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YELLOW BOOK

Fire protection for structural steel


in buildings
4th Edition
(Volume 2: Part 3 Sprayed Non Reactive Coatings)

Association for Specialist Fire Protection


Kingsley House, Ganders Business Park, Kingsley, Bordon, Hampshire GU35 9LU, United Kingdom
t: 01420 471 612 www.asfp.org.uk

Amendments to Vol 2: Section 10:3 Product Data Sheets


DATE

SECTION

AMENDMENT SUMMARY

SOURCE

27/06/07

10:3

STEELGUARD CM4703 & CM4704:


Moved from Reactive to Non Reactive Coatings

BP

27/06/07

10

List of Products amended

BP

13/07/07

ALL

Book divided into two volumes. Vol 1: Sections 1-8 & 10 and Vol 2:
Section 9 Product Data Sheets

BP

27/07/07

10:3

MONOKOTE MK6:
Amending errors in figures for 120mins on both tables

BP

27/07/07

10:3

All Grace Products:


New website address

Requested by
Grace

01/11/07

10:1

PROMATECT 250
Change to item 5, 9 and 11
Change to tables to reflect new 30mm thickness board

Requested by
Promatect

20/11/07

ALL

Sections renumbered sequentially. 9 is now Bibliography and 10


the Product Data Sheets

BP

20/11/07

10

Product Sections renumbered and called Vol 2 Parts 1, 2, 3 and 4

BP

15/01/07

10:3

STEELGUARD CM4703 & CM4704:


Amended web address, change to final line of entry

BP

07/10/09

10.3

Repagination of Section

BP

30/04/2010

Cover

New volume covers

NR

10/05/20

10.3

VERMIPLASTER BD

NR

28/09/11

10.3

Transfer of ownership of CAFCO products to PROMAT UK Ltd and


new data tables for these products

NR

Note 1:
Amendments may only be inserted by ASFP Secretariat with approval of the ASFP Technical Officer.

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 2


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

SECTION 10:3
SPRAYED NON REACTIVE COATINGS

List of Product Data Sheets

CAFCO 300
CAFCO BLAZE-SHIELD II
CAFCO MANDOLITE CP2
CAFCO MANDOLITE HS3
CAFCO MANDOLITE TG
MONOKOTE MK6
MONOKOTE Z106
MONOKOTE Z146
STEELGUARD CM4703
STEELGUARD CM4704
VERMIPLASTER BD

This volume should be read in conjunction with Volume 1, available to download from www.asfp.org.uk

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 3


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
1.
2.

3.
4.
5.

Product description
Gypsum based vermiculite spray
Manufacturer
PROMAT UK LTD
The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD
T:
01344 381 300
F:
01344 381 301
W:
www.promat-spray.com
Availability
Supply and fix service by recognised applicators. Details from manufacturer
Protection technique
Profile, box or solid
Application technique
Factory prepared pre-packed, mixed with water on site and sprayed through standard slurry pump.

6.

Steel preparation requirements


Steel must be de-greased and have loose scale and rust removed. Pre-treatment using a primer/adhesive
is necessary in most cases when applying 300 to steelwork with painted surfaces.

7.

Additional mechanical fixing


None within the scope of the following table

8.

Nominal density
310 kg/m3

9.

Thickness range
10 - 70mm

10.

Fire resistance range


(a)
Up to 4 hours
(b)
Hp/A: 30 - 310 Profile

11.

Constraints for fire resistance


(a)
Minimum dry thickness 10mm
(b)
Maximum unreinforced dry thickness 70mm

12.

Appearance
Off-white textured finish. Surface finishes may be used

13.

On site use
Internal -semi exposed (canopies)

14.

Durability
Resistant to frost, vermin and mould growth and limited attack by water.

15.

Performance in other BS and EN fire tests


Non-combustible in accordance with BS476-4, so complies with Class 0 requirements as defined in the
Building Regulations 1991. EN test for fire protection to concrete.

16.

Other applications
(a)
Fire protection of concrete
(b)
Marine protection (internal)
(c)
Cavity fire barrier
(d)
Acoustic correction
(e)
Fire protection of ductwork

17.

Third Party Certification


This product is certificated by a 3rd Party Certification body accredited to ISO Guide 65 under certificate
reference LPCB Certificate No. 762b/01.

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 4


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 1 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 350C
Dry thickness in mm to provide fire resistance of
Hp/A up to

30min

60min

90min

120min

180min

240min

30

12

12

14

19

27

35

40

12

12

17

22

32

42

50

12

14

19

25

36

48

60

12

15

21

27

40

52

70

12

16

23

29

43

56

80

12

17

24

31

45

60

90

12

18

25

33

48

62

100

12

19

26

34

50

65

110

12

19

27

35

51

67

120

12

20

28

36

53

69

130

12

20

29

37

54

71

140

12

21

29

38

55

150

12

21

30

39

56

160

13

22

30

39

57

170

13

22

31

40

58

180

13

22

31

41

59

190

13

22

32

41

60

200

13

23

32

42

61

210

13

23

33

42

61

220

14

23

33

43

62

230

14

23

33

43

62

240

14

24

33

43

63

250

14

24

34

44

63

260

14

24

34

44

64

270

14

24

34

44

64

280

14

24

34

44

65

290

14

24

35

45

65

300

14

25

35

45

65

310

14

25

35

45

66

320

14

25

35

45

66

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 5


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 2 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 400C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

16

22

29

40

12

12

15

19

27

35

50

12

12

17

22

31

40

60

12

14

19

24

34

44

70

12

15

20

26

36

47

80

12

16

21

27

39

50

90

12

16

23

29

41

53

100

12

17

23

30

42

55

110

12

18

24

31

44

57

120

12

18

25

32

45

59

130

12

19

26

33

47

60

140

12

19

26

33

48

62

150

12

20

27

34

49

63

160

13

20

27

35

50

64

170

13

20

28

35

50

65

180

13

21

28

36

51

66

190

13

21

29

36

52

67

200

13

21

29

37

53

68

210

14

21

29

37

53

69

220

14

22

30

38

54

70

230

14

22

30

38

54

70

240

14

22

30

38

55

71

250

14

22

30

39

55

72

260

14

22

31

39

56

72

270

14

23

31

39

56

280

14

23

31

40

56

290

14

23

31

40

57

300

15

23

32

40

57

310

15

23

32

40

57

320

15

23

32

40

58

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 6


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 3 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 450C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

15

21

27

40

12

12

14

18

25

33

50

12

12

16

20

29

37

60

12

13

17

22

32

41

70

12

14

19

24

34

44

80

12

14

20

25

36

47

90

12

15

21

27

38

49

100

12

16

22

28

40

52

110

12

16

23

29

41

54

120

12

17

23

30

42

55

130

12

17

24

31

44

57

140

12

18

25

31

45

58

150

12

18

25

32

46

59

160

12

19

26

33

47

61

170

12

19

26

33

47

62

180

12

19

26

34

48

62

190

12

19

27

34

49

63

200

12

20

27

35

49

64

210

12

20

27

35

50

65

220

13

20

28

35

50

66

230

13

20

28

36

51

66

240

13

20

28

36

51

67

250

13

21

28

36

52

67

260

13

21

29

37

52

68

270

13

21

29

37

53

69

280

13

21

29

37

53

69

290

13

21

29

37

53

69

300

13

21

29

38

54

70

310

13

22

30

38

54

70

320

13

22

30

38

54

71

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 7


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 4 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 500C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

13

19

25

40

12

12

13

16

23

30

50

12

12

14

18

26

34

60

12

12

16

20

29

38

70

12

12

17

22

31

41

80

12

13

18

23

33

44

90

12

14

19

24

35

46

100

12

14

20

26

37

48

110

12

15

21

27

38

50

120

12

15

21

27

39

51

130

12

16

22

28

41

53

140

12

16

23

29

42

54

150

12

17

23

30

42

55

160

12

17

24

30

43

57

170

12

17

24

31

44

58

180

12

17

24

31

45

58

190

12

18

25

32

45

59

200

12

18

25

32

46

60

210

12

18

25

32

47

61

220

12

18

26

33

47

62

230

12

19

26

33

48

62

240

12

19

26

33

48

63

250

12

19

26

34

49

63

260

12

19

27

34

49

64

270

12

19

27

34

49

64

280

12

19

27

35

50

65

290

12

20

27

35

50

65

300

12

20

27

35

50

66

310

12

20

27

35

51

66

320

12

20

28

35

51

66

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 8


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 5 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 550C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

