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Organisation:
Audits (ZA):
Street
Nad Al Sheba
+971 4 3209204
+971 4 3209322
english
Design, Production & Supply of Ready-mix Concrete
16
Audit profile
Standards under contract /
Audit type
Surveillance mode
Yearly surveillance
Audit team
Multi-site-organisation
Shift operation
Page 1 of 10
Rev. 04-2012
Audit report
Organisation:
Audits (ZA):
Audited Standards
ISO 9001:2004
Exclusions:
Nil
Saroj Patel
Exclusions:
Nil
Surveillance Audit
Revision Manual:
Rev.4,Dtd.01.07.12
Audit number(ZA):
Valid until:
Surveillance Audit
Revision Manual:
Rev.4,Dtd.01.07.12
Audit number(ZA):
Valid until:
Surveillance Audit
Revision Manual:
Rev.4,Dtd.01.07.12
Audit number(ZA):
Valid until:
44 100 100427
Nil
Saroj Patel
44 116 100427
EB- IMS-M,
58001854
07.05.2016
EB- IMS-M,
58001855
07.05.2016
EB- IMS-M,
58001856
07.05.2016
Revision Manual:
Audit number(ZA):
Valid until:
Audit-Details
Sites
Audit date
Audit duration
1
14,15 Jan 2013
3.58 person days on site including
0,00 person days for stage 1 audit (separate report)
not necessary.
0,00 person days on site
-
Page 2 of 10
Rev. 04-2012
Audit report
Organisation:
Audits (ZA):
Distribution/Confidentiality/Rights of ownership/Limitations/Responsibilities
This report is sent to the certification body or bodies, the members of the audit team and the audit
representative of the organisation. All documents (such as this report) regarding the certification
procedure are treated confidentially by the audit team and the certification body. This audit report remains
the property of the certification body.
An audit is a procedure based on the principle of random sampling and cannot cover each detail of the
management system. Therefore nonconformities of weaknesses may still exist which were not expressly
mentioned by the auditors in the final meeting or in the audit report.
The responsibility for continuous effective operation of the management system always rests solely with
the audited and certified organisation.
Salvo clause:
The audit report will be left to the organisation at the end of the audit - subject to approval by the
certification body. The independent release process may cause modifications or additions. In these cases
a modified revision will be sent to the audited organisation.
Annex/Enclosures
Annex/
corresponding audit documentation
Questionaire(s) / Checklist(s)
Additional annexes, number
Page 3 of 10
Rev. 04-2012
Audit report
Organisation:
Audits (ZA):
Summary of results
4.1
4.2
5.1
5.2
5.3
5.4
5.5
5.6
6.1
6.2
6.3
6.4
7.1
7.2
7.3
7.4
7.5
7.6
8.1
8.2
8.3
8.4
8.5
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
2
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
2
Result
1
1
1
1
1
1
1
1
Audited
Result: 1 = fulfilled; 2 = basically fulfilled / potential for improvement; 3 = not fulfilled / nonconformity ; - = not applicable / excluded.
Details are listed in the section "Detailed results. Fields with a coloured background are obligatory elements in every audit.
yes
no
Please enter the reasons for the selection in Summary / explanation of results
Page 4 of 10
Result*
Clause
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
2
Audited
--Result*
Clause
4.1
4.2
4.3.1
4.3.2
4.3.3
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
4.4.6
4.4.7
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.6
Audited
OHSAS 18001:2007
Result*
Clause
4.1
4.2
4.3.1
4.3.2
4.3.3
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
4.4.6
4.4.7
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.6
Audited
ISO 14001:2004
Result*
Audited
Clause
ISO 9001:2008
Rev. 04-2012
Audit report
Organisation:
Audits (ZA):
Organisations profile
Emirates Beton is a ready mix concrete company engaged in the design, production and supply of
ready mix concrete. It was established by a group of dynamic, motivated and experienced people with
over 20 years of pioneering work experience in the ready mix concrete industry, to provide high
quality products and services.
Cementitious materials are stored in watertight metallic silos. The capacity of silos range from 100
to150 tons.There are separated tanks for each type of admixture, fresh water and chilled water.
Chilled water tanks are insulated with sprayed foam. Each water tank has a capacity of 20,000 gallons
and each admixture tank has capacity of 20,000 Liters.
Each concrete batching plant is supported with a dedicated Flaked Ice Plant and Chiller, which can
produce enough ice and chilled water to produce up to 2000m3 of temperature controlled concrete per
plant per day.
In order to ensure speedy, effective and time bound delivery, Emirates Beton maintains a fleet of 60
mixer trucks with Scannia chassis and Baryval drums and one of the largest fleet of pumping and
placing equipments available in the ready mix market in Dubai. Emirates Beton has the professionally
trained and skilled staff, who have done the mix design,production and quality control and pumping of
the prestigious high- rise constructions in Dubai.
The Scope of Certification of the integrated management system is Design, Production & Supply of
Ready Mix Concrete
The other basic details of the Organisation as established in the contract were verified and found to
be satisfactory. The number of effective employees in the Organisation is 60. The Organisation has
two units operating in Dubai, UAE. However, the unit operating at Nad Al Sheba only is offered for
Certification.
The quality related activities/ processes are:
Management Function ( Top Management, Managerial functions and dept heads)
Tender review & customer related process.
Procurement & Stores.
Administration Human Resources & Training /Legal requirements.
Operations including Production, Maintenance (Batching plant), workshop and Health &
Safety Department.
Design and Development
Quality Assurance/ Quality Control
The environmental related activities and the related aspects are:
Movement of transit vehicles dust generation & consumption of fuel.
