Siemens Energy Oil & Gas

Oil & Power Business Forum

SOFIA 11.05.2012

Page 1

Industrial Gas Turbines for CHP - Portfolio

Industrial Gas Turbines
Type

Power Output (MWe)

0

SGT-100
SGT-200
SGT-300
SGT-400
SGT-500
SGT-600
SGT-700
SGT-750
SGT-800

Page 2

10

15

20

25

30

35

40

45

50

5
7
8
13
19
25
31
36
47

SGT-750 Core Engine

Main Components
2 Stage Air Cooled 2 Stage Uncooled
13 Stage Compressor 8 Can Combustors Compressor Turbine Power Turbine

Performance
Power,
Efficiency
Page 3temp
Exhaust

Shaft
36 481
40.1

Electrical
35 459 kW
39,0 %
465 oC

rator
e
n
e
G
Gas

rbine
u
T
r
e
Pow

Industrial Gas Turbine SGT-800

Service introduction year
Units sold to date
thereof dual fuel

Total fleet hours

Lead package hours

1999
166
28 units
> 1 700 000

> 85 000

Fleet availability

97.9%

Fleet reliability

99.8%

Start reliability

97.6%

MTBF
Page 4

4.796 h

SGT-800 Industrial Gas Turbine

Fleet Experience and worldwide Sales

Africa
8

> 166 units sold

Latin America
6

USA
9

Russia
44

Germany
14

Iran/Iraq/Turkey
16

Australia
17

Page 5

EU (without
Germany)
27
Thailand/
South Corea
25

SGT-800 Industrial Gas Turbine

Fleet Experience and worldwide Sales

60

35

55
49

50

40

30

26

105

26

20
14
12

10

Combined Cycle

Utilities
Page 6

Cogen

Simple Cycle

Oil & gas

Utility

P%P

PetroMMM
O&G
Chemical
Refineries

IPP

Others
(Cement,
Automotive)

Chemicals

SGT-800 Industrial Gas Turbine

Fleet Experience and worldwide Sales

60

35

55
49

50

40

30

26

105

26

20
14
12

10

Combined Cycle

Metals & Mining

Page 7

Cogen

Simple Cycle

Pulp & Paper

Utility

P%P

PetroMMM
O&G
Chemical
Refineries

IPP

Others

Others
(Cement,
Automotive)

EXTENDED SCOPE PRODUCTS

GT extended Scope of Supply

COGEN

POWER ISLAND

Page 8

POWER TRAIN

EPC

Power Train
Main Items

Power Train

Gas Turbine(s) incl. Auxiliaries

Steam Turbine incl. Auxiliaries

Technical Field Advisors for Installation and
Commissioning

Design Services

x
Power Train

Thermal Cycle Optimization

Power Train Gross output

x
Options

Gas Receiving Station

Power Train
x

Gas Fuel Compressor

Liquid fuel forwarding System

Step-up transformers

LV Switchgear

MV Switchgear

Black Start diesel generating set

Foundation Design

x
*

A perfect match, higher performance

Page 9

Cogen
Main Items
Gas Turbine(s) incl. Auxiliaries
HRSG or WHRU
Technical Field Advisors for Installation and
Commissioning
Design Services
Optimization of GT, HRSG and Control. System
Electrical and efficiency
Steam / Heat
Options
Gas Receiving Station
Gas Fuel Compressor
Liquid fuel forwarding System
Step-up transformers
LV Switchgear
MV Switchgear
Black Start diesel generating set
Foundation Design

Cogen
x
x
x
Cogen
x
x
x
Cogen
x
x
x
x
x
x
x
x
*)

Excellent combination for efficient energy use

Page 10

POWER ISLAND
Power Island
Main Items
Gas Turbine(s) incl. Auxiliaries
Steam Turbine incl. Auxiliaries
HRSG
Condenser incl. air removal systems
DCS System
Boiler feed pumps
Condensate Pumps
Critical Valves
Technical Field Advisors for Installation and
Commissioning
Design Services
Thermal Cycle Optimization
System Integration
Optimized Operability
Performance Wrap around
Options
Gas Receiving Station
Gas Fuel Compressor
Liquid fuel forwarding System
Step-up transformers
LV Switchgear
MV Switchgear
Black Start diesel generating set
Foundation Design