12

18

23

40

12

12

12

15

21

28

50

12

12

13

17

24

32

60

12

12

14

19

27

35

70

12

12

16

20

29

38

80

12

12

17

21

31

41

90

12

13

18

23

33

43

100

12

13

18

24

34

45

110

12

14

19

25

35

46

120

12

14

20

25

37

48

130

12

14

20

26

38

49

140

12

15

21

27

39

51

150

12

15

21

27

40

52

160

12

15

22

28

40

53

170

12

16

22

28

41

54

180

12

16

22

29

42

55

190

12

16

23

29

42

56

200

12

16

23

30

43

56

210

12

17

23

30

44

57

220

12

17

24

30

44

58

230

12

17

24

31

45

58

240

12

17

24

31

45

59

250

12

17

24

31

45

59

260

12

17

25

32

46

60

270

12

18

25

32

46

60

280

12

18

25

32

46

61

290

12

18

25

32

47

61

300

12

18

25

33

47

62

310

12

18

25

33

47

62

320

12

18

26

33

48

62

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 9


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 6 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 600C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

12

17

22

40

12

12

12

14

20

26

50

12

12

12

16

23

30

60

12

12

13

17

25

33

70

12

12

14

19

27

36

80

12

12

15

20

29

38

90

12

12

16

21

31

40

100

12

12

17

22

32

42

110

12

12

18

23

33

44

120

12

13

18

23

34

45

130

12

13

19

24

35

46

140

12

13

19

25

36

47

150

12

14

19

25

37

48

160

12

14

20

26

38

49

170

12

14

20

26

38

50

180

12

14

21

27

39

51

190

12

15

21

27

39

52

200

12

15

21

27

40

52

210

12

15

21

28

40

53

220

12

15

22

28

41

54

230

12

15

22

28

41

54

240

12

15

22

29

42

55

250

12

16

22

29

42

55

260

12

16

22

29

42

56

270

12

16

23

29

43

56

280

12

16

23

29

43

57

290

12

16

23

30

43

57

300

12

16

23

30

44

57

310

12

16

23

30

44

58

320

12

16

23

30

44

58

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 10


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 7 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 620C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

12

16

20

40

12

12

12

13

19

25

50

12

12

12

15

22

28

60

12

12

13

16

24

31

70

12

12

14

18

26

34

80

12

12

15

19

28

36

90

12

12

15

20

29

38

100

12

12

16

21

31

40

110

12

12

17

22

32

42

120

12

12

17

23

33

43

130

12

13

18

23

34

44

140

12

13

18

24

35

46

150

12

13

19

24

35

47

160

12

13

19

25

36

48

170

12

14

19

25

37

48

180

12

14

20

26

37

49

190

12

14

20

26

38

50

200

12

14

20

26

39

51

210

12

14

21

27

39

51

220

12

15

21

27

39

52

230

12

15

21

27

40

52

240

12

15

21

28

40

53

250

12

15

21

28

41

53

260

12

15

22

28

41

54

270

12

15

22

28

41

54

280

12

15

22

29

42

55

290

12

16

22

29

42

55

300

12

16

22

29

42

56

310

12

16

22

29

43

56

320

12

16

23

29

43

56

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 11


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 8 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 650C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

12

15

20

40

12

12

12

13

18

24

50

12

12

12

14

21

28

60

12

12

12

16

23

31

70

12

12

13

17

25

33

80

12

12

14

18

27

35

90

12

12

15

19

28

37

100

12

12

15

20

29

39

110

12

12

16

21

31

40

120

12

12

16

22

32

42

130

12

12

17

22

33

43

140

12

12

17

23

33

44

150

12

12

18

23

34

45

160

12

13

18

24

35

46

170

12

13

18

24

35

47

180

12

13

19

24

36

47

190

12

13

19

25

37

48

200

12

13

19

25

37

49

210

12

14

20

25

37

49

220

12

14

20

26

38

50

230

12

14

20

26

38

51

240

12

14

20

26

39

51

250

12

14

20

27

39

51

260

12

14

20

27

39

52

270

12

14

21

27

40

52

280

12

14

21

27

40

53

290

12

14

21

27

40

53

300

12

15

21

28

40

53

310

12

15

21

28

41

54

320

12

15

21

28

41

54

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 12


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 9 Required thicknesses of Cafco 300 when protecting I-section beams and columns critical
temperature 700C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

12

13

18

40

12

12

12

12

16

22

50

12

12

12

12

19

25

60

12

12

12

14

21

28

70

12

12

12

15

23

31

80

12

12

12

16

24

33

90

12

12

12

17

26

35

100

12

12

13

18

27

36

110

12

12

14

18

28

38

120

12

12

14

19

29

39

130

12

12

15

20

30

41

140

12

12

15

20

31

42

150

12

12

15

21

32

43

160

12

12

16

21

33

44

170

12

12

16

22

33

45

180

12

12

16

22

34

45

190

12

12

17

22

34

46

200

12

12

17

23

35

47

210

12

12

17

23

35

48

220

12

12

17

23

36

48

230

12

12

17

24

36

49

240

12

12

18

24

37

49

250

12

12

18

24

37

50

260

12

12

18

24

37

50

270

12

12

18

25

38

51

280

12

12

18

25

38

51

290

12

12

18

25

38

51

300

12

12

18

25

39

52

310

12

12

19

25

39

52

320

12

12

19

26

39

53

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 13


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 10 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 350C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

15

19

28

36

40

12

13

18

23

33

44

50

12

14

20

26

38

50

60

12

16

22

29

42

55

70

12

17

24

32

46

60

80

12

18

26

34

49

64

90

12

19

28

36

52

68

100

12

20

29

37

54

71

110

12

21

30

39

57

120

13

22

31

41

59

130

13

23

32

42

61

140

14

24

33

43

63

150

14

24

34

45

65

160

14

25

35

46

66

170

15

25

36

47

68

180

15

26

37

48

70

190

15

27

38

49

71

200

16

27

39

50

210

16

28

39

51

220

16

28

40

52

230

17

29

41

53

240

17

29

41

54

250

17

30

42

54

260

17

30

42

55

270

17

30

43

55

280

18

30

43

55

290

18

30

43

56

300

18

31

43

56

310

18

31

44

56

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 14


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 6 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 400C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

13

16

23

30

40

12

12

16

20

28

36

50

12

13

18

23

32

42

60

12

15

20

25

36

46

70

12

16

22

27

39

50

80

12

17

23

29

42

54

90

12

18

24

31

44

57

100

12

19

26

33

47

60

110

12

20

27

34

49

63

120

13

20

28

36

51

66

130

13

21

29

37

53

68

140

14

22

30

38

54

70

150

14

23

31

39

56

160

15

23

32

40

57

170

15

24

33

41

59

180

15

24

33

42

60

190

16

25

34

43

62

200

16

25

35

44

63

210

16

26

35

45

64

220

17

26

36

46

65

230

17

27

37

47

67

240

17

27

37

48

68

250

17

28

38

48

69

260

18

28

38

49

69

270

18

28

39

49

70

280

18

28

39

49

70

290

18

29

39

50

71

300

18

29

39

50

71

310

18

29

40

50

72

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 15


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 12 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 450C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

15

21

28

40

12

12

14

18

26

34

50

12

12

17

21

30

39

60

12

13

18

23

33

43

70

12

15

20

25

36

47

80

12

16

21

27

39

51

90

12

17

23

29

41

54

100

12

17

24

31

44

57

110

12

18

25

32

46

59

120

12

19

26

33

48

62

130

12

20

27

34

49

64

140

13

20

28

36

51

66

150

13

21

29

37

52

68

160

13

21

30

38

54

70

170

14

22

30

39

55

72

180

14

23

31

40

57

190

14

23

32

40

58

200

15

24

32

41

59

210

15

24

33

42

60

220

15

24

34

43

61

230

15

25

34

44

63

240

16

25

35

45

64

250

16

26

35

45

65

260

16

26

36

46

65

270

16

26

36

46

66

280

16

26

36

46

66

290

16

26

37

47

67

300

17

27

37

47

67

310

17

27

37

47

67

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 16


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 13 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 500C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

14

20

25

40

12

12

13

17

24

31

50

12

12

15

19

27

36

60

12

12

17

21

31

40

70

12

13

18

23

33

44

80

12

14

20

25

36

47

90

12

15

21

27

38

50

100

12

16

22

28

40

53

110

12

17

23

29

42

55

120

12

17

24

31

44

58

130

12

18

25

32

46

60

140

12

18

26

33

47

62

150

12

19

26

34

49

64

160

12

20

27

35

50

65

170

12

20

28

36

52

67

180

13

21

29

37

53

69

190

13

21

29

38

54

71

200

13

21

30

38

55

72

210

13

22

31

39

56

220

14

22

31

40

57

230

14

23

32

41

59

240

14

23

32

41

60

250

14

24

33

42

61

260

14

24

33

42

61

270

15

24

33

43

62

280

15

24

34

43

62

290

15

24

34

43

62

300

15

24

34

44

63

310

15

25

34

44

63

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 17


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 14 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 550C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

