
F9
P560
ABB OT400U12-121
F11
P630
ABB OETL-NF600A
F11
P710
ABB OETL-NF600A
F11
P800
ABB OT800U21
F13
P900
ABB OT800U21
F13
P1M0
F13
P1M2
380-500 V
525-690 V
144
How to Install
Voltage [V]
Drive Model
I1 (Overload)
I3/Ith (Instantaneous)
D6h
380-480
N110 - N132
ABB T5L400TW
400
4000
D6h
380-480
N160
ABB T5LQ400TW
400
4000
D8h
380-480
N200
ABB T6L600TW
600
6000
D8h
380-480
N250
ABB T6LQ600TW
600
6000
D8h
380-480
N315
ABB T6LQ800TW
800
8000
D6h
525-690
N75K - N160
ABB T5L400TW
400
4000
D8h
525-690
N200 - N315
ABB T6L600TW
600
6000
D8h
525-690
N400
ABB T6LQ600TW
600
6000
5 5
Type
Time [s]
F3
1200
0.5
F3
2000
0.5
F4
2000
0.5
F4
P800 380-500 V
2500
0.5
D6h
Contactor
N90K-N132 380-500 V
GE CK95CE311N
N110-N160 380-480 V
GE CK95BE311N
N55-N132 525-690 V
GE CK95CE311N
N75-N160 525-690 V
GE CK95BE311N
N160-N250 380-500 V
N200-N315 380-480 V
D8h
N160-N315 525-690 V
GE CK11CE311N
N200-N400 525-690 V
Table 5.77 D-frame Contactors
Frame size
Contactor
F3
Eaton XTCE650N22A
F3
P560 380-500 V
Eaton XTCE820N22A
F3
P630 380-500 V
Eaton XTCEC14P22B
F4
P900 525-690 V
Eaton XTCE820N22A
F4
Eaton XTCEC14P22B
NOTICE
Customer-supplied 230 V supply is required for mains contactors.
145
Relay 2
5 5
How to Install
relay1
03
240Vac, 2A
Terminal No.
Function
02
400Vac, 2A
NOTICE
If the temperature of the brake resistor gets too high
and the thermal switch drops out, the frequency
converter stops braking. The motor starts coasting.
relay2
06
240Vac, 2A
05
400Vac, 2A
Function
100, 101
102, 103
Auxiliary supply S, T
Internal supply S, T
04
146
How to Install
Relay 1
Terminal 01: common
Relay 2
130BA170.10
5 5
130BA047.10
relay1
03
240Vac, 2A
02
01
LC filter
relay2
06
240Vac, 2A
05
400Vac, 2A
04
147
areas, Zone 1/21 and Zone 2/22. When 1-90 Motor Thermal
Protection is set to [20] ATEX ETR is combined with the use
of MCB 112, it is possible to control an Ex-e motor in
explosion hazardous areas. Consult the programming
guide for details on how to set up the frequency converter
for safe operation of Ex-e motors.
130HA036.10
5 5
How to Install
Motor Insulation
UN 420 V
97
98
96
97
98
148
NOTICE
Motors from reputable manufacturers will typically have
these fitted as standard in motors of this size.
If none of these strategies works, consult the factory.
If necessary after consulting Danfoss:
Lower the IGBT switching frequency
5 5
NOTICE
The USB connection is galvanically isolated from the
supply voltage (PELV) and other high-voltage terminals.
The USB connection is connected to protection earth.
Use only an isolated laptop as PC connection to the USB
connector on the frequency converter.
130BT308.10
How to Install
130BA060.11
68
69
68
69
68
69
149
5 5
How to Install
3.
4.
Select Save as
3.
4.
5.
Ordering number:
Order the CD containing the PC-based configuration tool
MCT 10 Set-up Software, using code number 130B1000.
5.5.3 MCT 31
The MCT 31 harmonic calculation PC tool enables easy
estimation of the harmonic distortion in a given
application.
Ordering number:
Order a CD containing the MCT 31 PC tool, using code
number 130B1031.
MCT 31 can also be downloaded from the Danfoss
Internet: www.danfoss.com/BusinessAreas/DrivesSolutions/
Softwaredownload/.
5.6 Safety
5.6.1 High Voltage Test
Carry out a high voltage test by short-circuiting terminals
U, V, W, L1, L2 and L3. Energize maximum 2.15 kV DC for
380-500 V frequency converters and 2.525 kV DC for
525-690 V frequency converters for 1 s between this shortcircuit and the chassis.
WARNING
When running high voltage tests of the entire installation, interrupt the mains and motor connection if the
leakage currents are too high.
150
How to Install
WARNING
L1
L2
L3
N
PE
F1
91 92 93 95
12
37
L1 L2 L3 PE
V W PE
96 97 98 99
18
50
53
55
5 k
54
Transmitter
M
3
151
5 5
130BA048.13
How to Install
Panel
PLC etc.
5 5
PLC
Earthing rail
Min. 16 mm2
Equalizing cable
Control cables
Mains-supply
Min. 200mm
between control cables,
motor cable and
mains cable
Motor cable
L1
L2
L3
PE
Protective earth
152
Transfer impedance (ZT) is rarely stated by cable manufacturers but it is often possible to estimate transfer
impedance (ZT) by assessing the physical design of the
cable.
Transfer impedance (ZT) can be assessed by the
following:
The conductibility of the screen material.
Transfer impedance, Z
t
mOhm/m
105
104
175ZA166.13
How to Install
102
101
d
1
101
102
103
0,01
0,1
10
100 MHz
g
103
5 5
153
How to Install
Correct earthing
Incorrect earthing
130BA051.11
a.
Correct earthing
Control cables and cables for serial communication are fitted with cable clamps at both ends
to ensure the best possible electrical contact.
b.
Incorrect earthing
Do not use twisted cable ends (pigtails). They
increase the screen impedance at high
frequencies.
c.
d.
e.
5 5
PE
PE
PLC etc.
FC
PE
PE
PLC etc.
FC
PE
PE
PE
PE
Min. 16mm2
Equalizing cable
PLC etc.
FC
PE
PE
100nF
FC
68
69
69
68
61
PE
154
Application Examples
12
P 5 - 12 [6]
P 5 - 10[9]
+24V
13
18
130BA156.12
6 Application Examples
19
27
29
32
33
20
37
6.1.1 Start/Stop
Terminal 18 = start/stop E-01 Terminal 18 Digital Input [8]
Start
Terminal 27 = No operation E-03 Terminal 27 Digital Input
[0] No operation (Default coast inverse)
Start
Stop inverse
Safe Stop
Speed
6 6
130BA155.12
P 5-12 [0]
P 5-10 [8]
+24V
12 13 18 19 27 29 32 33 20 37
Start (18)
Start (27)
Start/Stop
Safe Stop
Speed
Speed RPM
P 6-15
130BA287.10
+10V/30mA
39 42 50 53 54 55
1 kW
155
156
6 6
Application Examples
Start
event P13-01
State 1
Event 1/
Action 1
Stop
event P13-02
State 2
Event 2/
Action 2
Stop
event P13-02
State 4
Event 4/
Action 4
State 3
Event 3/
Action 3
Stop
event P13-02
Application Examples
130BA157.11
One Sequence 1
Start ramp up run at reference speed 2 s ramp down and hold shaft until stop.
Max. ref.
P 3-03
Preset ref.(0)
P 3-10(0)
State 2
State 3
6 6
State 1
Preset ref.(1)
P 3-10(1)
2 sec
2 sec
Term 18
P 5-10(start)
Set the ramping times in F-07 Accel Time 1 and F-08 Decel Time 1 to the desired times
tramp =
6.
7.
8.
2.
9.
3.
10.
4.
11.
5.
157
Start
command
130BA148.11
Application Examples
State 0
Stop
command
State 1
6 6
State 2
130BA362.10
Variable Speed
Pumps (1)
Motor starter
Pressure Sensor
Frequency Converter
with
Cascade Controller
158
Application Examples
After a time delay, the relay for the fixed speed pump cuts
in (staged) and this pump becomes the new lead pump.
The new lead pump ramps up to maximum speed and
then down to minimum speed. When ramping down and
reaching the staging frequency, the old lead pump is now
cut in (staged) on the mains as the new fixed speed pump.
