Lube Oil Pumps

2X660 MW SURATGARH STPS STAGE- V,
(UNIT# 7&8)
TECHNICAL SPECIFICATION
FOR
LUBE OIL PUMPS
SPECIFICATION NO. PE- TS-392-567-A001
BHARAT HEAVY ELECTRICALS LIMITED

POWER SECTOR
PROJECT ENGINEERING MANAGEMENT
PPEI, NOIDA- INDIA
PEM-6666-0
TECHNICAL SPECIFICATION FOR

LUBE OIL TRANSFER PUMPS
2X660 MW RAGHUNATHPUR
TPP STAGE-V
PHASE II- S
2X660MW
SURATGARH STPS,
SPECIFICATION NO. PE-TS-392-567-A001

PE-TS-390-567-A001
VOLUME
SECTION
REVISION 00
DATE:13/08/2013
26/12/2013
PAGE 1 of 1
INDEX
S.No.
DESCRIPTION
1.
2.
3.
4.
5.
6.
Preamble
IntentofSpecification
Projectinformation
SpecificTechnicalRequirements
a. ScopeofWork
b. ElectricalEquipmentSpecification
TechnicalSpecificationofEquipment
a. GeneralTechnicalSpecificationforLubeOilPumps
b. GeneralTechnicalRequirementforLVMotors
c. ElectricalScopeSplitbetweenBHELandBidder
d. QualityPlanforLubeOilPumps
e. QualityPlanforBasket(Simplex&Duplex)Strainer
f. QualityPlanforMOTOR
TechnicalSchedules/Datasheets
a. Prebidclarificationschedule
b.
c.
d.
e.
f.
DeviationSchedule
DataSheetforLubeOilPumps
DataSheetforMotor
ElectricalLoaddataformat
ANNEXUREIII:Drawings/Documentsrequired
duringdetailengineering
g. CompliancecumConfirmationcertificate
Page 1 of 92
VOLUME/
SECTION
IIB/A
IIB/B
IIB/C
IIB/D
III
PAGENO.
2
73
74
75
89
91
5
8
12
13
21
37
38
48
53
54
59
62
76
81
88
TITLE : TECHNICAL SPECIFICATION

FOR
PREAMBLE
392
SPEC. NO. PE-TS-390-567-A001
VOLUME :
SECTION :
REV. NO.
00
SHEET
OF
DATE
1.0 The Tender document contains three (3) volumes.The bidder shall meet the requirements of all
the three volumes.
1.1 Volume I CONDITIONS OF CONTRACT
This consists of four parts as below:
1.2
Volume - I A
This part contains instructions to bidders for making bids to

BHEL.
Volume - I B
This part contains general commercial conditions of the tender

and include provision that vendor shall be responsible for the
quality of item supplied by their sub-vendors.
Volume - I C
This part contains special conditions of contract.
Volume - I D
This part contains commercial conditions for erection and

commissioning site work, as applicable.
Volume- II - TECHNICAL SPECIFICATIONS

Technical requirements are stipulated in Volume II which comprises of:
Volume - II A
General Technical Conditions - NA
Volume - II B
Technical specification including drawings, if any
1.2.1 Volume - II B :
This volume is sub-divided into following sections:
Section - A
This section outlines the scope of enquiry.
Section - B
This section provides Project Information
Section - C
This section indicates technical requirements specific to the

contract, not covered in Section-D.
Section - D
This section comprises of technical specifications of equipments

complete with data sheet A.
Data sheet-A specifies data and other requirements pertaining to
the equipment.
Page 2 of 92
TITLE : TECHNICAL SPECIFICATION

FOR
PREAMBLE
1.2.2
392
SPEC. NO. PE-TS-390-567-A001
VOLUME :
SECTION :
REV. NO.
00
SHEET
OF
DATE
Volume - III TECHNICAL SCHEDULES

This volume contains technical schedules which are to be duly filled by the bidder and the
same shall be furnished with the technical bid.
2.0
The requirements mentioned in Section C/Data Sheets-A of Section-D shall prevail and
govern in case of conflict between the same and the corresponding requirements
mentioned in the descriptive portion in Section -D.
Page 3 of 92
PEM-6666-0

TPP PHASE
II- S
2X660MW
SURATGARH STPS,
STAGE-V

392
VOLUME
SECTION
REVISION 00
DATE: 13/08/2013
26/12/2013
PAGE 1 of 1
VOLUME II B
Page 4 of 92
PEM-6666-0

TPP STAGE-V
PHASE II- S
2X660MW
SURATGARH STPS,
392
392
VOLUME
SECTION
REVISION 00
DATE: 26/12/2013
13/08/2013
PAGE 1 of 1
VOLUME II B
SECTION A
INTENT OF SPECIFICATION
Page 5 of 92
PEM-6666-0

2X660 MW SURATGARH STPS, STAGE-V,

VOLUME II-B
SECTION A
REVISION 00
DATE: 26/12/2013
PAGE 1 of 2
UNIT# 7&8
1.0
1.1
INTENTOFSPECIFICATION
Thespecificationisintendedtocoverdesign,engineering,manufacture,inspectionandtesting
at vendors / sub vendors works, Performance & Guarantee testing, painting, forwarding,
proper packing, shipment & delivery at site of Lube oil pumps as per details in different
sectionsofthisspecificationfor2X660 MW SURATGARH STPS, STAGE-V, UNIT# 7&8.
1.2
Thecontractorshallberesponsibleforprovidingallmaterial,equipment&services,whichare
required to fulfil the intent of ensuring operability, maintainability, reliability and complete
safety of the complete work covered under this specification, irrespective of whether it has
beenspecificallylistedhereinornot.
1.3
It is not the intent to specify herein all the details of design and manufacture. However, the
equipment/systemshallconforminallrespectstohighstandardsofdesign,engineeringand
workmanshipandshallbecapableofperformingtherequireddutiesinamanneracceptable
to purchaser who will interpret the meaning of drawings and specifications and shall be
entitled to reject any work or material which in his judgement is not in full accordance
herewith.
1.4
Deviations,ifany,shouldbeveryclearlybroughtoutclausebyclauseintheenclosedschedule
otherwise,itwillbepresumedthatthevendor'sofferisstrictlyinlinewithNITspecification.
1.5
While all efforts have been made to make the specification requirement complete &
unambiguous, it shall be bidders responsibility to ask for missing information , ensure
completeness of specification, to bring out any contradictory / conflicting requirement in
differentsectionsofthespecificationandwithinasectionitselftothenoticeofBHELandto
seekanyclarificationonspecificationrequirementintheformatenclosedunderVolIIIofthe
specification within 10 days of receipt of tender documents. In absence of any such
clarifications,incaseofanycontradictoryrequirement,themorestringentrequirementasper
interpretationofPurchaser/Customershallprevailandshallbecompliedbythebidderwithout
anycommercialimplicationonaccountofthesame.Furtherincaseofanymissinginformation
inthespecificationnotbroughtoutbytheprospectivebiddersaspartofprebidclarification,
the same shall be furnished by Purchaser/ Customer as and when brought to their notice
eitherbythebidderorbypurchaser/customerthemselves.However,suchrequirementsshall
bebindingonthesuccessfulbidderwithoutanycommercial&deliveryimplication.
1.6
1.7
Thegeneraltermsandconditions,instructionstotendererandotherattachmentreferredto
elsewhere are hereby made part of the tender specifications. The equipment / material and
workscoveredbythisspecificationissubjecttocompliancetoalltheattachmentsreferredin
the specification. The tenderer shall be responsible for adherence to all requirements
stipulatedherein.
Various codes and standards to be used shall be as indicated in various parts of the
specification.Incasebidderusesanystandardotherthanthoseindicatedinthespecification,
theonusofestablishingequivalenceofthesamewiththespecifiedstandardswillrestwiththe
bidderandacceptanceofthesameshallbesoleprerogativeofcustomer.Thebidderwillalso
arrangeforBHELacopyofthestandardsinENGLISHlanguage.Thecostofsuchservicewillbe
deemed to have been included by the bidder in the total cost of the package. BHEL will not
entertainanyadditionalcostonaccountofthesame.
Page 6 of 92
PEM-6666-0


VOLUME II-B
SECTION A
REVISION 00
DATE: 26/12/2013
PAGE 2 of 2
UNIT# 7&8
1.8
1.9
1.10
Alltext/numericinthedocument/drawingstobegeneratedbythesuccessfulbidderwillbe
inEnglishlanguageonly.
The bidders offer shall not carry any sections like clarification, interpretations and /or
assumptions.
In case all above requirements are not complied with, the offer may be considered as
incompleteandwouldbecomeliableforrejection.
Page 7 of 92
PEM-6666-0


VOLUME
SECTION
REVISION 00
DATE: 26/12/2013
PAGE 1 of 1
UNIT# 7&8
VOLUME II B
SECTION B
PROJECT INFORMATION
Page 8 of 92
SPEC NO.
TCE.5750A-H-500-001
TATA CONSULTING ENGINEERS LIMITED

RRVUNL, 2 x 660 MW, Super-Critical TPS, Stage-V,
Unit # 7 & 8 at Suratgarh, Rajasthan
VOLUME II
SECTION B
SHEET 1 OF 3
GENERAL PROJECT INFORMATION
1.0
Owner
Rajasthan Rajya Vidyut Utpadan

Nigam Ltd., Jaipur
2.0
Consulting Engineer
TATA Consulting Engineers Ltd.

73/1, St. Marks Road,
Bangalore 560 001
Tel : 080 6622 6000
Fax : 080 22274874
3.0
Location of the plant
Prabat Nagar, Suratgarh

Sriganganagar district, Rajasthan.
4.0
Latitude and longitude
Latitude : 29 deg. 10 min. N

Longitude : 74 deg.01 min. E
5.0
Elevation above mean sea level
186 m (approximate)
6.0
Climatic conditions
Temperatures : Monthly basis
6.1
Mean of daily max.

Mean of daily min.
6.2
32.8 deg.C (in the month of May)

17.6 deg.C (in the month of Jan)
Temperatures : Annual basis

Mean of daily max.
Mean of daily min.
32.3 deg.C
19.6 deg.C
Highest temperature recorded
50 deg.C
Lowest temperature recorded

Design Ambient Temperature for
Electrical Equipment design
(-) 2.8 deg.C

50 deg C
6.3
Relative humidity
Varies between 21% and 81%
6.4
Annual average rain fall
312 mm
6.5
7.0
Annual mean wind speed :

Wind load
4 km / hr.
ISSUE
R1
Page 9 of 92
FORM NO. 329 R5
SPEC NO.
TCE.5750A-H-500-001

VOLUME II
SECTION B
SHEET 2 OF 3
Calculations for wind effect shall be in accordance with IS:875-1987(Part-3)

taking into account the following:
a) Basic wind speed = 47 m/sec
b) Factor K1 = 1.07
c) Category of terrain = Category 2
d) K3 as per IS 875
Seismic data (As per IS: 1893 latest issue)
8.0
a) Zone
Zone II
Designs & design coefficients shall be based on IS 1893:2002

Design condenser cooling water
inlet temperature
9.0
33 Deg C
Auxiliary power supply:

Auxiliary electrical equipment to be supplied against this specification shall be
suitable for operation on the following system:
a) For motors rated 160 kW and
below.
415V AC, 3-phase, 3-wire effectively

earthed.
b) For motors rated above 160 kW

and up to 1500 kW
6600V AC, 3-phase, 3-wire, 50 Hz, noneffectively earthed
c)
For motors rated above 1500kW
11000V AC, 3-phase, 3-wire, 50 Hz,

non-effectively earthed
d) For motor control centres
415V AC, 3-phase, 3/4-wire effectively

earthed.
e) DC motor starters, DC solenoids,

DC alarm control and protection
220 V DC, 2-wire unearthed
f)
110 V 1 phase, 50Hz, 2 wire AC supply.

The single phase 110V AC supply shall
be derived by VENDOR by providing
415V / 110 V Control transformers of
adequate rating with MCCB / MCB on
both the primary and secondary sides.
AC control & protective devices
g) Uninterrupted power supply
230 V, 1-phase, 50 Hz, 2-wire, AC

ISSUE
R1
Page 10 of 92
FORM NO. 329 R5
SPEC NO.
TCE.5750A-H-500-001

VOLUME II
SECTION B
SHEET 3 OF 3
supply (For all instrumentation and

control system equipment and solenoid
valves)
g) Lighting fixtures and space heaters
h) Construction supply
240 V, 1 phase, 2 wire, 50Hz,solidly

earthed system
415 V, 3 phase, 4 wire, 50Hz AC
supply with neutral lead solidly earthed.
i) The above voltages may vary as follows :

All devices shall be suitable for continuous operation over the entire range of
voltage and frequency indicated below without any change in their
performance.
AC supply
Voltage variation 10%

Frequency variation 5%
DC supply
j) For instrument and control system
of steam generator and steam
turbine generator.
Combined voltage & frequency

variation 10%
Voltage variation +10% ,-15%
230 V 5% AC UPS, 1-phase, 50 Hz,
2-wire. The 24 V DC required for
control system shall be generated from
this UPS.
10.0
All the electrical equipment shall be designed for 50 C reference ambient

temperature.
11.0
The proposed power project shall be located in the state of Rajasthan,

in Shriganganagar Distt. The proposed power project is located within
393 km from Jaipur 169 km from Bikaner and 367 Km from Delhi.
Major road distances of the project site are as follows:
Between Distance in KMs.
Project - Suratgarh Junction 31 km (Nearest Railhead)
Project - Jaipur (State Capital) 393 km
Project - Delhi 367 km
Project - Jaipur 393 km (Nearest Airport in Rajasthan)
Amritsar 378 km (Nearest Airport)
Project - Bikaner 169 km
ISSUE
R1
Page 11 of 92
FORM NO. 329 R5
PEM-6666-0
PE-TS-392-567-A001
SPECIFICATION NO. PE-TS-STD-567-A001
TITLE

LUBE OIL PUMPS
VOLUME II - B
SECTION -C
REV
SHEET
SECTION-C
Page 12 of 92
DATE 07/07/07
OF
PEM-6666-0

PE-TS-STD-567-A001
TITLE
FOR
VOLUME II B
SECTION C
LUBE OIL PUMPS
REV
(Specific Technical Requirements)
00
DATE
SHEET
1.0SCOPEOFWORK
1.1 Design, engineering, manufacturing, inspection and testing at manufacturers works, painting,
supply/delivery duly packed at project site for pump & motor set duly coupled and unitised on a
commonbaseframewithcouplingguard,foundationbolts,flanges,companionflangeswithnutsbolts
and gaskets, drip pan with plugged draining arrangement, strainer with flanges, companion flanges,
nuts, bolts & gaskets, foundation bolts etc along with commissioning spares and all accessories as
indicatedinthepumpdatasheet.
Thescopeofequipment(Quantity,Capacity,Headandthetypeofstrainer)tobesuppliedshallbe
asperDatasheetAindicatedinSectionC.
1.2Mandatoryspares:Applicable
1.3RecommendedSpares:NotApplicable
2.0TERMINALPOINT
StrainersuctionCounterflangetopumpdischargecounterflange.
2.1
For electrical system, bidders scope shall terminate at motor terminal box complete with cable
glands/lugsforpowercabling.AlsoreferelectricalscopebetweenBHEL&Vendorenclosedunder
sectionDofspecification.
3.0EXCLUSIONS
3.1 PowerCable
3.2 MotorstarterinMCC
3.3 LocalPushButtonStation
3.4 Supplyfeeder
3.5 EarthingofPumps.However,earthingconductoristobeprovidedbythebidder.
3.6 Foundation&associatedCivilworks.
Page 13 of 92

PE-TS-STD-567-A001
PEM-6666-0
TITLE
FOR
SECTION C
LUBE OIL PUMPS
REV
4.0
VOLUME II B
00
DATE
SHEET
CORROSIONPROTECTION/PAINTINGSCHEDULE
External
Surface
preparation
Primer Coat
Intermediate coat
Finish
Surface shall be degreased and prepared by brush/mechanical tool/sand. Blasting

shallbeaspermanufacturingguidelines.
Onecoatofepoxybasedzincphosphateprimerof5075micron.
OnecoatofepoxybasedTiO2pigmentedpaint.
Two coat epoxy based finish coat. Thus a total DFT of 210235 micron shall be
achieved.PaintshadeshallbegreyRAL9002.
Note:
I. Anychangeinpaintingspecificationatlaterdateneedstobecompliedbybidderwithoutany
Commercialimplication.
II. Make of paints shall be as per approved BHEL vendor list.
5.0
QUALITYREQUIREMENTS
a)Biddershouldmaintainexcellentqualityofworks,allsupplyitemsshallmeettherelevantquality
Standards.
b)ThesuccessfulbiddershallfurnishQualityPlans/InspectionCheckListsforvariousitemforthe
Packageinlinewithminimumrequirementindicatedinspecificationduringdetailengineeringfor
Customersapproval.
c)Forotheritemsforwhichanyspecificinspectionrequirementisnotindicatedinthespecification
butthesameincludedinscopeofwork,vendorspecificQPs/CLsshallbefurnishedbythe
SuccessfulbidderforCustomer/Consultantsreviewandapproval.Allcommentsmadeby
customer/consultantshallbeincorporatedbythesuccessfulbidderwithoutanycommercialand
deliveryimplication.
5.0
SUBVENDORITEMS
The makes of subvendor items are subjected to acceptance by customer without any additional
commercialimplicationtoBHEL.
Page 14 of 92

PE-TS-STD-567-A001
PEM-6666-0
TITLE
FOR
VOLUME II B
SECTION C
LUBE OIL PUMPS
REV
00
DATE
SHEET
7.0DRAWINGS AND DOCUMENTS TO BE SUBMITTED WITH THE BID
ThedrawingsanddocumentstobesubmittedwiththebidshallbeasmentionedinSectionDunder
ClauseNo.7
8.0DRAWINGS AND DOCUMENTS REQUIRED DURING DETAIL ENGINEERING
Listofdrawings/documentsrequiredduringdetailengineeringalongwithsubmission
ScheduleisgiveninAnnexureIIIanddatashallbeasindicatedinsectionDunder
ClauseNo.8.0
Page 15 of 92
DATA SHEET A
DATA SHEET FOR LUBE OIL PUMPS
PROJECT TITLE :
RRVUNL - SURATGARH, STPP (2 X 660 MW)
PE-TS-392-567-A001
DOC. NO. PE-DC-392-100-N300
SHEET NO. 01
OF 01
1.0
SERVICE IDENTIFICATION
CLEAN OIL PUMP
DIRTY OIL PUMP
2.0
DRAWING NO.
PE-DG-392-100-N108
PE-DG-392-100-N108
3.0
SYSTEM
CENTRAL LUBE OIL SYSTEM
CENTRAL LUBE OIL SYSTEM
4.0
TYPE
ROTARY POSITIVE
DISPLACEMENT
ROTARY POSITIVE
DISPLACEMENT
5.0
NUMBER REQUIRED
ONE (01) NO. (COMMON FOR THE ONE (01) NO. (COMMON FOR THE
STATION)
STATION)
6.0
FLOW RATE (MAX.)
6600 LPH
6600 LPH
7.0
DISCHARGE PRESSURE
2.0 KG/CM2 (g)
2.0 KG/CM2 (g)
8.0
SUCTION CONDITION
FLOODED ( MAX -4 MLC TO BE