13

18

24

40

12

12

12

15

22

29

50

12

12

14

18

25

33

60

12

12

15

20

28

37

70

12

12

17

22

31

41

80

12

13

18

23

33

44

90

12

14

19

25

36

47

100

12

14

20

26

38

49

110

12

15

21

27

39

51

120

12

16

22

28

41

54

130

12

16

23

29

43

56

140

12

17

24

30

44

58

150

12

17

24

31

45

60

160

12

18

25

32

47

61

170

12

18

26

33

48

63

180

12

19

26

34

49

64

190

12

19

27

35

50

66

200

12

20

28

36

52

67

210

12

20

28

36

53

69

220

12

20

29

37

54

70

230

12

21

29

38

55

72

240

13

21

30

38

56

250

13

22

30

39

57

260

13

22

31

39

57

270

13

22

31

40

58

280

13

22

31

40

58

290

13

22

31

40

58

300

13

22

31

41

59

310

13

22

32

41

59

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 18


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 7 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 600C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

12

17

22

40

12

12

12

14

21

27

50

12

12

13

17

24

31

60

12

12

14

18

27

35

70

12

12

15

20

29

38

80

12

12

17

22

31

41

90

12

12

18

23

33

44

100

12

13

19

24

35

46

110

12

14

19

25

37

48

120

12

14

20

26

38

50

130

12

15

21

27

40

52

140

12

15

22

28

41

54

150

12

16

22

29

42

56

160

12

16

23

30

44

57

170

12

17

24

31

45

59

180

12

17

24

31

46

60

190

12

17

25

32

47

62

200

12

18

25

33

48

63

210

12

18

26

33

49

64

220

12

18

26

34

50

65

230

12

19

27

35

51

67

240

12

19

27

35

52

68

250

12

19

28

36

52

69

260

12

20

28

36

53

70

270

12

20

28

36

53

70

280

12

20

28

37

54

71

290

12

20

28

37

54

71

300

12

20

29

37

54

72

310

12

20

29

37

55

72

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 19


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 16 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 620C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

12

16

21

40

12

12

12

14

20

26

50

12

12

12

16

23

30

60

12

12

13

17

25

33

70

12

12

15

19

28

36

80

12

12

16

21

30

39

90

12

12

17

22

32

42

100

12

12

18

23

34

44

110

12

13

19

24

35

46

120

12

14

19

25

37

48

130

12

14

20

26

38

50

140

12

15

21

27

39

52

150

12

15

21

28

41

54

160

12

16

22

29

42

55

170

12

16

23

29

43

57

180

12

16

23

30

44

58

190

12

17

24

31

45

59

200

12

17

24

32

46

61

210

12

17

25

32

47

62

220

12

18

25

33

48

63

230

12

18

26

34

49

64

240

12

18

26

34

50

66

250

12

19

27

35

51

67

260

12

19

27

35

51

67

270

12

19

27

35

52

68

280

12

19

27

36

52

68

290

12

19

28

36

52

69

300

12

19

28

36

53

69

310

12

20

28

36

53

70

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 20


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 17 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 650C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

12

16

21

40

12

12

12

13

19

25

50

12

12

12

15

22

29

60

12

12

13

17

25

32

70

12

12

14

18

27

35

80

12

12

15

20

29

38

90

12

12

16

21

31

40

100

12

12

17

22

32

43

110

12

12

18

23

34

45

120

12

13

18

24

35

47

130

12

13

19

25

37

48

140

12

14

20

26

38

50

150

12

14

20

27

39

52

160

12

15

21

27

40

53

170

12

15

22

28

41

55

180

12

15

22

29

42

56

190

12

16

23

29

43

57

200

12

16

23

30

44

59

210

12

16

24

31

45

60

220

12

17

24

31

46

61

230

12

17

24

32

47

62

240

12

17

25

33

48

63

250

12

17

25

33

49

64

260

12

18

25

33

49

65

270

12

18

26

34

49

65

280

12

18

26

34

50

66

290

12

18

26

34

50

66

300

12

18

26

34

50

67

310

12

18

26

35

51

67

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 21


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300
Table 18 Required thicknesses of Cafco 300 when protecting hollow section beams and columns critical
temperature 700C
Hp/A up to

Dry thickness in mm to provide fire resistance of


30min

60min

90min

120min

180min

240min

30

12

12

12

12

14

19

40

12

12

12

12

17

23

50

12

12

12

13

20

27

60

12

12

12

15

22

30

70

12

12

12

16

24

33

80

12

12

13

17

26

35

90

12

12

14

18

28

38

100

12

12

14

19

30

40

110

12

12

15

20

31

42

120

12

12

16

21

33

44

130

12

12

16

22

34

46

140

12

12

17

23

35

48

150

12

12

18

24

37

49

160

12

12

18

25

38

51

170

12

12

19

25

39

52

180

12

12

19

26

40

54

190

12

13

20

27

41

55

200

12

13

20

27

42

56

210

12

13

20

28

43

57

220

12

13

21

28

44

59

230

12

14

21

29

44

60

240

12

14

22

30

45

61

250

12

14

22

30

46

62

260

12

14

22

30

47

63

270

12

14

22

31

47

63

280

12

14

23

31

47

64

290

12

15

23

31

48

64

300

12

15

23

31

48

65

310

12

15

23

32

48

65

This product is certified by a 3rd Party Certification body accredited to ISO Guide 65
The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 22


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO 300

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 23


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO BLAZE-SHIELD II
1.

Product description
Sprayed mineral wool

2.

Manufacturer
PROMAT UK LTD
The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD
T:
01344 381 300
F:
01344 381 301
W:
www.promat-spray.com

3.

Availability
Supply and fix service by recognised applicators. Details from manufacturer

4.

Protection technique
Profile, box or solid

5.

Application technique
Air-borne spray mixed with water at gun

6.

Steel preparation requirements


The steel must be degreased and have loose scale and rust removed. The steel may be primed with a
zinc epoxy primer or any other compatible type. No preparation is necessary for box protection

7.

Additional mechanical fixing or reinforcement


None for up to 65mm and 4 hours fire resistance for 3 or 4 sided applications. Mesh or equivalent (i.e.
steel pins with spring washers) may need to be introduced for other applications

8.

Nominal density
250 - 280 kg/m

9.

Thickness range
10 - 70mm

10.

Fire resistance range


(a)
Up to 4 hours
(b)
Hp/A:
26 - 315m-1 for profile protection
17 - 260m-1 for box or solid protection

11.

Constraints for fire resistance


(a)
Minimum dry thickness - 10mm
(b)
Maximum unreinforced dry thickness - 65mm
(c)
For 3 and 4 hours fire resistance thicknesses in excess of 65mm require reinforcement and
reference should be made to the manufacturer

12.

Appearance
White rough textured

13.

On site use
Internal

14.

Durability
Resistant to local short term water attack, vermin and mould growth

15.

Performance in other BS and EN fire tests


Non-combustible in accordance with BS476-4, so complies with Class 0 as defined in the Building
Regulations 1991

16.

Other applications
(a)
Thermal insulation
(b)
Acoustic correction
(c)
Condensation control
(d)
Sound insulation
(e)
Fire protection of ductwork
(f)
Fire protection of concrete
(g)
General fire protection - external walls, cavity barriers, etc
(h)
Marine fire protection

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 24


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO BLAZE-SHIELD II
Hp/A up to

Dry thickness in mm to provide fire resistance (mins) of


30

60

90

120

180

240

30

10

12

12

12

17

25

50

10

12

12

16

26

36

70

10

12

15

21

34

46

90

10

12

17

25

40

55

110

10

12

20

29

46

64

130

10

13

22

32

51

70

150

10

14

24

35

56

170

10

15

26

37

60

190

10

16

28

40

64

210

10

16

29

42

67

230

10

17

30

43

70

250

10

18

31

45

270

10

18

33

47

290

10

19

34

48

310

10

19

35

50

Linear interpolation is permissable between values of Hp/A


Critical Temperature 550C
The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 25


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE CP2


1.

Product description
Cement based vermiculite spray

2.

Manufacturer
PROMAT UK LTD
The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD
T:
01344 381 300
F:
01344 381 301
W:
www.promat-spray.com

3.

Availability
Supply and fix service by recognised applicators. Details from manufacturer

4.

Protection technique
Profile or solid

5.

Application technique
Factory prepared pre-mix, mixed with water on site and spray applied

6.