Bandwidth Management
In cascade control systems, the desired system pressure is
kept within a bandwidth rather than at a constant level to
avoid frequent switching of fixed speed pumps. The
staging bandwidth provides the required bandwidth for
operation. When a large and quick change in system
pressure occurs, the override bandwidth overrides the
staging bandwidth to prevent immediate response to a
short duration pressure change. An Override Bandwidth
Timer can be programmed to prevent staging until the
system pressure has stabilized and normal control
established.
Alternation
command/PID stops
Mains operation
Time
130BA364.10
f max
Destaging freq.
f min
PID contr.
starts
f max
Staging freq.
Disabled
Off
Mains operation
5s
6 6
Time
159
Application Examples
RELAY 1
L1/L2/L3
RELAY 2
L1/L2/L3
Power Section
L1/L2/L3
130BA376.10
6 6
L1/L2/L3
L1/L2/L3
L1/L2/L3
R1
R2
FC
130BA377.13
k3
k2
K1
k3
K1
k1
K2
K4
K3
K1
K3
K4
160
Application Examples
92
L2
93
L3
01
02
03
04
05
12
06
13
18
System
Start/
Stop
19
27
29
32
39
42
50
53
54
COM A IN
A IN1
A IN2
(Feedback 1 res.)
+ 10V OUT
COM A OUT
20
A OUT1
33
D IN 1
D IN1/D OUT
D IN1/D OUT
(Safety Interlock)
D IN1
D IN 1
(Start)
MAINS
91
L1
PE
COM D IN
98
W
D IN 1
97
V
+24V OUT
RELAY 1
(cascade
pump 1.)
MOTOR
96
U
+ 24V OUT
Control Card
RELAY 2
(cascade
pump 2.)
Power Card
130BA378.10
The wiring diagram shows an example with the built-in BASIC cascade controller with one variable speed pump (lead) and
two fixed speed pumps, a 4-20 mA transmitter and system safety interlock.
55
System
Safety
Interlock
6 6
Pressure
Transmitter
4-20 mA,
24 V dc
L1
L2
L3
PE
Not affected
Coast to stop
External Interlock
Coast to stop
Hand On
Off
Ramps down
Destaging
Auto On
161
RS 232
USB
68
69
68
69
68
69
RS 485
61 68 69
39
42
50
53
54
55
13
18
19
27
29
32
33
20
37
ON
1
162
130BB021.10
130BA060.11
S801
7 7
130BA080.11
Function
O-30 Protocol
O-31 Address
Fieldbus cable
Min.200mm
O-30 Protocol
O-32 Drive Port
Baud Rate
7 7
90 crossing
O-36 Maximum
Response Delay
O-37 Maximum
Inter-Char Delay
163
7 7
Start
Stop of the frequency converter in various ways:
-
Coast stop
Quick stop
DC Brake stop
Start
bit
Even Stop
Parity bit
195NA036.10
Run in reverse
Change of the active set-up
Control of the two relays built into the frequency
converter
2.
3.
STX
LGE
Parameter Number
Setting
O-30 Protocol
FC
O-31 Address
1 - 126
2400 - 115200
164
ADR
DATA
BCC
195NA099.10
LGE = 4 + 1 + 1 = 6 bytes
LGE = 12 + 1 + 1 = 14 bytes
101)+n bytes
The 10 represents the fixed characters, while the n is variable (depending on the length of the text).
7 7
165
LGE
ADR
PCD1
PCD2
BCC
130BA269.10
STX
STX
LGE
ADR
PKE
PWEhigh
IND
PWElow
PCD1
PCD2
BCC
130BA271.10
Parameter block
The parameter block is used to transfer parameters between master and slave. The data block is made up of 12 bytes (6
words) and also contains the process block.
STX
LGE
ADR
PKE
IND
Ch1
Ch2
Chn
PCD1
PCD2
BCC
PKE
AK
IND
PWEhigh
PWElow
130BA268.10
The PKE field contains two sub-fields: Parameter command and response AK, and Parameter number PNU.
PNU
Parameter
number
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bits no. 12-15 transfer parameter commands from master to slave and return processed slave responses to the master.
166
130BA270.10
Text block
The text block is used to read or write texts via the data block.
Parameter
commands
and replies
7 7
Bit no.
Parameter command
15
14
13
12
No command
Read/write text
Response
15
14
13
12
No response
text transferred
7 7
If the command cannot be performed, the slave sends the response, 0111 Command cannot be performed, and issues the
following fault report in the parameter value (PWE):
PWE low (Hex)
Fault Report
11
Data change in the defined parameter is not possible in the present mode. Certain parameters can only be
changed when the motor is turned off
82
83
167
Conversion factor
100
75
74
67
Read text
Write text
PKE
IND
Fx xx
04 00
Fx xx
PWE high
PWE low
05 00
130BA275.10
7 7
1000000
100000
10000
1000
100
10
-1
0.1
-2
0.01
-3
0.001
-4
0.0001
-5
0.00001
-6
0.000001
-7
0.0000001
Description
Integer 16
Integer 32
Unsigned 8
Unsigned 16
Unsigned 32
Reference-value
Text string
10
Byte string
Present output
frequency
13
Time difference
33
Reserved
35
Bit sequence
PCD 2
7.5 Examples
168
E19E
H 0000
PKE
H 0000
IND
H 03E8
PWE high
130BA092.10
7.6.1 Assumptions
H
PWE low
NOTICE
F-15 Motor Speed High Limit [Hz] is a single word, and the
parameter command for write in EEPROM is E.
Parameter number 4-14 is 19E in hexadecimal.
H 0000
H 0000
PWE low
PWE high
IND
PKE
H 03E8
130BA093.10
119E
H 0000
PKE
IND
0000
H 0000
PWE high
PWE low
130BA094.10
1155
PKE
IND
0000 Hex
H 0000
PKE
H 0000
IND
H 03E8
PWE high
PWE low
130BA267.10
1155
169
7 7
7 7
Start
bit
Data byte
Stop/
parity
Start
Stop of the frequency converter in various ways:
-
Coast stop
Quick stop
DC brake stop
1 start bit
8 data bits, least significant bit sent first
1 bit for even/odd parity; no bit for no
parity
1 stop bit if parity is used; 2 bits if no parity
Setting
O-30 Protocol
Modbus RTU
O-31 Address
1 - 247
2400 - 115200
Address
Function
Data
CRC
check
End
T1-T2-T3T4
8 bits
8 bits
Nx8
bits
16 bits
T1-T2-T3T4
170
Stop
171
7 7
7 7
Coil Number
Description
Signal Direction
1-16
Master to slave
17-32
Frequency converter speed or set-point reference Range 0x0 0xFFFF (-200% ...
~200%)
Master to slave
33-48
Slave to master
49-64
Open loop mode: Frequency converter output frequency Closed loop mode:
frequency converter feedback signal
Slave to master
65
Master to slave
66-65536
0=
1=
Reserved
01
02
03
DC brake
No DC brake
04
Coast stop
Coil
33
Control ready
34
No coast stop
35
Coasting stop
Safety closed
No alarm
Alarm
05
Quick stop
No quick stop
36
06
Freeze freq.
No freeze freq.
37
Not used
Not used
07
Ramp stop
Start
38
Not used
Not used
08
No reset
Reset
39
Not used
Not used
09
No jog
Jog
40
No warning
Warning
10
Ramp 1
Ramp 2
41
Not at reference
At reference
11
Data valid
42
Hand mode
Auto mode
12
Relay 1 off
Relay 1 on
43
In frequency range
13
Relay 2 off
Relay 2 on
44
Stopped
Running
14
Set up LSB
45
Not used
Not used
15
Set up MSB
46
No voltage warning
Voltage warning
16
No reversing
47
Current limit
48
No thermal warning
Thermal warning
Reversing
172
Register Number
Description
00001-00006
Reserved
00007
00008
Reserved
00009
Parameter index*
00010-00990
01000-01990
02000-02990
03000-03990
04000-04990
...
...
49000-49990
50000
50010
...
...
50200
50210
7 7
* Used to specify the index number to be used when accessing an indexed parameter.