Power Island
x
x
x
x
x
x
x
x
x
Power Island
x
x
x
x
Power Island
x
x
x
x
x
x
x
x
*)

Siemens gives overall Plant Guarantee

Page 11

Power Island Example: Diamantina Australia

2 x SCC-800-2 + 1C
4 GT
4 HRSG
2 DT
DCS
civil works

~ 260 Mio. EUR

order volume

Page 12

Solution Project: Diamantina Australia

Siemens SIT (Finspng)

GT incl. generator
ST incl. Generator
HRSG
Part of BOP
(FW System
Plant control system
Supervision of erection
Commissioning
Documentation
Training

45-55 %
Page 13

EPC Contractor

Siemens Local

Electrical equipment
Switchyard
BoP controls-equipment
Documentation
Training

5-10 %

Civil works
Erection
Fuel supply
Cooling systems
Water treatment /
systems
Tanks
Fire protection /
fighting
BOP piping / valves
Documentation
Training

35-40 %

COGEN

EPC
Main Items
Gas Turbine(s) incl. Auxiliaries
Steam Turbine incl. Auxiliaries
HRSG or WHRU
Condenser incl. air removal systems
DCS System
Plant DCS System
Boiler feed pumps
Condensate Pumps
Critical Valves
Building/structures
Plant Cooling System
Water Treatment
Raw Water System
Waste Water System
Technical Field Advisors for Installation and
Commissioning
Design Services
Thermal Cycle Optimization
System Integration
Optimized Operability
EPC Services
Total EPC plant guarantees
Options
Several

EPC
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
EPC
x
x
x
x
x
EPC
x
*)

The ultimate Power of Best Practice

Page 14

Standard Reference Plant

SCC-800 2x1

110m x 110m foot-print

GT
HRSG
GT
HRSG
E&C

ST

Cooling tower

Main tranformers
Make-up water
Raw water tank
Water treatment plant

Page 15

Gas receiving

SGT-800 Industrial Gas Turbine

Combined Cycle
Steam Turbine (condensing)
11.6 % losses
17.2 %
electricity

520 deg C
2-pressure HRSG
31 deg C

31 deg C
15 deg C

Gas Turbine
37.1 %
electricity
27 deg C
100 % fuel

Total electrical efficiency 54.3% in condensing mode

If DH/Process steam is used fuel efficiency > 90% possible
Page 16

34.1 %
losses

SGT-800 Industrial Gas Turbine

Excellent combined Cycle Part Load Efficiency

Condensing operation
Non - reheat, 1 x SGT-800

Natural gas fuel

LHV 46798 kJ/kg

Altitude (sea level)

1,013 bar

Relative humidity

60 %

Part Load Performance Combined Cycle

60

Efficiency, %

55

50

45

40

35
50

60

70
Base Load Power, %

Page 17

80

90

100

Combined Cycle Power Generation and Cogeneration

Solutions for SCC-800 2x1 (ISO Conditions)