Steel preparation requirements


The steel must be degreased and have loose scale and rust removed. If the steel is primed reference
must be made to the manufacturer

7.

Additional mechanical fixing or reinforcement


None for up to 73mm and 4 hours resistance for 3 or 4 sided applications. Mesh or equivalent may be
needed for other cases

8.

Nominal density
390 kg/m

9.

Thickness range
8 to 100mm

10.

Fire resistance range


(a)
Up to 4 hours
(b)
Hp/A
26 - 315 m-1 for profile protection
17 - 260 m-1 for solid protection

11.

Constraints for fire resistance


(a)
Minimum thickness - 8mm
(b)
Maximum unreinforced thickness - 73mm

12.

Appearance
Off-white textured surface. Surface finishes may be used

13.

On site use
For interior and limited exterior exposure (during construction)

14.

Durability
Resistant to frost, vermin and mould growth and limited attack by water. Surface damage can be made
good with CP2 Patch Mix

15.

Performance in other BS fire tests


Non-combustible in accordance with BS476-4 so complies with Class 0 as defined in the Building
Regulations 1985

16.

Other applications
(a)
Fire protection of ductwork
(b)
Fire protection of concrete elements and composite floors
(c)
General fire protection -interior surfaces of external walls, cavity barriers, etc

17.

Third Party Certification


This product is certificated by a 3rd Party Certification body accredited to ISO Guide 65 under certificate
reference LPCB Certificate No. 762b/02.

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 26


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE CP2


Table 1: Beams & Columns at Critical Steel Temperature of 350oC

Section

Thickness (mm)

Factor

Fire resistance period (mins)

-1

A/V (m )

30

60

90

120

180

240

30

13

17

22

31

40

40

10

15

20

25

35

45

50

10

16

21

27

38

49

60

11

17

23

29

40

52

70

12

18

24

30

42

54

80

12

18

25

31

44

56

90

12

19

25

32

45

58

100

13

19

26

33

46

59

110

13

20

26

33

47

61

120

13

20

27

34

48

62

130

13

20

27

34

48

62

140

13

21

28

35

49

63

150

14

21

28

35

50

64

160

14

21

28

35

50

65

170

14

21

28

36

50

65

180

14

21

29

36

51

66

190

14

21

29

36

51

66

200

14

22

29

37

52

66

210

14

22

29

37

52

67

220

14

22

29

37

52

67

230

14

22

30

37

52

68

240

14

22

30

37

53

68

250

14

22

30

37

53

68

260

14

22

30

38

53

68

270

15

22

30

38

53

69

280

15

22

30

38

53

69

290

15

22

30

38

53

69

300

15

22

30

38

54

69

310

15

23

30

38

54

69

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 27


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE CP2


Table 2: Beams & Columns at Critical Steel Temperature of 400oC
Section

Thickness (mm)

Factor

Fire resistance period (mins)

-1

A/V (m )

30

60

90

120

180

240

30

11

15

19

27

35

40

13

17

22

31

40

50

14

19

24

34

44

60

10

15

20

26

37

47

70

10

16

22

27

38

50

80

11

17

22

28

40

52

90

11

17

23

29

41

54

100

11

18

24

30

43

55

110

12

18

24

31

44

56

120

12

18

25

31

44

57

130

12

19

25

32

45

58

140

12

19

26

32

46

59

150

12

19

26

33

46

60

160

13

19

26

33

47

61

170

13

20

27

34

47

61

180

13

20

27

34

48

62

190

13

20

27

34

48

62

200

13

20

27

34

49

63

210

13

20

27

35

49

63

220

13

20

28

35

49

64

230

13

20

28

35

50

64

240

13

21

28

35

50

64

250

13

21

28

35

50

65

260

13

21

28

36

50

65

270

13

21

28

36

51

65

280

14

21

28

36

51

66

290

14

21

29

36

51

66

300

14

21

29

36

51

66

310

14

21

29

36

51

66

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 28


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE CP2


Table 3: Beams & Columns at Critical Steel Temperature of 450oC

Section

Thickness (mm)

Factor

Fire resistance period (mins)

-1

A/V (m )

30

60

90

120

180

240

30

10

13

17

24

31

40

11

15

20

28

36

50

13

17

22

31

40

60

14

18

23

33

43

70

14

20

25

35

46

80

10

15

20

26

37

48

90

10

16

21

27

38

50

100

10

16

22

28

40

51

110

10

16

22

29

41

53

120

11

17

23

29

41

54

130

11

17

23

30

42

55

140

11

17

24

30

43

56

150

11

18

24

31

44

57

160

11

18

25

31

44

57

170

12

18

25

31

45

58

180

12

18

25

32

45

59

190

12

19

25

32

46

59

200

12

19

26

32

46

60

210

12

19

26

33

46

60

220

12

19

26

33

47

61

230

12

19

26

33

47

61

240

12

19

26

33

47

61

250

12

19

26

33

48

62

260

12

19

27

34

48

62

270

12

20

27

34

48

62

280

12

20

27

34

48

63

290

13

20

27

34

49

63

300

13

20

27

34

49

63

310

13

20

27

34

49

63

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 29


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE CP2


Table 4: Beams & Columns at Critical Steel Temperature of 500oC

Section

Thickness (mm)

Factor

Fire resistance period (mins)

-1

A/V (m )

30

60

90

120

180

240

30

12

15

21

27

40

10

14

17

25

32

50

11

15

19

28

36

60

12

17

21

30

39

70

13

18

23

32

42

80

14

19

24

34

44

90

14

19

25

35

46

100

15

20

26

37

47

110

15

21

26

38

49

120

10

15

21

27

39

50

130

10

16

22

28

39

51

140

10

16

22

28

40

52

150

10

16

22

29

41

53

160

10

17

23

29

41

54

170

10

17

23

29

42

55

180

11

17

23

30

42

55

190

11

17

24

30

43

56

200

11

17

24

30

43

56

210

11

17

24

31

44

57

220

11

18

24

31

44

57

230

11

18

24

31

44

58

240

11

18

25

31

45

58

250

11

18

25

32

45

59

260

11

18

25

32

45

59

270

11

18

25

32

46

59

280

11

18

25

32

46

60

290

11

18

25

32

46

60

300

12

18

25

32

46

60

310

12

19

26

32

46

60

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 30


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE CP2


Table 5: Beams & Columns at Critical Steel Temperature of 550oC

Section

Thickness (mm)

Factor

Fire resistance period (mins)

-1

A/V (m )

30

60

90

120

180

240

30

10

13

18

24

40

12

15

22

29

50

10

14

17

25

32

60

11

15

19

27

36

70

11

16

20

29

38

80

12

17

21

31

40

90

13

18

23

32

42

100

13

18

23

34

44

110

14

19

24

35

45

120

14

19

25

36

47

130

14

20

25

37

48

140

15

20

26

37

49

150

15

21

26

38

50

160

15

21

27

39

51

170

15

21

27

39

51

180

10

16

22

28

40

52

190

10

16

22

28

40

53

200

10

16

22

28

41

53

210

10

16

22

29

41

54

220

10

16

23

29

42

54

230

10

16

23

29

42

55

240

10

17

23

29

42

55

250

10

17

23

30

43

56

260

10

17

23

30

43

56

270

10

17

23

30

43

56

280

10

17

24

30

43

57

290

10

17

24

30

44

57

300

10

17

24

31

44

57

310

11

17

24

31

44

58

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 31


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE CP2


Table 6: Beams & Columns at Critical Steel Temperature of 600oC

Section

Thickness (mm)

Factor

Fire resistance period (mins)

-1

A/V (m )

30

60

90

120

180

240

30

11

16

21

40

10

13

20

26

50

12

15

22

29

60

13

17

24

32

70

10

14

18

26

35

80

11

15

19

28

37

90

11

16

20

30

39

100

12

16

21

31

40

110

12

17

22

32

42

120

12

18

23

33

43

130

13

18

23

34

44

140

13

18

24

35

45

150

13

19

24

35

46

160

14

19

25

36

47

170

14

20

25

37

48

180

14

20

26

37

49

190

14

20

26

38

49

200

14

20

26

38

50

210

15

21

27

39

50

220

15

21

27

39

51

230

15

21

27

39

52

240

15

21

27

40

52

250

15

21

28

40

52

260

15

22

28

40

53

270

15

22

28

41

53

280

16

22

28

41

54

290

16

22

28

41

54

300

16

22

29

41

54

310

16

22

29

42

55

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 32


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE CP2


Table 7: Beams & Columns at Critical Steel Temperature of 620oC

Section

Thickness (mm)

Factor

Fire resistance period (mins)