Function Code
Read coils
1 hex
3 hex
5 hex
Function
Function
Code
Subfunction
code
Sub-function
Diagnostics
Restart communication
Return diagnostic register
6 hex
F hex
10
10 hex
B hex
11
Report slave ID
11 hex
12
13
14
173
7 7
Cod
e
Name
Meaning
Illegal
function
7.9.3 IND
Illegal data
address
Illegal data
value
174
7.10 Examples
The following examples illustrate various Modbus RTU
commands. If an error occurs, refer to 8 General Specifications and Troubleshooting.
NOTICE
Field Name
Example (HEX)
Slave Address
Function
01 (read coils)
Starting Address HI
00
Starting Address LO
Field Name
Example (HEX)
No. of Points HI
00
Slave address
No. of Points LO
10 (16 decimals)
Function
Coil address HI
00
Coil address LO
Force data HI
FF
Force data LO
00 (FF 00 = ON)
Response
The coil status in the response message is packed as one
coil per bit of the data field. Status is indicated as: 1=ON;
0=OFF. The LSB of the first data byte contains the coil
addressed in the query. The other coils follow toward the
high order end of this byte, and from low order to high
order in subsequent bytes.
If the returned coil quantity is not a multiple of 8, the
remaining bits in the final data byte are padded with zeros
(toward the high order end of the byte). The byte count
field specifies the number of complete bytes of data.
Field Name
Example (HEX)
Slave address
Function
01 (read coils)
Byte count
02 (2 bytes of data)
07
06 (STW=0607hex)
Response
The normal response is an echo of the query, returned
after the coil state has been forced.
Field Name
Example (HEX)
Slave address
01
Function
05
Force data HI
FF
Force data LO
00
Quantity of coils HI
00
Quantity of coils LO
01
175
7 7
7 7
NOTICE
Field Name
Example (HEX)
Slave address
01
Function
Starting address HI
Example (HEX)
Starting address LO
No. of points HI
00
Function
No. of points LO
Coil address HI
00
Coil address LO
Quantity of coils HI
00
Quantity of coils LO
10 (16 coils)
Byte count
02
Force data HI
(Coils 8-1)
20
Force data LO
(Coils 16-9)
Field Name
Slave address
Response
The register data in the response message are packed as
two bytes per register, with the binary contents right
justified within each byte. For each register, the first byte
contains the high order bits and the second contains the
low order bits.
Response
The normal response returns the slave address, function
code, starting address, and quantity of coils forced.
Field Name
Example (HEX)
Slave address
01
Function
03
Field Name
Example (HEX)
Byte count
04
Slave address
00
Function
Data HI
(Register 3030)
Coil address HI
00
10 (coil address 17)
Data LO
(Register 3030)
16
Coil address LO
Quantity of coils HI
00
10 (16 coils)
Data HI
(Register 3031)
E3
Quantity of coils LO
Error check (CRC)
Data LO
(Register 3031)
60
Error check
(CRC)
Description
This function reads the contents of holding registers in the
slave.
Query
The query message specifies the starting register and
quantity of registers to be read. Register addresses start at
zero, so registers 1-4 are addressed as 0-3.
Example: Read F-53 Maximum Reference, register 03030.
176
Field Name
Example (HEX)
Field Name
Example (HEX)
Slave address
01
Slave address
01
Function
06
Function
10
Register address HI
Starting address HI
04
Register address LO
Starting address LO
D7
Preset data HI
00
No. of registers HI
00
Preset data LO
01
No. of registers LO
02
Byte count
04
Write data HI
(register 4: 1049)
00
Write data LO
(register 4: 1049)
00
Write data HI
(register 4: 1050)
02
Response
The normal response is an echo of the query, returned
after the register contents have been passed.
Example (HEX)
Write data LO
(register 4: 1050)
E2
Field Name
Slave address
01
Function
06
Register address HI
03
Register address LO
E7
Preset data HI
00
Preset data LO
01
7 7
Response
The normal response returns the slave address, function
code, starting address, and quantity of registers preset.
Field Name
Example (HEX)
Slave address
01
Function
10
Starting address HI
04
Starting address LO
D7
No. of registers HI
00
No. of registers LO
02
177
7 7
Programmed ref.
value
Parameter
Bit 01
Bit 00
C-05 Multi-step
Frequency 1 - 8
[0]
C-05 Multi-step
Frequency 1 - 8
[1]
C-05 Multi-step
Frequency 1 - 8
[2]
C-05 Multi-step
Frequency 1 - 8
[3]
Master-slave
CTW
Bit
no.:
Speed ref.
130BA274.10
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit
Bit value = 0
Bit value = 1
00
Reference value
01
Reference value
NOTICE
02
DC brake
Ramp
03
Coasting
No coasting
04
Quick stop
Ramp
05
Hold output
frequency
use ramp
06
Ramp stop
Start
07
No function
Reset
08
No function
Jog
09
Ramp 1
Ramp 2
10
Data invalid
Data valid
11
No function
Relay 01 active
12
No function
Relay 02 active
13
Parameter set-up
selection lsb
14
Parameter set-up
selection msb
15
No function
Reverse
Bits 00/01:
Bits 00 and 01 are used to choose between the four
reference values, which are pre-programmed in C-05 Multistep Frequency 1 - 8 according to Table 7.35:
178
NOTICE
If freeze output is active, the frequency converter can
only be stopped by the following:
Set-up
Bit 14
Bit 13
Bit 02 DC braking
Bit
no.:
Output freq.
130BA273.10
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
179
7 7
7 7
Bit
Bit = 0
Bit = 1
00
Control ready
01
Drive ready
02
Coasting
Enable
03
No error
Trip
04
No error
05
Reserved
06
No error
Triplock
07
No warning
Warning
08
Speed reference
Speed = reference
09
Local operation
Bus control
10
Frequency limit OK
11
No operation
In operation
12
Drive OK
13
Voltage OK
Voltage exceeded
14
Torque OK
Torque exceeded
15
Timer OK
Timer exceeded
180
7 7
181
130BA276.10
Speed reference value is transmitted to the frequency converter in a relative value in %. The value is transmitted in the form
of a 16-bit word; in integers (0-32767) the value 16384 (4000 Hex) corresponds to 100%. Negative figures are formatted by
means of 2s complement. The Actual Output frequency (MAV) is scaled in the same way as the bus reference.
Master-slave
16bit
CTW
Speed ref.
Slave-master
STW
Actual output
freq.