CONSIDERED)
FLOODED ( MAX -4 MLC TO BE

CONSIDERED)
9.0
LOCATION OF INSTALLATION
INDOOR
INDOOR
10.0
LIQUID PUMPED
TURBINE LUBE OIL ( TURBINOL46-HPC / SERVOPRIME 46-IOC )
TURBINE LUBE OIL ( TURBINOL46-HPC / SERVOPRIME 46-IOC )
11.0
PROPERTIES OF FLUID
DENSITY- 0.9 GM/CC AT 15oC

FLASH POINT - 210 oC
VISCOSITY -28 CST AT 50 oC / 48
CST AT 37.8oC / 140 CST AT 20 oC
DENSITY- 0.9 GM/CC AT 15oC

FLASH POINT - 210 oC
VISCOSITY -28 CST AT 50 oC / 48
CST AT 37.8oC / 140 CST AT 20 oC
12.0
TEMPERATURE NORMAL / MAX
AMBIENT / 70 0 C
AMBIENT / 70 0 C
13.0
SUCTION / DISCHARGE PIPING

CONNECTION
OD 88.9 X 5.49 / OD 88.9 X 5.49
OD 88.9 X 5.49 / OD 88.9 X 5.49
14.0
RELIEF VALVE
BUILT-IN ON EACH PUMP
BUILT-IN ON EACH PUMP
15.0
SUCTION STRAINER
DUPLEX TYPE STRAINER WITH

CHANGE-OVER VALVE, SS
ELEMENT MESH SIZE 20 & BLOW
DOWN VALVE
DUPLEX TYPE STRAINER WITH

CHANGE-OVER VALVE, SS
ELEMENT MESH SIZE 20 & BLOW
DOWN VALVE
16.0
MATERIALS OF CONSTRUCTION
CASING
GEARS
SHAFT
CAST IRON - IS 210 - FG260

EN-8/9
EN-8/9
CAST IRON - IS 210 - FG260

EN-8/9
EN-8/9
17.0
APPLICABLE CODES /
STATUTORY REGULATIONS
AS APPLICABLE IS, BS, API

STANDARDS
AS APPLICABLE IS, BS, API

STANDARDS
18.0
DRIVE TYPE
INDUCTION MOTOR 415 V, 50 Hz
INDUCTION MOTOR 415 V, 50 Hz
BHEL
PEM
NOTE : ALL OTHER GENERAL TECHNICAL REQUIREMENTS / ACCESSORIES & SPARES AS PER CUSTOMER
TENDER SPECIFICATION.
Page 16 of 92
SPEC NO.
TCE.5749A-H-500-001
TECHNICAL
SPECIFICATION NO.PE-TS-392-567-A001
VOLUME II
SECTION C 18
RRVUNL, 2 x 660 MW, Super-Critical TPS, Stage-II,

Unit # 5 & 6 at Chhabra, Rajasthan
SHEET 34 OF 92
LIST OF
MANDATORY
LIST
OF SPARES SPARES
Sl.No
Description
Unit
2.9.11.2 Brake for centrifuge

2.9.11.3 All internals of centrifuge clutch assembly
Sets
Sets
Quantity
for both
the Units
2
2
2.9.11.4 clutch assembly

2.9.11.5 All types of bearings in the centrifuge
Set
Sets
1
2
2.9.11.6 Springs, rubber rings, O rings, observation

glasses, seal rings, disc, gaskets, sleeves
pins and bolts & nuts
Sets
2.9.11.7
2.9.11.8
2.9.11.9
2.9.11.10
2.9.12
2.9.12.1
Sets
Set
No.
Set
4
2
1
1
Set
2.9.12.2 Bearings
2.9.12.3 wearing rings (for centrifugal pump) if
applicable
Set
Set
1
1
2.9.12.4 Dirty oil pump motor
No.
2.9.12.9 Bearings for Dirty oil pump motor
Set
2.9.13
Clean oil pump
2.9.13.1 Rotating assembly
Set
2.9.13.2 Bearings
2.9.13.3 wearing rings (for centrifugal pump) if
applicable
Set
Set
1
1
2.9.13.4 Clean oil pump motor
No.
2.9.13.5 Bearings for Clean oil pump motor
Set
2.10.0
2.10.1
Nos
All filters
Heater elements
Centrifuge motor
Bearings for Centrifuge motor
Dirty oil pump
Rotating assembly
Gland seal system

Gland seal regulator
Remarks
Consists of
assembly of all the
rotating parts
excluding bearings
Consists of
assembly of all the
rotating parts
excluding bearings
ISSUE
R1
Page 17 of 92
TCE FORM 329 R5
SPEC NO.
SECTION C 19
TCE.5750A-H-500-001
TECHNICAL
VOLUME II
RRVUNL, 2 x 660 MW, Super-Critical TPS Stage- V, Unit # 7 &

8 at Suratgarh, Rajasthan
SHEET 1 OF 12
LIST OF SUBVENDORS / SUBCONTRACTOR
19.0
LIST OF SUB VENDORS FOR MECHANICALEQUIPMENT / SYSTEMS
Bidder to note that the list of preferred Sub- Vendors / Sub-contractors is furnished
below. These are the local suppliers. In case the bidder desires to deviate from the list
furnished or in case of overseas sub-vendors / sub-contractors, the Contractor shall
furnish along with his offer alternative names of Sub Vendors along with the following
supporting documentation.
1. Documentation to show that the equipment/system has been supplied for a

plant of similar or higher capacity ( Minimum 500MW supercritical / sub critical
plant)
2. Documentation in the form of certificate that the equipment / system has been
operating satisfactorily for two years as on the scheduled date of bid opening (
Minimum 500MW supercritical / sub critical plant)
3. The list proposed by the bidder shall be subjected to the approval of
purchaser/consultant.
NOTE 1: BIDDER SHALL GET THE APPROVAL FOR SUBVENDORS PROPOSED
BY HIM FROM OWNER/CONSULTANT.
Note 2: For items not indicated below, the CONTRACTOR shall obtain approval from
the PURCHASER.
ISSUE
R1
Page 18 of 92
TCE FORM 329 R5
SPEC NO.
VOLUME II
SECTION C 19
TCE.5750A-H-500-001
TECHNICAL

SHEET 6 OF 12
S.No.
Package Title
Name of Vendors
VARAT
15)
FUEL OIL / LDO PUMPS / Oil TUSHACO PUMPS LTD., MUMBAI

transfer pumps
ROTO PUMPS
ALECTON ENGINEERING INDUSTRIES PVT.
LTD., CHENNAI
16)
AIR CONDITIONING & (ONLY VOLTAS LIMITED, MUMBAI

MAKE OF EQUIPMENT)
BLUE STAR LIMITED, MUMBAI
BATLIBOI LIMITED, BANGALORE
ABB LTD., BANGALORE
CARRIER
17)
VENTILATION SYSTEM
VOLTAS LIMITED, MUMBAI

BLUE STAR LIMITED, MUMBAI
BATIBOI LIMITED, BANGALORE
ABB LTD., BANGALORE
CARRIER
C. DOCTOR
FLACKT INDIA
DUVENT
POLCON, HYDRABAD
18)
MISCELLANEOUS
AND HOISTS
CRANES AVON CRANES PVT. LTD., GURGAON

DYNAMECH CRANES PVT. LTD., MUMBAI
ISSUE
R1
Page 19 of 92
TCE FORM 329 R5
SPEC NO.
SECTION C 19
TCE.5750A-H-500-001
TECHNICAL
VOLUME II

SHEET 12 OF 12
S.No.
Package Title
Name of Vendors
FLAKT INDIA
BATLIBOI
THERMAX
W.K.C ENGG. (V.V. NAGAR)
ELECTRICAL WORKS
Refer Volume IV
D
Instrumentation & Controls
Refer Volume V
NOTES
1.
The final make selected out of the recommended makes listed above
shall be subject to purchaser / consultants approval during detailed
Engineering.
2.
Wherever the make is not specified for any item, the Bidder shall
indicate 2 or 3 reputed makes, out of
which Purchaser /
Consultant shall select any one which is acceptable suggest an
acceptable make. This shall have no price implication.
ISSUE
R1
Page 20 of 92
TCE FORM 329 R5
SPECIFICATION NO.
PE-TS-392-567-A001
ELECTRICAL EQUIPMENT SPECIFICATION

FOR
LUBE OIL PUMPS
2x660MW SURATGARH STPP
VOLUME NO. :
II-B
SECTION
:
C
REV NO. : 00 DATE : 30.10.13
SHEET : 1 OF
1
FOR
LUBE OIL PUMPS
(ELECTRICAL PORTION)
Page 21 of 92
SPECIFICATION NO.
PE-TS-392-567-A001
ELECTRICAL EQUIPMENT SPECIFICATION

FOR
LUBE OIL PUMPS
2x660MW SURATGARH STPP

1.0
VOLUME NO. :
II-B
SECTION
:
C
REV NO. : 00 DATE : 30.10.13
SHEET : 1 OF
1
EQUIPMENT & SERVICES TO BE PROVIDED BY BIDDER:

a) Services and equipment as per Electrical Scope between BHEL and Vendor.
b) Any item/work either supply of equipment or erection material which have not
been specifically mentioned but are necessary to complete the work for trouble free
and efficient operation of the plant shall be deemed to be included within the scope
of this specification. The same shall be provided by the bidder without any extra
charge.
c) Supply of mandatory spares as specified in the specifications of mechanical
equipments.
d) Erection and Commissioning spares.
e) Erection & Maintenance tools & tackles.
f) Electrical load requirement for Lube oil Pumps.
g) All equipment shall be suitable for the power supply fault levels and other climatic
conditions mentioned in the enclosed project information.
h) Bidder to furnish list of makes for each equipment at contract stage, which shall be
subject to customer /BHEL approval without any commercial and delivery
implications to BHEL
i) Various drawings, data sheets as per required format, Quality plans, calculations,
test reports, test certificates, operation and maintenance manuals etc shall be
furnished as specified at contract stage. All documents shall be subject to
customer/BHEL approval without any commercial implication to BHEL.
2.0
EQUIPMENT & SERVICES TO BE PROVIDED BY PURCHASER FOR

ELECTRICAL & TERMINAL POINTS:
Refer Electrical Scope between BHEL and Vendor.
3.0
DOCUMENTS TO BE SUBMITTED ALONG WITH BID
3.1
Bidder shall confirm total compliance to the electrical specification without any
deviation from the technical/quality assurance requirements stipulated. In line with this
two signed and stamped copies of the following shall be furnished by the bidder as
technical offer:
a) A copy of this sheet Electrical equipment Specification for Lube Oil Pumps and
sheet Electrical Scope between BHEL and Vendor with bidders signature and
company stamp.
b) List of Erection and Commissioning spares.
c) List of Erection & Maintenance tools & tackles.
d) Electrical load requirement
3.2
No technical submittal such as copies of data sheets, drawings, write-up, quality plans,
type test certificates, technical literature, etc, is required during tender stage. Any such
submission even if made, shall not be considered as part of offer.
4.0
List of enclosures :
a) Electrical Scope between BHEL and Vendor
b) Standard Specification for Motors (PE-SS-999-506-E101, VOL-IIB, SEC-D)
c) Motors data sheet-A
d) Motors data sheet-B
e) Quality Plan (motors below 55kW & motors above 55kW)
f) Load data format.
g) Motor & cable customer specification
Page 22 of 92
* Efficiency class IE3 as per latest revision of IS:12615 along with

amendments (2nd rev: 2011)
SPEC.NO.
TCE.5750A-H-500-001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.PE-TS-392-567-A001

RRVUNL, 2 x 660 MW, Super-Critical TPS, StageV, Units 7 & 8, at Suratgarh, Rajasthan
MOTOR & ACTUATOR
VOLUME IV
SECTION: D13
SHEET 1 OF 7
1.0
AC & DC MOTORS
1.1.
HT motors of rating above 1500kW shall be suitable for 11kV, 3 phase, 50Hz
power supply. Motors above 160kW and up to 1500kW shall be suitable for
6.6kV, 3 phase, 50Hz. Motors rated 160kW and below shall be suitable for 415V,
3 phase, 50 Hz power supply.
1.2.
All LT motors shall be energy efficient class I in line with IS: 12615. However,
the starting current shall be limited to 600% (inclusive of 20% tolerance) of full
load current.
1.3.
The motor rating shall be arrived at considering 15% margin over the duty point
input or 10% over the maximum demand of the driven equipment, whichever is
higher, considering highest system frequency. Motors shall be capable of
starting and accelerating the load with the applicable method of starting without
exceeding acceptable winding temperatures when supply voltage is 80% of the
rated voltage for HT motors and 85% for LV motors. HT motors shall also be
capable of satisfactory operation at full load at a supply voltage of 80% of the
rated voltage for 5 min. commencing from hot condition. DC motors shall be
suitable for the DC system voltage of 220V. Motor shall be capable of starting
and accelerating the load with the applicable method of starting, without
exceeding acceptable winding temperatures, when the supply voltage is in the
range of 85% to 110% of rated motor voltage.
1.4.
Motors shall be capable of running for one second if the supply voltage drops to
70% of the rated voltage. If such operation is envisaged for a period of one
second, the pull out torque of the motor shall be at least 205% of full load torque.
1.5.
Motors shall withstand for 1 second the voltage and torque stresses developed
due to the vector difference between the motor residual voltage and the incoming
supply voltage equal to 150% of the rated voltage during fast changeover of
buses.
1.6.
Locked rotor current of the HT motors rated 1500 kW and below shall be limited
to 600% (inclusive of 20% tolerance) of the full load current of the motors and
motor rated above 1500 kW shall be limited to 450% (inclusive of 20% tolerance)
of full load current of the motor.
1.7.
The locked rotor withstand time under hot condition at 110% rated voltage shall
be more than the starting time at minimum permissible voltage specified above
by at least three seconds or 15% of the accelerating time whichever is greater.
Provision of speed switch shall be avoided to the extent possible.
These motors shall be designed to withstand at least 5% harmonics in the supply

voltage.
1.8.
The degree of protection for the motor enclosure (including terminal box) shall be
IP-55 for outdoor. For single core cable termination, gland plates shall be of nonmagnetic material. All motors located in hazardous area shall have flame proof
enclosure.
Page 23 of 92
FILE NAME: F329R5.DOC
ISSUE
R1
TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500-001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.PE-TS-392-567-A001

MOTOR & ACTUATOR
VOLUME IV
SECTION: D13
SHEET 2 OF 7
1.9.
All HT motors shall be provided with vibration pads for mounting vibration
detectors. Vibration monitoring devices shall be provided on DE and NDE side in
X &Y direction with remote DCS monitoring, alarms and tripping
1.10.
Motors rated 1000kW and above shall be provided with differential protection.
These motors shall be provided with star connected stator windings. The 3 nos.
current transformers, one for each phase shall be mounted in a separate
compartment in the neutral side terminal box. The three phases shall be
connected to form the star point after they pass through the CTs. The CTs shall
be of relay accuracy and the CT characteristics shall be compatible with the
differential relay. The additional 3 nos. CTs of identical characteristics shall be
provided in the 11kV/6.6 kV switchgear panel.
1.11.
The terminal box of motor shall be of suitable size, suitable to terminate and
maintain the cables easily. Terminal box shall be suitable to rotate at 90 degrees.
1.12.
The ring oiling system shall be adequate for starting and continuous operation of
the motor for at least one half hour without pressure oiling system in operation.
1.13.
For 11kV & 6.6 kV motors, 6-nos. duplex RTD s for winding shall be provided for
remote monitoring, alarm and tripping at DCS. Each bearing shall be provided
with one duplex RTD for temperature remote monitoring, alarm and tripping at
DCS. 6 nos. spare RTDs shall be provided for winding in HT motors.
1.14.
The maximum double amplitude vibrations for motors shall be as per IS 12075.
1.15.
Maximum noise level measured at a distance of 1.5 meter from the outer surface
of the motor shall not exceed 85 db (A).
1.16.
Cable boxes of all 11kV & 6.6 kV motors shall be Phase segregated & shall be
provided with quick disconnecting type terminal connectors to facilitate easy
disconnection and removal of the motors without requiring unsealing or otherwise
disturbing the external cable connections and leaving the phase segregated
terminal box intact. The terminal boxes shall have fault withstand capacity equal
to at least rated short circuit level of system voltage for 0.25 sec. The terminal
boxes shall be reversible to suit cable entry from top or bottom and suitable for
termination of FRLS, XLPE armoured cables.
1.17.
The star connection side terminal box should have sufficient capacity to
accommodate CTs for differential protection for motor above 1000kW.
1.18.
The insulation system for 11000 V AC & 6600 V AC motors shall withstand the
negative or positive 0.3 / 3.0 microsecond wave (2.7 pu rated peak line to earth
operating voltage) switching surges originating from non-effectively earthed
power system. All 11000V AC & 6600 V AC motors shall have BIL and power
frequency withstand voltage as per relevant standards.
1.19.
Motor bearing shall be insulated wherever required.
1.20.
All HT motors shall be with VPI insulation or better
Page 24 of 92
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TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500-001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.PE-TS-392-567-A001

