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ABSTRACT
The author states that accidental injuries in producing operations constitute an unnecessary waste, and are
an indication of inefficiencies in operating methods;
therefore, accident prevention constitutes a niajor probleni for consideration by operating executives and workers alike.
He recommends:
Compensation Costs
As executives a n d engineers of the production division
of the petroleunl industry, your primary interest i s t h a t
of getting oil t o t h e surface a t t h e lowest possible cost.
Your purpose h e r e today i s t o discuss your mutual
problems, exchange experiences and develop ways and
means of reducing costs a n d improving efficiency. The
interest of t h e accident-prevention engineer in t h e petroleum industry i s not foreign t o your own interests.
H e also i s concerned with lowering costs and improving
efficiency through t h e elimination of waste and the reduction of mishaps which b r i n g about i n j u r y to workmen and damage t o equipment.
Accident prevention makes no special claini to virtue
on the ground t h a t t h e work i s humanitarian. I t is well,
,of course, t h a t industry is human enough t o spend money
and to plan work so t h a t i t s employees will be spared
t h e physical pain a n d t h e financial loss which follow i n
t h e wake of accidents. This personal interest i n t h e
welfare of 'its workers on t h e p a r t of industry, within
itself, pays good dividends; but accident-prevention work
produces a more direct r e t u r n t h a n this. It justifies itself and pays i t s own way by reducing insurance costs,
lessening absenteeism, saving equipment, a n d increasi n g efficiency. Proof of these f a c t s may be found in t h e
records of hundreds of oil companies, i n t h e reports of
t h e National S a f e t y Council, a n d i n t h e office of t h e
Institute's own Accident-Prevention Department.
' b ~ n spacific Coal nn8 Oil Co.. F o r t W o r t h Ten.
f presented a t S p r i n g Meeting, ~outll\veste;u Ijistrict. F o r t
\Vortl~.Tes., A p r i l 1984.
Seventeen producing companies reported their accident costs to the American Petroleum Institute, Department of Accident Prevention, f o r t h e year of 1931. This
'eport included, in some cases, the 'accident costs of
drilling operations. This report also indicated a cost
TABLE 1
Compensation Rates, 1933-1932
Texas
i933
Rotary drilling . . . . . . . . . . . . . . . . . . . . . . .$12.85
Production . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.89
Pipe-line operation .................... 2.83
Pipe-line construction ................. 8.31
Natural-gasoline operation ............. 5.23
Refining .............................. 3.14
Marketing ............................ 2.00
of injuries of $1.68 per $100 of payroll. How does this
figure compare with t h e compensation rates now in
effect? Your attention is invited to the compensation
rates given in Table 1.
What is the answer? Are production operations in
Texas more hazardous than those in other p a r t s of t h e
country? H a s our experience been such a s to justify
this r a t e ? As one operator stated a t a meeting which
was held in F o r t Worth some two weeks ago f o r t h e
purpose of discussing t h e compensation-insurance problem: either we a r e paying too much f o r insurance, o r
our operations a r e too dangerous to permit u s to continue in business. With t h e majority of operators in
Texas, I a m inclined t o think t h a t the former condition
exists-we
a r e paying too much f o r insurance. However, there is a certain group of companies and individuals in the oil business in T e s a s today whose operations a r e too hazardous and whose high accident frequency is increasing t h e compensation costs of the industry a s a whole.
Without the aid of state safety orders, I do not believe we can even hope t o bring into line the operator
who is now ignoring safety measures. This class of
operator has been appealed to, preached to, and threatened; but he still persists in following unsafe practices
in the conduct of his business. Only a few months ago
your casualty-insurance commissioner started out on a
program of drafting s t a t e industrial safety orders; but,
for some reason unknown, t h e work h a s been dropped
o r passed by f o r t h e time being. However, such orders
wil! come eventually, and I feel t h a t the petroleum industry should take the lead in the promulgation of
these orders. In this w a y we can be assured t h a t the
orders a r e not burdensome o r impractical.
The operator who today is carrying on organized accident-prevention work would probably have no additional outlay of expense in complying with such orders
a s may be set up. On the other hand, the operator who
is not doing this a t the present time and who, by reason
of his bad experience, is increasing the r a t e of insurance
f o r all of us would be forced to improve his equipment
Oklahoma
1933
Same
a s for
1932
+
1932
California
&
1933
1932
$11.62
3.61
2.22
5.34
5.17
4.32
3.45
Economic Value
Tables 2 a n d 3 give a r a t h e r comprehensive picture
of t h e economic value of accident-prevention work i n
Tesas :
TABLE 2
Method o f Application
The methods of applying t h e program mill vary according to the set-up of t h e organization and the size of
the coillpany. The first of these methods is that of
setting a n example. The executive and t h e supervisor
must definitely manifest their interest in, and support of, the work if they hope to win t h e cooperation
of their elnployees i n t h e work. It is not sufficient t h a t
the executive announce the inauguration of a program
and place someone in charge. H e must show a n active
and a continued interest. I n order successfully. to establish i t a s a pllase of t h e operating program, he must,
in determining t h e efficiency of the operation, take into
account the cost of accidents. In making promotions,
by considering t h e accident record of the supervisor,
t h e executive convinces t h e personnel of his organization t h a t his interest in t h e welfare of his e~nployees
is sincere, and he shows the key men t h a t lle desires
that accident prevention he given equal importance with
other phases of operation.