Introduction

Solution
Performance

Performance
Cogeneration

Applications

Net power output

SCC-800 2x1

SCC-800 2x1

SCC-800 2x1

SCC-800 2x1

CE

CE

CE

2P Cooling

2P

2P

2P

Tower

Cooling Tower

Cooling Tower

Cooling Tower

135 MWe

109.8 MWe

113.08 MWe

115.14 MWe

Experience

Plant

Process steam

Configurations

generation

20 bara /317 C

12 bara / 273C

8 bara / 243C

Business
Concepts

pressure/temperatur

100.15 t/h

98.71 t/h

97.78 t/h

54,3%

43.98%

45.29%

46.12%

54,3%

>90%

>90%

>90%

Life Cycle
Costs

e
Net electrical

Standard &
Adaptation

efficiency
Net fuel efficiency

Page 18

Miskolc Hungary
Important Dates

Effective Contract date

December 23, 2005

Main building

December, 2006

Commissioning

June, 2007

Trial run

October, 2007

PAC

November, 2007
Power 40 MWel.; DH 35MWth.; 88% efficiency

Page 19

Miskolc Hungary
CAD-View for building Permit

Page 20

Miskolc
May 2006

Page 21

Miskolc
May 2007

Page 22

Miskolc
April 2007

Page 23

Miskolc
April 2007

Miskolc April - 07

Page 24

Miskolc
June 2007

Page 25

Miskolc
July 2007

Page 26

Miskolc
July 2007

Page 27

Miskolc
July 2007

Page 28

Miskolc
September 2007

Page 29

Miskolc
Main Entrance November 2007

Page 30

Miskolc
Inauguration December 2011

Page 31

Plovdiv, Bulgaria
Important Dates
Effective contract date

January 08, 2010

Start of construction

June 17, 2010

ST on foundation

April 11, 2011

GT on foundation

May 09, 2011

Trial run

November, 2011

PAC

December, 2011
Power 49,9 MWel.; DH up to 54,2 MWth.
Efficiency: >80 % in annual average
Scope split: 68% SIT 32% SBG
15y LTSA signed

Page 32

Site Plovdiv, Bulgaria

July 2010

Page 33

Mass excavation for the foundations

Site Plovdiv, Bulgaria

Excavation Works July 2010

Making canals for sewage pipe and pipe

for rain water under the foundations
Page 34

Site Plovdiv, Bulgaria

DH Pipe Work started February/March 2011

First delivery of pipes for DH line

Making insulation over the welds of DH pipes

Page 35

Site Plovdiv, Bulgaria

Reinforcement Works August 2010
View from the left corner of the site

Page 36

Inspection of the plinths of columns

Site Plovdiv, Bulgaria

Reinforcement Works August 2010
Start of the reinforcement of the
foundation of gas turbine

Unpacking anchor bolts for boiler

Foundation prepared for

casting concrete of ST
Page 37

Site Plovdiv, Bulgaria

Steel Structure
View of the erected steel structure from the
South East corner of the site

Page 38

Steel column delivered on site

Site Plovdiv, Bulgaria

Form Work December 2010

View of the started formwork for the reinforced

concrete plate at level +10.00

Reinforcement and formwork and sewage

pipes of shafts in the fire fighting building
Page 39

Site Plovdiv, Bulgaria

Building Works
Brick walls

Page 40

Steel structure of
the ST building

Site Plovdiv, Bulgaria

Boiler Assembly Preparation
Sliding beams of Alborg in the boiler area

Preparation works of Alborg for

assembly works of the boiler
Page 41

Site Plovdiv, Bulgaria

Battery Room, Transformer

Assembly of supports for the

batteries in the battery room

Mounting the transformer

Page 42

Site Plovdiv, Bulgaria

Site Views April 2011

Boiler assembly

Page 43

View from East side over the

steel structure of the GT building

Site Plovdiv, Bulgaria

Delivery of Generator April 18, 2011

View from the South-East corner

of the building site

Page 44

Unloading Generator from trailer

and positioning it onto sliding system

Site Plovdiv, Bulgaria

Delivery of Gas Turbine May 2011
Positioning Turbine Skid onto sliding system

Page 45

Lifting of Gearbox

Site Plovdiv, Bulgaria

Delivery of Gas Turbine May 2011

Generator Cooler is lifted

Turbine skid starts sliding into Hall

Page 46

Site Plovdiv, Bulgaria

DH Connection; Air Coolers May 2011

Installation of the air coolers view from the roof

Connection point of DH pipes.

The hydro tests were successful and
the pipes are ready for insulation and
back filling.
Page 47

Site Plovdiv, Bulgaria

Switch Yard Preparation June 2011

Installing the steel supports for the

heads of the 3 HV cables in the area
of the switch yard

Page 48

Excavation works for pulling el. cables

110kV on the road near the switch yard

Site Plovdiv, Bulgaria

Site Views July 2011

View from South-East corner over

the steel structure of GT

View from North-East corner over

the steel structure of GT building
Page 49

Site Plovdiv, Bulgaria

Hand Over December 2011

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Siemens Energy Oil & Gas

Thanks for your attention!

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