MOTOR & ACTUATOR
VOLUME IV
SECTION: D13
SHEET 3 OF 7
1.21.
All HT motors / LT motors 15 kW and above shall be provided with external

greasing arrangement
1.22.
CACW motor shall be provided with water leakage detector with remote alarms
and tripping.
1.23.
All HT motors / LT motors 30 kW and above shall be provided with space heaters
using 240 V AC supply. However, for all the actuators, irrespective of its rating,
space heaters shall be provided using 240V AC supply.
1.24.
All motors below 15 kW shall be provided with sealed ZZ bearings
1.25.
Each motor shall have two earthing terminals.
1.26.
All motors for outdoor duty shall have detachable metal canopy.
1.27.
HT motors shall be designed for operation as follows:

a)
Upto 1000kW Vacuum circuit breakers/SF6.
b)
Above 1000kW-Vacuum circuit breakers/SF6.
c)
All motors shall be suitable for DOL starting.
1.28.
Separate terminal boxes to be provided for space heater, RTDs for

windings/bearings, vibration monitors etc. All terminal boxes shall be provided
with two earth studs for termination of protective earth conductor. Double
compression type brass cable glands and crimping type copper lugs shall be
provided for termination.
1.29.
Provision shall be made at DCS to monitor, integrate running hours, nos. of starts
and stop recording for all motors.
1.30.
The terminals of all motors shall be suitable for terminating Aluminium conductor,
XLPE insulated, armoured cables, the sizes of which will be intimated by the
Purchaser.
2.0
ACTUATOR
2.1.
GENERAL TECHNICAL REQUIREMENT
2.1.1. Actuator shall be weatherproof type with enclosure conforming to IP-64 degree of
protection. It should be suitable for out-door use without the need for canopy. If
the IP-68 degree of protection is required due to occasional submergence, the
purchaser shall specify the depth and duration of such submergence.
2.1.2. The actuator shall be suitable for installation in any position without lubrication
leakage or other operational difficulty.
2.1.3. All actuators shall be supplied with non integral starters for open & close. The
main gearbox of the actuator shall be special grease filled.
2.1.4. Each actuator should have a hand wheel for emergency manual operation.
Clockwise operation of hand wheel shall cause clockwise movement of the
Page 25 of 92
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TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500-001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.PE-TS-392-567-A001
VOLUME IV
SECTION: D13
SHEET 4 OF 7
MOTOR & ACTUATOR
output drive. The hand wheel shall be clearly marked with an arrow and the word
CLOSE.
2.1.5. The hand wheel shall automatically disengage when the power to the motor is
restored i.e. power drive shall have a preference over manual drive.
2.1.6. The manual effort should not exceed 400 N (push / pull). A top bevel gear set
(side mounted hand wheel) shall be employed to reduce the manual effort.
2.1.7. Each actuator shall have a local mechanical position indicator. It should be
suitable to indicate 0 - 100% position of the valve (continuous type).
2.1.8. In order to minimise the amount of spare parts required, parts and subassemblies limit / torque switches, limit switch counter gear assembly, torque
switch drive assembly, mechanical position indicator assembly etc. individually
interchangeable / replaceable throughout the models selected.
2.1.9. The actuator shall be painted with corrosion resistant epoxy resin paint. Paint
shade shall be Grey (Shade 631) as per IS-5.
2.1.10. In order to prevent condensation, a space heater shall be provided in the switch
compartment, suitable for continuous operation. Actuator mounting dimensions
shall be according to ISO-5210. For rising stem applications, the design must
allow the removal of actuator from the output drive without disturbing the function
of valve.
2.2.
LIMIT AND TORQUE SWITCHES
2.2.1. Independent torque and limit switches shall be provided in the actuator. A
minimum of two position limit switches and two torque switches, one each for
each direction of travel, having 4 NO + 4 NC potential free contacts, shall be
supplied. If called for in the data sheet, two additional limit switches shall be
provided for intermediate positions.
2.2.2. Torque switch dial shall be graduated directly in kg-m for easy setting to desired
value within the range specified. Separate dials shall be provided for CLOSE and
OPEN torque switches.
2.2.3. Two additional limit switches with 2NO + 2NC contacts, each adjustable at any
intermediate position, shall be provided in the actuator.
2.2.4. The rating of both torque and limit switches shall be 240 V AC, 5 Amps. The
switches shall individually be enclosed to a minimum of IP-64 protection class.
2.2.5. Torque and limit switches shall have only stainless steel flaps for better
protection against environmental condition.
2.2.6. Limit switches shall be operated by gear driven cams, which are mechanically
linked to the driving devices. The counter gear used for counting and tripping the
limit switches shall be of metallic construction like brass etc. No plastic gearing
shall be allowed.
ISSUE
R1
Page 26 of 92
TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500-001
PART B
TECHNICAL
PART B

MOTOR & ACTUATOR
VOLUME IV
SECTION: D13
SHEET 5 OF 7
2.2.7. To guarantee proper function under high ambient temperatures, torque and limit
switch sensing shall be of mechanical type.
2.3.
ELECTRIC DRIVE FOR ACTUATOR (MOTOR)
2.3.1. All motors shall be specifically designed for valve actuator operation, which is
characterised by high starting torque, low stall torque & low inertia. All motors
shall be high starting torque type to facilitate unseating of valve.
2.3.2. Motor shall be suitable for power supply of 415 V, 3 ph, 50 Hz, AC.
2.3.3. Motor shall be squirrel cage induction type and shall generally conform to IS-325.
2.3.4. Motor shall have minimum class 'F' insulation with temperature rise restricted to
class 'B' under the design ambient temperature.
2.3.5. Motor shall be of totally enclosed surface cooled (TESC) type with IP-67
protection class after mounting on actuator.
2.3.6. Motor shall have three thermostats connected in series, one in each phase of
stator winding, for protection against overheating.
2.3.7. Motor shall be suitable for operation under voltage variation of + 10%, frequency
variation of + 5% and combined voltage & frequency variation of 10% absolute.
2.3.8. Motor shall be suitable for direct on-line (DOL) starting and starter shall be non
integral to the motor.
2.3.9. It should be possible to separate the motor from the lubricant filled gearing of the
actuator allowing easy replacement of motor without loosing any lubricant
regardless of mounting position.
2.3.10. Finsh shall be provided on the motor body to ensure better heat dissipation.
2.3.11. It shall be possible to change the output rpm of the actuator, if required, at the
site at a later date, without hampering the mounting arrangement and loss of any
lubricant.
2.4.
CODES & STANDARDS

All the equipment specified herein shall comply with the requirements of the latest
issue of the relevant National & International standards.
The design and materials used for the components shall also comply with the
relevant National & International standards.
As a minimum requirement, the following standards shall be complied with :
Electric motor operated actuators:IS 9334
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ISSUE
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TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500-001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.PE-TS-392-567-A001
MOTOR & ACTUATOR
VOLUME IV
SECTION: D13
SHEET 6 OF 7
Degrees of protection provided by enclosures at low:IS 2147

voltage switch gear and control gear
Flame Proof enclosure at electrical apparatus:IS 2148
Specification for three phase induction motors:IS 325
AC contactor for voltages not exceeding 1000 V:IS 2959
Degree of protection provided by enclosures for :IS 4691
Rotating electrical machinery
Specification for rotating electrical machines:IS 4722
For other code refer Section D28.
2.5.
OTHER REQUIREMENTS OF ACTUATOR.
2.5.1. Common potential free contact shall be available to annunciate the fault condition
to the remote control station or DCS.
2.5.2. The following individual relay / potential free contacts shall be provided for the
remote indication:
Actuator OPEN.
Actuator CLOSE
Actuator fault feed-back
Thermal overload relay shall be provided to trip the actuator in case of overload
2.6.
The DC and AC actuator shall be provided with accessories viz., Torque limit
switch, end of travel switch, adjustable limit switch, hand wheel motor,
thermostat, etc. Complete actuator shall be tested at factory as per IS 9334. All
actuators should have minimum 2 limit switches for each position, and should
have position transmitters wherever required.
3.0
TESTS
3.1.
All routine & acceptance tests as per relevant IS shall be conducted on motors.
For all AC and DC motors of rating below 100kW, type test certificates shall be
furnished. If the test reports are not found in order by Purchaser then these tests
shall be conducted by the Vendor without any cost implication.
Page 28 of 92
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TCE FORM 329 R5
SPEC.NO.
TCE.5750A-H-500-001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.PE-TS-392-567-A001

MOTOR & ACTUATOR
VOLUME IV
SECTION: D13
SHEET 7 OF 7
3.2.
Type test shall be carried out on one no. of each type and rating of motor of
rating 100kW and above, which shall be witnessed by Purchaser.
3.3.
Efficiency and loss measurements shall be done for all LT motors as per relevant
standard (Being energy efficient motors.) as routine test.
3.4.
For 11000V AC & 6600V AC motors, in addition to all the tests specified above,
polarisation index test shall be carried out as a routine test on each motor (the
minimum value of polarisation index for all motors shall be 2 when determined
according to IS: 7816).
3.5.
Noise level measurement test shall be conducted on one motor of each type.
3.6.
Vibration measurement shall be taken for each motor of 45kW & above.
3.7.
Dielectric tests to establish the insulation withstand level of motors as indicated

above shall be performed on a sample coil (identical to those to be used in the
motor quoted for) for each type of motor. These tested sample coils shall not be
used in the motors to be supplied.
4.0
For technical particulars refer datasheet-A.
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TCE FORM 329 R5
SPEC. NO.
TCE.5750A-H-500-001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.PE-TS-392-567-A001
VOLUME IV
SECTION: D16
RRVUNL, 2 x 660 MW Super-Critical TPS, Stage- V,

Units 7 & 8, at Suratgarh, Rajasthan
SHEET 1 OF 9
CABLE & CABLE CARRIER SYSTEM
1.0
CABLES
1.1
H T POWER CABLES
System cables shall be 11kV (UE) and 6.6 kV (UE) grade suitable for use in
medium resistance earthed system, stranded & compacted aluminium
conductor, extruded semi conducting screen over conductor, XLPE insulated,
semi-conducting followed by copper tape screened, extruded PVC Type ST
2 inner sheathed, aluminium/GS wire armoured, overall FRLS PVC outer
sheathed, conforming to IS 7098 (Part II), IEC-502 for constructional details
and tests.
1.2
L T POWER CABLES
LV Power Cables shall be 1100 V grade, single / multi core, stranded
aluminium conductor, XLPE insulated, with PVC inner sheath, armoured and
outer sheath made of FRLS PVC compound, generally conforming to IS 7098
(for XLPE). The cables used for DC system shall be of single core type.
Minimum conductor cross section of power cables shall be 6-sq. mm for
aluminium cables.
1.3
CONTROL CABLES
Control cables shall be 1100 V grade, multi core, minimum 1.5 sq. mm cross
section, stranded copper conductor having minimum 7 strands, PVC
insulated, PVC inner sheathed / galvanised steel wire armoured, overall
FRLS PVC outer sheathed generally conforming to IS 1554 Part-I. In
situations where accuracy of measurement or voltage drop in control circuit
warrants, higher cross sections as required shall be used.
1.4
INSTRUMENTATION CABLES
The instrumentation cables shall be Annealed, tinned stranded copper
conductor, 0.5 sq mm , twisted into pairs, overall screened (I1 type) for
digital signals, individual and overall screened ( for I2 type) for low level
analog signals, individual triplet and overall screened (type I3), PVC
insulated , inner PVC sheathed, GS wire armoured and overall sheathed with
FRLS PVC. The insulation shall be strippable manually as well as by
mechanical stripping devices without damage to the conductor.
1.5
TRAILING POWER AND CONTROL CABLES FOR MOBILE EQUIPMENT.

11 kV(UE) and 6.6 kV (UE) and 1100V-(E) grade power & control flexible
trailing, annealed tinned copper conductor, EPR insulated, EPR inner
sheathed, CSP outer sheathed and shall have conductor screen of rubber.
Cables shall conform to IS requirements and any other applicable standards.
1.6
FIRE SURVIVAL CABLES
1.6.1
Power and control, single/multi, stranded copper conductor fire survival

cables complying with IEC-60331 shall be provided for following systems as
per CEA guidelines.
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PART B
TECHNICAL
PART B
SPECIFICATION
NO.PE-TS-392-567-A001
1.6.2
1.6.3
VOLUME IV
SECTION: D16

SHEET 2 OF 9
(a)
DC emergency lube oil pumps
(b)
DC seal oil pumps
(c)
DC emergency lighting cables for main building
(d)
Batteries to chargers and DC distribution boards
(e)
Turbine lube oil pumps
(f)
Jacking oil pumps
(g)
Emergency turbine trip by pushbutton in control room
(h)
Boiler Turbine: Generator inter trip which includes the interconnecting

cables between:
Boiler master fuel trip and turbine trip relays
Generator trip relays and turbine trip relays
Generator trip relays and 400kV breakers
Generator trip relays and generator field breakers
Generator trip relays and ST and UT breakers
FS cables shall have following properties:

(a)
Excellent fire resistance characteristics
(b)
Cables shall have features of nontoxic and low smoke generation
(c)
Flame non-propogation property
(d)
Ability to withstand burning & continue to function during and after fire
(e)
Low smoke emission & low halogen property to maintain circuit

integrity to essential services under severe fire condition.
Construction of FS cables
(a)
Conductor- Copper stranded
(b)
Fire proof layer- heat barrier based
(c)
Insulation- elastomer rubber
(d)
Fire proof layer- same as 2 above but optional natural or synthetic,

fibre or elastomer
(e)
Filler- suitable filler optional
(f)
Binder tape two layers of glass fibre tape
(g)
Inner sheath- HOFR FRLS elastomer (heat & oil flame retardant)
(h)
Armouring/screening suitable wire
(i)
Over all sheath HOFR FRLS
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TCE FORM NO. 329 R5
SPEC. NO.
TCE.5750A-H-500-001
PART B
TECHNICAL
PART B
SPECIFICATION
NO.PE-TS-392-567-A001
VOLUME IV
SECTION: D16

SHEET 3 OF 9
1.7
Cables for the fire detection and alarm system and communication system
shall be as described else where.
2.0
CABLE PROPERTIES
2.1
All single core power cables shall have wire / strip armouring of aluminium,
whereas multi core power cable shall have galvanised steel wire / strip
armouring.
2.2
The sheath shall be resistant to water, UV radiation, fungus, termite and

rodent attack.
2.3
The outer sheath of FRLS PVC compound shall meet the following
performance requirements:
(a)
The critical oxygen index value shall be minimum 29 when tested at

27+ 20C as per ASTM-D-2863-77 and the temperature index shall be
minimum 2500C at oxygen index value of 21 when tested as per
ASTM-D-2863.
(b)
The maximum acid gas generation as determined by titration method

shall be less than 20% by weight when tested as per IEC-60754-1
(1994). Halogen acid content in outer sheath in FS cables shall not be
more than 2%.
(c)
Flammability
(i)
Cables shall pass tests under fire condition as per IS-10810Part-53.
(ii)
Cables shall also pass tests as per IS-10810 Part-61 & Part62. Category group shall be considered as Category A.
(iii)
Fire survival cables in addition to tests (i) and (ii) above shall
pass tests as per IEC-331.
(d)
The smoke generation under fire shall have maximum smoke density
rating of 60% when tested as per ASTM-D-2843-77 (1977). Smoke
density in FS cables shall not exceed 20%.
(e)
The cables shall pass the ultraviolet tests as per DIN 53387.
(f)
The cables shall pass the tests for Water absorption tests as per IS
10810.
2.4
The finished cable shall pass the flammability test as per IEC-322-1 (1993)
and IEEE-383. In addition, it shall also pass flammability test as per Class F3
of Swedish Standard SS-424-1475 (1977).
2.5
In addition, cables for devices mounted on or near hot surfaces of Steam

Generators, Turbine Generators, Main steam etc shall have heat resistance
type outer sheath.
2.6
All LT cable shall have embossing at interval of 1 meter for owner name, size/
core type and length.
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PART B
TECHNICAL
PART B
VOLUME IV
SECTION: D16

SHEET 4 OF 9
2.7
All cables shall be embossed with the name of RVUNL in addition to what is
specified in the standards.
3.0
DESIGN CRITERIA FOR CABLE SIZING
3.1
POWER CABLES
Power cable sizes shall be selected on the following basis:
3.1.1
Power cables shall carry the full load current of the circuit continuously under
site conditions considering the condition listed below:(a)
Ambient design temperature 50 deg. C.
(b)
Maximum allowable temperature under normal full load condition and

under short circuit condition based on material selected (XLPE).
(c)
Maximum short circuit fault current.
(d)
Ambient temperature for underground cables, 50 deg. C.
(e)
De-rating factors as per IS/IEC and manufacturers standard

catalogues.
3.1.2
Power cables shall withstand the fault current of the circuit for the duration not
less than the maximum time taken by the primary protective system to isolate
the fault. Fault clearing times for ties between two 6.6 kV switchgears shall be
considered as 1 sec. Fault clearing times for ties between two 415V
switchgears shall be considered as 0.5 sec.
3.1.3
For the cables to 415 V motors and feeders protected by fuses, the cross
section shall be chosen according to the cut-off current of the fuse and its
fusing time.
3.1.4
Voltage drop from transformer secondary to motor terminals during starting of

motors will be limited to the following values:
(a)
For HV motors (except MDBFP motor) 15% of the rated voltage
(b)
For MDBFP motors 20% of the rated voltage
(c)
For LV motors 15% of the rated voltage.
3.1.5
Voltage drop in feeder cables shall be limited to 3% during full load running
condition. Voltage drop from transformer secondary to motor terminals during
full load running of motors shall be limited to 5 % of rated voltage.
3.1.6
For power supply to valve actuator motors, actuators of various isolating and
regulating dampers and exhaust fans, 3 core 2.5 sq. mm stranded copper
conductor cable may be used in view of ease of termination. These cables
shall be in other respects similar to cables described in Clause 1.2 above.
3.1.7
Design Calculation for arriving at cable size shall be submitted for purchasers
approval.
3.1.8
DC System Cables:-
Page 33 of 92
ISSUE
R1
TCE FORM NO. 329 R5
SPEC. NO.
VOLUME IV
TCE.5750A-H-500-001
SECTION: D16

PART B
TECHNICAL
PART B
SPECIFICATION
NO.PE-TS-392-567-A001
SHEET 5 OF 9
3.1.8.1
1100 V grade, single core cables as specified in LT power cables shall be

used from batteries/ battery chargers to main DCDB, between main
Distribution Board, from main Distribution Board to sub distribution board,
main DC supply to various system cabinets/panels, Switchgears etc and for
critical auxiliaries. Flexible cables with PVC insulation shall be used where
termination of XLPE/PVC insulated cables is difficult.
3.1.8.2
Voltage drop in cables between battery to DCDB and battery charger to

