166000 Cartagena Refinery Project

SUPPLIER DOCUMENT

COVER SHEET

Supplier Name:
BOCCARD PIPE FABRICATORS, INC.

By oarzola at 10:54 am, Apr 06, 2011

Purchase Offer No.:

42166001-PO-0001520003 (0)

Purchase Offer Title:

PIPE FABRICATION CARTAGENA REFINERY EXPANSION PROJECT

Equipment / Tag Number(s):

Bulk

CB&I Document No:

166000-000-1520003-SD-00005

Supplier Document Number

Rev.

PT-1 Rev.0

Enter any additional SDR Codes here:

Document Title:

Rev. Date
01/25/09

Main SDR Code

H01
-
N02

H02-N02

PENETRANT TESTING

GENERAL INSTRUCTIONS TO SUPPLIERS

Listed below is the current approval status of your documents. Refer to status code listed hereunder for further information. Revisions

originated by the Supplier shall be identified by revision triangles with revision numbers and by revision clouds which shall be removed after

each approval cycle.

CB&I Procurement representative must be advised immediately of any price or delivery change before proceeding.

Correct and resubmit documents stamped '3' or 4' within 10 working days.

Stamp documents "Certified" and resubmit within 10 working days for documents returned stamped '2'.

For technical questions regarding the comments made, contact the CB&I Requisition Originator assigned to this P.O.

SUPPLIER DOCUMENT REVIEW

Purchasers review of Suppliers documents does not relieve Supplier of the responsibility for correctness under the Purchase Offer.

Permission to proceed does not constitute acceptance of design, detail and calculations, test methods or materials developed or selected by

the Supplier and does not relieve the Supplier from full compliance with the Purchase Offer or any other obligations, nor detract from any of

the Purchasers rights.

IMPORTANT

Should the Supplier consider that any comments made by the Purchaser change the Scope of Supply, the Supplier shall advise the

price and delivery implications of such changes within five working days of receipt. The Supplier must not incorporate such

changes without prior approval of the Purchaser of the revised price and/or delivery period. RETROSPECTIVE CLAIMS WILL NOT

BE CONSIDERED.

CBI Americas Ltd. 2008-2010. All rights reserved. Contains confidential information proprietary to CB&I, or its

affiliates, clients or suppliers and may not be used, reproduced or disclosed without CB&I's prior written permission.

Final/Certified

CB&I Lummus
Cartagena Refinery Expansion Project No.166000
Engineering Review Status

1 - Final/Certified
Proceed with fabrication. No further
submittal required.

By:

snarayanan

Date: 4/17/2011

These comments do not relieve the supplier of his responsibility to meet the requirements of the PO.

166000-000-PR-DM02-0002.04

Rev. 7

Issued for Information

16-Jul-10

Final/Certified

BOCCARD Pipe Fabricators, Inc.

BOCCARD

BOCCARD

PENETRANT TESTING PROCEDURE

PT-1

Revision 0

01/25/09

THE SOLUTION TO YOUR WORLDWIDE PIPING NEEDS

THE SOLUTION TO YOUR WORLDWIDE PIPING NEEDS

This document shall not be distributed, used or disclosed in whole or part for any purpose other than Quality Assurance operations

required in performance of a contract with Boccard Pipe Fabricators, Inc.

Boccard Pipe Fabricators, Inc.

2500 Galveston Rd

Houston TX, 77017

Page 1 of 1

1.0
SCOPE

1.1

This procedure establishes the requirements for the liquid penetrant examination of

metallic materials and weldments in accordance with the applicable codes specified in

paragraph 2 below. It applies to liquid penetrant examination using the color contrast

and solvent removable technique in accordance with ASME Section V, Article 6.

2.0
APPLICABLE CODES

2.1

2.2

Liquid penetrant examination shall conform to the applicable provisions of the

following codes effective on the date specified in the contract. The applicable code

and addenda is referenced on each shop drawing.

Codes

1.

ASME Boiler and Pressure Vessel Code, Sections I, V, and VIII.

2.

ANSI B31.1 and B31.3

3.0

PERSONNEL QUALIFICATIONS

3.1

3.2

Liquid penetrant examination shall be performed by personnel qualified in accordance

with Boccard Pipe Fabricators, Inc.s Written Practice for Qualification and

Certification of NDE Personnel. This qualification uses as a guide the ASNT

Recommended Practice SNT-TC-1A.

Final acceptance and interpretation shall be performed by a qualified Level II or III

examiner.

4.0
PENETRANT MATERIALS

4.1

Penetrant materials shall conform to the Control of Contaminants requirements

outlined in ASME Section V, Article 6. Typical brand and group used in the

examination may be:

Cleaner Sherwin Inc., Type DR60

Penetrant Sherwin Inc., Type DP40

Developer Sherwin Inc., Type D100

4.2

Penetrant materials shall not contain more than one percent by weight of either sulfur

or chlorine.

Page 2 of 2

4.3

5.0

The manufactures certification of test results which show the material brand, type, and

batch numbers, shall be maintained by the Quality Assurance Department.

SURFACE PREPARATION

5.1

The surface to be examined may be in the as welded, as forged, or as rolled conditions.

Grinding or machining is allowed to remove surface irregularities that could mask

unacceptable discontinuities. Cleaning by blasting with steel shot, dull sand, or vapor

blasting, is prohibited.

6.0
EXAMINATION SEQUENCE

6.1

Verify visually that the surface to be examined and adjacent surfaces within one (1) inch

are dry and free of dirt, grease, oil, lint, scale, and welding flux and weld splatter. The

illumination in the examination area shall be sufficient to clearly define all apparent

indications. A minimum light intensity of 100 fuci (1000 Lx) is required to ensure

adequate sensitivity during the examination and evaluation of indications. The light

source intensity shall be checked one time and a record kept on file.