-100%
7 7
0%
(C000hex)
100%
(0hex)
(4000hex)
130BA277.10
Par.3-00 set to
Reverse
Forward
Par.3-03
Par.3-03
Max reference
Max reference
0%
100%
(0hex)
(4000hex)
Par.3-00 set to
Forward
(0) min-max
Par.3-02
Min reference
182
Par.3-03
Max reference
N132
N160
N200
N250
N315
P355
P400
NO
NO
NO
NO
NO
NO
NO
NO
110
132
160
200
250
315
355
400
150
200
250
300
350
450
500
550
E2
E2
Enclosure IP20
D3h
D3h
D3h
D4h
D4h
D4h
Enclosure IP21/NEMA 1
D1h
D1h
D1h
D2h
D2h
D2h
E1
E1
Enclosure IP54/NEMA 12
D1h
D1h
D1h
D2h
D2h
D2h
E1
E1
Enclosure IP00
Output current
Continuous (at 3x380-440 V) [A]
212
260
315
395
480
588
658
745
233
286
347
435
528
647
724
820
190
240
302
361
443
535
590
678
209
264
332
397
487
588
649
746
147
180
218
274
333
407
456
516
151
191
241
288
353
426
470
540
204
251
304
381
463
567
647
733
183
231
291
348
427
516
580
667
315
350
400
550
630
800
900
900
8 8
2 x 185
2 x 350 mcm
2 x 185
2 x 350 mcm
3)
3)
2555
2949
3764
4109
5129
6663
7532
8677
2557
2719
3612
3561
4558
5703
6724
7819
234
[515]
236 [519]
270
[594]
272 [598]
62 [135]
125 [275]
0.98
0590
110
75
85
183
8 8
P450
P500
P560
P630
P710
P800
P1M0
NO
NO
NO
NO
NO
NO
NO
450
500
560
630
710
800
1000
600
700
750
900
1000
1200
1350
Enclosure IP00
E2
Enclosure IP21/NEMA 1
E1
F1/F3
F1/F3
F1/F3
F1/F3
F2/F4
F2/F4
Enclosure IP54/NEMA 12
E1
F1/F3
F1/F3
F1/F3
F1/F3
F2/F4
F2/F4
800
880
990
1120
1260
1460
1720
880
968
1089
1232
1386
1606
1892
730
780
890
1050
1160
1380
1530
803
858
979
1155
1276
1518
1683
554
610
686
776
873
1012
1192
582
621
709
837
924
1100
1219
787
857
964
1090
1227
1422
1675
718
759
867
1022
1129
1344
1490
900
Output current
1600
2000
2500
8 x 150
8 x 300 mcm
Mains (mm2/AWG2))
4 x 240
8 x 240
8 x 500 mcm
4 x 500 mcm
Loadsharing (mm2/AWG2))
Brake (mm2/AWG2))
4 x 120
4 x 350 mcm
2 x 185
2 x 350 mcm
3)
12 x 150
12 x 300 mcm
3)
4 x 185
4 x 350 mcm
6 x 185
6 x 350 mcm
9473
10162
11822
12512
14674
17293
19278
8527
8876
10424
11595
13213
16229
16624
277 [609]
313 [689]
1017/1318 [2237/2900]
1260/1561
[2772/3434]
313 [689]
1017/1318 [2237/2900]
1260/1561
[2772/3434]
Efficiency4)
0.98
0590
110
95
85
184
N90K
N110
N132
N160
N200
NO
NO
NO
NO
NO
NO
55
75
90
110
132
160
75
100
125
150
200
250
75
90
110
132
160
200
Enclosure IP20
D3h
D3h
D3h
D3h
D3h
D4h
Enclosure IP21
D1h
D1h
D1h
D1h
D1h
D2h
Enclosure IP54
D1h
D1h
D1h
D1h
D1h
D2h
90
113
137
162
201
253
99
124
151
178
221
278
86
108
131
155
192
242
95
119
144
171
211
266
86
108
131
154
191
241
86
108
130
154
191
241
103
129
157
185
229
289
89
110
130
158
198
245
85
106
124
151
189
234
87
109
128
155
197
240
Output current
8 8
2x95 (2x3/0)
(mm2/AWG2))
Max. external mains fuses [A]
Estimated power loss at 575 V
[W]
3)
160
315
315
315
350
350
1,161
1,426
1,739
2,099
2,646
3,071
1,203
1,476
1,796
2,165
2,738
3,172
62 (135)
4)
0.98
0590
Efficiency
110
75
185
8 8
N250
N315
N400
P450
P500
P560
NO
NO
NO
NO
NO
NO
200
250
315
355
400
450
300
350
400
450
500
600
250
315
400
450
500
560
E2
E2
E2
Normal Overload
Enclosure IP00
Enclosure IP20
D4h
D4h
D4h
Enclosure IP21
D2h
D2h
D2h
E1
E1
E1
Enclosure IP54
D2h
D2h
D2h
E1
E1
E1
303
360
418
470
523
596
333
396
460
517
575
656
290
344
400
450
500
570
319
378
440
495
550
627
289
343
398
448
498
568
289
343
398
448
498
568
347
411
478
538
598
681
299
355
408
453
504
574
286
339
390
434
482
549
296
352
400
434
482
549
700
900
Output current
400
500
550
700
3)
3,719
4,460
5,023
5,323
6,010
7,395
3)
3,848
4,610
5,150
5,529
6,239
7,653
125 (275)
4)
0.98
0590
0525
110
80
186
95
85
P630
P710
P800
P900
P1M0
P1M2
P1M4
Normal Overload
Typical Shaft output at 550 V [kW]
500
560
670
750
850
1000
1100
650
750
950
1050
1150
1350
1550
630
710
800
900
1000
1200
1400
Enclosure IP00
E2
Enclosure IP21
E1
F1/F3
F1/F3
F1/F3
F2/F4
F2/F4
F2/F4
Enclosure IP54
E1
F1/F3
F1/F3
F1/F3
F2/F4
F2/F4
F2/F4
Output current
Continuous (at 550 V) [A]
630
763
889
988
1108
1317
1479
693
839
978
1087
1219
1449
1627
630
730
850
945
1060
1260
1415
693
803
935
1040
1166
1386
1557
600
727
847
941
1056
1255
1409
627
727
847
941
1056
1255
1409
753
872
1016
1129
1267
1506
1691
607
743
866
962
1079
1282
1440
607
711
828
920
1032
1227
1378
607
711
828
920
1032
1227
1378
8 8
Mains (mm2/AWG2) )
8x150
(8x300 mcm)
12x150
(12x300 mcm)
8x240
(8x500 mcm)
8x240
(8x500 mcm)
4x185
(4x350 mcm)
6x185
(6x350 mcm)
Loadsharing (mm2/AWG2))
Brake (mm2/AWG2))
2x185
(2x350
mcm)
900
1600
1600
1600
1600
2000
2500
3)
8209
9500
10872
12316
13731
16190
18536
3)
8495
9863
11304
12798
14250
16821
19247
105
95
125 (275)
4)
0.98
0525
Efficiency
110
95
105
95
85
187
8 8
Frame size
Description
D5h
166 (255)
D6h
129 (285)
D7h
200 (440)
D8h
225 (496)
P355
P400
P450
P500
P560
P630
P710
P800
NO
NO
NO
NO
NO
NO
NO
NO
NO
P1M0
NO
315
355
400
450
500
560
630
710
800
1000
450
500
550/600
600
650
750
900
1000
1200
1350
IP 21/ NEMA 1
F8/F9
F10/F11
F12/F13
IP 54 / NEMA 12
F8/F9
F10/F11
F12/F13
Output Current
Continuous (at 380-440 V)
600
658
745
800
880
990
1120
1260
1460
1720
660
724
820
880
968
1089
1232
1386
1606
1892
416
456
516
554
610
686
776
873
1,012
1,192
457
501
568
610
671
754
854
960
1,113
1,311
540
590
678
730
780
890
1,050
1,160
1,380
1,530
594
649
746
803
858
979
1,155
1,276
1,518
1,683
430
470
540
582
621
709
837
924
1,100
1,219
473
517
594
640
684
780
920
1,017
1,209
1,341
590
647
733
787
857
964
1,090
1,227
1,422
1,675
531
580
667
718
759
867
1,022
1,129
1,344
1,490
700
700
700
700
900
900
900
1,500
1,500
1,500
12 x 300 MCM (8
x 150)
Brake
(mm2
/AWG2))
6705
7532
8677
9473
10162
11822
12512
14674
17293
19278
6705
6724
7819
8527
8876
10424
11595
13213
16229
16624
682
766
882
963
1054
1093
1230
2280
2236
2541
263
(580)
270
(595)
272
(600)
313
(690)
1004 (2214)
Efficiency4)
0.98
Output Frequency
Heatsink overtemp. trip
0-590 Hz
110 C
95 C
85 C
188
1246 (2748)
P500
P560
P630
P710
P800
P900
P1M0
P1M2
P1M4
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
355
400
450
500
560
670
750
850
1000
1100
450
500
560
630
710
800
900
1000
1200
1400
450
500
600
650
750
950
1050
1150
1350
1550
F8/F9
F10/F11
F12/F13
F8/F9
F10/F11
F12/F13
F8/F9
F10/F11
F12/F13
Output Current
Continuous (6 x 525-550 V) [A]
470
523
596
630
763
889
988
1108
1317
1479
Intermittent (6 x 550 V)
515
575
656
693
839
978
1087
1219
1449
1627
450
500
570
630
730
850
945
1060
1260
1415
495
550
627
693
803
935
1040
1166
1386
1557
448
498
568
600
727
847
941
1056
1255
1409
448
498
568
627
727
847
941
1056
1255
1409
538
598
681
753
872
1016
1129
1267
1506
1691
453
504
574
607
743
866
962
1079
1282
1440
434
482
549
607
711
828
920
1032
1227
1378
434
482
549
607
711
828
920
1032
1227
1378
630
630
630
630
900
900
900
1600
2000
2500
Brake
(mm2
/AWG2))
5623
7018
7793
8933
10310
11692
12909
15358
17602
5128
5794
7221
8017
9212
10659
12080
13305
15865
18173
440/656 (880/1443)
880/1096 (1936/2471)
Efficiency4)
0.98
Output Frequency
Heatsink overtemp trip
1022/1238 (2248/2724)
0-525 Hz
110 C
95 C
105 C
95 C
95 C
105 C
95 C
85 C
189
8 8
8 8
Temperature monitoring of the heatsink ensures that the frequency converter trips when the temperature reaches
95 C 5 C. An overload temperature cannot be reset until the temperature of the heatsink is below 70 C 5 C
(Guideline - these temperatures vary for different power sizes and enclosures). The frequency converter has an
auto derating function to prevent its heatsink reaching 95 C.
Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit
voltage is too low or high.
Mains supply
Supply terminals (6-pulse)
Supply terminals (12-pulse)
Supply voltage
Supply voltage
Supply voltage
L1, L2, L3
L1-1, L2-1, L3-1, L1-2, L2-2, L3-2
380-480 V 10%
525-600 V 10%
525-690 V 10%
50/60 Hz +4/-6%
The frequency converter power supply is tested in accordance with IEC61000-4-28, 50 Hz +4/-6%.
Max. imbalance temporary between mains phases
True Power Factor ()
Displacement power factor (cos) near unity
Switching on input supply L1, L2, L3 (power-ups) enclosure type D, E, F
Environment according to EN60664-1
The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 480/600 V
maximum.
Motor output (U, V, W)
Output voltage
Output frequency
Switching on output
Ramp times
Torque characteristics
Starting torque (constant torque)
Starting torque
Overload torque (constant torque)
190
150 m
300 m
1.5 mm2/16 AWG (2 x 0.75 mm2)
1 mm2/18AWG
0.5 mm2/20AWG
0.25 mm2
The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the
supply voltage (PELV).
Analogue inputs
Number of analogue inputs
Terminal number
Modes
Mode select
Voltage mode
Voltage level
Input resistance, Ri
Max. voltage
Current mode
Current level
Input resistance, Ri
Max. current
Resolution for analog inputs
Accuracy of analog inputs
Bandwidth
2
53, 54
Voltage or current
Switch S201 and switch S202
Switch S201/switch S202 = OFF (U)
0 to + 10 V (scaleable)
approx. 10 k
20 V
Switch S201/switch S202 = ON (I)
0/4 to 20 mA (scaleable)
approx. 200
30 mA
10 bit (+ sign)
Max. error 0.5% of full scale
200 Hz
PELV isolation
+24V
18
Control
Mains
High
voltage
37
130BA117.10
The analogue inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Motor
Functional
isolation
DC-Bus
RS485
Analogue output
Number of programmable analogue outputs
Terminal number
Current range at analogue output
Max. resistor load to common at analogue output
Accuracy on analogue output
1
42
0/4-20 mA
500
Max. error: 0.8% of full scale
191
8 8
8 8
8 bit
The analogue output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Digital inputs
Programmable digital inputs
Terminal number
Logic
Voltage level
Voltage level, logic'0' PNP
Voltage level, logic'1' PNP
Voltage level, logic '0' NPN
Voltage level, logic '1' NPN
Maximum voltage on input
Input resistance, Ri
4 (6)
18, 19, 27 1), 29 1), 32, 33,
PNP or NPN
024 V DC
< 5 V DC
> 10 V DC
> 19 V DC
< 14 V DC
28 V DC
approx. 4 k
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.
Digital output
Programmable digital/pulse outputs
Terminal number
Voltage level at digital/frequency output
Max. output current (sink or source)
Max. load at frequency output
Max. capacitive load at frequency output
Minimum output frequency at frequency output
Maximum output frequency at frequency output
Accuracy of frequency output
Resolution of frequency outputs
2
27, 29 1)
0-24 V
40 mA
1 k
10 nF
0 Hz
32 kHz
Max. error: 0.1% of full scale
12 bit
2
29, 33
110 kHz (Push-pull driven)
5 kHz (open collector)
4 Hz
see Digital Inputs
28 V DC
approx. 4 k
Max. error: 0.1% of full scale
12, 13
200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analogue and
digital inputs and outputs.
Relay outputs
Programmable relay outputs
Relay 01 Terminal number
Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load)
Max. terminal load (AC-15)1) (Inductive load @ cos 0.4)
Max. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load)
Max. terminal load (DC-13)1) (Inductive load)
Relay 02 Terminal number
Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load)2)3)
192
2
1-3 (break), 1-2 (make)
240 V AC, 2 A
240 V AC, 0.2 A
60 V DC, 1 A
24 V DC, 0.1 A
4-6 (break), 4-5 (make)
400 V AC, 2 A
Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cos 0.4)
Max. terminal load (DC-1)1) on 4-5 (NO) (Resistive load)
Max. terminal load (DC-13)1) on 4-5 (NO) (Inductive load)
Max. terminal load (AC-1)1) on 4-6 (NC) (Resistive load)
Max. terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cos 0.4)
Max. terminal load (DC-1)1) on 4-6 (NC) (Resistive load)
Max. terminal load (DC-13)1) on 4-6 (NC) (Inductive load)
Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO)
Environment according to EN 60664-1
50
10.5 V 0.5 V
25 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control characteristics
Resolution of output frequency at 0-590 Hz
System response time (terminals 18, 19, 27, 29, 32, 33)
Speed control range (open loop)
Speed accuracy (open loop)
0.003 Hz
2 ms
1:100 of synchronous speed
304000 rpm: Maximum error of 8 rpm
0 C
- 10 C
-25 - +65/70 C
1000 m
3000 m
5 ms
193
8 8
CAUTION
Connection to PC is carried out via a standard host/
device USB cable.
The USB connection is galvanically isolated from the
supply voltage (PELV) and other high-voltage terminals.
The USB connection is not galvanically isolated from
protection earth. Use only an isolated laptop/PC as
connection to the USB connector on the frequency
converter or an isolated USB cable/converter.
8.2 Efficiency
Efficiency of the Frequency Converter ( VLT )
The load on the frequency converter has little effect on its
efficiency. In general, the efficiency is the same at the
rated motor frequency fM,N, even if the motor supplies
100% of the rated shaft torque or only 75%.
130BB252.11
8 8
0.99
0.98
Integral fan.
3.
N90k
71
0.97
N110
71
0.96
0.95
N132
72
N160
74
0.93
N200
75
0.92
N250
73
E1/E2-Frames1)
74
E1/E2-Frames2)
83
F-Frames
80
0.94
0%
50%
100% load
150%
100%
% Speed
75% load
50% load
200%
25% load
194
1)315
2)All
If the motor cable is long (100 m), the rise time and peak
voltage increase.
Motor cable
To obtain approximate values for cable lengths and
voltages not mentioned below, use the following
guidelines:
type
cross-section
length
screened/unscreened
Inductance
1.
2.
3.