DCDB shall be limited to 2%. Voltage drop in cables between DCDB and
loads shall be limited to 3%.
3.1.8.3
Design Calculation for arriving at cable size shall be submitted for

purchasers approval.
3.2
CONTROL CABLES
3.2.1
Current transformer leads shall be checked for the lead burden vis-a-vis the
current transformer VA capacity. In case 2.5 sq. mm conductor impose
unacceptably high burden on CTs, 4.0-sq. mm conductor shall be used. The
conductor material shall be copper.
3.2.2
Voltage transformer leads shall be checked for voltage drop which shall be
limited to within 1% for all cases other than tariff metering. For tariff metering
the voltage drop shall be limited to 0.2%. In case the voltage drop with 2.5
sq. mm conductors exceed this value, higher conductor sizes shall be used.
3.3
INSTRUMENTATION CABLE
3.3.1
Element identification
As per IEC-60189-2
3.3.2
Core wrapping
By non-hygroscopic material by taping or by extrusion
Element screening
By copper tape of minimum 0.04mm thickness or by

copper laminated plastic tape
Rip cord
Non-metallic rip cord under the core wrapping
Drain wire
A tinned copper drain wire of minimum 0.05 mm2 cross

section in contact with each screen of cabling element.
3.3.3
3.3.4
3.3.5
Cabling elements shall be any one of the following:

A 'Pair' of two insulated conductors twisted together designated by alphabet
'p' printed on a binding tape at 200 mm intervals.
A 'Triple' of three insulated conductors twisted together designated by
alphabet 't', printed on a binding tape at 200 mm intervals.
Maximum length of lay in the finished cable shall be 120 mm.
3.3.6
Units
Cables shall be bunched together in units of twenty cabling elements or sub
units of five or ten elements, stranded in concentric layers. The units or sub
Page 34 of 92
ISSUE
R1
TCE FORM NO. 329 R5
SPEC. NO.
TCE.5750A-H-500-001
PART B
TECHNICAL
PART B
VOLUME IV
SECTION: D16

SHEET 6 OF 9
units shall be designated by p1, p2, p3,. t1, t2, t3..,q1, q2, q3, .., or Q1, Q2,
Q3 ..., etc. depending on the combination.
3.3.7
Overall screening and armouring

Cables shall have an overall screen made up of copper/aluminium tape of
0.04 mm thickness or copper/aluminium of 0.008 mm thickness laminated
with plastic tape with a minimum overlap of 15%.A drain wire of tinned copper
with minimum 0.5 mm2 cross section shall be provided in continuous contact
with the screen.
3.3.8
Inner and Outer Sheath

The inner and outer sheaths shall consist of black PVC compound.
3.3.9
Insulation Resistance
Minimum insulation resistance per km shall be 500 mega Ohm.
3.3.10
Mutual Capacitance
Mutual capacitance of any pair of conductors shall not exceed 120 nF/km.
3.3.11
Capacitance Unbalance
The capacitance unbalance between any two pairs shall not exceed 400 pF
for 500 metre length of cable.The construction, performance and testing of
cables except as mentioned above shall generally comply with the following
standards :
IEC-60189 - Part-1 : Low frequency cables and wires with PVC insulation
and sheath. General test and measuring methods
IEC-60189 - Part-2:
(-do- Cables in pairs and triples).
4.0
CABLE TERMINATIONS
4.1
Cables shall be laid in trays /trenches/ conduits by the Bidder. Also joint
markers shall be provided at each joint.
4.2
All 1100V termination for XLPE/PVC power cables and control cables shall be
by Double compression weather proof type cable glands. Heavy duty, tinned,
long barrel copper lugs shall be used for termination.
5.0
CABLE JOINTS
Cable joints shall be avoided to the extent possible. If joints are unavoidable
due to circuit length, in excess of permissible maximum drum length, they
shall be heat shrinkable types having a short circuit with stand capacity value
as specified in clause 3.1.2 above. Lugs shall be heavy duty, tinned copper,
long barrel type. All cable glands shall be double compression, weather proof.
6.0
POWER RECEPTACLES
Page 35 of 92
ISSUE
R1
TCE FORM NO. 329 R5
SPEC.NO.
TCE.5750A-H-500-001
PART B
TECHNICAL
PART B
Sl.
No.
29.
VOLUME IV
SECTION: D26
RRVUNL, 2 x 660 MW, Super-Critical TPS, Stage- V,

SHEET 7 OF 10
LIST OF SUB VENDORS / SUB CONTRACTORS
VENDOR
EQUIPMENT
LV SWITCHGEARNon draw out DBs such as
Space heater DBs, Lighting
DBs, AC & DC distribution
boards (TVDB & BVDB
excluded), Workshop MCC,
Admin building PCC, Welding
DBs, Receptacle DBs)
L&T LTD, MUMBAI

SIEMENS LTD., MUMBAI
CONTROL SWITCHGEAR CO., NEW DELHI
SCHNEIDER
GE POWER
SPACE AGE
ABB, NASIK
30.
MV SWITCHGEAR (11kV &

6.6kV)
SIEMENS LTD., MUMBAI

BHEL
AREAVA, T&D
BHEL
CGL
31.
ELECTRIC MOTORS (HT &

LT )
KEC
ABB
SIEMENS
AREVA (MARATHON)
32.
CABLE END TERMINATION

KITS
33.
CABLE GLANDS
RAYCHEM LTD, MUMBAI

COMET
DOWELS
AUMA LTD., BANGALORE
34.
ELECTRIC ACTUATORS
ROTORK LTD., MUMBAI

LIMITORQUE LTD., FARIDABAD
PRAGATHI INDUSTRIES, KOLKATTA
JYOTHI LTD., BARODA
35.
LV/MV CTS /PTS
GILBERT & MAXELL, BARODA

PRECISE ELECTRICALS
PRAYOG ELECTRIC BOMBAY
ISSUE
R1
Page 36 of 92
TCE FORM 329 R5
PEM-6666-0

PE-TS-STD-567-A001
TITLE

LUBE OIL PUMPS
VOLUME II - B
SECTION -D
REV
SHEET
SECTION-D
Page 37 of 92
DATE 26/12/2013
07/07/07
0
OF
PEM-6666-0
TITLE
(GENERAL) FOR
LUBE OIL PUMPS
1.0
2.0
VOLUME II B
SECTION D
REV
01
SHEET
DATE
OF
07/07/07
GENERAL
Thisspecificationcoversthedesignmaterialconstructionalfeaturesmanufactureassemblyinspection
&testingatmanufacturer'sorhissubcontractor'sworks,suitablepainting&packingrequirementsof
LubeOiltransferpumpsanddrivesalongwithallaccessoriesasspecifiedhereinafter.
CODES&STANDARDS
All equipment, systems and works covered under this specification shall comply with all currently
applicablestatutesregulationsandsafetycodesinthelocalitywheretheywillbeinstalled.Theyshall
complywiththelatesteditionsofthecodesandstandardsasgivenbelow.
a) AmericanNationalStandardsInstitute(ANSI)
b) AmericanSocietyofTesting&Materials(ASTM)
c) AmericansocietyofMechanicalEngineers(ASME)
d) HydraulicInstituteStandards(HIS)
e) AmericanPetroleumInstitute(API)
f)
AmericanGearManufacturer'sAssociation(AGMA)
g) NationalElectricalManufacturer'sAssociation(NEMA)
h) NationalFireProtectionAssociation(NFPA)
i)
3.0
IndianStandardsInstitute(ISI)
OtherInternational/NationalstandardssuchasDIN,VDI,BS,ISetc.shallalsobeacceptedsubjectto
theowner'sapprovalforwhichthebiddershallfurnishalongwiththeofferadequateinformationto
justifythatthesestandardsareequivalentorsuperiortothestandardsmentionedabove.Inallsuch
casestheBiddershallfurnishspecificallythevariationsanddeviationsfromthestandardsmentioned
above together with the complete word to word translation of the standard that are normally not
published in English In the event of any conflict between the Codes and Standards and their
requirementsofthisspecification,therequirementofthisspecificationshallgovern.
Allequipmentcoveredbythisspecificationshallcomplywithallapplicablelawsandregulationsofthe
RepublicofIndia.
Incaseofanychangeincode,standardsandregulationsbetweenthedateofpurchaseorderandthe
date when vendors proceeds with fabrication the purchaser shall have the option to incorporate
changed requirements without additional commercial implication. It shall be the responsibility of
vendortoadvisepurchaseroftheresultingeffect.
DESIGNREQUIREMENTS&CONSTRUCTIONALFEATURES
Page 38 of 92
PEM-6666-0
TITLE
(GENERAL) FOR
LUBE OIL PUMPS
3.1
3.2
3.3
3.4
3.5
VOLUME II B
SECTION D
REV
01
SHEET
DATE
OF
07/07/07
Casting
The pump shall be horizontal, positive displacement type, designed for oil service and suitable for
occasionaldryrunning.Thecasingshallalsohaveendplates/pumpcoverwhichclosetheendsofthe
bodytoformthepumpingchamber.Thecasingshallhouserotatingassembly.Geartypewithadrive
shaft.
Rotor
TherotorshallconstituteofashaftonwhicheitherGeararemounted.Therotatingassemblyshallbe
encased in the casing and shall be properly sealed. Mechanical Seal could be offered for sealing
purpose. The seal material shall have low coefficient of friction and shall be suitable for the fluid
handled.
Bearing&Lubrication
Bearingsofadequatedesignshallbeprovidedfortakingtheentirepumploadarisingfromallprobable
conditionsforcontinuousoperationthroughoutitsrangeofoperation.Thebearingshallbedesigned
onthebasisof20,000Workinghoursminimumfortheloadcorrespondingtothedutypoint.Proper
Lubricatingarrangementforthebearingshallbeprovided.Bearingsshallbeeasilyaccessiblewithout
disturbing the pump assembly. The pump bearings shall be antifriction ball/ roller type of adequate
size to carry both radial and axial loads. Any other type of bearing may be accepted subject to
acceptancebycustomer.
Coupling
The pumps shall be directly coupled to their drives through a flexible coupling. Suitable coupling
guardsalsoshallbeprovidedalongwiththecoupling.Thepumpanditsdrivemotorshallbemounted
onmachinedbaseframe.
BaseFrame
Common/individual base frame shall be provided for pump and motor. The base frame shall be
fabricated/castedconstructionprovidingrigidityandstabilityandshallbecapableofsupportingthe
weightandreactionsofthepump&motor.Thebaseplatewillhaveadrippanwithsuitabledraining
arrangementandshallbesuitablydrilledfortheanchorbolts.Thematerialofconstructionshallbeof
testedqualitystructuralsteelasperIS2062orequivalent.
Anchorbolts,nuts,locknuts,seatingsteelworkasrequiredshallbesuppliedwiththeequipment.Only
hexagonalnutsshallbeusedforholdingdowntheequipment.
3.6
3.7
LiftingArrangement
Eachpumpshallincorporatesuitableliftingattachmentse.g.liftinglugsoreyeboltsetc.tofacilitate
erection&maintenance.
RatingPlates&NamePlate
Each equipment shall have permanently attached to it in a conspicuous position, a rating plate of
noncorrosivematerialuponwhichshallbeengravedmanufacturersname,equipmenttypeorserial
number.
Page 39 of 92
PEM-6666-0
TITLE
(GENERAL) FOR
LUBE OIL PUMPS
4.0
4.1
4.2
4.3
4.4
4.5
VOLUME II B
SECTION D
REV
01
SHEET
DATE
OF
07/07/07
OTHERTECHNICAL/DESIGN&GENERALREQUIREMENTS
ThedatasheetsforPumpandmotorsplacedundervolIIIofspecificationformspartofspecification.
The*markeddetailsaretobefilledupbythebidderwithoutalteringthedataalreadyfilledup.
ThematerialofconstructionofStrainerbodywillbeeitherASTMA106Gr.BpipeorASTMA216WCB
orfabricatedfromIS2062plates.However,theexactMOCissubjecttoacceptancebycustomerand
therewillbenoadditionalcommercialimplicationonaccountofabove.
The driving motor power shall be selected based on highest viscosity of oil. The selection of pump
motorratingshallbebasedoncriteriongivenintheelectricalportionofthespecification.
VOID.
The pump shall be designed for the normal operating temperature specified in the data sheet.
However, the pump should be able to perform without any malfunctioning at the maximum
temperaturealsoasindicatedinthedatasheet.
4.6VOID.
4.7 VOID.
4.8 VOID.
4.9 Pumpsshallbedesignedforsmoothpulsationandnoisefreeoperation.Pumpshallbedesignedto
havemaximumefficiencyatthenormaldutypoint.
4.10 Thedesignofpumpshallbesoastominimizetheendthrust.
4.11 Thepumpshallhaveminimumvibration,noiseandcapacityreductionevenwhentheviscosityofoil
increasesduringwinterseason.Themaximumpermissiblenoiselevelofthepumpsetshallbe85dBa
measuredatadistanceof1metrehorizontaland1.5metreverticalfromtheedgeofpumpmotor
set.
4.12 Material of construction for the vital parts shall be as shown in data sheet or elsewhere in the
specification. The material of construction of the other parts of the pump shall be subject to
Customersapprovalduringdetailengineeringandanychangesthereinasrequiredbythecustomer
shallbeprovidedbythesuccessfulbidderwithoutanycommercialimplication.Allmaterialsusedfor
manufactureofthepumpanditscomponentsshallbeoftestedquality.Relevanttestcertificatesshall
be made available to the purchaser before taking up fabrication work. In the absence of such
certificatesthevendorshallarrangetocarryoutnecessarytestsrequiredbythecodeathiscost.
4.13 Therevisionmadebysuccessfulbidderinanydrawingsanddocumentsshallbehighlightedbyindicating
the no. of revisions in a triangle without fail so that the minimum time is required by customer to
reviewthedrawingsanddocuments.
4.14 If required by the customer during detail engineering, the successful bidder will submit separate
drawing of various assembly / sub assembly in addition to GA drawing without any commercial
implicationtothecustomer.
Page 40 of 92
PEM-6666-0
TITLE
(GENERAL) FOR
LUBE OIL PUMPS
4.15
VOLUME II B
SECTION D
REV
01
SHEET
DATE
OF
07/07/07
Therecommendedcivilfoundationdrawingtobefurnishedbythebidderduringdetailengineeringshall
includethefollowings:
a)
b)
c)
d)
4.16
Scope of work by BHEL and vendor shall be indicated with different legend or in the form of
note.
Weightofmovingparts,itsfrequencyanditsheightfromfloorshallbefurnished.
Recommended location of cable trench for feeding cable to machine along with the details of
cableentry.
Civilloadsperbolt/pocket(staticanddynamic)intabularformconsideringworstcase.
The successful bidder will have to depute competent designer (s) at BHELs office during detailed
engineering stage to discuss drawings and other technical documents as and when required by BHEL.
However,thevendorwillbeinformedinadvancebyminimum7days.
4.17 All the drawings required to be furnished to customer during detailed engineering stage shall include
technical parameters, details of paints and lubrication, hardness and BOQ / BOM in tabular form
indicatingallmajorcomponentsincludingboughtoutitemsandtheirquantity,materialofconstruction
indicatingitsapplicablecode/standard,weight,makeetc.
4.18 All the drawings and documents including general arrangement drawing, data sheet, calculation etc.
shall be furnished to the customer during detailed engineering stage and include / indicate the
following details for clarity w.r.t. Inspection, construction, erection and maintenance and information
etc.:
a)
All drawings and documents shall bear BHELs title block and drawing / document number.
However, BHELs drawing / documentnumbering scheme shall be furnished to the successful
bidderaftertheplacementofL.O.I.
b)
All drawings and documents shall indicate the list of all reference drawings including general
arrangement.
c)
Alldrawingsshallinclude/showplan,elevation,sideview,crosssection,skinsection,blow
upviewofallmajorselfmanufacturedandboughtoutitemsshallbelabelledandincludedin
BOQ/BOMintabularform.
d)
Specification of painting shall be made as a part of general arrangement drawing of each
equipment/itemsindicatingatleast3tradename.
e)
Technicalparametersoftheequipment(capacity,pressure,fluidhandled,vibrationlimit,noise
levelatadistanceof1.0meteratalevelof1.5metersaboveground,detailsofcoupling,details
ofmotor,detailsofgearsofpump,recommendedcapacityofhoist,weightofheaviest(single)
part/componentoftheequipmentandtotalweightetc.)ingeneralarrangementdrawingand
theseshallbeindicatedinthedrawingwithdimensionstotheextentpossible.
f)
The supplier's drawings and data shall set forth overall and detailed dimensions; location and
centrelines;pipeconduitandotherconnectionsschematicandwiringdiagrams;clearanceand
load points; space required for withdrawal or removal of equipment or parts and such
Page 41 of 92
PEM-6666-0
TITLE
(GENERAL) FOR
LUBE OIL PUMPS
VOLUME II B
SECTION D
REV
01
SHEET
DATE
OF
07/07/07
informationaswillbeneededbyOwnerinordertoprovideadequatespaceforandconnection
totheequipment.
g)
4.19
5.0
5.1
5.2
5.3
5.4
5.5
Detailsofcableentryforpumpshallbeshowninallthe3views(plan,elevationandsideview)
indicatingdimensionsfromareferencepoint.
AllcalculationswhicharerequiredtobesubmittedshallbedonemanuallyandnecessarilyinSIunits
andthesameshallbefurnishedalongwiththecopyofauthenticsupportingliteraturee.g.Code,Hand
book,National/internationalStandardsetc.
TESTING&INSPECTIONATMANUFACTURE'SWORKS
VOID
The supplier shall provide inspection to establish and maintain quality of workmanship in his works
and that of his subcontractors to ensure the mechanical accuracy of components, compliance with
drawings, identity and acceptability of all materials, part and equipment. He shall conduct all tests
requiredtoensurethattheequipmentandmaterialfurnishedshallconformtotherequirementsof
theapplicablecodes.Alltestsandtestprocedureproposedbythemanufacturershallbesubmittedto
thepurchaserforhispriorapproval.Thepurchasershallbenotifiedwellinadvanceofthefabrication
and major shop test of the equipment for the purpose of making general inspections and for the
progress report. The purchaser's representative shall be given full access to the shop in which the
equipmentisbeingmanufacturedortestedandalltestrecordsshallbemadeavailabletohim.Afinal
inspectionwillbemadebythepurchaser'srepresentativebeforethedispatchoftheequipment.Final
performance tests for the complete units shall be carried out in the presence of purchaser's
representative.
Allmaterialusedformanufactureoftheequipmentcoveredunderthisspecificationshallbeoftested
quality. Relevant test certificate shall be made available to the purchaser before the final shop
inspection.Incasetherelevantcorrelatingtestcertificatesarenotavailable,thesuppliershallarrange
tocarryoutthenecessarytestsrequiredbycodeathiscost.
Steelforgingusedinpumpsshallbetestedforbothphysicalpropertiesandchemicalcomposition.
Thecastingsshallbesound,cleanandfreefromporosityblowholes,harddurationandotherharmful
defect.
Areas,whichintheopinionofthepurchaserwillcreatedoubtsaboutsoundnesstothecastings,shall
besubjectedtodyepenetrationtestasperASTMSpecificationA16595.
No welding or repairs shall be carried out without prior permission of the purchaser. The entire
surfaceofthecastingsshallbesubjectedtoDyepenetranttestasperASTMA16595.Evaluationof
indicationshallbeasperrelevantstandard.
Welding procedure, equipment, welders and operators shall be qualified, prior to taking Up any
welding.Liquidpenetrantexaminationshallbecarriedoutontheweldmentsinaccordancewiththe
requirementofASMECode.
The welding procedures shall clearly state the type of material thickness joint details, preheat
temperature maintained, post weld heat treatment given, welding current & voltage used during
Page 42 of 92
PEM-6666-0
TITLE
(GENERAL) FOR
LUBE OIL PUMPS
VOLUME II B
SECTION D
REV
01
SHEET
DATE
OF
07/07/07
qualification of welding procedure. For all pressure parts and highpressure weld joints, the latest
applicablerequirementofthecodemustbecompliedwith.Allrecordsinlinewiththeaboveshallbe
maintained and made available to the purchaser. The welding test shall be carried out on the
following:
5.6
5.7
5.8
5.9
i)
Rootpassofsinglegrooveweldedbutjoint.
ii)
Finishsurfacesofallfilletweld.
iii)
Before weld repair after defect has been rouged out and grounded to ensure removal of
defect.
iv)
Onimpellersafteranyheattreatment.
v)
Radiographyofbuttweldjointsshallbecarriedoutinaccordancewiththerelevantcode.
Heat treatment operations including stress relieving shall be performed in accordance with the
applicablecodes.Recordingoftemperaturewiththermocouplesplacedindirectcontactwiththejob
forrecordingthemetaltemperatureduringheattreatmentshallbedone.
Ultrasonicexaminationofpumpshaftabove50mmdiameterasperthegoverningspecifications.In
absence of these, ultrasonic testingshouldconformtoASTMA388andevaluationofindicationsas
perrelevantstandard.
All the impellers shall be statically and dynamically balanced at the operating speed as per the
requirementofISO1940G6.3.
PerformanceTests
Performance tests shall be conducted for each of the pump with unit motor at the manufacturer's
works in the presence of the purchaser or his authorized agent in accordance with relevant Indian/
equivalent standards. At least 5 points, approximately equally spaced on the characteristic curve
including relief valve set pressure, rated flow & pressure shall be tested and acceptance will be
determinedaspertherelevantstandard.Thesetestsshallbeconductedwithactualdrivemotorbeing
furnished.Ingeneral,performancetestsshallincludethefollowingtests.
a) Establishflowandpressurecharacteristic
b) Establishflowandpowercharacteristic
c) Establishflowandefficiencycharacteristic
Purchaserortheirauthorizedrepresentativeshallhaveaccesstoallthetests.Priorintimationshallbe
givenallowingadequatetimeforpreparationofthewitnessofthetest.Aftertheperformancetesting,
the observations noted and the computation of results for rated performance shallbesubmittedto
purchaser for approval. On approval the pump shall be undertaken for strip testing and its
components shall be examined for visual and other tests before being taken for dispatch in the
presenceofpurchaserortheirauthorizedinspectionagencies.
Page 43 of 92
PEM-6666-0
TITLE
(GENERAL) FOR
LUBE OIL PUMPS
5.10
5.11
6.0
VOLUME II B
SECTION D
REV
01
SHEET
DATE
OF
07/07/07
Test on each pump for vibration level in the transverse, horizontal and vertical directions shall be
carried out. Noise level shall be measured at the rated speed. Measurement of oil leakage at
seal/stuffingboxshallberecordedifany.
TestatSite
Thepumpswillbetestedatsitetoverifyitsmechanicalperformanceandcheckingthevibrationand
noise level. If the pumps fail to operate smoothly then such deficiencies shall be rectified by the
supplier by making suitable alterations in the pump set and additional tests required to show the
effectofsuchalterationsshallbeperformedbyhim.Thechangemadeinthepumpshallbecertified
withtechnicalbackupinformationtothesatisfactionofthepurchaser.
PerformanceGuarantee
Thevendorshallguaranteethematerialandworkmanshipofallequipmentaswellastheoperationof
thepumpasperrequirementofthisspecification.
Thevendorshallalsoguaranteeforeachpumpthedischargepressureatthespecifiedratedcapacity
andalsocorrespondingefficiency,brakehorsepowerandreliefvalvesetpressure.
CLEANINGPROTECTION&PAINTING
Beforeshipmentoftheequipmenttobesuppliedunderthisspecification,internalsurfacesofallparts
shallbecleanedtoremoveloosedirt,weldrodstubsandotherforeignobjectspriortofinalassembly
oftheequipment.
Liquidusedforhydrotestingorcleaningshallbedrainedfromtheparts.Excessoilandgreaseshallbe
removed by wiping. All openings shall be covered to guard against damage and entrance of foreign
objectsduringshipment.Hydraulictestedpartsshallnotbepackedtilltheinsidesurfacebecomesdry.
Particularcareshallbetakentoensurethatallfoundrysandandloosematerialisproperlyremoved
byfetting.
Endsshallbeprotectedfromexternaldamageandsealedagainsttheingressofdirt.
Athinshortsteelcircularblankingplateofadiameter1/4"lessthantheboltholesinnerPCDshallbe
firmlyfixedtotheflangefacesbytheapplicationofadhesiveafterfirstensuringthattheflangefaces
have been thoroughly degreased. A wooden blank should then be bolted to the flange using a
minimumoffourbolts.
All piping shall be closed after shop assembly by shot blasting or other means approved by owner.
Lubeoilpipingorcarbonsteelpipingshallbepickled.
Themetalsurfaceshallbepaintedwithtwo(2)coatsofapprovedanticorrosiveprimerpaintasper
paint supplier's instruction. All machined surface shall have two (2) coats of water repellent grease
after thorough cleaning. All exposed surfaces shall have two (2) coats of approved finish paint in
additiontoprimerasperpaintsupplier'sinstruction.
Allpartsshallbeproperlyboxed,cratedorotherwiseprotectedfortransportation.Allopeningsshould
be properly covered before crating/boxing to prevent ingress of dirt/dust/moisture and other
undesirables.Sparepartsshallbepackedforlongstoragewithoutinjury.
Page 44 of 92
PEM-6666-0
TITLE
(GENERAL) FOR
LUBE OIL PUMPS
VOLUME II B
SECTION D
REV
01
SHEET
DATE
OF
07/07/07
Forexportjobs,seaworthypackingshallbeused.DetailsofSeaworthypackingwillbeeitherproject
specific. In case there is no specification for seaworthy packing, the same shall be furnished by the
bidderforBHELsapproval.However,therewillnotbeanyadditionalcostimplicationonaccountof
thesame.
7.0
DRAWINGS/DOCUMENTSTOBESUBMITTEDWITHTHEBID:
i)
ClarificationScheduleasperformatgivenunderVolIII.
ii)
DeviationScheduleasperformatgivenunderVolIII.
iii)CompliancecumConfirmationcertificategivenundervolIII.
8.0
DRAWINGS/DOCUMENTS AND DATA TO BE FURNISHED BY VENDOR AFTER AWARD OF THE
CONTRACT.
AfterawardofContract,thevendorwillgivefollowingdrawingsforalltheconfigurationsforPump
MotorSetandStrainersleavingprojectspecificdetailsasblankwhichcanbefilledupdependingupon
projectrequirement.
i)FullydimensionaloutlineGeneralArrangementdrawingsalongwithfoundationdetailsofthepump
withmotorassemblyunit.
ii) Fully dimensional outline General Arrangement and foundation arrangement drawings of the
strainerunit.
iii)Crosssectionaldrawingoftheequipmentshowingthedetailsofassemblyofcomponentsandtheir
materialofconstructionwithstandardapplicablecodes.
iv) Characteristic curves of pump at minimum, maximum and rated viscosity of oil showing the
following:
a)
FlowVs.Pressure
b)
FlowVs.Power
c)
FlowVs.Efficiency
v)DulyfilledupdatasheetofPump,Motor
vi)CalculationforselectionofMotorRating
vii)Pressuredropcalculationacrossstrainer
viii) Operationmaintenancemanual.
ix) Qualityplansdulycorrectedinlinewithcustomerscomments,ifany.
9.0
MANUFACTURERSNAMEANDTAGPLATES:
Page 45 of 92
PEM-6666-0
TITLE
(GENERAL) FOR
LUBE OIL PUMPS
VOLUME II B
SECTION D
REV
01
SHEET
DATE
OF
07/07/07
Each pump shall have a permanently attached brass metal tag on the body indicating the following
informationbothinHindiandEnglish:
a)
Manufacturer'snameandtrademark.
b)
CapacityandPressure.
c)
DesignPressure.
d)
Equipmenttagnoasfurnishedduringthecontract.
Theequipmenttagnowillbeindicatedbytheengineeronthedrawingsubmittedforapprovalbythe
vendor.
Page 46 of 92
PEM-6666-0
TITLE
(GENERAL) FOR
LUBE OIL PUMPS
Page 47 of 92
VOLUME II B
SECTION D
REV
01
SHEET
DATE
OF
07/07/07
TITLE :
GENERAL TECHNICAL REQUIREMENTs
SPECIFICATION NO.
PE-SS-999-506-E101
VOLUME NO. :
II-B
FOR
REV NO. : 00 DATE : 29/08/2005
SHEET : 1 OF 1
LV MOTORS
GENERAL TECHNICAL REQUIREMENTS
FOR
LV MOTORS
SPECIFICATION NO.: PE-SS-999-506-E101 Rev 00
Page 48 of 92
TITLE :
FOR
LV MOTORS
1.0
SPECIFICATION NO.
PE-SS-999-506-E101
VOLUME NO. :
II-B
SECTION
:
D
REV NO. : 00 DATE : 29/08/2005
SHEET : 1 OF 4
INTENT OF SPECIFIATION
The specification covers the design, materials, constructional features, manufacture, inspection and
testing at manufacturers work, and packing of Low voltage (LV) squirrel cage induction motors
along with all accessories for driving auxiliaries in thermal power station.
Motors having a voltage rating of below 1000V are referred to as low voltage (LV) motors.
2.0
CODES AND STANDARDS

