Standard Operation Sheet: Test Equipment

Standard Operation Sheet
DOC#800-12625
Page 1 of 11
Cycle time: 16 minutes
REVISIONS
REV
DATE
AUTHOR
CHANGES MADE
New
11/2/10
NP/RW
RE3 instructions edited to fit new LT v9. HDD not SSD. Appendix for Bios downgrade
3/21/11
RW/NP
Updates and corrections for new build 42
4/20/12
NP
Updating name of document to reflect all versions of new LT able to use
12/20/12
NP
Incorporate changes in 10.1 b16 (ConfigRecovery)
4/30/13
NP
Process change for v10.1 b18 from SSD to HD
1/17/14
NP
new software v10.1 b61 which is unified for LT and RE3
Model numbers for LT v9:

Top Level
Model
HR
Brand
Honeywell RapidEye
# Channels
Normal
UAS
8 Chan
4 Chan
Record Rate @
Resolution
Features
Regular
Test Equipment:
A)
Eight (8) NTSC Color cameras
B)
VGA/DVI-D and PC Monitor (1 should have PIP for BNC input)
C)
One (1) PC containing the following:
Windows XP or Windows 7
56K Modem
Additional 10/100Mbs Network Card
The Latest Admin/View Software
Serial Port
Resolution of at least 1280x1024
D)
USB Keyboard and Mouse
E)
Two (2) RJ-11 telephone cables (6ft)
Media Options
10
PAL 100 IPS @ CIF
12
NTSC 120 IPS @ CIF
with DVD-RW
1T0
1 TB
without DVD-RW
2T0
2 TB
F)
Nine (9) RG59 or RG179 BNC cables
G)
One (1) TLS-4 or equivalent Telephone Line Simulator
H)
One (1) Network for PC and one(1) cross over cable for unit
I)
USB Scanner
J)
Sample Video Clip on CD
K)
Test adaptor block (includes 2 Alarm inputs 8 position terminal blocks and 1control
output 8 position terminal block)
L)
Serial 1 & 2 test block
M)
500-01255Vx - Latest Manufacturing Image Software
N)
Document Hipot Test.pub located \\tx55w0001\shared\DVMS\Manf.Eng\HIPOT
Glossary on Abbreviations used throughout this document:

UUT = Unit under testing
HD = Hard drive
TLS = Telephone Line Simulator
PIP = Picture in Picture
SSD = Solid State Drive
NOTE: Units with failures should be taken to repair tech
Safety
Oper Code
Quality
WIP
Rotation
Description of Operation: Rapid Eye LT Test procedures

Doc. Type: SOS Test Procedure
Creator:
Supervisor/VSM:
Doc.#000-00419 Rev: A
Storage Size
HSE:
Antistatic Strap
Date: 1/17/14
Rev. E
Distribution: Configuration
Quality :

DOC#800-12625
Page 2 of 11
Test Equipment Wiring Setup

Test adaptor block (includes 2 Alarm inputs 8 position terminal
blocks and 1control output 8 position terminal block)
Front view
4 channel unit
Back view
8 channel unit
Looped connectors wiring Control Outputs to Alarm Inputs
Control 1 - Alarm 1-2
Only 4 alarm inputs, in
the case of 4 channel
units.
8 alarm inputs for 8
channel.
Control 8 - Alarm 15-16.
Loop network cable from serial port 3 to serial port 4 (straight)
Serial 1 &2 test block

Short pin 2 (RX) and pin 3 (TX) of the DB9
connectors
1. SETUP WIRING
1.1) Connect the following to the rear of the Rapid Eye Unit
Power cable
USB keyboard/mouse
VGA cable
Crossover cable from PC LAN to (Rapid Eye Unit under test or Test fixture LAN).
TLS-4 Line 1 (or equivalent telephone line simulator), using a RJ-11 phone cable, to
BNC cable on
spot monitor
Unit Under Test (UUT)
Test adaptor
(Rapid Eye Unit under test or Test fixture Telco).
Test PC modem connect to TLS-4 Line 4, using a RJ-11 phone cable.