dU dt =
0.8 UPEAK
Risetime
8 8
Mains
voltage [V]
Rise time
Vpeak
[kV]
dU/dt
[sec]
30
400
0.26
1.180
2.109
[kV/sec]
Mains
voltage [V]
Rise time
Vpeak
[kV]
dU/dt
[sec]
30
500
0.71
1.165
1.389
30
400
0.61
0.942
1.233
30
500
30
400
[kV/sec]
0.80
0.906
0.904
0.82
0.760
0.743
Mains
voltage [V]
Rise time
Vpeak
[kV]
dU/dt
[sec]
30
690
0.38
1.513
3.304
30
575
0.23
1.313
2.750
30
690
1.72
1.329
0.640
1)
[kV/sec]
195
Mains
voltage [V]
Rise time
Vpeak
[kV]
dU/dt
[
sec]
30
690
0.57
1.611
2.261
30
575
0.25
30
690
1)
[kV/sec]
2.510
1.13
1.629
1.150
8 8
100
110
100
90
Iout [%]
Iout [%]
90
80
80
o
60
50
50 C
60
55 C
50
1
4
5
fsw [kHz]
3
fsw [kHz]
130BX478.10
110
100
110
100
90
Iout [%]
Iout [%]
40 C
o
45 C
o
50 C
o
55 C
70
45 C
70
E & F-Frame
P355 to P1M0
380-480 V
130BX476.10
110
80
130BX480.10
D-Frame
N110 to N315
380-480 V
90
80
45 C
70
60
40 C
o
45 C
o
50 C
o
55 C
70
50 C
o
60
55 C
50
0
4
fsw [kHz]
50
1
3
fsw [kHz]
Table 8.14 Derating Tables for Frequency Converters Rated 380480 V (T4)
196
Frame
model
100
110
100
Iout [%]
Iout [%]
90
80
80
o
55 C
50
0
50
2
4
fsw [kHz]
110
100
fsw [kHz]
110
100
90
90
Iout [%]
Iout [%]
130BX486.10
D-Frame
N400
525-690 V
40 C
o
45oC
50 C
o
55 C
60
50 C
60
90
70
45 C
70
130BX484.10
110
130BX488.10
D-Frame
N110 to N315
525-690 V
80
o
45 C
70
40 C
70
50 C
60
80
o
45 C
o
50 C
o
55 C
55 C
60
50
0.0
0.5
1.0
1.5
2.0
2.5 3.0
fsw [kHz]
3.5
4.0
4.5
5.0
5.5
8 8
50
0.0
0.5
1.0
1.5
2.5
2.0
3.0
3.5
4.0
Iout [%]
100
130BX492.10
110
110
100
90
90
Iout [%]
E & F-Frame
P450 to P1M0
525-690 V
130BX490.10
fsw [kHz]
80
o
45 C
70
50 C
60
80
70
40o C
45o C
60
50o C
55o C
55 C
50
0.0
0.5
1.0
1.5
2.0
2.5 3.0
fsw [kHz]
3.5
4.0
4.5
5.0
5.5
50
0.0
0.5
1.0
1.5
2.0
fsw [kHz]
2.5
3.0
3.5
4.0
Table 8.15 Derating Tables for Frequency Converters Rated 525690 V (T7)
Max.Iout (%)
at TAMB, MAX
100%
0K
0K
91%
-5 K
-3.3 K
82%
-9 K
-6 K
130BA418.11
1 km
2 km
3 km
Altitude (km)
197
130BB008.10
95
90
120
80
0
500
1000
1500
2000
2500
100
3000
1)
130BA893.10
85
T%
80
60
40
130BB009.10
20
(C)
45
Amb. Temp.
8 8
40
HO
0
0
10
20
30
40
50
v%
60
70
80
90
100 110
35
NO
30
0
500
1000
1500
2000
2500
Altitude (meters above sea level)*
3000
198
Max torque
8.6 Troubleshooting
A warning or alarm is signalled by the relevant LED on the
front of the frequency converter and indicated by a code
on the display.
A warning remains active until its cause is terminated.
Under certain circumstances, operation of the motor may
still continue. Warning messages are sometimes critical,
but not always.
In the event of an alarm, the frequency converter trips.
Reset alarms to restart operation once their cause has
been rectified.
CAUTION
3.
4.
NOTICE
After pressing [RESET] , press the [Auto On] or
[Hand On] button to restart the motor.
If an alarm cannot be reset, the reason may be that its
cause has not been rectified, or the alarm is trip-locked
(see also Table 8.17).
8 8
NOTICE
No missing motor phase detection (no 30-32) and no
stall detection is active when P-20 Motor Construction is
set to [1] PM non salient SPM.
No. Description
Warning Alarm/Trip
Alarm/Trip Lock
Parameter
Reference
10 Volts low
(X)
No motor
(X)
(X)
DC over voltage
DC under voltage
Inverter overloaded
10
(X)
(X)
1-90
11
(X)
(X)
1-90
12
Torque limit
13
Over Current
14
Earth fault
15
Hardware mismatch
16
Short Circuit
17
18
Start failed
23
24
25
26
(X)
(X)
27
28
Brake check
(X)
(X)
29
30
(X)
(X)
(X)
(X)
(X)
6-01
1-80
(X)
(X)
(X)
14-12
8-04
X
14-53
2-13
2-15
4-58
199
8 8
No. Description
Warning Alarm/Trip
Alarm/Trip Lock
Parameter
Reference
31
(X)
(X)
(X)
4-58
32
(X)
(X)
(X)
4-58
33
Inrush fault
34
35
36
Mains failure
37
Phase imbalance
38
Internal fault
39
Heatsink sensor
40
(X)
5-00, 5-01
41
(X)
5-00, 5-02
42
(X)
5-32
42
(X)
5-33
46
47
24 V supply low
48
49
Speed limit
50
51
52
53
54
55
56
57
AMA timeout
58
59
Current limit
60
External interlock
62
64
Voltage limit
65
66
67
68
69
70
Illegal FC configuration
71
72
Dangerous failure
73
76
79
Illegal PS config
80
91
92
NoFlow
93
Dry pump
22-2*
94
End of curve
22-5*
95
Broken belt
22-6*
96
Start delayed
22-7*
97
Stop delayed
22-7*
98
Clock fault
X
X
(X)
X
(X)
X1)
X
5-19
X
X
X1)
X1)
X
X
X
22-2*
0-7*
X
200
1-86
14-53
No. Description
Warning Alarm/Trip
Alarm/Trip Lock
Parameter
Reference
Warning
yellow
Alarm
flashing red
Trip locked
8 8
201
8 8
Hex
Dec
Alarm Word
Warning Word
0
1
00000001
Brake Check
Brake Check
Ramping
00000002
AMA Running
00000004
Earth Fault
Earth Fault
Start CW/CCW
00000008
Ctrl.Card Temp
Ctrl.Card Temp
Slow Down
00000010
16
Ctrl. Word TO
Ctrl. Word TO
Catch Up
00000020
32
Over Current
Over Current
Feedback High
00000040
64
Torque Limit
Torque Limit
Feedback Low
00000080
128
Motor Th Over
Motor Th Over
00000100
256
00000200
512
Inverter Overld.
Inverter Overld.
10
00000400
1024
DC under Volt
DC under Volt
11
00000800
2048
DC over Volt
DC over Volt
Brake Check OK
12
00001000
4096
Short Circuit
DC Voltage Low
Braking Max
13
00002000
8192
Inrush Fault
DC Voltage High
Braking
14
00004000
16384
15
00008000
32768
AMA Not OK
No Motor
OVC Active
16
00010000
65536
17
00020000
131072
Internal Fault
10V Low
18
00040000
262144
Brake Overload
Brake Overload
19
00080000
524288
U phase Loss
Brake Resistor
20
00100000
1048576
V phase Loss
Brake IGBT
21
00200000
2097152
W phase Loss
Speed Limit
22
00400000
4194304
Fieldbus Fault
Fieldbus Fault
23
00800000
8388608
24 V Supply Low
24
01000000
16777216
Mains Failure
Mains Failure
25
02000000
33554432
Current Limit
26
04000000
67108864
Brake Resistor
Low Temp
27
08000000
134217728
Brake IGBT
Voltage Limit
28
10000000
268435456
Option Change
Unused
29
20000000
536870912
Drive Initialized
Unused
30
40000000
1073741824
Unused
31
80000000
2147483648
Table 8.19 Description of Alarm Word, Warning Word and Extended Status Word
The alarm words, warning words and extended status words can be read out via serial bus or optional fieldbus for
diagnosis. See also DR-90 Alarm Word, DR-92 Warning Word and DR-94 Ext. Status Word.