Motors shall fully comply with latest edition, including all amendments and revision, of following
codes and standards:
IS:325
IS : 900
IS: 996
IS: 4722
IS: 4691
IS: 4728
IS: 1231
IS: 8789
IS: 13555
IS: 2148
IS: 5571
IS: 12824
IS: 12802
IS: 12065
IS: 12075
Three phase Induction motors

Code of practice for installation and maintenance of induction motors
Single phase small AC and universal motors
Rotating Electrical machines
Degree of Protection provided by enclosures for rotating electrical machines
Terminal marking and direction of rotation rotating electrical machines
Dimensions of three phase foot mounted induction motors
Values of performance characteristics for three phase induction motors
Guide for selection and application of 3-phase A.C. induction motors for
different types of driven equipment
Flame proof enclosures for electrical appliance
Guide for selection of electrical equipment for hazardous areas
Type of duty and classes of rating assigned
Temperature rise measurement for rotating electrical machnines
Permissible limits of noise level for rotating electrical machines
Mechanical vibration of rotating electrical machines
In case of imported motors, motors as per IEC-34 shall also be acceptable.

3.0
DESIGN REQUIREMENTS
3.1
Motors and accessories shall be designed to operate satisfactorily under conditions specified in data
sheet-A and Project Information, including voltage & frequency variation of supply system as defined
in Data sheet-A
3.2
Motors shall be continuously rated at the design ambient temperature specified in Data Sheet-A and
other site conditions specified under Project Information
Motor ratings shall have at least a 15% margin over the continuous maximum demand of the driven
equipment, under entire operating range including voltage & frequency variation specified above.
3.3
Starting Requirements
3.3.1
Motor characteristics such as speed, starting torque, break away torque and starting time shall be
properly co-ordinated with the requirements of driven equipment. The accelerating torque at any
speed with the minimum starting voltage shall be at least 10% higher than that of the driven
equipment.
3.3.2
Motors shall be capable of starting and accelerating the load with direct on line starting without
exceeding acceptable winding temperature.
Page 49 of 92
TITLE :
FOR
LV MOTORS
SPECIFICATION NO.
PE-SS-999-506-E101
VOLUME NO. :
II-B
SECTION
:
D
REV NO. : 00 DATE : 29/08/2005
SHEET : 2 OF 4
The limiting value of voltage at rated frequency under which a motor will successfully start and
accelerate to rated speed with load shall be taken to be a constant value as per Data Sheet - A during
the starting period of motors.
3.3.3
The following frequency of starts shall apply

i)
Two starts in succession with the motor being initially at a temperature not exceeding the
rated load temperature.
ii)
Three equally spread starts in an hour the motor being initially at a temperature not exceeding
the rated load operating temperature. (not to be repeated in the second successive hour)
iii)
Motors for coal conveyor and coal crusher application shall be suitable for three consecutive
hot starts followed by one hour interval with maximum twenty starts per day and shall be
suitable for mimimum 20,000 starts during the life time of the motor
3.4
Running Requirements
3.4.1
Motors shall run satisfactorily at a supply voltage of 75% of rated voltage for 5 minutes with full load
without injurious heating to the motor.
3.4.2
Motor shall not stall due to voltage dip in the system causing momentary drop in voltage upto 70% of
the rated voltage for duration of 2 secs.
3.5
Stress During bus Transfer
3.5.1
Motors shall withstand the voltage, heavy inrush transient current, mechanical and torque stress
developed due to the application of 150% of the rated voltage for at least 1 sec. caused due to vector
difference between the motor residual voltage and the incoming supply voltage during occasional auto
bus transfer.
3.5.2
Motor and driven equipment shafts shall be adequately sized to satisfactorily withstand transient
torque under above condition.
3.6
Maximum noise level measured at distance of 1.0 metres from the outline of motor shall not exceed
the values specified in IS 12065.
3.7
The max. vibration velocity or double amplitude of motors vibration as measured at motor bearings
shall be within the limits specified in IS: 12075.
4.0
CONSTRUCTIONAL FEATURES
4.1
Indoor motors shall conform to degree of protection IP: 54 as per IS: 4691. Outdoor or semi-indoor
motors shall conform to degree of protection IP: 55 as per IS: 4691and shall be of weather-proof
construction. Outdoor motors shall be installed under a suitable canopy
4.2
Motors upto 160KW shall have Totally Enclosed Fan Cooled (TEFC) enclosures, the method of
cooling conforming to IC-0141 or IC-0151 of IS: 6362.
Motors rated above 160 KW shall be Closed Air Circuit Air (CACA) cooled
4.3
Motors shall be designed with cooling fans suitable for both directions of rotation.
Page 50 of 92
TITLE :
FOR
LV MOTORS
4.4.
4.5
SPECIFICATION NO.
PE-SS-999-506-E101
VOLUME NO. :
II-B
SECTION
:
D
REV NO. : 00 DATE : 29/08/2005
SHEET : 3 OF 4
Motors shall not be provided with any electric or pneumatic operated external fan for cooling the
motors.
Frames shall be designed to avoid collection of moisture and all enclosures shall be provided with
facility for drainage at the lowest point.
4.6
In case Class F insulation is provided for LV motors, temperature rise shall be limited to the limits
applicable to Class B insulation.
In case of continuous operation at extreme voltage limits the temperature limits specified in table-1 of
IS:325 shall not exceed by more than 10C.
4.7
Terminals and Terminal Boxes
4.7.1
Terminals, terminal leads, terminal boxes, windings tails and associated equipment shall be suitable
for connection to a supply system having a short circuit level, specified in the Data Sheet-A.
Unless otherwise stated in Data Sheet-A, motors of rating 110 kW and above will be controlled by
circuit breaker and below 110 kW by switch fuse-contactor. The terminal box of motors shall be
designed for the fault current mentioned in data sheet A.
4.7.2
unless otherwise specified or approved, phase terminal boxes of horizontal motors shall be positioned
on the left hand side of the motor when viewed from the non-driving end.
4.7.3
Connections shall be such that when the supply leads R, Y & B are connected to motor terminals A B
& C or U, V & W respectively, motor shall rotate in an anticlockwise direction when viewed from the
non-driving end. Where such motors require clockwise rotation, the supply leads R, Y, B will be
connected to motor terminals A, C, B or U W & V respectively.
4.7.4
Permanently attached diagram and instruction plate made preferably of stainless steel shall be
mounted inside terminal box cover giving the connection diagram for the desired direction of rotation
and reverse rotation.
4.7.5
Motor terminals and terminal leads shall be fully insulated with no bar live parts. Adequate space
shall be available inside the terminal box so that no difficulty is encountered for terminating the cable
specified in Data Sheet-A.
4.7.6
Degree of protection for terminal boxes shall be IP 55 as per IS 4691.
4.7.7
Separate terminal boxes shall be provided for space heaters.. If this is not possible in case of LV
motors, the space heater terminals shall be adequately segregated from the main terminals in the main
terminal box. Detachable gland plates with double compression brass glands shall be provided in
terminal boxes.
4.7.8.
Phase terminal boxes shall be suitable for 360 degree of rotation in steps of 90 degree for LV motors.
4.7.9
Cable glands and cable lugs as per cable sizes specified in Data Sheet-A shall be included. Cable lugs
shall be of tinned Copper, crimping type.
4.8
Two separate earthing terminals suitable for connecting G.I. or MS strip grounding conductor of size
given in Data Sheet-A shall be provided on opposite sides of motor frame. Each terminal box shall
have a grounding terminal.
4.9
General
Page 51 of 92
TITLE :
FOR
LV MOTORS
SPECIFICATION NO.
PE-SS-999-506-E101
VOLUME NO. :
II-B
SECTION
:
D
REV NO. : 00 DATE : 29/08/2005
SHEET : 4 OF 4
4.9.1
Motors provided for similar drives shall be interchangeable.
4.9.2
Suitable foundation bolts are to be supplied alongwith the motors.
4.9.3
Motors shall be provided with eye bolts, or other means to facilitate safe lifting if the weight is 20Kgs.
and above.
4.9.4
Necessary fitments and accessories shall be provided on motors in accordance with the latest Indian
Electricity rules 1956.
4.9.5
All motors rated above 30 kW shall be provided with space heaters to maintain the motor internal air
temperature above the dew point. Unless otherwise specified, space heaters shall be suitable for a
supply of 240V AC, single phase, 50 Hz.
4.9.6
Name plate with all particulars as per IS: 325 shall be provided
4.9.7
Unless otherwise specified, the colour of finish shall be grey to Shade No. 631 and 632 as per IS:5 for
motors installed indoor and outdoor respectively. The paint shall be epoxy based and shall be suitable
for withstanding specified site conditions.
5.0
INSPECTION AND TESTING
5.1
All materials, components and equipments covered under this specification shall be procured,
manufactured, as per the BHEL standard quality plan No. PED-506-00-Q-006/0 and PED-506-00-Q007/2 enclosed with this specification and which shall be complied.
5.2
LV motors of type-tested design shall be provided. Valid type test reports not more than 5 year shall
be furnished. In the absence of these, type tests shall have to be conducted by manufacturer without
any commercial implication to purchaser.
5.3
All motors shall be subjected to routine tests as per IS: 325 and as per BHEL standard quality plan.
5.4
Motors shall also be subjected to additional tests, if any, as mentioned in Data Sheet A.
6.0
DRAWINGS TO BE SUBMITTED AFTER AWARD OF CONTRACT

a)
b)
c)
OGA drawing showing the position of terminal boxes, earthing connections etc.
Arrangement drawing of terminal boxes.
Characteristic curves:
(To be given for motor above 55 kW unless otherwise specified in Data Sheet).
i)
ii)
iii)
iv)
Current vs. time at rated voltage and minimum starting voltage.