-1

A/V (m )

30

60

90

120

180

240

30

11

15

20

40

10

13

19

24

50

11

15

21

28

60

12

16

23

31

70

10

13

17

25

33

80

10

14

19

27

35

90

11

15

20

28

37

100

11

16

20

30

39

110

12

16

21

31

40

120

12

17

22

32

42

130

12

17

22

33

43

140

13

18

23

33

44

150

13

18

24

34

45

160

13

19

24

35

46

170

13

19

24

35

46

180

14

19

25

36

47

190

14

19

25

37

48

200

14

20

25

37

49

210

14

20

26

37

49

220

14

20

26

38

50

230

14

20

26

38

50

240

15

21

27

39

51

250

15

21

27

39

51

260

15

21

27

39

51

270

15

21

27

40

52

280

15

21

27

40

52

290

15

21

28

40

53

300

15

21

28

40

53

310

15

22

28

41

53

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 33


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE CP2


Table 8: Beams & Columns at Critical Steel Temperature of 650oC

Section

Thickness (mm)

Factor

Fire resistance period (mins)

-1

A/V (m )

30

60

90

120

180

240

30

10

14

19

40

12

17

23

50

10

13

20

26

60

11

15

22

29

70

12

16

24

31

80

13

17

25

33

90

10

14

18

27

35

100

10

15

19

28

37

110

11

15

20

29

38

120

11

16

20

30

39

130

11

16

21

31

41

140

12

17

22

32

42

150

12

17

22

32

43

160

12

17

23

33

43

170

12

18

23

34

44

180

13

18

23

34

45

190

13

18

24

35

46

200

13

18

24

35

46

210

13

19

24

36

47

220

13

19

25

36

47

230

13

19

25

36

48

240

13

19

25

37

48

250

14

19

25

37

49

260

14

20

26

37

49

270

14

20

26

38

50

280

14

20

26

38

50

290

14

20

26

38

50

300

14

20

26

39

51

310

14

20

27

39

51

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 34


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE CP2


Table 9: Beams & Columns at Critical Steel Temperature of 700oC

Section

Thickness (mm)

Factor

Fire resistance period (mins)

-1

A/V (m )

30

60

90

120

180

240

30

12

16

40

10

15

20

50

12

17

23

60

10

13

19

26

70

11

14

21

28

80

12

15

23

30

90

12

16

24

32

100

13

17

25

33

110

13

18

26

35

120

14

18

27

36

130

10

14

19

28

37

140

10

15

19

29

38

150

10

15

20

29

39

160

10

15

20

30

40

170

11

16

21

31

41

180

11

16

21

31

41

190

11

16

21

32

42

200

11

16

22

32

43

210

11

17

22

33

43

220

12

17

22

33

44

230

12

17

23

34

44

240

12

17

23

34

45

250

12

17

23

34

45

260

12

18

23

35

46

270

12

18

23

35

46

280

12

18

24

35

47

290

12

18

24

35

47

300

12

18

24

36

47

310

12

18

24

36

48

This product is certified by a 3rd Party Certification body accredited to ISO Guide 65
The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 35


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE CP2

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 36


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

THIS PAGE LEFT INTENTIONALLY BLANK.

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 37


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE HS3


1.

Product description
Lightweight aggregate cementitious mix

2.

Manufacturer
PROMAT UK LTD
The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD
T:
01344 381 300
F:
01344 381 301
W:
www.promat-spray.com

3.

Availability
Supply and fix service by recognised applicators. Details from manufacturer

4.

Protection technique
Profile, box or solid

5.

Application technique
Factory prepared pre-mix, mixed with water on site and spray applied (can be trowel finished)

6.

Steel preparation requirements


The steel must be degreased and have loose scale and rust removed. If the steel is primed reference
must be made to the manufacturer

7.

Additional mechanical fixing


None for up to 58mm and 4 hours resistance for three or four sided applications. Mesh or fixing
equivalent may be needed for other cases. Mesh required for Box systems

8.

Nominal density
750 kg/ m3

9.

Thickness range
8 to 100mm

10.

Fire resistance range


(a)
Up to 4 hours
(b)
Hp/A:
26 - 330 m-1 for profile protection
17 - 260m-1 for box or solid protection

11.

Constraints for fire resistance


(a)
Minimum dry thickness 8mm
(b)
Maximum unreinforced dry thickness 58mm

12.

Appearance
Off white textured or smooth surface suitable for top coating if required

13.

On site use
For interior and exterior applications

14.

Durability
Resistant to weather, impact, vermin and mould growth

15.

Performance in other BS fire tests


Non-combustible in accordance with BS476-4 so complies with Class 0 as defined in the Building
Regulations 1991

16.

Other applications
(a)
Fire protection of concrete
(c)
General fire protection

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 38


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE HS3


Hp/A up to

Dry thickness in mm to provide fire resistance (mins) of


30

60

90

120

180

240

30

11

17

23

50

12

16

24

33

70

14

19

29

39

90

11

16

22

33

45

110

12

18

24

36

49

130

12

19

26

39

52

150

13

20

27

41

55

170

13

21

28

43

58

190

14

22

29

44

210

14

22

30

46

230

15

23

31

47

250

15

23

31

48

270

15

24

32

49

290

16

24

33

49

310

16

24

33

50

Linear interpolation is permissable between values of Hp/A


Critical Temperature 550C
The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 39


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE TG
1.

Product description
Trowel grade lightweight aggregate cementitious mix

2.

Manufacturer
PROMAT UK LTD
The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD
T:
01344 381 300
F:
01344 381 301
W:
www.promat-spray.com

3.

Availability
Supply and fix service by recognised applicators. Details from manufacturer.

4.

Protection technique
Profile, box or solid

5.

Application technique
Factory prepared pre-mix, mixed with water on site and applied by trowel

6.

Steel preparation requirements


The steel must be degreased and have loose scale and rust removed. If the steel is primed reference
must be made to the manufacturer. No preparation is necessary for box protection

7.

Additional mechanical fixing


Mesh may be required for specific applications. Mesh required for Box systems

8.

Nominal density
675kg/ m3

9.

Thickness range
8 to 100mm

10.

Fire resistance range


a)
Up to 4 hours
b)
Hp/A:
26 - 330m- for profile protection
17 - 260m- for box or solid protection

11.

Constraints for fire resistance


a)
Minimum dry thickness 8mm
b)
Maximum unreinforced dry thickness 58mm

12.

Appearance
Off white smooth surface suitable for top coating if required

13.

On site use
For interior and exterior applications

14.

Durability
Resistant to weather, impact, vermin and mould growth

15.

Performance in other BS fire tests


Non-combustible in accordance with BS476, Part 4, so complies with Class 0 as defined in the Building
Regulations 1991.

16.

Other applications
a)
Hand repairs to Mandolite HS3
b)
Fire protection of concrete
c)
General fire protection of building structures

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 40


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

CAFCO MANDOLITE TG
Hp/A up to

Dry thickness in mm to provide fire resistance (mins) of


30

60

90

120

180

240

30

11

17

23

50

12

16

24

33

70

14

19

29

39

90

11

16

22

33

45

110

12

18

24

36

49

130

12

19

26

39

52

150

13

20

27

41

55

170

13

21

28

43

58

190

14

22

29

44

210

14

22

30

46

230

15

23

31

47

250

15

23

31

48

270

15

24

32

49

290

16

24

33

49

310

16

24

33

50

Linear interpolation is permissable between values of Hp/A


Critical Temperature 550C
The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 41


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

MONOKOTE MK6
1.

Product description
Gypsum based mixture containing synthetic aggregate

2.

Manufacturer
GRACE CONSTRUCTION PRODUCTS
Ajax Avenue Slough, Berkshire SL1 4BH
T:
01753 692929
F:
01753 691623

W:

www.gcp-grace.com

3.

Availability
Through manufacturers approved applicators

4.

Protection technique
Profile to beams, columns and soffits

5.

Surface preparation requirements


Remove mill scale and contaminates. For compatible primers refer to manufacturer.

7.

Additional mechanical fixing


None required for I beams with depths up to 1000mm, and I columns with flange widths up to 500mm

8.

Nominal density
Monokote MK-6S
Monokote MK6-HY

315 kg/m
260 kg/m

9.

Thickness range
10 to 84mm

10.

Fire resistance range


Up to and including 4 hours

11.

Constraints for fire resistance


a)
Minimum thickness - 10mm
b)
Maximum thickness - 84mm

12.

Appearance
Sprayed, textured, light grey, other colours available

13.

On site use
For internal applications only

14.

Durability
Resistant to vermin, mould growth and minor impact and abrasions

15.

