Safety on Lathes

Safety on Lathes

Unguarded Lathe

emergency-Stop Button

Danger and
Precautions Signs

chuck Shield

crosslide-travel Shield
magnetic-Base Shield

ROTATING MEMBERS AND TOOLS

FLYING PARTS

You are exposed to moving machine parts

that can crush, dismember and cause death.

You are exposed to moving machine parts

that can cause eye or bodily injury due
to hazardous flying chips, sparks, and
coolant splash.

DO NOT operate this machine without shield(s) in

place.
NEVER place your fingers, hands or any part of
your body on or near the rotating parts
of this machine.
NEVER operate this machine with loose clothing,
jewelry, or unrestrained long hair.

NEVER operate this machinery without proper

eye and body protection.
FAILURE to obey will result in eye injury or
severe personal injury.

FAILURE to obey will result in loss of fingers or

limbs, or could cause death.
ALWAYS wear proper personal protective equipment when operating this machine.
This sign does not cover all dangers that could happen while operating this machine.
Do Not Remove or Cover This Sign See Back For Mounting Instructions

Part No. KSC-046

WARNING

Can cause serious injury

or death if hand or any part
of body is placed in this
electrical enclosure.
Turn off main power and
lock out the disconnect
switch before opening this
electrical enclosure.
DO NOT REMOVE OR COVER THIS SIGN
KST-152

safeguarding for cutting and turning machines

N
Disconnect Switch
motor Starter

electronic
motor Brake

Guarded Lathe

A
N

Omron Scientific Technologies, Inc.

Machine Services Division
USA Tel. 1/866/260-4784 Canada Tel. 1/866/986-6766

For the Latest Information

On the Internet: www.stimachineservices.com or
www.omron.ca

Go to the Engineering Guide

For in-depth information on
safety standards and use.

Safety on Lathes

Lathe Chuck Wrenches

One of the most common accidents on lathes or other machines
involves a chuck wrench or key
which is thrown from the chuck.
This happens when someone
forgets to remove the wrench from
the chuck before the machine is
turned on.
A spring-loaded or self-ejecting chuck wrench can be used
on lathes or other machines
equipped with manually adjusted
chucks. The spring-loaded sleeve
ejects the wrench from the chuck
after each use. This wrench is
engineered and designed to provide proper loads for self-removal
of the wrench weight.

Dimensions
Bar
Diameter

nominal
Size

nominal
Size

Square type

hexagon type

Safety Yellow
Vinyl-Coated Handle
Sleeve Fully
Encloses Spring

engagement
length

Overall Diameter

chamfered
end for
easy entry

Spring-Loaded
Sleeve Pushed Up
for Photo

Nominal

Actual

Bar

Overall Engagement

Weight

Part No.

Size

Size

Diameter

Diameter Length

(lbs.)

245500

9/32 in. SQ

0.271 in.

3/4 in.

1.050 in.

3/4 in.

1.8

245501

5/16 in. SQ

0.303 in.

3/4 in.

1.050 in.

3/4 in.

1.8

245502

3/8 in. SQ

0.365 in.

3/4 in.

1.050 in.

3/4 in.

1.8

245503

7/16 in. SQ

0.427 in.

3/4 in.

1.050 in.

3/4 in.

1.8

245504

1/2 in. SQ

0.490 in.

3/4 in.

1.050 in.

3/4 in.

1.8

245505

9/16 in. SQ

0.552 in.

15/16 in.

1.315 in.

3/4 in.

2.9

245506

5/8 in. SQ

0.615 in.

15/16 in.

1.315 in.

3/4 in.

2.9

245507

11/16 in. SQ

0.678 in.

15/16 in.

1.315 in.

3/4 in.

2.9

245508

3/4 in. SQ

0.740 in.

15/16 in.

1.315 in.

3/4 in.

2.9

245509

1/2 in. HEX

0.490 in.

3/4 in.

1.050 in.