Speed vs. time at rated voltage and minimum starting voltage.
Torque vs. speed at rated voltage and minimum voltage.
For the motors with solid coupling the above curves i), ii), iii) to be furnished for the
motors coupled with driven equipment. In case motor is coupled with mechanical
equipment by fluid coupling, the above curves shall be furnished with and without
coupling.
Thermal withstand curve under hot and cold conditions at rated
voltage and max. permissible voltage.
Page 52 of 92
ELECTRICAL SCOPE BETWEEN BHEL AND VENDOR

PROJECT: 2x660 MW SURATGARH STPP
TECHNICAL SPECIFICATION:- PE-TS-392-567-A001
PACKAGE: LUBE OIL PUMP
S.NO
DETAILS
LT MCC
SCOPE
SUPPLY
BHEL
SCOPE
E&C
BHEL
Local push button station (for motors)
BHEL
BHEL
Power cables, ordinary control cables and screened control cables

between equipments supplied by vendor.
Power cables, ordinary control cables and screened control cables
between equipments supplied by vendor & BHEL.
Any special type of cable like compensating. Co-axial, prefab, MICC
and fibre optical
Cabling material (cable trays, accessories and cable tray-supporting
system, conduits, M Boxes/J Boxes) for cabling between equipments
supplied by vendor and BHEL.
Conduits and conduit accessories for cabling between equipments by
vendor
Vendor
Vendor
BHEL
BHEL
Vendor
Vendor
BHEL
BHEL
Vendor
Vendor
Equipment earthing.
BHEL
BHEL
Motors with Base frame and fixing hardware for motors.
Vendor
BHEL
4.
5
6
10
a)
b)
c)
Input cable schedules

Cable interconnection details.
Cable block diagram
Vendor
Vendor
Vendor
11
Equipment layout drawings.
Vendor
12
Cable glands and lugs for equipment supplied by vendor
Vendor
BHEL
Note- All QPs shall be subject to approval of BHEL/ Customer after award of contract.
Page 53 of 92
REMARKS
DOL starters for motors and 415V supply feeders for the
requirements like control panel will be provided by BHEL.
The starters for motors shall be located in MCC. Vendor to
furnish the load list. 415V MCC is 3ph, 3wire.
1-phase power requirement (required for space heater/
lighting/ any other etc) shall be taken care by vendor at
their end.
Located near the motor
Cabling shall be through conduits. However, vendor can

use the trunk routes available for laying of cables.
1)
Makes shall be subject to customer/BHEL

approval at contract stage.
2)
Motor shall comply the specification

Motors (PE-SS-999-506-E101, VOL-IIB,
SEC-D)
Cable listing for control cables for vendor-supplied

equipment (soft copies in the BHEL cable schedule
format) shall be furnished during detail engineering by
vendor.
Layout details between vendor supplied equipment and
installation drawings by vendor
1. Double compression Ni-Cr plated brass glands.
2. Heavy duty tinned long barrel copper lugs for power &
control cables.
MANUFACTURERS NAME &

ADDRESS
BHEL APPROVED VENDOR
SR.
NO.
COMPONENT &
OPERATIONS
1.0
1.1
1.2
1.3
1.4
STANDARD QUALITY PLAN

ITEM : LUBE OIL PUMPS
SUB-SYSTEM: CLEAN/ DIRTY/
RETURN OIL PUMPS
CHARACTERISTICS
RAW MATERIALS &

BOUGHT OUT
CONTROL
PUMP CASING
(Pump Body)
PE:QP:
STD:567:A001
07/07/07
00
1 of 5
DATE
REV.
PAGE
CLASS
TYPE OF CHECK
QUANTUM
OF
CHECK
REFERENCE
DOCUMENT
ACCEPTANCE
NORMS
D*
AGENCY**
10
Lab Reports D*
1/Cast
Appd Drg.
/Data-sheet
-do-
Lab Report D*
Physical Test
1/Cast
- do -
- do -
Lab Reports D*
Chemical Proper- Major

ties
Physical Properties Major
Chemical Test
1/Cast
- do -
- do -
Lab Reports D*
Physical Test
1/ Bar
- do -
- do -
Lab Reports D*
Chemical Properties
Sub surface defects
Major
Chemical Test
1/Bar
- do -
- do -
Lab Reports D*
Major
UT
100%
Inspection
Report
D*
Hardness
Major
Hardness
100%
Lab Rprt.
D*
Physical Test
1/ Bar
ASTM A 388 Fall in back

100% back wall echo
wall echo
20% Max.
Defect Echo
20% Max of
B.W.E.
Appd Drg/
Appd Drg/
Datasheet
Datasheet
Appd Drg./
Appd Drg./
Datasheet
Datasheet
Lab Report D*
Chemical Proper-
Chemical test
1/ Bar
Appd Drg./
Lab Report D*
Physical Test
1/Cast
Chemical Test
END COVERS

ties
SHAFTS
Major
LEGEND :
MANUFACTURER /
SUBCONTRACTOR
FORMAT OF
RECORD
Appd Drg.
/Data-sheet
-do-
GEARS
(DRIVING AND
DRIVEN)
QP NO.
PROJECT
2X660MW SURATGARH STPP, STAGE-V
PACKAGE
LUBE OIL PUMPS
CONTRACT NO
PO NO.
CONTRACTOR BHARAT HEAVY ELECTRICALS
LTD.
CONTRACTOR
Appd Drg./
REMARKS
11
FOR
CUST/CONSUL
USE
DOC.NO.:
REVIEWED BY
NAME & SIGN OF APPROVING AUTHORITY
* RECORDS IDENTIFIED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY CONTRACTOR IN

QA DOCUMENTATION
** M: MANUFACTURER/SUB CONTRACTOR ,C: CONTRACTOR /NOMINATED INSPECTION
AGENCY ,N: CUSTOMER/ CONSULTANT
INDICATE P-PERFORM, W-WITNESS AND ,V-VERIFICATION AS APPROPRIATE, CHP SHALL BE
IDENTIFIED IN COLUMN REMARKS BY CUSTOMER/ CONSULTANT
SIGNATURE
C:\Users\3062333\Desktop\LOP\LOP_RC_SPEC\Qp p.doc
Page 54 of 92

ADDRESS
SR.
NO.
COMPONENT &
OPERATIONS

RETURN OIL PUMPS
CHARACTERISTICS
CLASS
TYPE OF CHECK
QUANTUM
OF
CHECK
QP NO.
DATE
REV.
PAGE
ties
Sub surface defects
Major
Heat Treatment
UT
100%
100%
Hardness Test
Major
Hardness
100%
Physical Test
1/Bar
PE:QP:
STD:567:A001
07/07/07
00
2 of 5
REFERENCE
DOCUMENT
ACCEPTANCE
NORMS
Datasheet
-doASTM A 388
100% back
wall echo
Datasheet
-doFall in back
wall echo
20% Max.
Defect Echoe 20% Max
of B.W.E.
Appd Dwg/
Data sheet
Appd
Drg/Data
sheet
-do-
PROJECT
PACKAGE
LUBE OIL PUMPS
CONTRACT NO
PO NO.
LTD.
FORMAT OF
RECORD
D*
AGENCY**
10
HT Chart
Inspection
Report
D*
D*
P
P
V
V
V
V
Lab Rprt.
D*
Lab Reports D*
Lab Reports D*
1.5
Relief Valve Body
Chemical Test
1/Bar
1.6

ties
Flanges (Companion ) Physical Properties Major
Appd Dwg/
Data sheet
Appd
Drg/Data
sheet
-do-
Physical Test
1/ Heat
-do-
-do-
Lab Reports D*

ties
Make, size, Bear- Major
ing number, finish,
fitment
Review of Routine Major
test certificate
Chemical Test
1/Heat
-do-
-do-
Lab Reports D*
Visual, Fitment
100%
Manufactur- Manufactur- Log book

ing Drawing ing drawing
Review
100%
Critical Review
100%
IS 325/IEC
34 for export
job
IS 325/IEC34 for export
1.7
Bearings, Oil Seals,

Mechanical Seals
1.8
Electric Motors
Review of Type
test reports duly
LEGEND :
MANUFACTURER /
SUBCONTRACTOR
CONTRACTOR
Appd
Drg/Data
sheet
Appd
Drg/Data
Approved
D*
Approved
D*
REMARKS
11
Any previous report

for similar frame
FOR
CUST/CONSUL
USE
DOC.NO.:
REVIEWED BY

QA DOCUMENTATION
SIGNATURE
Page 55 of 92

ADDRESS
SR.
NO.
COMPONENT &
OPERATIONS

RETURN OIL PUMPS
CHARACTERISTICS
CLASS
TYPE OF CHECK
QUANTUM
OF
CHECK
QP NO.
DATE
REV.
PAGE
approved
2.0
2.1
2.2
2.3
2.4
3.0
3.1
3.2
3.3
REFERENCE
DOCUMENT
1. Workmanship
& Finish
2. Dimensions
Pump Casing, Covers, Leak tightness
Relief Valve Housing &
Curing of Pump Casing
Gaskets
Gears/ Screws & Shaft Surface Defects
Major
100%
Critical Hydro test at 2 x 100%

maximum allowable working pressure for 30 mins.
CR
PT
100%
Gears/ Screws Induc- Hardness

Major
tion Hardnening
SUB ASSEMBLY /
ASSEMBLY
CONTROL FINAL
INSPECTION AND
TESTING
Rotor Assembly
Static, residual dy- CR
namic balancing
Pump Assembly
Completeness
Major
1. Performance
for H v/s Q, H
Visual Measurement
CR
Hardness Measurement
100%
Static, dynamic
100%
Balancing
Visual, Measure- 100%
ment
Performance Test 100%
CONTRACTOR
FORMAT OF
RECORD
D*
Data Sheets
/ Technical
Specifications
ASME E 165
Appd Dwg/
Data sheet
AGENCY**
10
sheet
D*
W V
No surface
defects
Appd Dwg/
Data sheet
D*
D*
Inspection D*
Report
Check List/ D*
Card
Test Report D*
W V
IS)-1940 G
6.3
Manufactur- Manufacturing Drawing ing Drawing
Hydraulic
Hydraulic
Institute
Institute
11
No leakages, Inspection
No deforReport.
mation
ISO-1940
REMARKS
size not older than

2 yrs as on PO
date
Mfg. Drawing Mfg. Drawing Log book
LEGEND :
MANUFACTURER /
SUBCONTRACTOR
ACCEPTANCE
NORMS
job
IN PROCESS
CONTROL
All components
Complete Pump with

Unit Motor
PE:QP:
STD:567:A001
07/07/07
00
3 of 5
PROJECT
PACKAGE
LUBE OIL PUMPS
CONTRACT NO
PO NO.
LTD.
Inspection
Report
Inspection
Report
Pump to be tested
with oil of viscosity
FOR
CUST/CONSUL
USE
DOC.NO.:
REVIEWED BY

QA DOCUMENTATION
SIGNATURE
Page 56 of 92

ADDRESS
SR.
NO.
COMPONENT &
OPERATIONS

RETURN OIL PUMPS
CHARACTERISTICS
TYPE OF CHECK
QUANTUM
OF
CHECK
2.
3.
4.
5.
6.
7.
v/s P, H v/s
Pump eff.
Vibration /
Noise
Relief Valve
set pressure
Leakage
Temp rise.
Over all dimensions
Orientation
8. Strip Test
3.4
CLASS
Cleaning, protection,
painting & packing
QP NO.
PE:QP:
STD:567:A001
07/07/07
00
4 of 5
DATE
REV.
PAGE
REFERENCE
DOCUMENT
ACCEPTANCE
NORMS
Measurement
Major
Visual
Major
Critical Visual
Activity compliance MI
CONTRACTOR
FORMAT OF
RECORD
D*
AGENCY**
10
Standards of
USA. Tech
Specn,
Appd. Data
sheets
Visual
100%
100%
Standards of
USA. Tech
Specn,
Appd. Data
sheets
Vibration
Level = 50
Approved
Microns
GA Drgs.
,max.
Noise Level
= 85 dB max.
Approved
GA Drgs.
No visible
No visible
damage
damage
Tech / Mfg. Tech / Mfg. Inspection
Specn for
Specn for
Report
packing;
packing;
Appd dwg
Appd dwg
for cleaning, for cleaning,
protection & protection &
painting in- painting including
cluding
shade
shade
LEGEND :
MANUFACTURER /
SUBCONTRACTOR
PROJECT
PACKAGE
LUBE OIL PUMPS
CONTRACT NO
PO NO.
LTD.
REMARKS
11
closest to lube oil

@ rated viscosity
for Pressure, @
lowest viscosity for
capacity , @ highest viscosity for
power
D*
FOR
CUST/CONSUL
USE
DOC.NO.:
REVIEWED BY

QA DOCUMENTATION
SIGNATURE
Page 57 of 92

ADDRESS
SR.
NO.
COMPONENT &
OPERATIONS

RETURN OIL PUMPS
CHARACTERISTICS
QP NO.
PE:QP:
STD:567:A001
07/07/07
00
5 of 5
DATE
REV.
PAGE
CLASS
TYPE OF CHECK
QUANTUM
OF
CHECK
REFERENCE
DOCUMENT
ACCEPTANCE
NORMS
PROJECT
PACKAGE
LUBE OIL PUMPS
CONTRACT NO
PO NO.
LTD.
FORMAT OF
RECORD
D*
AGENCY**
10
REMARKS
11
LEGEND
MI:
MA:
CR:
P:
W:
V:
M:
C:
N:
CHP:
Minor Characteristics affecting appearance.

Major characteristics affecting performance , redution in life , large down time etc.
Critical Characteristics affecting safety of equipment & personnel.
Agency which performs the test inspection
Agency which witness the test inspection.
Agency which verifies test certificates, inspection reports and carries out audit check of component/operation.
Manufacturer/ Sub-Contractor.
Contractor nominated inspection agency / BHEL.
Customer/ Consultant
Customer/ consultant
LEGEND :
MANUFACTURER /
SUBCONTRACTOR
CONTRACTOR
FOR
CUST/CONSUL
USE
DOC.NO.:
REVIEWED BY

QA DOCUMENTATION
SIGNATURE
Page 58 of 92

ADDRESS
SR.
NO.
COMPONENT &
OPERATIONS
1.0
1.1
1.2
3 WAY VALVE
HOUSING CASTING,
BACKING PLATE
SCREEN
2.0
IN PROCESS
CONTROL
Welding Procedure
2.2
2.3
PQR & Welders

Qualification
Weld Fit ups
QP NO.
ITEM : BASKET
( SIMPLEX/DUPLEX) OIL
STRAINER
SUB-SYSTEM: LUBE OIL
CHARACTERISTICS
RAW MATERIALS &

BOUGHT OUT
CONTROL
STRAINER BODY ,
FLANGE, BOTTOM
PLATE, TOP COVER
1.3
2.1
DATE
REV.
PAGE
PROJECT
LUBE OIL PUMPS
PE:QP:STD:567:A0 PACKAGE
012
CONTRACT NO
07/07/07
00
LOI No.
1 of 3
LTD.
CLASS
TYPE OF CHECK
QUANTUM
OF
CHECK
REFERENCE
DOCUMENT
ACCEPTANCE
NORMS
D*
AGENCY**
10
Physical Test
1sample
/Heat
Appd Drg.
/Data-sheet
Appd Drg.
/Data-sheet
Lab Reports D*
Chemical
Major
Properties
Chemical Test
-do-
-do-
Lab Report D*
Physical Test
1sample
/Heat
1/Cast
- do -
- do -
Lab Reports D*
Major
Chemical Test
1/Cast
- do -
- do -
Lab Reports D*
Major
Chemical Test
1/Sample - do -
- do -
Lab Reports D*
Correctness/
Welding
parameters
Weld Soundness
Major
Review
100%
ASME, SEC- ASME,

IX
SEC-IX
QW 482
D*
Major
Physical test/ RT
100%
Measurement/
Visual
100%
QW 483 &
QW 484
QW 482
D*
Major
ASME, SEC- ASME,

IX
SEC-IX
Appd WPS/ Appd WPS
Appd dwg
D*
Dimension &
Alignment
CONTRACTOR
REMARKS
11
FOR DUPLEX
STRAINER ONLY
Chemical
Properties
Chemical
composition
LEGEND :
MANUFACTURER /
SUBCONTRACTOR
FORMAT OF
RECORD
FOR DVB/NTPC
USE
DOC.NO.:
REVIEWED BY
* RECORDS IDENTIFIED WITH TICK SHALL BE ESSENTIALLY INCLUDED BY CONTRACTOR IN QA

DOCUMENTATION
AGENCY ,N: DVB/NTPC
IDENTIFIED IN COLUMN REMARKS BY DVB/NTPC
SIGNATURE
C:\Users\3062333\Desktop\LOP\LOP_RC_SPEC\Qp strainer.doc
Page 59 of 92

ADDRESS
SR.
NO.
COMPONENT &
OPERATIONS
2.4
2.5
3.0
CHARACTERISTICS
Weldments- Root &

Final Run ( As
applicable)
Assembly of internal
basket
Orientation
Weld defects
PROJECT
012
CONTRACT NO
07/07/07
00
LOI No.
2 of 3
CONTRACTOR
QP NO.
ITEM : BASKET
STRAINER
DATE
REV.
PAGE
CLASS
TYPE OF CHECK
QUANTUM
OF
CHECK
REFERENCE
DOCUMENT
ACCEPTANCE
NORMS
FORMAT OF
RECORD
LUBE OIL PUMPS
BHARAT HEAVY ELECTRICALS

LTD.
AGENCY**
10
D*
Mfr test
reports
D*
Major
Penetrant test
100%
ASME- E
165
No defect
Orientation &
fittings of internal
Major
Visual & Proper

Fitment
100%
Appd
Drawing/
Data Sheet
Appd dwgs & Inspection

manufacturin Report
g standards
D*
Completeness
Cleanliness
Dimension of
screen & other
parts
Leaktightness
Major
Visual
Measurement
100%
Appd Dwg
Appd Dwg/ Inspection

Data Sheet/ Report
Mfr standard
D*
Major
Hydrotest at 1.5
times the design
pressure ; holding
time 30 minutes
Measurement of
pressure drop
across strainer
Visual
100%
Appd Drg &

Data Sheet
Appd Dwg/ Inspection

Data Sheet/ Report
Mfr standard
D*
Appd Dwg/
Data Sheet/
Mfr standard
Tech / Mfg.
Specn for
packing;
Appd dwg
Inspection
Report
D*
Inspection
Report
D*
REMARKS
11
FINAL INSPECTION
AND TESTING
3.1
3.2
3.3
3.4
Flow v/s pressure

drop test
Cleaning, protection,
painting & packing
Major
Activity compliance MI
One/type/ Appd Drg &

size
Data Sheet
100%
Tech / Mfg.
Specn for
packing;
Appd dwg
LEGEND :
MANUFACTURER /
SUBCONTRACTOR
CONTRACTOR
FOR DVB/NTPC
USE
DOC.NO.:
REVIEWED BY

DOCUMENTATION
AGENCY ,N: DVB/NTPC
SIGNATURE
Page 60 of 92

ADDRESS
SR.
NO.
COMPONENT &
OPERATIONS
CHARACTERISTICS
QP NO.
ITEM : BASKET
STRAINER
DATE
REV.
PAGE
CLASS
TYPE OF CHECK
QUANTUM
OF
CHECK
PROJECT
LUBE OIL PUMPS
012
CONTRACT NO
07/07/07
00
LOI No.
3 of 3
LTD.
REFERENCE
DOCUMENT
ACCEPTANCE
NORMS
for cleaning,
protection &
painting
including
shade
for cleaning,
protection &
painting
including
shade
FORMAT OF
RECORD
D*
AGENCY**
10
REMARKS
11
LEGEND
MI:
MA:
CR:
P:
W:
V:
M:
C:
N:
CHP:
Minor Characteristics affecting appearance.