Eight (8) cameras using RG59 BNC to BNC cables to (Rapid Eye Unit under test or Test
fixture Video Inputs).
Spot monitor output to NTSC monitor (BNC video input A) using RG59 BNC to BNC
cable.
Test adaptor block to alarm input, control output, relay, serial port 3 and 4 area.
Serial 1 & 2 test block to serial port 1 and 2
USB scanner on USB port

Creator:
Supervisor/VSM:
Doc.#000-00419 Rev: A
Phone
(RJ11)
from
TLS-4
HSE:
VGA
Monitor
Serial 1 & 2
test block
Crossover
cable
Power
Mouse and
Keyboard
Date: 1/17/14
Rev. E
Quality :

DOC#800-12625
Page 3 of 11
2. NETWORK CARD IP SETTINGS

2.1) On the Test PC, set the network card properties to the
following and press the OK button. Verify that the IP
address is set as shown below:
3. SETUP TEST PC , ADMINVIEW (NETWORK and DIALUP SETTINGS)

3.A) NETWORK SETTING:
3.A) 1 Double Click on : Rapid Eye Multi-Media Admin
3.A) 2 Click on OK at the Login screen
3.A) 3 Click on + button to add a site.
3.A) 4 Enter the site name (PRODUCTION) and Click on the +

button to add a connection type.
3.B) DIAL- UP SETTING:

3.B) 1 Click on the + button again to add a dial-up connection site
3.B) 2 Select the Dial-up Networking option, enter U.S.A. in the
Country Code, and enter 102 as the phone number. Save and
Close the settings.
3.A) 5 Enter 172.25.2.1 into the IP address. When complete Click

the Save and Close button.
3.B) 3 Once complete the PRODUCTION site will look

like the following:
Press the Close button to exit the PRODUCTION
site.
Press the close button (X) on the top right of the
ADMIN software to exit.
4. PERFORM VISUAL INSPECTION

Check for any scratches, marks or dents on chassis.
Check for all screws to have no damage and torque
properly.
Check all internal cabling for proper connector
registration, proper insertion & latching.
Check for possible loose hardware and debris inside
unit. (shake the unit side to side).
Perform Hipot test (see Hipot Test.pub)

Creator:
Supervisor/VSM:
Doc.#000-00419 Rev: A
HSE:
Date: 1/17/14
Rev. E
Quality :

DOC#800-12625
Page 4 of 11

Make sure all fans are running (blades on
fans must be spinning when power is
applied). Use a flashlight for fans that are
harder to see
5. BIOS CONFIGURATION
Press the power switch on the rear of the unit and check BIOS
revision.
The BIOS version should read H.1.00, if 1.01 please power down
unit and go to Appendix A to downgrade otherwise press the
"Delete" key on the keyboard of PC to get into the bios setup.
Security menu
5.1 Enter the Standard CMOS Features by
pressing ENTER and use the Page
Down and Page down keys on keyboard
to change the date and time.
5.2 Use ESC key to exit Standard CMOS
Features screen and use the arrow keys
to select Load SetUp Deaults, type Y
and press the ENTER key.
5.3 Use the arrow keys to select the Set Supervisor Password
and press the ENTER key.
5.7) Type Y and press the ENTER key on SAVE to CMOS

and Exit (Y/N)? and the unit should reboot.
5.4 Enter monaco7 in lower

case and press the
ENTER key.
PROGRAMMING:
6.1) Unit should boot off from the CD.
5.5 You will be prompted to Reenter the password. Enter

monaco7 and press the
ENTER key again.
5.6) Once complete, insert the Rapid Eye Manufacturing CD/
DVD.
Please make sure you have the latest SW CD/DVD according to the BOM.
5.7)
Use the Arrow keys to select the Save & Exit Setup menu
option.
6.2) Verify the correct number of video channels are showing

for the unit (if not, follow the onscreen instructions to change)
6.3) Type q to go to the prompt
6.4) Type ./mfg.sh and press the ENTER key.

Creator:
Supervisor/VSM:
Doc.#000-00419 Rev: A
HSE:
Date: 1/17/14
Rev. E
Quality :

DOC#800-12625
Page 5 of 11
6.5) Scan model number and serial number of unit when

prompted (UPPER CASE LETTERS)
6.6) The software installation will eject the CD when completed
and reboot the unit.
7. MANUFACTURING MODE
7.1) While booting youll see the following display
Note: All messages should
say OK (except DHCP). If
you get a FAIL, please contact
Test Engineer.
7.2) Once the loading process is done and the prompt Press m key
to enter manufacturing mode shows, immediately type the m
key to enter manufacturing test mode (must be entered
within 5 seconds)
7.3) Type mfg (lower case) when prompted Manufacturing
login and press Enter.
7.4) Type q15919777 (lower case) when prompted Password
and press Enter.
7.5) At command prompt type or scan: testAll, press Enter

7.5.1 If all hardware checking passes: Local View will launch
at the UUT. Any failure will stop the auto-testing.
Testing Storage
Testing DVD-ROM
Branding the unit
Testing alarms and controls
Testing serial ports (after passing this test, connect test
fixture video inputs)

Creator:
Supervisor/VSM:
Doc.#000-00419 Rev: A
HSE:
Date: 1/17/14
Rev. E
Quality :

DOC#800-12625
Page 6 of 11
7.6) UUT should boot up to the Local view:
7.7) Enter no password, press OK to view Rapid Eye login.