202
00000001
Bit
(Hex)
Alarm Word 2
(DR-91 Alarm Word 2)
00000001
00000002
00000002
Reserved
00000004
Earth fault
00000004
00000008
Reserved
00000010
Reserved
00000008
00000010
00000020
00000020
Over current
00000040
00000040
00000080
00000080
00000100
00000200
Inverter overloaded
00000400
00000800
00001000
Short circuit
00002000
00004000
00008000
AMA not OK
00010000
00020000
Internal fault
00040000
00080000
00100000
00200000
00800000
01000000
02000000
04000000
08000000
10000000
20000000
Drive initialised
40000000
80000000
Table 8.20 Alarm Word
00000100
Broken Belt
00000200
Not used
00000400
Not used
00000800
Reserved
00001000
Reserved
00002000
Reserved
00004000
Reserved
00008000
Reserved
00010000
Reserved
00020000
Not used
00040000
Fans error
00080000
ECB error
00100000
Reserved
00200000
Reserved
00400000
Reserved
00800000
Reserved
01000000
Reserved
02000000
Reserved
04000000
Reserved
08000000
Reserved
10000000
Reserved
20000000
Reserved
40000000
80000000
8 8
203
Warning Word
(DR-92 Warning Word)
00000001
Warning Word 2
(DR-93 Warning Word 2)
00000001
Power card over temperature
00000002
00000004
Earth fault
00000004
Clock Failure
00000008
Reserved
Reserved
00000010
00000010
00000020
Over current
00000020
00000040
00000040
00000080
00000080
End of Curve
00000100
00000100
Broken Belt
00000200
Inverter overloaded
00000200
Not used
00000400
00000400
Reserved
00000800
00000800
Reserved
00001000
00001000
Reserved
00002000
00002000
Reserved
00004000
00004000
Reserved
00008000
No motor
00008000
Reserved
00010000
00010000
Reserved
00020000
00020000
Not used
00040000
00040000
Fans warning
00080000
00080000
00100000
00100000
Reserved
00200000
00200000
Reserved
00400000
00400000
Reserved
00800000
00800000
Reserved
01000000
01000000
Reserved
02000000
02000000
Reserved
04000000
Current limit
04000000
Reserved
08000000
08000000
Reserved
10000000
10000000
Reserved
20000000
20000000
Reserved
40000000
40000000
80000000
Not used
80000000
Reserved
204
Bit
(Hex)
00000002
00000008
8 8
Bit
(Hex)
00000001
Ramping
00000001
Off
00000002
AMA tuning
00000002
Hand/Auto
00000004
Start CW/CCW
00000004
Not used
00000008
Not used
00000008
Not used
00000010
Not used
00000010
Not used
00000020
Feedback high
00000020
00000040
Feedback low
00000040
Start prevented
00000080
00000080
Control ready
00000100
00000100
Drive ready
00000200
00000200
Quick stop
00000400
00000400
DC brake
00000800
Brake check OK
00000800
Stop
00001000
Braking max
00001000
Standby
00002000
Braking
00002000
00004000
00004000
Freeze output
00008000
OVC active
00008000
Jog request
00010000
AC brake
00010000
Jog
00020000
Password timelock
00020000
Start request
00040000
Password protection
00040000
Start
00080000
Reference high
00080000
Start applied
00100000
Reference low
00100000
Start delay
00200000
00200000
Sleep
00400000
Reserved
00400000
Sleep boost
00800000
Reserved
00800000
Running
01000000
Reserved
01000000
Bypass
02000000
Reserved
02000000
Fire mode
04000000
Reserved
04000000
Reserved
08000000
Reserved
08000000
Reserved
10000000
Reserved
10000000
Reserved
20000000
Reserved
20000000
Reserved
40000000
Reserved
40000000
Reserved
80000000
Reserved
80000000
Reserved
8 8
205
8 8
Troubleshooting
Check connections on all the analog input
terminals:
206
Troubleshooting
Compare the output current on the LCP with the
frequency converter rated current.
Compare the output current on the LCP with
measured motor current.
Troubleshooting
207
8 8
8 8
Text
Serial port cannot be initialised. Contact the
Danfoss supplier or Danfoss service department.
256-258
Troubleshooting
Check for the following conditions.
Ambient temperature too high.
512-519
1024-1284
783
208
1299
1300
1302
No.
Text
1315
1316
1318
Troubleshooting
Check for proper earthing (grounding) and loose
connections.
Check for proper wire size.
Check motor cables for short-circuits or leakage
currents.
2820
2821
2822
1379-2819
3072-5122
5123
5124
5125
5126
5376-6231
Troubleshooting
Check for a defective power card.
Check for a defective control card.
Check for a defective option card.
If a 24 V DC power supply is used, verify proper
supply power.
WARNING 47, 24 V supply low
The 24 V DC is measured on the control card. The external
24 V DC backup power supply may be overloaded. If not
contact Danfoss.
WARNING 48, 1.8 V supply low
The 1.8 V DC supply used on the control card is outside of
allowable limits. The power supply is measured on the
control card. Check for a defective control card. If an
option card is present, check for an overvoltage condition.
WARNING 49, Speed limit
When the speed is not within the specified range in
F-18 Motor Speed Low Limit [RPM] and F-17 Motor Speed
High Limit [RPM], the frequency converter shows a warning.
When the speed is below the specified limit in H-36 Trip
Speed Low [RPM] (except when starting or stopping) the
frequency converter trips.
ALARM 50, AMA calibration failed
Contact the Danfoss supplier or service department.
ALARM 51, AMA check Unom and Inom
The settings for motor voltage, motor current, and motor
power are wrong. Check the settings in parameters 1-20 to
1-25.
ALARM 52, AMA low Inom
The motor current is too low. Check the settings.
ALARM 53, AMA motor too big
The motor is too big for the AMA to operate.
ALARM 54, AMA motor too small
The motor is too small for the AMA to operate.
ALARM 55, AMA Parameter out of range
The parameter values of the motor are outside of the
acceptable range. AMA will not run.
209
8 8
8 8
210
Troubleshooting
Check that the ambient operating temperature is
within limits.
Check for clogged filters.
8 8
211
Index
Break-away Torque............................................................................ 10
Index
Building
Management System..................................................................... 53
Management System (BMS)......................................................... 20
A
Abbreviations.......................................................................................... 9
Air
Humidity............................................................................................. 16
Space Requirements................................................................ 77, 90
Cable
Clamp................................................................................................. 154
Clamps............................................................................................... 151
Entry Points............................................................................ 101, 105
Lengths And Cross Sections...................................................... 191
B
BACnet..................................................................................................... 66
Balancing Contractor......................................................................... 28
BASIC Cascade Controller............................................................. 158
Basic Wiring Example...................................................................... 136
Battery Back-up Of Clock Function.............................................. 53
Connections
Power................................................................................................. 108
Power 12-Pulse Drives................................................................. 132
Constant
Air Volume.......................................................................................... 25
Torque Applications (CT Mode)............................................... 198
Better Control....................................................................................... 21
Brake
Chopper............................................................................................... 76
Function.............................................................................................. 46
Power............................................................................................ 11, 46
Resistor Cabling................................................................................ 47
Resistor Calculation......................................................................... 46
Resistor Selection............................................................................. 45
Resistor Temperature Switch.................................................... 146
Brake_Resistor...................................................................................... 11
Braking.................................................................................................. 208
Branch Circuit Protection.............................................................. 134
212
Index
Control
Cable Terminals.............................................................................. 135
Cables.................................................................... 151, 139, 137, 141
Card Performance......................................................................... 193
Card, 10 V DC Output................................................................... 193
Card, 24 V DC Output................................................................... 192
Card, RS-485 Serial Communication:...................................... 191
Card, USB Serial Communication............................................. 193
Characteristics................................................................................ 193
Potential.............................................................................................. 29
Principle............................................................................................... 30
Structure.............................................................................................. 30
Structure Closed Loop.................................................................... 33
Structure Open Loop...................................................................... 31
Terminals.......................................................................................... 135
Word................................................................................................... 178
E
Earth Leakage Current............................................................. 151, 44
Earthing
Earthing............................................................................................. 154
Of Screened/Armoured Control Cables................................ 154
Efficiency.............................................................................................. 194
Electrical
Installation....................................................................................... 137
Installation - EMC Precautions.................................................. 151
Terminals............................................................................................. 17
Electronic Thermal Relay................................................................. 11
Cooling
Cooling.............................................................................................. 198
Tower Fan........................................................................................... 26
EMC
Directive.............................................................................................. 16
Directive (2004/108/EC)................................................................. 15
Precautions...................................................................................... 163
Test Results......................................................................................... 41
Copyright.................................................................................................. 8
Emission Requirements.................................................................... 40
Cos Compensation......................................................................... 21
CT Characteristics................................................................................ 11
Encoder.................................................................................................... 12
Dampers.................................................................................................. 24
Data Types Supported By The Frequency Converter........ 168
DC
Brake................................................................................................... 178
Link..................................................................................................... 206
Definitions.............................................................................................. 10
Delta.................................................................................. 18, 21, 142, 44
Derating
For Low Air Pressure..................................................................... 197
For Running At Low Speed........................................................ 198
DeviceNet............................................................................................... 66
Differential Pressure.......................................................................... 29
Digital
Input................................................................................................... 207
Inputs.......................................................................................... 11, 192
Inputs - Terminal X30/1-4............................................................. 50
Output............................................................................................... 192
Outputs................................................................................................ 11
Outputs - Terminal X30/5-7.......................................................... 51
Dimensions
12-Pulse............................................................................................... 90
6-Pulse.................................................................................................. 77
Shipping....................................................................................... 89, 95
Direction Of Motor Rotation........................................................ 148
Discharge Time.................................................................................... 14
Disconnect.................... 65, 58, 112, 115, 117, 120, 124, 126, 144
F
FC
Profile................................................................................................. 178
With Modbus RTU......................................................................... 164
Feedback
Feedback................................................................................. 209, 210
Conversion......................................................................................... 34
Handling.............................................................................................. 33
F-frame Panel Options...................................................................... 58
Filter............................................................................ 15, 63, 60, 75, 195
Filters................................................................................................. 67, 73
Final Set-Up And Test..................................................................... 142
Flow Meter............................................................................................. 28
Freeze Output....................................................................................... 10
Drive Configurator.............................................................................. 61
Frequency
Converter Set-up........................................................................... 164
Converter With Modbus RTU.................................................... 170
Disposal Instruction........................................................................... 15
213
Index
General
Aspects Of EMC Emissions............................................................ 39
Aspects Of Harmonics Emission................................................. 42
Lifting
Frequency Converter...................................................................... 97
Use Of Lifting Bar............................................................................. 97
Gland_Conduit_Entry
12-Pulse............................................................................................. 105
6-Pulse............................................................................................... 101
Literature................................................................................................... 8
Load