3/4 in.

1.8

245510

5/8 in. HEX

0.615 in.

3/4 in.

1.050 in.

3/4 in.

1.8

245511

3/4 in. HEX

0.740 in.

15/16 in.

1.315 in.

3/4 in.

2.9

Omron Scientific Technologies, Inc.

Machine Services Division
USA Tel. 1/866/260-4784 Canada Tel. 1/866/986-6766

N
safeguarding for cutting and turning machines

Adjusting the chuck using a spring-loaded chuck

wrench.

Ordering

For the Latest Information

On the Internet: www.stimachineservices.com or
www.omron.ca

N

Safety on Lathes

Sliding Lathe Shields

safeguarding for cutting and turning machines

These sliding lathe shields are

furnished in four different sizes.
They are constructed of high quality 12-gauge steel, with a polycarbonate window. These shields are
available for operator protection
on large standard lathes, CNC
machines, and OD grinders.
The shields are designed to fit
lathes with chucks up to 48in. in
diameter. Four adjustable flanged
mounting posts are provided
for easy mounting. These posts
are used to securely mount the
shields ball-bearing carriage
to the top of the headstock, as
illustrated. This means the posts
can be attached without interfering with any part of the equipment
housed within the headstock.
These sliding shields slide outof-the-way over the headstock,
allowing the operator access to
the point of operation for loading
and unloading workpieces, changing tooling, changing chucks,
removing swarf, etc. They are
painted yellow and are furnished
with handles.
When ordering these sliding
shields, check lathe dimensions
and reference drawings. Special
sizes are available on request.

Shield slid into position. Machine is ready for machinging workpiece.

Dimensions
12" max.
can Be cut to
length
as required
Adjustable
from 2" - 12"

B
15.75"
ctrs.

A
20"

Ordering

Part No.

Dimensions Chuck
A

Diameter
28 in.

220625

26 in.

21 in.

220626

27 1/4 in.

23 in.

32 in.

220627

29 1/2 in.

27 in.

40 in.

220628

33 3/4 in.

30 3/4 in.

48 in.

220747

Replacement Polycarbonate Window for #220625 sliding lathe shield

220748

Replacement Polycarbonate Window for #220626 sliding lathe shield

220749

Replacement Polycarbonate Window for #220627 sliding lathe shield

220750

Replacement Polycarbonate Window for #220628 sliding lathe shield

A
N

Omron Scientific Technologies, Inc.

Machine Services Division
USA Tel. 1/866/260-4784 Canada Tel. 1/866/986-6766

For the Latest Information

On the Internet: www.stimachineservices.com or
www.omron.ca

Go to the Engineering Guide

For in-depth information on
safety standards and use.

Safety on Lathes

Crosslide-Travel Lathe Shields

These lathe shields mount on
and travel with the crosslide for
protection when machining long
workpieces. The steel structure
provides protection from flying
chips and coolant. The window
permits visibility into the point
of operation. The front portion of
the shield hinges up for access.
These shields are ideal for lathes
with long beds. Special sizes are
available on request.

Shield travels with the crosslide for operator protection.

Hinges up
for access
Mounting
Rod

Dimensions
A

Support
Rod

8.5"

8.5"

231030
Mounting
Bracket

hinge
4"

0.75"

safeguarding for cutting and turning machines

(The Mounting Bracket

is not furnished with the
Shield. See page A13 for
Mounting Bracket choices.)

20.25"

Ordering

Dimensions

Part No.

B C

D E

220630

17 in.

8 in.

10 in.

12 in.

12 in.

220631

23 in.

11 in.

12 in.

14 1/2 in.

13 3/4 in.

220632

Replacement Polycarbonate Window

Omron Scientific Technologies, Inc.