Performance in other BS tests


Non-combustible BS 476-6, Class 0 BS 476-7

16.

Other applications
a)
Thermal insulation
b)
Acoustic control

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 42


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

MONOKOTE MK6

Hp/A up
to

Critical Temperature 620C


Dry thickness in mm to provide fire
resistance (mins) of
30
60
90
120
180
240

Hp/A up
to

Critical Temperature 550C


Dry thickness in mm to provide fire
resistance (mins) of
30
60
90
120
180
240

30

10

10

10

10

12

16

30

10

10

15

15

20

25

50

10

10

10

12

18

25

50

10

10

15

15

21

28

70

10

10

11

15

24

33

70

10

10

15

17

27

37

90

10

10

13

18

29

40

90

10

10

15

20

32

44

110

10

10

15

21

33

46

110

10

11

17

23

37

51

130

10

10

16

23

37

51

130

10

11

19

26

41

56

150

10

10

18

25

41

56

150

10

12

20

29

45

62

170

10

11

19

27

44

60

170

10

13

22

31

49

66

190

10

12

20

29

47

64

190

10

14

23

33

52

71

210

10

12

21

31

49

68

210

10

14

24

34

55

75

230

10

13

23

32

52

71

230

10

15

26

36

57

78

250

10

13

23

34

54

74

250

10

16

27

38

59

81

270

10

14

24

35

56

77

270

10

16

28

39

62

84

290

10

14

25

36

58

79

290

10

17

28

40

64

n/a

310
10
15
26
37
59
82
Linear interpolation is permissable between values of
Hp/A

310
10
17
29
41
66
n/a
Linear interpolation is permissable between values of
Hp/A

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 43


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

MONOKOTE Z106
1.

Product description
Portland cement based mixture containing synthetic aggregate

2.

Manufacturer
GRACE CONSTRUCTION PRODUCTS
Ajax Avenue Slough, Berkshire SL1 4BH
T:
01753 692929
F:
01753 691623

W:

www.graceconstruction.com

3.

Availability
Grace Construction Products

4.

Protection technique
Profile to beams, columns and soffits

5.

Application technique
Spray

6.

Surface preparation
Remove mill scale and contaminates. For compatible primers refer to manufacturer

7.

Additional mechanical fixing


None required

8.

Nominal density
360 kg/m3

9.

Thickness range
10 to 80mm

10.

Fire resistance range


Up to and including 4 hours

11.

Constraints for fire resistance


a)
Minimum thickness - 10mm
b)
Maximum thickness - 65mm

12.

Appearance
Sprayed, textured, light grey

13.

On site use
For both internal and external applications

14.

Durability
Resistant to vermin, mould growth and minor impact and abrasions

15.

Performance in other BS fire tests


No data

16.

Other applications
a)
Thermal insulation
b)
Acoustic control

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 44


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

MONOKOTE Z106

Hp/A up
to

Critical Temperature 620C


Dry thickness in mm to provide fire
resistance (mins) of
30
60
90
120
180
240

Hp/A up
to

Critical Temperature 550C


Dry thickness in mm to provide fire
resistance (mins) of
30
60
90
120
180
240

30

10

10

10

10

13

17

30

10

10

10

12

17

22

50

10

10

10

12

19

25

50

10

10

12

16

20

31

70

10

10

11

15

23

31

70

10

10

15

17

24

38

90

10

10

13

18

27

36

90

10

12

17

22

33

43

110

10

10

15

20

30

41

110

10

13

19

24

36

47

130

10

10

16

22

33

44

130

10

14

20

26

38

50

150

10

11

17

23

35

47

150

10

15

21

27

40

53

170

10

12

18

24

37

50

170

10

15

22

29

42

55

190

10

12

19

25

39

52

190

10

16

23

30

43

57

210

10

13

20

26

40

54

210

10

16

23

30

45

59

230

10

13

20

27

41

56

230

10

17

24

31

46

60

250

10

13

21

28

43

57

250

10

17

24

32

47

62

270

10

14

21

29

44

59

270

10

17

25

32

48

63

290

10

14

21

29

45

60

290

10

18

25

33

48

64

310
10
14
21
30
45
61
Linear interpolation is permissable between values of
Hp/A

310
10
18
26
33
49
65
Linear interpolation is permissable between values of
Hp/A

The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 45


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

MONOKOTE Z146
1.

Product description
Portland cement based mixture containing synthetic aggregate

2.

Manufacturer
GRACE CONSTRUCTION PRODUCTS
Ajax Avenue Slough, Berkshire SL1 4BH
T:
01753 692929
F:
01753 691623

W:

www.graceconstruction.com

3.

Availability
Grace Construction Products approved applicators

4.

Protection technique
Profile and box

5.

Application technique
Supply and installation by Team One approved contractors

6.

Surface preparation
Remove mill scale and contaminates. For compatible primers refer to manufacturer

7.

Additional mechanical fixing


None required for profile. Expanded metal lath for box

8.

Nominal density
675 kg/m3

9.

Thickness range
6 to 46 mm

10.

Fire resistance range


Up to and including 4 hours

11.

Constraints for fire resistance


a)
Minimum thickness - 6 mm
b)
Maximum thickness - 46 mm

12.

Appearance
Sprayed, textured, light grey

13.

On site use
For both internal and external applications

14.

Durability
Resistant to vermin, mould growth and minor impact and abrasions

15.

Performance in other BS fire tests


No data

16.

Other applications
None

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 46


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

MONOKOTE Z146
Critical Temperature 620C
Hp/A up to

Dry thickness in mm to provide fire resistance (mins) of


30

60

90

120

180

240

30

10

13

18

24

50

13

16

22

29

70

10

14

18

25

32

90

11

15

19

26

34

110

12

15

19

27

35

130

12

16

20

28

36

150

12

16

20

29

37

170

12

17

21

29

38

190

12

17

21

30

38

210

13

17

21

30

38

230

13

17

21

30

39

250

13

17

22

30

39

270

13

17

22

31

39

290

13

17

22

31

40

310

13

18

22

31

40

Linear interpolation is permissable between values of Hp/A


The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 47


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

STEELGUARD CM4703
1.
2.

3.
4.
5.

6.

7.

8.
9.
10.

11.

12.
13.
14.
15.

16.

Product description
Modified vermiculite cement for internal and external structural steelwork with decorative topseal range.
Manufacturer
PPG INDUSTRIES (UK) LIMITED
Micro House, Station Approach, Wood Street North, Alfreton, DE55 7JR
T:
01773 837300
F:
01773 837302
W:
www.ppgmc.com
Availability
Details from manufacturer
Protection technique
Profile to beams, columns and soffits
Application technique
Factory prepared pre-packed, mixed with water on site and sprayed through either mechanical piston or
rotor stator type as detailed by manufacturer.
Steel preparation requirements
Abrasive blast to Sa 2 ISO 8501-1 and apply the specified PPG primer. Steelguard CM 4703 may be
applied directly to bare steel for internal dry C1 environments only. The surface must be dry and free of
dust, salts, grease and other contaminants immediately before coating. If the steel is already primed,
check compatibility with PPG. Compatible primers may require the
application of either a bonding coat or Steelguard CM 4706 prior to Steelguard CM 4703 being applied
please refer to PPG for guidance.
Steelguard CM 4703 has a pH value of 12 at application which could react with certain primers such as
Alkyd based. Steel coated with an alkyd or unknown primer must be treated with Steelguard CM 4706
emulsion primer sealer prior to the application of Steelguard CM 4703.
Additional mechanical fixing
In certain cases the Steelguard CM4703 must be combined with mesh reinforcement please refer to
manufacturers technical data sheet for more details.
Nominal dry density
3
725 to 775 kg/m
Thickness range
10 - 56mm
Fire resistance range
(a)
Up to 4 hours
(b)
Hp/A: 30 - 310 Profile
Constraints for fire resistance
(a)
Minimum dry thickness 10mm
(b)
Maximum unreinforced dry thickness 60mm
Appearance
Light grey textured finish. Surface decorative finishes may be used
On site use
Internal and external
Durability
Excellent weathering resistance up to C5M environments (ISO 12944) when correctly specified.
Performance in other BS and EN fire tests
Steelguard CM 4703 has been fully tested on structural steel beams and columns for up to 4 hours fire
resistance in accordance with British Standard 476 Part 21 1987. The product is rated non combustible
to BS 476 Part 4 1984 and complies with the performance requirements of Class O as defined in the UK
building regulations. Steelguard CM 4703 has also been tested and assessed to several national fire test
standards. Please contact PPG for details.
Other applications
N/A