Drive Settings.................................................................................. 150
Share.............................................................................................. 57, 89
Sharing................................................................................................. 99
Harmonic Filters.................................................................................. 67
Local
(Hand On) And Remote (Auto On) Control............................. 31
Control Panel..................................................................................... 11
Speed Determination..................................................................... 28
Harmonics
Emission Requirements................................................................. 42
Test Results (Emission)................................................................... 42
Heater.................................................................................. 62, 64, 57, 58
High Voltage Test............................................................................. 150
Hiperface.............................................................................................. 11
Hold Output Frequency................................................................. 178
How
To Connect A PC To The Frequency Converter.................. 149
To Control The Frequency Converter..................................... 173
I
I/Os For Setpoint Inputs................................................................... 53
IEC Emergency Stop With Pilz Safety Relay............................. 59
IGBT................................................................................................. 64, 149
IGVs........................................................................................................... 24
Immunity Requirements.................................................................. 43
Index (IND)........................................................................................... 167
M
Machinery Directive........................................................................... 15
Mains
Contactor.......................................................................................... 145
Disconnects..................................................................................... 144
Drop-out.............................................................................................. 47
Supply.................................................................................................. 13
Supply (L1, L2, L3).......................................................................... 190
Manual
Motor Starters................................................................................... 59
PID Adjustment................................................................................ 38
Maximum
Cable Size................................................... 183, 184, 187, 188, 189
Input Current.......................... 183, 184, 185, 186, 187, 188, 189
Input
Polarity Of Control Terminals.................................................... 142
Terminals.......................................................................................... 206
MCB
101......................................................................................................... 50
102......................................................................................................... 12
105 Option.......................................................................................... 51
107......................................................................................................... 52
Inputs Functions.................................................................................. 10
MCM.......................................................................................................... 12
Installation
At High Altitudes.............................................................................. 14
Pedestal............................................................................................... 96
Initialising............................................................................................... 11
Mechanical Mounting....................................................................... 96
Modbus
Communication............................................................................. 163
Exception Codes............................................................................ 174
RTU............................................................................................ 164, 169
Moment Of Inertia.............................................................................. 47
J
Jog.................................................................................................... 10, 179
L
Laws Of Proportionality................................................................... 19
214
Index
Motor
Bearing Currents............................................................................ 148
Cables................................................................................................ 151
Current.............................................................................................. 209
Data........................................................................................... 206, 210
Insulation.......................................................................................... 148
Name Plate....................................................................................... 142
Output............................................................................................... 190
Parameters....................................................................................... 156
Phases.................................................................................................. 47
Power................................................................................................. 209
Protection............................................................................... 147, 190
Rotation............................................................................................ 148
Terms Used With.............................................................................. 10
Thermal Protection....................................................... 181, 47, 148
Voltage.............................................................................................. 195
Motor-generated Over-voltage.................................................... 47
Multiple Pumps.................................................................................... 29
Multi-zone Control............................................................................. 53
Profibus
Profibus................................................................................................ 66
DP-V1................................................................................................. 150
NAMUR.................................................................................................... 58
Programming
Programming.................................................................................. 206
Order..................................................................................................... 37
Protection
Protection.................................................................................... 16, 44
And Features................................................................................... 190
Protocol Overview............................................................................ 163
O
Open Loop.............................................................................................. 31
PTC............................................................................................................. 55
Ordering
Advanced Harmonic Filters.......................................................... 67
Numbers: Brake Resistors.............................................................. 76
Numbers: Options And Accessories.......................................... 66
Sine-Wave Filters.............................................................................. 73
Output
Current............................ 206, 183, 184, 185, 186, 187, 188, 189
Filters.................................................................................................... 60
Performance (U, V, W).................................................................. 190
Switching............................................................................................ 47
Radiated Emission.............................................................................. 41
RCD
RCD........................................................................................................ 12
(Residual Current Device)............................................................. 59
Reference
Analog.................................................................................................. 10
Binary.................................................................................................... 11
Bus......................................................................................................... 11
Handling.............................................................................................. 34
Preset.................................................................................................... 11
Pulse..................................................................................................... 11
Pedestal............................................................................................ 96, 97
215
Index
Regneration........................................................................................... 99
Relay
Option MCB 105............................................................................... 51
Outputs.......................................................................... 146, 147, 192
Software
Version.................................................................................................... 8
Versions............................................................................................... 66
Star/Delta Starter................................................................................ 21
Remote
Mounting............................................................................................ 59
Reference............................................................................................ 34
Start/Stop
Start/Stop......................................................................................... 155
Conditions........................................................................................ 161
Return Fan.............................................................................................. 24
RFI.............................................................................................................. 63
Surroundings...................................................................................... 193
Switches................................................................................................ 142
RS-485
RS-485................................................................................................ 162
Bus Connection.............................................................................. 149
Switching
Frequency............................................................ 206, 108, 100, 134
Pattern................................................................................................. 12
S
Safe
Torque Off........................................................................................... 17
Torque Off Installation................................................................... 17
Safety
Earth Connection........................................................................... 150
Note...................................................................................................... 14
Regulations........................................................................................ 14
Requirements Of Mechanical Installation............................... 99
T
Telegram.............................................................................................. 164
Temperature Sensor.......................................................................... 56
Terminal Locations........................................................................... 122
THD............................................................................................................ 12
The Clear Advantage - Energy Savings...................................... 19
Thermal Protection............................................................................... 9
Screened............................................................................................... 139
Screening
Screening....................................................................... 100, 108, 134
Of Cables................................................................................. 108, 134
Throttling Valve................................................................................... 27
Secondary Pumps............................................................................... 29
Selection................................................................................................. 50
Sensor....................................................................................................... 56
Serial
Communication.................................................................... 154, 193
Communication Port...................................................................... 11
SFAVM...................................................................................................... 12
Short
Circuit................................................................................................. 207
Circuit (Motor Phase Phase)...................................................... 47
Circuit Protection........................................................................... 134
Side-by-side Installation.................................................................. 96
Sine-wave
Filter.......................................................................................... 108, 134
Filters.................................................................................................... 60
Slip Compensation............................................................................. 12
Smart
Logic Control................................................................................... 156
Logic Control Programming...................................................... 156
Soft-starter............................................................................................. 21
V
Variable
(Quadratic) Torque Applications (VT)..................................... 198
Air Volume.......................................................................................... 24
Control Of Flow And Pressure..................................................... 21
Varying Flow Over 1 Year................................................................ 21
VAV............................................................................................................ 24
Vibration And Shock.......................................................................... 17
Vibrations............................................................................................... 26
216
Index
Voltage
Imbalance......................................................................................... 206
Level................................................................................................... 192
VT Characteristics................................................................................ 12
VVCplus Voltage Vector Control................................................... 12
W
Warning
Against Unintended Start............................................................. 14
Words................................................................................................. 204
Weight......................................................... 89, 95, 184, 185, 187, 188
What
Is CE Conformity And Labelling?................................................ 15
Is Covered........................................................................................... 15
217
www.danfoss.com/drives
130R0278
MG16C102
*MG16C102*
Rev. 2013-08-20