Major characteristics affecting performance , redution in life , large down time etc.
Critical Characteristics affecting safety of equipment & personnel.
Agency which performs the test inspection
Agency which witness the test inspection.
Agency which verifies test certificates, inspection reports and carries out audit check of component/operation.
Manufacturer/ Sub-Contractor.
Contractor nominated inspection agency / BHEL.
DVB/NTPC
DVB/NTPC
LEGEND :
MANUFACTURER /
SUBCONTRACTOR
CONTRACTOR
FOR DVB/NTPC
USE
DOC.NO.:
REVIEWED BY

DOCUMENTATION
AGENCY ,N: DVB/NTPC
SIGNATURE
Page 61 of 92
CUSTOMER
QUALITY PLAN
BIDDER/
VENDOR
SHEET 1 OF 2
SYSTEM
SL. COMPONENT/OPERATION CHARACTERISTICS CAT.
NO.
CHECK
1
1.0
2
ASSEMBLY
RRVUNL
:
TYPE/
METHOD OF
CHECK
PROJECT
2 X 660 MW SURATGARH TPS
TITLE
QUALITY PLAN
NUMBER PED-506-00-Q-006, REV-01
ITEM AC ELECT. MOTORS BELOW 55KW (LV)
EXTENT OF REFERENCE
ACCEPTANCE
FORMAT
CHECK
DOCUMENT
NORM
OF RECORD
SPECIFICATION :
SECTION
AGENCY
P
VOLUME III
REMARKS
10
11
1.WORKMANSHIP
MA
VISUAL
100%
MANUF'S SPEC
MANUF'S SPEC
-DO-
2.DIMENSIONS
MA
-DO-
-DO-
MFG. DRG./
MFG. SPEC.
MFG. DRG./
MFG. SPEC.
-DO-
3.CORRECTNESS
COMPLETENESS
TERMINATIONS/
MARKING/COLOUR
CODE
MA
VISUAL
100%
MFG.SPEC./
RELEVANT IS
MFG.SPEC.
RELEVANT IS
-DO-
2.0
PAINTING
1.SHADE
MA
VISUAL
SAMPLE
MANUFR'S
SPEC/BHEL
SPEC./RELEVANT
STANDARD
BHEL SPEC.
SAME AS
COL.7
LOG BOOK
3.0
TESTS
1.ROUTINE
TEST INCLUDING
SPECIAL TEST
AS PER BHEL
SPEC.
MA
-DO-
100%
IS-325/
BHEL SPEC./
DATA SHEET
SAME AS
COL.7
TEST
REPORT
2.OVERALL
DIMENSIONS &
ORIENTATION
MA
MEASUREMENT 100%
&
VISUAL
APPROVED
DRG/DATA
SHEET
APPROVED
DRG/DATA
SHEET
& RELEVANT IS
INSPN.
REPORT
BHEL
PE-TS-392-567-A001
NUMBER :
SPECIFICATION
TILTLE: TECHNICAL
SPECIFICATION
SPECIFICATION
FOR LUBE OIL PUMPS
TITLE
PARTICULARS
NAME
BIDDER/VENDOR
SIGNATURE
Page 62 of 92
NOTE -1
&
NOTE-3
NOTE -1
&
NOTE-3
CUSTOMER
RRVUNL
QUALITY PLAN
BIDDER/
VENDOR
SHEET 2 OF 2
SYSTEM
SL. COMPONENT/OPERATION CHARACTERISTICS CAT.
NO.
CHECK
3
3.NAMEPLATE
DETAILS
TYPE/
METHOD OF
CHECK
4
MA
5
VISUAL
PROJECT
TITLE
QUALITY PLAN
ITEM AC ELECT. MOTORS BELOW 55KW (LV)
EXTENT OF REFERENCE
ACCEPTANCE
FORMAT
CHECK
DOCUMENT
NORM
OF RECORD
SPECIFICATION :
PE-TS-392-567-A001
NUMBER :
SPECIFICATION
:
SPECIFICATION TILTLE:
TECHNICAL
SPECIFICATION
FOR LUBE OIL PUMPS
TITLE
:
SECTION
VOLUME III
AGENCY
REMARKS
6
100%
7
IS-325 &
DATA SHEET
8
IS-325 &
DATA SHEET
9
INSPN.
REPORT
10
2
11
-
NOTES:
1
2
3
ROUTINE TESTS ON 100% MOTORS SHALL BE DONE BY THE VENDOR. HOWEVER, BHEL SHALL WITNESS ROUTINE TESTS ON RANDOM SAMPLES. THE
SAMPLING PLAN SHALL BE MUTUALLY AGREED UPON
WHERE EVER CUSTOMER IS INVOLVED IN INSPECTION, (1) SHALL MEAN BHEL AND CUSTOMERS BOTH TOGETHER.
FOR EXHAUST/VENTILATION FAN MOTORS OF RATING UPTO 1.5KW , ONLY ROUTINE TEST CERTIFICATES SHALL BE FURNISHED FOR SCRUTINY.
Legends for Inspection agency

1. BHEL/CUSTOMER
2. VENDOR (MOTOR MANUFACTURER)
3. SUB-VENDOR (RAW MATERIAL/COMPONENTS SUPPLIER)
P. PERFORM
W. WITNESS
V. VERIFY
BHEL
PARTICULARS
NAME
SIGNATURE
DATE
BIDDER/VENDOR
BIDDER'S/VENDORS COMPANY SEAL
Page 63 of 92
CUSTOMER
QUALITY PLAN
SL.
NO.
SHEET 1 OF 9
COMPONENT/OPERATION
CHARACTERISTIC
CHECK
1.0
RAW MATERIAL & BOUGHT OUT

CONTROL
1.1
SHEET STEEL, PLATES,

SECTION, EYEBOLTS
1.2
1.3
1.4
HARDWARES
CASTING
PAINT & VARNISH
BHEL
BIDDER/
VENDOR
SYSTEM
CAT.
RRVUNL
PROJECT
TYPE/
METHOD OF
CHECK
EXTENT OF
CHECK
SPECIFICATION :
NUMBER :
QUALITY PLAN
ITEM: AC ELECT. MOTORS 55 KW & ABOVE (LV & MV)
REFERENCE
ACCEPTANCE
FORMAT
DOCUMENT
NORM
OF RECORD
SPECIFICATION
:
TECHNICAL
SPECIFICATION FOR LUBE OIL PUMPS
TITLE
SECTION
VOLUME III
AGENCY
REMARKS
P
PE-TS-392-567-A001
TITLE
10
11
1.SURFACE
CONDITION
MA
VISUAL
100%
FREE FROM
BLINKS,
CRACKS,
WAVINESS
ETC
LOG BOOK
2.DIMENSIONS
MA
MEASUREMENT
SAMPLE
MANFR'S
DRG./SPEC
MANFR'S
DRG./SPEC
-DO-
3.PROOF LOAD
TEST (EYE
BOLT)
MA
MECH. TEST
-DO-
-DO-
-DO-
INSPEC.
REPORT
1.SURFACE
CONDITION
MA
VISUAL
100%
FREE FROM
CRACKS, UNEVENNESS
ETC.
-DO-
2.PROPERTY
CLASS
MA
VISUAL
SAMPLES
RELEVENT
IS/SPEC.
SUPPLIERS
TC & LOG
1.SURFACE
CONDITION
MA
VISUAL
100%
FREE FROM
CRACKS,
BLOW HOLES
ETC.
LOG BOOK
2.CHEM. &
PHY. PROP.
MA
CHEM & MECH

TEST
1/HEAT NO.
MANFR'S
DRG./SPEC
RELEVENT
IS/
SUPPLIER'S
TC
3.DIMENSIONS
MA
MEASUREMENT
100%
MANUFR'S
DRG.
MANUFR'S
DRG.
LOG BOOK
1.MAKE, SHADE,
SHELF LIFE &
TYPE
MA
VISUAL
100%
MANFR'S
CONTINUOUS DRG./SPEC
MANFR'S
DRG./SPEC
LOG BOOK
PARTICULARS
NAME
SIGNATURE
DATE
MANFR'S
DRG./SPEC
BOOK
PROPERTY CLASS
MARKING SHALL BE
CHECKED BY THE
VENDOR
HEAT NO. SHALL BE

VERIFIED
BIDDER/VENDOR
Page 64 of 92
CUSTOMER
QUALITY PLAN
SL.
NO.
1
1.5
1.6
SHEET 2 OF 9
COMPONENT/OPERATION
CHARACTERISTIC
CHECK
2
SHAFT
(FORGED OR ROLLED)
SPACE HEATERS, CONNECTORS, TERMINAL BLOCKS,

CABLES, CABLE LUGS,
CARBON BRUSH TEMP.
DETECTORS, RTD, BTD'S
BHEL
BIDDER/
VENDOR
SYSTEM
CAT.
RRVUNL
PROJECT
TYPE/
METHOD OF
CHECK
EXTENT OF
CHECK
SPECIFICATION :
NUMBER :
QUALITY PLAN
REFERENCE
ACCEPTANCE
FORMAT
DOCUMENT
NORM
OF RECORD
TECHNICAL
SPECIFICATION
:
TITLE
SECTION
VOLUME III
AGENCY
REMARKS
PE-TS-392-567-A001
TITLE
10
11
1. SURFACE
COND.
MA
VISUAL
100%
FREE FROM
VISUAL
DEFECTS
-DO-
2. CHEM. &
PHYSICAL
PROPERTIES
MA
CHEM. &
PHYSICAL
TESTS
1/HEAT NO.
OR HEAT
TREATMENT
BATCH NO
MFG. DRG.
SPEC.
RELEVANT
IS
SUPPLIER'S
TC
3. DIMENSIONS
MA
MEASUREMENT
100%
-DO-
MANUFR'S
DRG.
LOG BOOK
4.INTERNAL
FLAWS
CR
UT
-DO-
ASTM-A388
MANUFR'S
SPEC.
BHEL SPEC.
-DO-
1. MAKE &
RATING
MA
VISUAL
-DO-
MANUFR'S
DRG. SPEC.
MANUFR'S
DRG. SPEC.
-DO-
2. PHYSICAL
COND.
MA
-DO-
-DO-
NO PHYS. DAMAGE, -DONO ELECTRICAL

DISCONTINUITY
3.DIMENSIONS
(WHEREVER
APPLICABLE)
MA
MEASUREMENT
SAMPLE
MANUFR'S
DRG./ SPEC.
MANUFR'S
DRG. / SPEC.
-DO-
4.PERFORMANCE/
CALIBRATION
MA
TEST
100%
-DO-
-DO-
INSP.
REPORT
PARTICULARS
NAME
SIGNATURE
DATE
VENDOR'S APPROVAL
IDENTIFICATION SHALL BE
MAINTAINED
FOR DIA OF 55 MM &

ABOVE
BIDDER/VENDOR
Page 65 of 92
CUSTOMER
QUALITY PLAN
SL.
NO.
SHEET 3 OF 9
COMPONENT/OPERATION
CHARACTERISTIC
CHECK
1
1.7
OTHER INSULATING
MATERIALS LIKE SLEEVES,
BINDINGS CORDS, PAPERS,
PRESS BOARDS ETC.
3
1. SURFACE
COND. ETC.
1.9
SHEET STAMPING
(PUNCHED)
CONDUCTORS
BHEL
PROJECT
TYPE/
METHOD OF
CHECK
EXTENT OF
CHECK
PE-TS-392-567-A001
NUMBER :
QUALITY PLAN
REFERENCE
ACCEPTANCE
FORMAT
DOCUMENT
NORM
OF RECORD
TECHNICAL
SPECIFICATION
:
TITLE
SECTION
VOLUME III
AGENCY
REMARKS
VISUAL
100%
NO VISUAL
DEFECTS
MA
TEST
SAMPLE
MANUF'S
SPEC.
MANUF'S
SPEC.
1. SURFACE
COND.
MA
VISUAL
100%
NO VISUAL
DEFECTS
(FREE FROM
BURS)
2.DIMENSIONS
INCLUDING BURS
HEIGHT
MA
MEASUREMENT
SAMPLE
MANUFR'S
DRG. .
MANUFR'S
DRG.
3. ACCEPTANCE
TESTS
MA
ELECT. & MECH

TESTS
-DO-
MANUF'S
SPEC./
RELEVANT
IS
RELEVANT
IS
1. SURFACE
FINISH
MA
VISUAL
100%
FREE FROM
VISUAL
DEFECTS
2.ELECT. PROP, &

MECH. PROP
MA
ELECT. &
MECH.TEST
SAMPLES
RELEVANT IS/
BS OR
OTHER
STANDARDS
RELEVANT IS/
BS OR
OTHER
STANDARDS
PARTICULARS
NAME
SIGNATURE
DATE
SPECIFICATION :
TITLE
MA
2. OTHER
CHARACTERISTICS
1.8
BIDDER/
VENDOR
SYSTEM
CAT.
RRVUNL
10
11
INSPT.
REPORT
LOG BOOK
AND OR
SUPPLIER'S
TC
LOG BOOK
SUPPLIER'S
TC
LOG BOOK
3*
2* * MOTOR MANUFACTURER TO
CONDUCT VISUAL CHECK FOR
SURFACE FINISH ON RANDOM
BASIS (10% SAMPLE) AT HIS
WORKS AND MAINTAIN
RECORD FOR VERIFICATION
BY BHEL/CUSTOMER.
-DO-
SUPPLIERS
TC &
VENDOR'S
INSPN.
REPORTS
FOR MV MOTOR INSULATION/VARNISH THICKNESS

SHALL BE MORE THAN
THE BURS HEIGHT
BIDDER/VENDOR
Page 66 of 92
CUSTOMER
QUALITY PLAN
SL.
NO.
SHEET 4 OF 9
COMPONENT/OPERATION
CHARACTERISTIC
CHECK
1.10
1.11
BEARINGS
SLIP RING
(WHEREVER APPLICABLE)
BIDDER/
VENDOR
SYSTEM
CAT.
RRVUNL
PROJECT
TYPE/
METHOD OF
CHECK
EXTENT OF
CHECK
OIL SEALS & GASKETS
BHEL
SPECIFICATION :
SPECIFICATION
:
SPECIFICATION
TILTLE:
TECHNICAL
SPECIFICATION
FOR LUBE OIL PUMPS
TITLE
-DO-
-DO-
-DO-
3.DIMENSIONS
MA
MEASUREMENT
1.MAKE & TYPE
MA
VISUAL
100%
2.DIMENSIONS
MA
MEASUREMENT
3.SURFACE
FINISH
MA
1.SURFACE
COND.
PE-TS-392-567-A001
NUMBER :
QUALITY PLAN
REFERENCE
ACCEPTANCE
FORMAT
DOCUMENT
NORM
OF RECORD
SECTION
AGENCY
P
VOLUME III
REMARKS
V
10
11
Log Book
-DO-
MANFR'S DRG./
APPROVED
DATASHEET
MANFR'S DRG./
APPROVED
DATASHEET
SAMPLE
BHEL DATA
SHEET
BHEL DATA
SHEET BEARING
MANUF'S
CATALOGUES
-DO-
VISUAL
100%
FREE FROM
VISUAL
DEFECTS
-DO-
MA
VISUAL
100%
-DO-
-DO-
2.DIMENSIONS
MA
MEASUREMENT
SAMPLE
MANUF'S
DRG
MANUF'S
DRG
-DO-
3.TEMP.WITH-
MA
ELECT.TEST
-DO-
MANUF'S
SPEC./ BHEL
SPEC.
MANUF'S
-DO-
STAND CAPACITY
1.12
TITLE
SPEC./ BHEL SPEC.
4.HV/IR
MA
-DO-
100%
-DO-
-DO-
-DO-
1.MATERIAL OF
GASKET
MA
VISUAL
100%
MANUF'S
DRG/SPECS
MANUF'S
DRG./ SPECS.
-DO-
2.SURFACE
COND.
MA
VISUAL
100%
FREE FROM
VISUAL
DEFECTS
-DO-
3.DIMENSIONS
MA
MEASUREMENT
SAMPLE
MANUF'S
DRG
MANUF'S
DRG
-DO-
PARTICULARS
NAME
SIGNATURE
DATE
BIDDER/VENDOR
Page 67 of 92
CUSTOMER
QUALITY PLAN
SL.
NO.
SHEET 5 OF 9
COMPONENT/OPERATION
CHARACTERISTIC
CHECK
1
2.0
IN PROCESS
2.1
STATOR FRAME WELDING