Machine Services Division
USA Tel. 1/866/260-4784 Canada Tel. 1/866/986-6766

For the Latest Information

On the Internet: www.stimachineservices.com or
www.omron.ca

N

Safety on Lathes

Small Steel Lathe Chuck Shields

These steel chuck shields are
fabricated of 18-gauge steel and
can be used on smaller lathes that
have up to 18 1/2in. diameter
chucks.
Each shield is furnished with a
1in. x 13in. mounting rod which
can be cut to length if required.
This mounting rod is fastened to
the headstock of the lathe. The
mounting rod is also used to hinge
the entire shield. The shield can
be lifted and swung up for quick
and easy access to the chuck and
the part being machined. These
shields are painted yellow. This
shield includes a polycarbonate
window which permits visibility
into the point of operation.
Various types of mounting
brackets are available.

Shield in position. Machine is ready for machining workpiece.

Dimensions
mounting Bracket
c max. Dia.
1" Bore

information on mounting brackets,

For
see page N13

(4) 1/4-20
Setscrews

Window

13" rod
8"
1"

This Shield has a window

that permits visability into
the point of operation.

safeguarding for cutting and turning machines

A
1.375"
D

Ordering

The Mounting Bracket
is sold separately.

7"

Dimensions

Part No.

B C

220633

12 in.

7 1/2 in.

11 in.

4 3/4 in.

220634

15 1/2 in.

9 1/4 in.

14 1/2 in.

6 1/4 in.

220635

19 1/4 in.

11 1/2 in.

18 1/4 in.

8 in.

220636

Replacement Polycarbonate Window for 220633

220637

Replacement Polycarbonate Window for 220634

220638

Replacement Polycarbonate Window for 220635

A
N10

Omron Scientific Technologies, Inc.

Machine Services Division
USA Tel. 1/866/260-4784 Canada Tel. 1/866/986-6766

For the Latest Information

On the Internet: www.stimachineservices.com or
www.omron.ca

Go to the Engineering Guide

For in-depth information on
safety standards and use.

Safety on Lathes

Large Steel Lathe Chuck Shields

These fabricated 18-gauge steel
chuck shields can be used on
large lathes that have chucks up
to 47in. in diameter. They are
double hinged for access to the
chuck, workpiece, and tool. The
front hinged portion can be swung
up for workpiece changes, and the
entire shield can be hinged back
for changing chucks.
Each shield is furnished with a
mounting rod, plate and support
bar for mounting the shield to the
face of the headstock. The rear
mounting bracket hinges the entire shield, and the side mounting
bracket supports the shield in its
normal operating position. These
shields are painted yellow and are
furnished with a handle.

The hinged portion can be swung up for workpiece changes.

Dimensions

hinge

13.75"
Support Bar

mounting rod
and Plate

safeguarding for cutting and turning machines

Ordering

Part No.

Dimension A

220639

24 in.

220640

32 in.

220641

40 in.

220642

47 1/2 in.

Omron Scientific Technologies, Inc.

Machine Services Division
USA Tel. 1/866/260-4784 Canada Tel. 1/866/986-6766

For the Latest Information

On the Internet: www.stimachineservices.com or
www.omron.ca

N11

Safety on Lathes

Transparent Lathe Chuck Shields

safeguarding for cutting and turning machines

An efficient lathe shield has to

give maximum operator protection
with good visibility and fast, easy
access to the workpiece. These
shields fulfill these requirements.
These lathe chuck shields
have a semicircular shape made
from impact-resistant, transparent polycarbonate. The shields
themselves are attached to a 1in.
zinc-plated extension tube. This
tube is inserted into one of the
mounting brackets described on
the next page. The shield assembly does not include the mounting
bracket.
The semicircular shield covers
half the circumference of the lathe
chuck because it is mounted an
equal distance from the chuck
center.
Access to the chuck and
workpiece is quick and easy. The
shield is lifted up and out of the
way for the operator.
The shield size depends on the
center height of the lathe and
the diameter of the chuck. On
lathes with a center height up to
7in., there is a small variation
in diameter between the 3- and
4-jaw chucks; therefore, one size
shield will do the job.
On lathes with a center height
in excess of 7in., there is a greater
variation in diameter between the
chucks; therefore, it is advisable
to use two different size shields to
provide adequate protection.

impact-resistant
clear Polycarbonate

Swings Up
for Access

Optional mounting Bracket

with electrical Safety interlock

3-jaw chuck lathe with shield held in position by

bracket Type B.