The'attitude of t h e supervisor will be reflected in the
attitude of the workmen under him. If he himself indicates a sincere interest in eliminating accident-causing
conditions, and sets the example of safe practices, his
e~nployeeswill do likewise. On the other hand, if he
displays a n attitude of indifference, h e will cause the
men to feel t h e same w a y towards t h e work. Workmen normally support those things t h e " boss" sanctions, and a r e against those things he does not favor.
The accident-frequency chart is a n almost infallible
guide a s t o t h e supervisor's interest i n t h e safety
program.
The trial-and-error method of selecting applicants f o r
e~nployn~ent
i s rapidly passing out of t h e picture. The
progressive supervisor, r a t h e r than hire t h e first individual who presents himself f o r work, now carefully
interviews each applicant, eliminates t h e unfitted, and
attempts to choose the one who can best meet the job
requirements. The decrease in t h e amount of spoiled
work, damaged equipment, loss. in production, and the
excessive number of accidents resulting f r o m following
.'
Continuous Training
The supervisor's task is not completed even after the
proper applicant has been selected, instructed in the
~ o r k and
, pIaced on the job. His training must be continuous in order to be effective. The fact that new work
i s always on hand, that new inethods are introduced,
and that men forget readily, makes it imperative that a
colltinuous program be followed. The advice and instruction given by the supervisor to the nlan while engaged in his work is the most effective accident-prevention effort. This plan definitely ties safety in with
She operating program, and impresses the individual
with the fact t h a t the safety of the nlen is not to be
sacrificed for the sake of speed or the false economy of
using inferior materials or defective tools and equipment. A close contact with the man on the job will also
enable the supervisor to study the working habits of
Vocatio~~al
Training
We have recently begun a program of analyzing the
various job classifications by the conference method,
and have found that such analysis not only points out
the outstanding hazards of the work and develops
methods ,of protection, but that i t also informs men
along lines of waste elimination and economy in operation. Incidentally, the conference method was introduced to industry by the Department of Vocational Education of the several states, and the service of a teachertrainer from this department may be obtained in instructing foremen or other key men in conference
leadership. .
,
Protective Equipmeat
I t is equally a s i m p o r t a n t t o provide safety belts,
goggles, a n d other protective equipment a s i t i s t o f u r nish safe tools a n d equipment. A knowledge of t h e work
where protective devices a r e necessary will enable t h e
supervisor t o determine w h a t is needed a n d t o secure
a n d place t h e equipment. Oftentimes g a s masks, goggles, belts, a n d other protective devices a r e furnished
the men without a n y instructions a s t o their use. The
investment i n such equipment is lost when this i s
done, because i t i s either not used a t all o r i s used
improperly. T h e question of getting the men to use
goggles, s a f e t y belts, etc., i s again a matter of traini n g a n d discipline. Instruction on m a t t e r s of safety
can be enforced a s effectively a n d i n the same way t h a t
instructions in t h e other phases of operation a r e enforced. T h e employee who disregards instructions a n d
fails t o w e a r goggles, thereby losing a n eye a n d costing
his company a thousand dollars, i s in t h e same category
with the pumper who f a i l s t o c a r r y out orders a n d permits the stock t a n k t o spill over a volume of oil of
comparable value. Both cases indicate a laxity i n supervision through failure t o follow u p on instructions.
Property Mainte~iance
I have subordinated t h e question of inspection and
correction of physical hazards to t h a t of selecting, placing, and t r a i n i n g m e n ; because experience h a s shown u s
t h a t t h e f a i l u r e of t h e worker, r a t h e r t h a n t h a t of
equipment, causes t h e majority of our accidents. However, i t i s essential t h a t properties be properly maintained, a n d t h a t s a f e tools and equipment be provided.
Even though t h e physical hazard i s not responsible f o r
many accidents, f a i l u r e t o correct such conditions will
materially affect t h e t r a i n i n g program. A successful
accident-prevention program demands t h e full cooperation of each a n d everv worker, a n d i t will be difficult to
obtain such cooperation if t h e employee feels t h a t t h e
company is not sufficiently interested in t h e yorkers'
welfare t o spend t h e inoney necessary f o r maintaining
physical property i n a safe condition. I t . is also t r u e
t h a t t h e small percentage of accidents occurring a s a
result of equipment failures is usually of a very serious
nature; and f r o m the economic, a s well' a s from t h e
humanitarian, standpoint a sensible g u a r d i n g program
and a definite plan of equiplnent maintenance is justified.
I a m i n f a v o r of t h e operating deljartment's undertaking t h e entire job of inspecting properties and carryihg out t h e maintenance program. Again, accident prevention should be made a regular p a r t of t h e job. If
t h e safety department i s given t h e t a s k of discovering
and remedying unsafe conditions, unusual circumstances
will a r i s e ; o r new work will be created between inspection trips, which will demand emergency measures. If
the safety engineer is relied on entirely to point out and
to advise on such matters,.the work will be delayed, or
unnecessary chances will he taken i n l~roceedingwithout first working out t h e problem of proper protection.
We haye developed a n , inspection report form, and
each pumpei. i s required t o check his leases and report
on t h e condition of rigs, powers, and other equipment
under.his jurisdiction. The roustabout, likewise, i s required t o check his truck, tools, and other ecluipment
periodically, a n d t o f u r n i s h his supervisor with a report of conditions .found. The district foreman checks
these reports when they.. come in, a n d authorizes t h e
work necessary f o r t h e correction of t h e unsatisfactory
Goocl H o ~ ~ s e k e e p i ~ ~ g
DISCUSSION