7.8) Click close on the Welcome to Rapid
Eye LocalView message popup.
If testing a PAL unit, please proceed
to step 16.
7.9) View video images (camera amount depends on model)
from VGA monitor connected to VGA of UUT.
7.10) Verify Video images are (1 image per second) cycling on
PIP connected to the UUT spot monitor output.
7.11) Check that each video stream image
have no defects such as (fuzzy, blurry,
too bright or dark, fading in and out,
lines going across, etc)
8.
LOCAL VIEW SESSION

8.1) Honeywell Rapid Eye Local View
8.4) Check that each video stream image have no defects such as
(fuzzy, blurry, too bright or dark, fading in and out,
lines going across, etc)
8.5) Left mouse click on Alarms tab located toward the bottom
right of GUI.
8.6) Right mouse click on Alarm table and click on Rearm All.
Note: Disregard if UAS unit (UAS unit does not have tab)
8.2) Right mouse click on any of the video images on the grid
and click on the show info box
8.3) Verify the name of each video image (example: Camera1,
Camera2, etc.)
Note # of Cameras depends on what model of unit (example: 4
channel unit will show 4 cameras only)
9.
TEST DVD-ROM WITH VIDEO CLIP FOR UNITS

WITH DVD-ROM ONLY
9.1) Open the tray and insert the SAMPLE

CLIP CD.
9.2) In Honeywell Rapid Eye
Local View; Click on Clip tab:
9.5) Double click on available video and view

video image
9.6) Verify video image have no defects such

as (fuzzy, blurry, too bright or dark,
fading in and out, lines going across, etc)
9.7) Change Source settings to Hard Disk
9.8) Verify No Clips
9.3) Change Source setting

to CD/DVD
9.9) Press button on DVD tray to remove the video clip
9.4) Click on CD/DVD and click OK.

Creator:
Supervisor/VSM:
Doc.#000-00419 Rev: A
HSE:
Date: 1/17/14
Rev. E
Quality :

DOC#800-12625
Page 7 of 11
10.MAINTENANCE SESSION USING ADMIN AND VIEW

SOFTWARE
10.4). On Maintenance Message; click on OK and then click on

Set Multi-Media Units Clock to grey out the button.
10.1) Using the PC: Left mouse double click on the RapidEye
Multi-Media View Icon and login as Administrator
with no password
10.2) Click on Maintenance tab:
10.3) Select Network

Connection, click on OK
10.5). In the System tab, make sure that Use DHCP is

unchecked and that the following IP address and subnet
mask information is as follows:
IP Address
172.25.2.1
Subnet Mask
255.255.0.0
10.7) Verify the following, [UUT] features against the current

BOM and work instructions.
a) Serial Number (tag, unit barcode and internal s/n)
b) Software Version (check against BOM)
c) Memory
d) Storage Capacity
e) SSD Capacity
f) Date of Manufacture (must be current date)
g) Number of Capture Cards
h) DVD ROM
i) Main Board
j)OS Location
10.6) In HARDWARE tab verify that the information shown,

matches the Hardware configuration of UUT:
11. LIVE VIDEO SESSION USING ADMIN AND VIEW

SOFTWARE
NOTE: Run RapidEye Multi-Media View Software (installed on test
PC) to detect Live Video Streaming through LAN connection.
11.1) Left mouse click on Live camera icon at top left of screen
11.2) Confirm all channels are

highlighted and press OK
Note # of Cameras depends on what model of
unit (example: 4 channel unit will show 4
cameras only)

Creator:
Supervisor/VSM:
Doc.#000-00419 Rev: A
HSE:
Date: 1/17/14
Rev. E
Quality :

DOC#800-12625
Page 8 of 11
11.3) Verify that all video images have no defects such as

fuzzy, blurry, too bright or dark, fading in and out, lines
going across, etc)
11.5) Remove the cable from spot monitor output and connect
it to each camera output. Verify that camera image
shows on the VGA monitor with no defects and then
disconnect all cameras.
11.4) Verify the name of each video image (example: Camera1,

Camera2, etc.)
Note # of Cameras depends on what model of unit (example: 4 channel unit will
show 4 cameras only)
12. ALARM SESSION USING ADMIN & VIEW SOFTWARE

12.1) Click on Alarms
Example:
Connecting
on output
#2 will
12.2) Click on Rearm All
show the
#2 camera
on the
VGAs
PIP.
12.3) Disconnect from Admin and View
13. LOCAL VIEW SESSION REBOOT TEST
14. VERIFY DIALUP CONNECTION AND/OR BOOT UP

14.1) Left mouse click on Connect Icon
13.1 In live video, click on the X and the unit should reboot
14.2) Highlight PRODUCTION- Dialup, click OK
14.3) Verify UUT connects to test PC through modem.
14.4) Click on the Maintenance Tab

Creator:
Supervisor/VSM:
Doc.#000-00419 Rev: A
HSE:
Date: 1/17/14
Rev. E
Quality :

DOC#800-12625
Page 9 of 11
14.5) Click on the statistics tab.
14.6) Check the storage of the unit. Every camera must

indicate a start time and end time
14.7) Click on video window.