Dimensions
A max. Dia.

type B2 Bracket

2.75"

type B Bracket
1.375"
D

1"
rod

Support Assembly

Ordering

Dimensions

Part No.

B C

D E

220643

10 in.

12 in.

7 in.

6 1/2 in.

10 in.

220644

14 in.

15 1/2 in.

8 1/2 in.

7 3/4 in.

13 in.

220645

18 in.

19 1/2 in.

10 1/2 in.

7 3/4 in.

13 in.

220646

23 1/2 in.

24 1/4 in.

12 3/4 in.

7 3/4 in.

13 in.

220647

26 in.

28 in.

14 3/4 in.

7 3/4 in.

13 in.

220648

Replacement Shield for 220643

220649

Replacement Shield for 220644

220650

Replacement Shield for 220645

220651

Replacement Shield for 220646

220652

Replacement Shield for 220647

Note: The above part numbers do not include mounting brackets.

A
N12

Omron Scientific Technologies, Inc.

Machine Services Division
USA Tel. 1/866/260-4784 Canada Tel. 1/866/986-6766

For the Latest Information

On the Internet: www.stimachineservices.com or
www.omron.ca

Go to the Engineering Guide

For in-depth information on
safety standards and use.

Safety on Lathes

Mounting Brackets for Small Steel and Transparent Lathe Chuck Shields
The zinc-plated extension
tube, to which the polycarbonate
and steel shields are fastened, is
mounted to the headstock of the
lathe by a mounting bracket.
Bracket Styles
There are two principal types of
mounting brackets available. Type
A is used for mounting to the top
or the side of the headstock.
Type B is used for mounting to
the inside face of the headstock.
For difficult mounting conditions, bracket Type A1 may be
used. This bracket incorporates a

telescopic height adjustment (up

to 2 in.) and can be swiveled up to
an angle of 90 as required.
Bracket Type B2 is a two-socket
mounting. It can be fastened to
the face of the headstock where
shields with different diameters
may be used. It accommodates
3jaw and 4-jaw chucks. The inner
socket is used for the 3-jaw chuck
shield. When changing over to a
4-jaw chuck, the shield is removed
from the inner socket and replaced
by a larger diameter shield inserted
into the outer socket. This accommodates the 4jaw chuck.

Bracket Usage
The small steel and transparent lathe chuck shields can be
interlocked to the motor starter.
When the chuck shield is lifted
up, the contact on the switch is
opened. This causes the machine
to stop. The switch is attached to
a heavy-duty mounting bracket.
This interlocking bracket assembly includes mounting bracket
231003.

Interlocking bracket
assembly shown
with rod of shield.

Bracket Type A
For mounting to the top or side of the headstock.

Bracket Type B
For mounting to the face of the headstock

Ordering
Description

231000

Bracket Type A

231001

Bracket Type A1

231003

Bracket Type B

231002

Bracket Type B2

231021

Safety Switch Mounting Bracket

for Chuck Shield

information on small steel lathe chuck

For
shields, see page N10
Bracket Type A1
For extended mounting to the top or side of the
headstock.

Bracket Type B2
For mounting to the face of the headstock when
two different sized shields are used.

Omron Scientific Technologies, Inc.

Machine Services Division
USA Tel. 1/866/260-4784 Canada Tel. 1/866/986-6766

information on transparent lathe

For
chuck shields, see page N12

For the Latest Information

On the Internet: www.stimachineservices.com or
www.omron.ca

N13

safeguarding for cutting and turning machines

Part No.