Handling of raw materials/aggregates dust and particulate pollution
operation of machinery/ movement of heavy vehicles - noise
Concrete production waste water discharge
Maintenance works oil spills/ leaks
Administrative process consumption of water and electricity
Batching plant energy depletion, water consumption, dust generation
Truck washing waste water generation.
Water treatment plant generation of empty chemical containers.
Day- to- day activities resulting in generation of solid wastes, liquid wastes and hazardous wastes.
Storage of diesel and re-fuelling of vehicles: fire and depletion of resources/ spills etc.
Operation of Generator dust generation/ fuel consumption.
Operation of compressor - noise
The Health and safety activities and the related hazards are:
Production- batching plant dust generation
Charging of admixtures/ aggregates dust generation
Movement of vehicles dust generation and generation of noise.
Maintenance works electrical hazards, plant erection / maintenance -fall from height.
Welding works hot surface, smoke/gas
Storage and handling of diesel fire.
Movement of transit mixtures incidents.
Concrete pumping hazards at the client site.
Hazards from the various chemicals handled.
A00F207e Audit Report 2.dot
Page 5 of 10
Rev. 04-2012
Audit report
Organisation:
Audits (ZA):
Conclusion
Taking into account the size and structure of the organisation, the products/services supplied and
the process used, the organisation has basically demonstrated that it operates its management
system in order to ensure fulfilment of its own requirements, the requirements of its customers and
the relevant legal requirements.
This includes in particular:
The policies from 06.02.2010, objectives and their implementation in the organisation
The processes which exist in the management system and their interaction
The management system documentation
The recording system
The resource management
The measuring and analysis (management review from 03.12.2013, audit planning from Jan
2013 and audit reports from 19,20 Mar, 09,10 Jun, 28,29 Sep and examples of indicators)
The continual improvement process
also the implementation and the effectiveness of the management system and the processes for
providing services/production/product realisation were assessed by the audit team by means of onsite inspection and examination of documents on a random sample basis.
Nonconformities, observations and the potential for improvement if any are described in the "Detailed
Results" section.
Page 6 of 10
Rev. 04-2012
Audit report
Organisation:
Audits (ZA):
Detailed results
The evaluation of the audit results basically follows the scheme shown below:
Stage
Classification
Meaning
Nonconformity A
No.
NC A
Area /
Process
Standard:clause
Follow-up
action *
Set date
No.
NC B
Area /
Process
Standard:clause
Follow-up
action *
Set date
No.
1
PI
Risk , Aspect/impact Register may be reviewed
to address the risk evaluation. Eg Few of the
risks are rated low even if it is regulatory
requirement
Few of the risks are still high and no further
contriols are implemented
Control on the subcontracted trucks may be
defined and records of implementation may be
maintained.
Tool Box talk records for sites and plants may be
identified separately.
Vehical out times are to be recorded in the
vehicle break down register
Calibration reports may be reviewd internally .
3
4
5
6
7
8
9
Page 7 of 10
Area / Process
HSE
Standard:clause
ISO 14001,4.3.1
OHSAS 18001,4.3.1
Production
HSE
ISO 14001,4.5.4
OHSAS 18001,4.5.4
ISO 9001 4.2.4
Workshop
Lab and
Maintenanace
HSE
HSE
Production
Sales
Audit report
Organisation:
Audits (ZA):
No.
10
Standard:clause
PI
Prequalification records for all supplier may be
made available
Training recods may be updated for all the
trainings conducted for staff
Area / Process
Purchase
HR
No.
GP
Area / Process
Standard:clause
No.
CM
Area / Process
Standard:clause
11
Page 8 of 10
Rev. 04-2012
Audit report
Organisation:
Audits (ZA):
Management of non-conformities
Nonconformities were not found - the procedure can continue.
Nonconformities were found.
In case of non-conformities:
Follow-up Audit:
On-site review and evaluation of the introduction, implementation and effectiveness of guided
correction and corrective actions for previously identified non-conformities.
or
Action Plan:
The auditors is a scheduled plan of action with the serial number of the finding, root cause
analysis, the corrections (to stop the error), and corrective action (for retraction of the fault) to
submit.
Verification of effectiveness:
On a Follow-up Audit:
By submission of documents:
Evidence of the effectiveness of correction and corrective action is to explain to the deadline set
by the Audit Team Leader submission of documents.
In the next audit:
The final proof of the effectiveness of the corrections and corrective actions will be reviewed in
the next regular audit.
Auditor in Charge:
The audit team leader directs the non-conformities as needed to the responsible auditor for
processing.
Page 9 of 10
Rev. 04-2012
Audit report
I'~ II~ AT S 11 E AID ~ 1{ A)) Ym I)l.
Organisation
Audits (ZA):
CertJfication
Results
ISO
14001 :2004
OHSAS
18001 :2007--
--
Fulfilled
liS!
Igj
Open nonconformities
D
D
D
D
D
0
D
D
D
None
Action plan
D
D
0
D
0
0
0
D
D
0
0
D
Maintenance*
IZl
Suspension
D
0
D
D
D
0
D
D
0
Not fulfilled
Follow up actions
Document review
Follow up audit
Next audit
D
0
D
D
D
Recommendations
Refuse! Withdrawal
0
D
D
D
D
*) Grant I Renewal I Extension I Maintenance in the case of open nonconformities assumes that
the nonconformities will be cleared as agreed
In the next audit the corrective actions, findings and opportunities for improvement will be discussed
again.
For the next audit it is preliminarily agreed:
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Page 9 of 9
Revo 04-2012