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 48


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170

I BEAMS & COLUMNS


Critical Temperature 540C
Thickness in (mm) to provide fire resistance of
30
60
90
120
180
240
mins mins mins mins mins mins
10
10
10
12
17
23
10
10
11
15
21
27
10
10
11
15
21
27
10
10
13
16
24
31
10
10
13
16
24
31
10
10
14
18
26
34
10
10
14
18
26
34
10
11
15
19
28
36
10
11
15
19
28
36
10
12
16
21
30
38
10
12
16
21
30
38
10
12
17
22
31
40
10
12
17
22
31
40
10
13
18
23
32
42
10
13
18
23
32
42
10
13
18
23
33
44
10
13
18
23
33
44
10
14
19
24
34
45
10
14
19
24
34
45
10
14
19
25
35
46
10
14
19
25
35
46
10
14
20
25
36
47
10
14
20
25
36
47
10
15
20
26
37
48
10
15
20
26
37
48
10
15
21
26
38
49
10
15
21
26
38
49
10
15
21
27
38
50
10
15
21
27
38
50

Association for Specialist Fire Protection


www.asfp.org.uk

Sectio
n
Factor

Sectio
n
Factor

STEELGUARD CM4703

175
180
185
190
195
200
205
210
215
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
300
305
310

I BEAMS & COLUMNS


Critical Temperature 540C
Thickness in (mm) to provide fire resistance of
30
60
90
120
180
240
mins mins mins mins mins mins
10
15
21
27
39
50
10
15
21
27
39
50
10
16
21
27
39
51
10
16
21
27
39
51
10
16
22
28
40
52
10
16
22
28
40
52
10
16
22
28
40
52
10
16
22
28
40
52
10
16
22
28
41
53
10
16
22
28
41
53
10
16
22
29
41
53
10
16
22
29
41
53
10
16
23
29
41
54
10
16
23
29
41
54
10
16
23
29
42
54
10
16
23
29
42
54
10
17
23
29
42
55
10
17
23
29
42
55
10
17
23
29
42
55
10
17
23
29
42
55
10
17
23
30
43
55
10
17
23
30
43
55
10
17
23
30
43
56
10
17
23
30
43
56
11
17
24
30
43
56
11
17
24
30
43
56
11
17
24
30
43
56
11
17
24
30
43
56

Vol 2 Part 3: page 49


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170

I BEAMS
Critical temperature 600C
Thickness in (mm) to provide fire resistance of
30
60
90
120
180
240
mins mins mins mins mins mins
10
10
10
12
18
23
10
10
11
15
21
27
10
10
11
15
21
27
10
10
13
16
23
30
10
10
13
16
23
30
10
10
14
18
25
33
10
10
14
18
25
33
10
11
15
19
27
35
10
11
15
19
27
35
10
11
16
20
29
37
10
11
16
20
29
37
10
12
16
21
30
39
10
12
16
21
30
39
10
12
17
22
31
40
10
12
17
22
31
40
10
13
17
22
32
42
10
13
17
22
32
42
10
13
18
23
33
43
10
13
18
23
33
43
10
13
18
23
34
44
10
13
18
23
34
44
10
13
19
24
34
45
10
13
19
24
34
45
10
14
19
24
35
45
10
14
19
24
35
45
10
14
19
25
35
46
10
14
19
25
35
46
10
14
20
25
36
47
10
14
20
25
36
47

Section
Factor
A/V m-1

Section
Factor
A/V m-1

STEELGUARD CM4703

175
180
185
190
195
200
205
210
215
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
300
305
310

I BEAMS
Critical temperature 600C
Thickness in (mm) to provide fire resistance of
30
60
90
120
180
240
mins mins mins mins mins mins
10
14
20
25
36
47
10
14
20
25
36
47
10
14
20
26
37
48
10
14
20
26
37
48
10
15
20
26
37
48
10
15
20
26
37
48
10
15
20
26
38
49
10
15
20
26
38
49
10
15
21
26
38
49
10
15
21
26
38
49
10
15
21
27
38
50
10
15
21
27
38
50
10
15
21
27
38
50
10
15
21
27
38
50
10
15
21
27
39
50
10
15
21
27
39
50
10
15
21
27
39
51
10
15
21
27
39
51
10
15
21
27
39
51
10
15
21
27
39
51
10
15
21
27
39
51
10
15
21
27
39
51
10
16
22
28
39
52
10
16
22
28
39
52
10
16
22
28
40
52
10
16
22
28
40
52
10
16
22
28
40
52
10
16
22
28
40
52

Note
1.

Interpolation of loading requirements for A/V values between those stated above is acceptable. For A/V values outside this range
consult PPG.

2.

The section factor A/V of a steel member is calculated by dividing the area of steel section exposed to fire (in square metres) by
its entire volume (in cubic metres)

3.

Consult PPG for advice on A/V for both standard & non-standard steel section sizes.

The data provided complies with the principles of the ASFP/BCF/ICF industry Guidance and Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 50


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

PAGE LEFT INTENTIONALLY BLANK

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 51


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

STEELGUARD CM4704
1.
2.

3.
4.
5.

6.

7.

8.
9.
10.

11.

12.
13.
14.
15.

16.

Product description
Modified vermiculite cement for internal and external structural steelwork with decorative topseal range.
Manufacturer
PPG INDUSTRIES (UK) LIMITED
Micro House, Station Approach, Wood Street North, Alfreton, DE55 7JR
T:
01773 837300
F:
01773 837302
W:
www.ppgmc.com
Availability
Details from manufacturer
Protection technique
Profile to beams, columns and soffits
Application technique
Factory prepared pre-packed, mixed with water on site and sprayed through either mechanical piston or
rotor stator type as detailed by manufacturer.
Steel preparation requirements
Abrasive blast to Sa 2 ISO 8501-1 and apply the specified PPG primer. Steelguard CM 4704 may be
applied directly to bare steel for internal dry C1 environments. The surface must be dry and free of dust,
salts, grease and other contaminants immediately before coating. If the steel is already primed, check
compatibility with PPG. Compatible primers may require the application of either a bonding coat or
Steelguard CM 4706 prior to Steelguard CM 4704 being applied please refer to PPG for guidance.
Steelguard CM 4704 has a pH value of 12 at application which could react with certain primers such as
Alkyd based. Steel coated with an alkyd or unknown primer must be treated with Steelguard CM 4706
emulsion primer sealer prior to the application of Steelguard CM 4704.
Additional mechanical fixing
In certain cases the Steelguard CM4703 must be combined with mesh reinforcement please refer to
manufacturers technical data sheet for more details.
Nominal dry density
3
350 to 400 kg/m
Thickness range
10 - 76mm
Fire resistance range
(a) Up to 4 hours
(b) Hp/A: 30 - 310 Profile
Constraints for fire resistance
(a) Minimum dry thickness 10mm
(b) Maximum unreinforced dry thickness 60mm
Appearance
Grey textured finish. Surface decorative finishes may be used
On site use
Internal (C1 or C2 as detailed in ISO 12944)
Durability
Robust coating for internal C1 & C2 environments when correctly specified
Performance in BS
Steelguard CM 4704 has been fully tested on structural steel beams and columns for up to 4 hours fire
resistance in accordance with British Standard 476 Part 21 1987. The product is rated non combustible
to BS 476 Part 4 1984
and complies with the performance requirements of Class O as defined in the UK building regulations.
Steelguard CM 4704 has also been tested and assessed to several national fire test standards. Please
PPG for details.
Other applications
N/A

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 52


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170

I BEAMS & COLUMNS

I BEAMS & COLUMNS

Critical Temperature of 540C

Critical Temperature of 540C

Thickness in (mm) to provide fire resistance of


30
60
90
120
180
240
mins mins mins mins mins mins
10
10
11
11
16
22
10
10
11
14
20
27
10
10
11
14
20
27
10
10
13
16
24
31
10
10
13
16
24
31
10
10
14
18
27
36
10
10
14
18
27
36
10
11
16
20
30
39
10
11
16
20
30
39
10
12
17
22
32
43
10
12
17
22
32
43
10
13
18
24
35
45
10
13
18
24
35
45
10
13
19
25
37
48
10
13
19
25
37
48
10
14
20
26
38
51
10
14
20
26
38
51
10
15
21
27
40
53
10
15
21
27
40
53
10
15
22
28
42
55
10
15
22
28
42
55
10
16
22
28
43
57
10
16
22
28
43
57
10
16
23
30
44
59
10
16
23
30
44
59
10
17
24
31
46
60
10
17
24
31
46
60
10
17
24
32
47
62
10
17
24
32
47
62

Association for Specialist Fire Protection


www.asfp.org.uk

Section
Factor A/V
m-1

Section
Factor A/V
m-1

STEELGUARD CM4704

175
180
185
190
195
200
205
210
215
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
300
305
310

