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2. REMOVAL AND INSTALLATION OF IWE (INTEGRATED WHEEL END)

Wheel Speed Sensor
Preceding Work: Disconnect the negative battery cable and remove the tires.
Note: Wheel speed sensor location

Front side (2WD)

Rear side (5-link type)

Rear side (IRS type)

1. Unscrew the two bolts (19 mm) and set the removed brake caliper on the frame.

Tightening torque:
(85 ~ 105 Nm)

2. Unscrew the two screws and remove the brake disc.

PART TIME TRANSFER CASE & LOCKING HUB SYSTEM

KYRON SM - 2005.09

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3. Remove the hub cap and unscrew the lock nut.

NOTICE

T/C

Replace the hub cap with a new one when installing.

M / T

A/T

3240

SP

AXLE

CLUTCH

Tightening torque:
(28 ~ 30 Nm)

STNG

4. Unscrew the three wheel end hub mounting bolts (10 mm).
Installation Notice
100 ~ 130 Nm

5. Slightly pull the wheel end hub until the wheel speed sensor is visible. Unscrew the mounting bolt (5 mm) and
remove the wheel speed sensor.
Tightening torque:
(6 ~ 8 Nm)

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PART TIME TRANSFER CASE & LOCKING HUB SYSTEM

KYRON SM - 2005.09

A / CON

A / BAG

BRAKE

Tightening torque

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6. Disconnect the wheel speed sensor and the cable.

Disconnect connector

Wheel speed sensor

PART TIME TRANSFER CASE & LOCKING HUB SYSTEM

KYRON SM - 2005.09

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37

A/T

Locking Hub Actuator Assembly

Preceding Work: 1. Remove the tire and the brake disc.

M / T

2. Remove the wheel speed sensor.

1. Unscrew the two bolts (10 mm) and remove the brake
dust cover.

4 ~ 8 Nm

AXLE

CLUTCH

Tightening torque

T/C

Installation Notice

SP

2. Pull out the upper arm lock pin and unscrew the mounting nut (19 mm).

3. Pull out the steering gear linkage lock pin from the knuckle. Unscrew the mounting nut (19 mm) and remove
the tie rod end.

Lock pin

Tightening torque:
(110 ~ 130 Nm)

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EFFECTIVE DATE
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PART TIME TRANSFER CASE & LOCKING HUB SYSTEM

KYRON SM - 2005.09

A / CON

Tightening torque:
(140 ~ 160 Nm)

A / BAG

BRAKE

STNG

At this time, do not fully remove the nut.

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3240

4. Unscrew the lower arm mounting nut (22 mm).

Tightening torque:
(140 ~ 160 Nm)

5. Remove the knuckle between upper arm and lower arm with special tool.

PART TIME TRANSFER CASE & LOCKING HUB SYSTEM

KYRON SM - 2005.09

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Hub Actuator
1. Unscrew the three bolts (10 mm) on the disassembled locking hub actuator assembly and remove the hub actuator.

AXLE

CLUTCH

T/C

M / T

Tightening torque:
(8 ~ 12 Nm)

A/T

3240

SP

Structure of Hub Actuator

STNG

Vacuum tube

A / CON

A / BAG

BRAKE

Vent tube

Detail

7Shift seal

1
Clutch ring
2
Shift fork

Housing
6
Piston
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Diaphragm

Spring
PART TIME TRANSFER CASE & LOCKING HUB SYSTEM
KYRON SM - 2005.09

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Inspection
1. Check the internal seal ring of hub actuator for damage.

2. Replace the O-ring of the locking hub end with a new

one.

Installation Notice

* Completely clean the parts and apply the grease them before installation.
Be careful not to damage the internal seal ring of the hub actuator.

PART TIME TRANSFER CASE & LOCKING HUB SYSTEM

KYRON SM - 2005.09

CHANGED BY
EFFECTIVE DATE
AFFECTED VIN