6.1.1 Calibration

The Light Meter shall be calibrated at least once a year or wherever the meter has

been repaired. If the meters have not been in use for more than one year or more,

calibration shall be done before being used.

6.2

6.3

6.4

6.5

F and

The temperature of the penetrant and part to be examines shall be between 50

F.
Heating or cooling of the part is allowed to maintain the required temperature

125

during the examination.

Clean the surface to be examined with an approved cleaner (Sherwin Type DR60).

Spray surface to wet and dilute, removing all traces of contaminant. Wipe with a clean

lint-free absorbent paper or cloth to remove excess cleaner.

After all visible traces of the cleaner have evaporated; wait at least one (1) minute

before applying the penetrant.

Apply an approved penetrant (Sherwin Type DP40) using an aerosol spray can or by

brushing. Coat the surface thoroughly and uniformly. The penetrant shall remain on

the surface for ten (10) minutes minimum and thirty (30) minutes maximum before

removing the excess.

6.6

After the penetration dwell time has elapsed, remove excess penetrant by wiping with

clean lint-free absorbent paper or cloth. Clean until only a slight visible trace of

penetrant remains. Final removal shall be accomplished by wiping with a clean lint-

free absorbent paper or cloth that has been slightly dampened with the cleaner.
Page 3 of 3

Allow the surface to dry for at least one (1) minute after all visible traces of the cleaner

have evaporated, but no more that ten (10) minutes, before applying the developer.

Note: Do not flush or spray area of interest with cleaner.

6.7

After the cleaned surface has dried for the specified time, apply the developer in a light

even coat. Excessive wetting or pools of the developer in depressions or cavities is

prohibited. (When using an aerosol can for application, thoroughly shake the can until

the agitator rattles. Invert spray can and spray short bursts to clear valve. Hold spray

can 8 to 12 inches from surface, press spray button straight down and apply a light and

slightly wet developer coating.)

7.0
EVALUATION

7.1

During the application of the developer, observe the test area to monitor indications

that have excessive bleed-out. Note the location and size of these excessive bleed-out

indications to allow for interpretation of the true size and type of discontinuity.

7.2

The final examination shall be performed after a minimum of ten (10) minutes, but no

longer than sixty (60) minutes.

The light intensity requirements per Section V paragraphs T-

676.3 and T-777.1 are satisfactory using a Mag Lite at a maximum distance of 24.

7.3

When welds are examined, a minimum of 1 inch or either side of the weld shall be

evaluated.

7.4

All indications shall be evaluated in terms of the acceptance standards of the reference

code which is given on each shop drawing. Any additional or special requirements

will be given on the Job Procedure Sheet.

7.5

The shape and size of objects to be examined are not limited to factors, provided the

specified area under examination can be properly examined within the specified time

intervals of this procedure.

7.6

Broad areas of fluorescence or pigmentation which could mask indications of

discontinuities are unacceptable, and such areas shall be cleaned and re-examined

7.7

ASME Section VIII, Appendix 8 Para 8-3. An indication of an imperfection may be

larger than the imperfection that causes it; however, the size of the indication is the

basis for acceptance evaluation. Only indications with major dimensions greater than

1/16. Shall be considered relevant.

(a) A linear indication is one having a length greater than three times the width.

(b) A rounded indication is one of circular or elliptical shape with a length equal to or

less than three times its width.

Page 4 of 4

(c) Any questionable or doubtful indications shall be reexamined whether they are

relevant.

7.8

7.9

ASME B31.1 Chapter VI, Paragraph 136.4.4 Liquid Penetrant Examination (A) (A.3).

Relevant indications are those which result from unacceptable mechanical

discontinuities. Linear indications are those indications in which the length is more

than three times the width. Rounded indications are indications, which are circular or

elliptical with the length less than three times the width.

ASME B31.1 Chapter VI, Paragraph Liquid Penetrant Examination 136.4.4 (A) (A4).

An indication of a discontinuity may be larger than the discontinuity that causes it;

however, the size of the indication and not the size of the discontinuity is the basis of

acceptance or rejection.

7.10

7.11

ASME B31.3, Chapter I, Paragraph 300.2 Definitions

7.10.1 Indication, Linear: In liquid Penetrant examination a closed surface area

marking or denoting a discontinuity requiring evaluation, whose longest

dimension is at least three times the width of the indication.

7.10.2 Indication, Rounded; In liquid Penetrant examination a closed surface area

marking or denoting a discontinuity requiring evaluation, whose longest

dimension is at least three times the width of the indication.

Rejectable indications shall be recorded. As a minimum, the type of indications (linear

or rounded), location and extent (length and diameter or aligned) shall be recorded.

8.0
DOCUMENTATION

For each examination, the following information shall be recorded:

(a)
Procedure identification and revision;

(b)
Liquid Penetrant type ( visible);

(c)
Type ( number or letter designation of each Penetrant, Penetrant Remover,

and Developer used;

(d)
Examination personnel identity and, qualification level;

(e)
Map or record indications when required by ASME Section V, T-691;

(f)
Material;

(g)
Lighting equipment;

(h)
Date and time examination were performed.

9.0
POST CLEANING

Page 5 of 5

Upon completion of the penetrant examination, all traces of penetrant and developer shall be

removed from the surface using the Penetrant Cleaner. Deionized water may be used as an

alternate post cleaner solution for nickel base, austenitic stainless, or titanium materials. Tap

water may be used on all other materials.

10.0 SEE APPENDIX 1 SAMPLE PT EXAMINATION REPORT

Page 6 of 6

APPENDIX 1 SAMPLE PT EXAMINATION REPORT

Page 7 of 7