Thickness in (mm) to provide fire resistance of


30
60
90
120
180
240
mins mins mins mins mins mins
10
17
25
33
48
63
10
17
25
33
48
63
10
18
25
33
49
65
10
18
25
33
49
65
10
18
26
34
50
66
10
18
26
34
50
66
10
18
26
35
51
67
10
18
26
35
51
67
11
19
27
35
52
68
11
19
27
35
52
68
11
19
27
36
52
69
11
19
27
36
52
69
11
19
28
36
53
70
11
19
28
36
53
70
11
19
28
37
54
71
11
19
28
37
54
71
11
20
28
37
54
72
11
20
28
37
54
72
11
20
29
37
55
73
11
20
29
37
55
73
11
20
29
38
56
73
11
20
29
38
56
73
11
20
29
38
56
74
11
20
29
38
56
74
11
20
30
39
57
75
11
20
30
39
57
75
11
21
30
39
57
76
11
21
30
39
57
76

Vol 2 Part 3: page 53


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170

I BEAMS

I BEAMS

Critical Temperature of 600C

Critical Temperature of 600C

Thickness in (mm) to provide fire resistance of


30
60
90
120
180
240
mins mins mins mins mins mins
10
10
10
10
15
20
10
10
10
13
19
25
10
10
10
13
19
25
10
10
11
15
22
30
10
10
11
15
22
30
10
10
13
17
25
34
10
10
13
17
25
34
10
10
14
19
28
37
10
10
14
19
28
37
10
10
15
20
30
40
10
10
15
20
30
40
10
11
16
22
32
43
10
11
16
22
32
43
10
11
17
23
34
46
10
11
17
23
34
46
10
12
18
24
36
49
10
12
18
24
36
49
10
12
19
25
38
51
10
12
19
25
38
51
10
13
20
26
40
53
10
13
20
26
40
53
10
14
20
27
41
55
10
14
20
27
41
55
10
14
21
28
42
57
10
14
21
28
42
57
10
14
22
29
44
58
10
14
22
29
44
58
10
15
22
30
45
60
10
15
22
30
45
60

Section
Factor
A/V m-1

Section
Factor
A/V m-1

STEELGUARD CM4704

175
180
185
190
195
200
205
210
215
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
300
305
310

Thickness in (mm) to provide fire resistance of


30
60
90
120
180
240
mins mins mins mins mins mins
10
15
23
30
46
61
10
15
23
30
46
61
10
15
23
31
47
63
10
15
23
31
47
63
10
15
24
32
48
64
10
15
24
32
48
64
10
16
24
32
49
65
10
16
24
32
49
65
10
16
24
33
50
66
10
16
24
33
50
66
10
16
25
33
50
67
10
16
25
33
50
67
10
17
25
34
51
68
10
17
25
34
51
68
10
17
26
34
52
69
10
17
26
34
52
69
10
17
26
35
52
70
10
17
26
35
52
70
10
17
26
35
53
71
10
17
26
35
53
71
10
17
26
36
54
72
10
17
26
36
54
72
10
18
27
36
54
73
10
18
27
36
54
73
10
18
27
36
55
73
10
18
27
36
55
73
10
18
27
37
55
74
10
18
27
37
55
74

Note
1.

Interpolation of loading requirements for A/V values between those stated above is acceptable. For A/V values
outside this range consult PPG.

2.

The section factor A/V of a steel member is calculated by dividing the area of steel section exposed to fire (in square
metres) by its entire volume (in cubic metres)

3.

Consult PPG for advice on A/V for both standard & non-standard steel section sizes.

The data provided complies with the principles of the ASFP/BCF/ICF industry Guidance and Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 54


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

THIS PAGE LEFT INTENTIONALLY BLANK.

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 55


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

VERMIPLASTER BD
1.

Product description
Fire Protection Mortar manufactured from calcium sulphate

2.

Manufacturer
Proteccin Pasiva, Plg. Industrial Ctra. de la Isla, c/Aljibe, 19, 41703 Dos Hermanas (Sevilla), Espana.
Distributed in the UK and Ireland by FPCL Group, 1-3 Highway Point, Torrington Avenue, Coventry,
CV4 9AQ

3.

Availability
Stock Item

4.

Protection technique
Profile to beams and columns

5.

Application technique
Spray and trowel.

6.

Steel preparation requirements


Clean steel of grease and rust. To improve its adherence, Vermicol can be used. Vermicol is an acrylic
copolymer emulsion used to improve the adherence of VERMIPLASTER BD to the substrate. It is diluted
in the mixing water during the application of the mortars through the spray system.

7.

Additional mechanical fixing


None within the scope of the tables

8.

Nominal dry density


350Kg/m3

9.

Thickness range
5 - 24mm

10.

Fire resistance range


Vermiplaster BD mortar to achieve up to 2 hours fire protection

11.

Constraints for fire resistance


(a) Minimum dry thickness 5mm
(b) Maximum unreinforced dry thickness 24mm

12.

Appearance
White rough or smooth finish

13.

On site use
Yes

14.

Durability
For internal / semi external conditions only (with topseal)

15.

Performance in other BS fire tests


No data.

16.

Other applications
Concrete and the underside of Rib decking

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 56


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

VERMIPLASTER BD
Universal Beams
3 sided exposure (supporting slab)
Critical temperature of 620 Degrees C
Hp/A
Profiled protection thickness [mm]
m-1
30 min
60 min
90 min
120 min
40
5.00
5.00
7.30
10.40
50
5.00
5.00
7.30
10.40
60
5.00
5.00
7.30
10.40
70
5.00
5.00
7.30
10.40
80
5.00
5.00
8.10
11.60
90
5.00
5.30
8.90
12.70
100
5.00
5.70
9.60
13.80
110
5.00
6.20
10.30
14.70
120
5.00
6.50
10.90
15.60
130
5.00
6.90
11.50
16.40
140
5.00
7.20
12.10
17.20
150
5.00
7.60
12.50
17.90
160
5.00
7.80
13.00
18.50
170
5.00
8.00
13.40
19.00
180
5.00
8.20
13.70
19.50
190
5.00
8.40
14.00
19.90
200
5.00
8.60
14.50
20.30
210
5.00
8.70
14.60
20.50
220
5.00
8.80
14.70
20.70
230
5.00
8.90
14.80
20.90
240
5.00
8.90
14.80
21.00
250
5.00
8.90
14.80
21.00
260
5.00
8.90
14.80
21.00
270
5.00
8.90
14.80
21.00
280
5.00
8.90
14.80
21.00
290
5.00
8.90
14.80
21.00
300
5.00
8.90
14.80
21.00
310
5.00
8.90
14.80
21.00
320
Linear interpolation is permissible between values of
Hp/A

Universal Columns - 4 sided exposure


Universal Beams - 4 sided exposure (without slab)
Critical temperature of 550 degrees C
Hp/A
Profiled protection thickness [mm]
m-1
30 min 60 min
90 min
120 min
40
5.00
5.20
8.70
12.30
50
5.00
5.20
8.70
12.30
60
5.00
5.20
8.70
12.30
70
5.00
5.20
8.70
12.30
80
5.00
5.80
9.60
13.70
90
5.00
6.40
10.60
15.00
100
5.00
6.90
11.40
16.20
110
5.00
7.40
12.20
17.30
120
5.00
7.80
12.90
18.30
130
5.00
8.30
13.60
19.30
140
5.00
8.60
14.20
20.10
150
5.00
9.00
14.80
20.90
160
5.00
9.30
15.30
21.60
170
5.00
9.60
15.70
22.20
180
5.00
9.80
16.10
22.70
190
5.00
10.00
16.40
23.20
200
5.00
10.10
16.70
23.50
210
5.00
10.30
16.90
23.80
220
5.00
10.40
17.10
24.00
230
5.00
10.50
17.20
24.10
240
5.00
10.50
17.20
24.10
250
5.00
10.50
17.20
24.10
260
5.00
10.50
17.20
24.10
270
5.00
10.50
17.20
24.10
280
5.00
10.50
17.20
24.10
290
5.00
10.50
17.20
24.10
300
5.00
10.50
17.20
24.10
310
5.00
10.50
17.20
24.10
320
Linear interpolation is permissible between values of
Hp/A

This product is certified by a 3rd Party Certification body accredited to ISO Guide 65
The data provided complies with the principles in Sections 3 and 4 of this Yellow Book

Association for Specialist Fire Protection


www.asfp.org.uk

Vol 2 Part 3: page 57


SPRAYED NON REACTIVE COATINGS

Fire protection for structural steel in buildings


th
4 Edition revised 04 Oct 2011

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