All video
inputs must
Be active
All cameras must be in
video
recording mode.
(A red dot must be present
for every
camera)
15) SHUT DOWN THE UNIT.

15.1) Click on the disconnect tab
15.2) Verify you can see the local view login screen without the
remote maintenance (at least 10 second wait) as shown below
and power down UUT (Press the power button to turn off the unit).

Creator:
Supervisor/VSM:
Doc.#000-00419 Rev: A
HSE:
Date: 1/17/14
Rev. E
Quality :

DOC#800-12625
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15.3) Remove all cables from the unit.
16.2) A Maintenance Message appears, left mouse click on

YES and the unit will reboot .
15.4) Give passing unit to Quality Dept.

16. EUROPEAN UNITS (PAL) INSTRUCTIONS
16.1) For PAL: While in the General screen below: Select
the PAL radio button
16.3) Once the loading process is done, Press the m key to
enter manufacturing test mode
16.4) Type mfg (lower case) when prompted Manufacturing
login and press Enter.
16.5) Type q15919777 (lower case) when prompted Password
and press Enter.
16.6) Type: testVideo, press Enter
16.7) Once in Local View, proceed with step 7.9 using the
PAL set of cameras.

Creator:
Supervisor/VSM:
Doc.#000-00419 Rev: A
HSE:
Date: 1/17/14
Rev. E
Quality :

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Page 11 of 11
Appendix A
3.
Immediately press button on UUT DVD drive

tray to open and place the Win98 Boot CD in
and close tray.
4.
Press the F1
key to continue
to Boot from
CD.
6.
When the system is loaded into DOS prompt, type c:
7.
Once you are in the c prompt, type flash to execute Shut

down the unit and unplug the AC power adapter.
8.
The Bios flash process will finish when the message

Flashing Complete shows.
BIOS Downgrade
Tools required:
A) Win98 Boot CD
B)
USB Drive with BIOS H.1.01 files found in \\tx55w0001

\Shared\DVMS\Rapid eye\New LT instruction\Software\Honeywell
customize BIOS H1.00
C) Long tweezers
1.
Connect USB Drive to an available USB port on the UUT.
2.
Power up unit
5.
On the Microsoft Windows 98 Startup Menu, type 1 and

press ENTER.
9.
Turn off and remove power cable from UUT.
11. Reposition the jumper connector on CLRTC1 from

pin 2-3 to 1-2.
10. Clear the CMOS by relocating the jumper on header

CLRTC1 from pin 1-2 to pin 2-3 for at least 30
seconds. Use the long tweezers since area is small
and tight.
Note: CLRTC1 is located right next to the coin battery socket, with
dark blue color jumper connector on it.
12. Reconnect power cable to unit and turn on.

13. Continue with section 5 to check that BIOS revision
downgraded to 1.00 and enter BIOS setup.

Creator:
Supervisor/VSM:
Doc.#000-00419 Rev: A
HSE:
Date: 1/17/14
Rev. E
Quality :

Standard Operation Sheet: Test Equipment

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Standard Operation Sheet

Cycle time: 16 minutes

Updates and corrections for new build 42

Updating name of document to reflect all versions of new LT able to use

Incorporate changes in 10.1 b16 (ConfigRecovery)

Process change for v10.1 b18 from SSD to HD

new software v10.1 b61 which is unified for LT and RE3

Model numbers for LT v9:

Eight (8) NTSC Color cameras

VGA/DVI-D and PC Monitor (1 should have PIP for BNC input)

One (1) PC containing the following:

USB Keyboard and Mouse

Two (2) RJ-11 telephone cables (6ft)

PAL 100 IPS @ CIF

NTSC 120 IPS @ CIF

Nine (9) RG59 or RG179 BNC cables

One (1) TLS-4 or equivalent Telephone Line Simulator

Sample Video Clip on CD

Serial 1 & 2 test block

500-01255Vx - Latest Manufacturing Image Software

Document Hipot Test.pub located \\tx55w0001\shared\DVMS\Manf.Eng\HIPOT

Glossary on Abbreviations used throughout this document:

Description of Operation: Rapid Eye LT Test procedures