(IN CASE OF FABRICATED
STATOR )
2.2
2.3
MACHINING
PAINTING
BHEL
BIDDER/
VENDOR
SYSTEM
CAT.
RRVUNL
PROJECT
TYPE/
METHOD OF
CHECK
EXTENT OF
CHECK
SPECIFICATION :
NUMBER :
QUALITY PLAN
REFERENCE
ACCEPTANCE
FORMAT
DOCUMENT
NORM
OF RECORD
TECHNICAL
SPECIFICATION
:
TITLE
SECTION
VOLUME III
AGENCY
REMARKS
PE-TS-392-567-A001
TITLE
10
1.WORKMANSHIP
& CLEANNESS
MA
VISUAL
100%
-DO-
GOOD FINISH
LOG BOOK
2.DIMENSIONS
MA
MEASUREMENT
-DO-
MANUF'S
DRG
MANUF'S
DRG
1.FINISH
MA
VISUAL
100%
-DO-
2.DIMENSIONS
MA
MEASUREMENT
-DO-
3.SHAFT SURFACE
FLOWS
MA
PT
1.SURFACE
PREPARATION
MA
2.PAINT THICKNESS
(BOTH PRIMER &
FINISH COAT)
11
3/2
-DO-
GOOD FINISH
LOG BOOK
MANUF'S
DRG
MANUF'S
DRG
-DO-
-DO-
RELEVENT
SPEC./
ASTM-E165
MANUFR'S
SPEC./
BHEL SPEC./
-DO-
VISUAL
100%
MANFR'S
SPEC/BHEL
SPEC./
RELEVANT
STAND
BHEL
SPEC.
SAME AS
COL.7
LOG BOOK
MA
MEASUREMENT
BY ELCOMETER
SAMPLE
-DO-
-DO-
-DO-
3.SHADE
MA
VISUAL
-DO-
-DO-
-DO-
Log Book
4.ADHESION
MA
CROSS
CUTTING &
TAPE TEST
-DO-
-DO-
-DO-
Log Book
PARTICULARS
NAME
SIGNATURE
DATE
BIDDER/VENDOR
Page 68 of 92
CUSTOMER
QUALITY PLAN
SL.
NO.
SHEET 6 OF 9
COMPONENT/OPERATION
CHARACTERISTIC
CHECK
1
2.4
2.5
2.6
SHEET STACKING
WINDING
IMPREGNATION
BHEL
BIDDER/
VENDOR
SYSTEM
CAT.
RRVUNL
PROJECT
TYPE/
METHOD OF
CHECK
EXTENT OF
CHECK
SPECIFICATION :
NUMBER :
QUALITY PLAN
REFERENCE
ACCEPTANCE
FORMAT
DOCUMENT
NORM
OF RECORD
TECHNICAL
SPECIFICATION
:
TITLE
SECTION
VOLUME III
AGENCY
REMARKS
PE-TS-392-567-A001
TITLE
10
11
1.COMPLETENESS
MA
MEASUREMENT
SAMPLE
MANUFR'S
SPEC.
MANUFR'S
SPEC.
Log Book
2.COMPRESSION
& TIGHTENING
MA
MEASUREMENT
100%
-DO-
-DO-
Log Book
3.CORE LOSS &

HOTSPOT
MA
ELECT.TEST
-DO-
-DO-
-DO-
Log Book
1*
1.COMPLETENESS
CR
VISUAL
100%
MANUFR'S
SPEC./BHEL
SPEC.
MANUFR'S
SPEC./BHEL
SPEC.
Log Book
2.CLEANLINESS
CR
-DO-
-DO-
-DO-
-DO-
Log Book
3.IR-HV-IR
CR
ELECT. TEST
-DO-
-DO-
-DO-
Log Book
4.RESISTANCE
CR
-DO-
-DO-
-DO-
-DO-
Log Book
5.INTERTURN
INSULATION
CR
-DO-
-DO-
-DO-
-DO-
Log Book
6.SURGE WITH
STAND AND
TAN. DELTA
TEST
CR
-DO-
-DO-
-DO-
-DO-
Log Book
1.VISCOSCITY
MA
PHY. TEST
AT STARTING -DO-
-DO-
Log Book
2.TEMP.
PRESSURE
VACCUM
MA
PROCESS
CHECK
CONTINUOUS -DO-
-DO-
Log Book
3.NO. OF DIPS
MA
-DO-
-DO-
-DO-
Log Book
PARTICULARS
NAME
SIGNATURE
DATE
-DO-
(FOR MOTORS OF 2MW AND

ABOVE)
* ON 10% RANDOM SAMPLE
FOR MV MOTOR
THREE DIPS TO BE
GIVEN
BIDDER/VENDOR
Page 69 of 92
CUSTOMER
QUALITY PLAN
SL.
NO.
SHEET 7 OF 9
COMPONENT/OPERATION
CHARACTERISTIC
CHECK
BIDDER/
VENDOR
SYSTEM
CAT.
RRVUNL
PROJECT
TYPE/
METHOD OF
CHECK
EXTENT OF
CHECK
SPECIFICATION :
PE-TS-392-567-A001
TITLE
NUMBER :
QUALITY PLAN
REFERENCE
ACCEPTANCE
FORMAT
DOCUMENT
NORM
OF RECORD
SPECIFICATION
TILTLE:
TECHNICAL
SPECIFICATION
:
SPECIFICATION
FOR LUBE OIL PUMPS
TITLE
SECTION
AGENCY
P
VOLUME III
REMARKS
V
10
11
4.DURATION
MA
-DO-
-DO-
-DO-
-DO-
Log Book
2.7
COMPLETE STATOR
ASSEMBLY
1.COMPACTNESS
& CLEANLINESS
MA
VISUAL
100%
-DO-
-DO-
Log Book
2.8
BRAZING/COMPRESSION
JOINT
1.COMPLETENESS
CR
-DO-
-DO-
-DO-
-DO-
Log Book
2.SOUNDNESS
CR
MALLET TEST
& UT
-DO-
-DO-
-DO-
Log Book
3.HV
MA
ELECT. TEST
-DO-
-DO-
-DO-
Log Book
1.RESIDUAL
UNBALANCE
CR
DYN. BALANCE
-DO-
MFG SPEC./
ISO 1940
MFG. DWG.
Log Book
2.SOUNDNESS
OF DIE
CASTING
CR
ELECT.
(GROWLER
TEST)
-DO-
MFG. SPEC.
MFG. SPEC.
Log Book
1.ALIGNMENT
MA
MEAS.
-DO-
-DO-
-DO-
Log Book
2.WORKMANSHIP
MA
VISUAL
-DO-
-DO-
-DO-
Log Book
3.AXIAL PLAY
MA
MEAS.
-DO-
-DO-
-DO-
Log Book
4.DIMENSIONS
MA
-DO-
-DO-
MFG.DRG./
MFG SPEC.
MFG. DRG/
RELEVANT IS
Log Book
5.CORRECTNESS,
COMPLETENESS
TERMINATIONS/
MARKING/
COLOUR CODE
MA
VISUAL
100%
MFG SPEC.
RELEVANT IS
MFG SPEC.
RELEVANT IS
Log Book
6. RTD, BTD & SPACE

HEATER MOUNTING.
MA
VISUAL
100%
MFG SPEC.
RELEVANT IS
MFG SPEC.
RELEVANT IS
Log Book
2.9
2.10
COMPLETE ROTOR
ASSEMBLY
ASSEMBLY
BHEL
PARTICULARS
NAME
SIGNATURE
DATE
VERIFICATION FOR MV
MOTOR ONLY
BIDDER/VENDOR
Page 70 of 92
CUSTOMER
QUALITY PLAN
SL.
NO.
SHEET 8 OF 9
COMPONENT/OPERATION
CHARACTERISTIC
CHECK
1
3.0
TESTS
BHEL
BIDDER/
VENDOR
SYSTEM
CAT.
RRVUNL
PROJECT
TYPE/
METHOD OF
CHECK
EXTENT OF
CHECK
SPECIFICATION :
NUMBER :
QUALITY PLAN
REFERENCE
ACCEPTANCE
FORMAT
DOCUMENT
NORM
OF RECORD
SPECIFICATION
TILTLE:
TECHNICAL
SPECIFICATION
:
SPECIFICATION
FOR LUBE OIL PUMPS
TITLE
SECTION
AGENCY
P
PE-TS-392-567-A001
TITLE
VOLUME III
REMARKS
V
10
11
1.TYPE TESTS
INCLUDING
SPECIAL
TESTS AS PER
BHEL SPEC.
MA
ELECT.TEST
1/TYPE/SIZE
IS-325/
BHEL SPEC./
DATA SHEET
IS-325/
BHEL SPEC./
DATA SHEET
TEST
REPORT
1*
* NOTE - 1
2.ROUTINE
TESTS INCLUDING
SPECIAL TEST
AS PER BHEL
SPEC.
MA
-DO-
100%
-DO-
-DO-
-DO-
1$
NOTE - 2
3.VIBRATION &
NOISE LEVEL
MA
-DO-
100%
IS-12075 &
IS-12065
IS-12075 &
IS-12065
-DO-
1$
NOTE - 2
4.OVERALL
DIMENSIONS
AND ORIENTATION
MA
MEASUREMENT
& VISUAL
100%
APPROVED
DRG/DATA
SHEET
APPROVED
DRG/DATA
SHEET &
RELEVANT IS
INSPC.
REPORT
5.DEGREE OF
PROTECTION
MA
ELECT. &
MECH. TEST
1/TYPE/
SIZE
RELEVANT IS
TC
TC FROM AN INDEPENDENT
LABORATORY, REFER NOTE-3
6. MEASUREMENT OF
RESISTANCE OF RTD
& BTD
MA
-DO-
100%
-DO-
BHEL SPEC.
AND DATA
SHEET
-DO-
-DO-
1$
NOTE - 2
7. MEASUREMENT OF
RESISTANCE, IR OF
SPACE HEATER
MA
-DO-
100%
-DO-
-DO-
-DO-
1$
NOTE - 2
8. NAMEPLATE
DETAILS
MA
VISUAL
100%
IS-325 &
DATA SHEET
IS-325 &
DATA SHEET
INSPC.
REPORT
1$
NOTE - 2
9.EXPLOSION
FLAME PROOF
NESS (IF
SPECIFIED)
MA
EXPLOSION
FLAME PROOF
TEST
1/TYPE
IS-3682
IS-8239
IS-8240
IS-3682
IS-8239
IS-8240
TC
TC FROM AN INDEPENDENT
LABORATORY, REFER NOTE-3
10. PAINT SHADE,

THICKNESS
& FINISH
MA
VISUAL &
MEASUREMENT
BY ELKOMETER
SAMPLE
BHEL SPEC.
& DATA
SHEET
BHEL SPEC.
& DATA
SHEET
TC
1$
SAMPLING PLAN TO BE
DECIDED BY INSPECTION
AGENCY
$
NOTE - 2
PARTICULARS
NAME
SIGNATURE
DATE
BIDDER/VENDOR
Page 71 of 92
CUSTOMER
QUALITY PLAN
SL.
NO.
SHEET 9 OF 9
COMPONENT/OPERATION
CHARACTERISTIC
CHECK
BIDDER/
VENDOR
SYSTEM
CAT.
RRVUNL
PROJECT
TYPE/
METHOD OF
CHECK
EXTENT OF
CHECK
SPECIFICATION :
PE-TS-392-567-A001
TITLE
NUMBER :
QUALITY PLAN
REFERENCE
ACCEPTANCE
FORMAT
DOCUMENT
NORM
OF RECORD
SPECIFICATION
TILTLE:
TECHNICAL
SPECIFICATION
:
SPECIFICATION
FOR LUBE OIL PUMPS
TITLE
SECTION
AGENCY
P
VOLUME III
REMARKS
V
10
11
NOTES:
1 DEPENDING UPON THE SIZE AND CRITICALLY, WITNESSING BY BHEL SHALL BE DECIDED.
2 ROUTINE TESTS ON 100% MOTORS SHALL BE DONE BY THE VENDOR. HOWEVER, BHEL SHALL WITNESS ROUTINE TESTS ON RANDOM SAMPLES.
THE SAMPLING PLAN SHALL BE MUTUALLY AGREED UPON.
3 IN CASE TEST CERTIFICATES FOR THESE TESTS ON SIMILAR TYPE, SIZE AND DESIGN OF MOTOR FROM INDEPENDENT LABORATORY ARE AVAILABLE,
THESE TEST MAY NOT BE REPEATED.
4 WHEREVER CUSTOMER IS INVOLVED IN INSPECTION, AGENCY (1) SHALL MEAN BHEL AND CUSTOMERS BOTH TOGETHER.
Legends for Inspection agency

1. BHEL/CUSTOMER
2. VENDOR (MOTOR MANUFACTURER)
3. SUB-VENDOR (RAW MATERIAL/COMPONENTS SUPPLIER)
P. PERFORM
W. WITNESS
V. VERIFY
BHEL
PARTICULARS
NAME
SIGNATURE
DATE
BIDDER/VENDOR
Page 72 of 92
PEM-6666-0

2X660 MW
TPP PHASE
II- S
2X660
MWRAGHUNATHPUR
SURATGARH STPP
STAGE-V

PE-TS-392-567-A001
VOLUME
SECTION
REVISION 00
DATE: 13/08/2013
26/12/2013
PAGE 1 of 1
VOLUME III
TECHNICAL SCHEDULES / DATA SHEETS
Page 73 of 92

PE-TS-STD-167-A001
PEM-6666-0
TITLE
DATA SHEET
FOR LUBE OIL PUMPS
VOLUME III
SECTION
REV
01
SHEET 1
of 5
DATE
* marked details will be furnished by the bidder for review and approval by customer
1.00
Project Information
1.01
Enquiry No.
1.02
Project
2.00
Service Condition
2.01
Service
2.02
No. of units
2.03
Location
Indoor
2.04
Duty
Intermittent
3.00
Operating Condition
3.01
Liquid to be pumped
Turbine Lube Oil
3.02
Pumping Temperature
Ambient/70C
3.03
Viscosity
a) Highest
140cSt @20C
b) Lowest
28cSt @50C
c) Normal
48cSt @37.8C
3.04
Design Viscosity of oil (cSt)
3.05
Specific Gravity
3.06
Suction Conditions available
3.07 i)
Rated capacity (LPM)
ii)
Clean Oil/ Dirty Oil/Drain Oil (*bidder to

tick mark the applicable service)
28cSt for capacity , 140cSt for power

consumption
0.9 gm/cc
Flooded
*
2
Pump Maximum flow (LPM) & corresponding head (kg/cm (g) )
3.08
Rated head kg/cm2 (g)
3.09
R..V.Press.Setting
4.00
Pump
4.01
Manufacturer
4.02
Type
4.03
Model No.
4.04 (i)
Design & Manufacturing Standard
API 676
4.04 (ii)
Testing Standard
*
External gear with herringbone gears
HIS (ANSI/HI-3.6-2000 /
VDMA 24284 , Accuracy Class-2, Group-II
C:\Users\3062333\Desktop\LOP\LOP_RC_SPEC\DATA
PUMP & STRIANER.DOC
Page 74 ofSHEET92

PE-TS-STD-167-A001
PEM-6666-0
TITLE
DATA SHEET
VOLUME III
FOR LUBE OIL PUMPS
SECTION
REV
01
SHEET 2
of 5
DATE
(* Bidder to tick the standard adopted)

4.05
Rotation (Viewed from pump shaft end)
4.06
Shut off head, if applicable
4.07
Suction flange
Size 80 NB for pump capacity 5000 LPM and above,

50 NB for pump capacity 2880 and 2640 LPM
Standard
ANSI B 16.5
Rating
150 lb
Facing
RF
Location (as viewed from drive end) -*(Bidder to tick
the applicable)
Top
End
Side
4.08
Discharge flange
Size 80 NB for pump capacity 5000 LPM and above,

50 NB for pump capacity 2880 and 2640 LPM
Standard
ANSI B 16.5
Rating
150 lb
Facing
RF
Location (as viewed from drive end) -*(Bidder to tick
the applicable)
4.09
Timing Gear
Not applicable for gear pumps
4.10
Relief Valve
Built-in
a) Manufacturer
Pump manufacturer (OEM)
b) Type
c) Size (NB)
d) Capacity, litre/min
110% of the pump max. flow
Not applicable
e) Valve, setting pressure adjustable Yes/No ( * bidder to indicate the applicable)

& range of adjustability, in case adjustable - *
f) Material
g) Spring, Material
Spring Steel
h) Relief valve cover-Material
Same as MOC of pump body
i) Bonnet-Material
Same as MOC of pump body
4.11
Shaft Sealing
Mechanical seal
4.12
Bearing
a) Type
b) Nos. Provided
c) Method of lubrication
d) Temperature rise over

oil temperature
PUMP & STRIANER.DOC
Page 75 ofSHEET92

PE-TS-STD-167-A001
PEM-6666-0
TITLE
DATA SHEET
VOLUME III
FOR LUBE OIL PUMPS
SECTION
REV
01
SHEET 3
of 5
DATE
4.13
Type of Coupling
4.14
Type of Impeller
External gear- Herringbone profile
4.15
BHP consumed at Rated viscosity (at pump shaft)
4.16
BHP consumed at Max. viscosity (at pump shaft)
4.17
BHP consumed at Min. viscosity (at pump shaft)
4.18
BHP consumed at the R.V. Set Pressure (at pump shaft) @ 48 cSt
at maximum value of set pressure range
4.19
Pump Efficiency at rated condition @ 48 cSt
a) Mechanical
b) Volumetric
c) Overall
4.20
Recommended motor rating at 50 C ambient (kw)
4.21
Motor RPM
4.22
2
Design pressure of the pump body and end covers - kg/cm (g)- *
2
(Should be at least 6 kg/cm (g) )
5.00
Material of Construction
5.01
Casing and End covers
5.02
VOID
5.03
Rotor/Gear
5.04
Shaft/Shaft Sleeve
5.05
Seal
5.06
Gasket
GRAFOIL/ Any other asbestos

free material subject to
customer acceptance (* bidder
to indicate)
5.07
Bearing
5.08
Relief Valve Components
5.09
Base Plate
6.00
Spares
6.01
Commissioning Spares
1 set of gaskets/1 no. gasket

compound tube
1 No. mechanical seal
6.02
Essential Spares for Pump, if applicable
* (Project specific)
ASTM A 216 WCB
EN-8 BS 970 Part-I

Hardness- *
SS 316
MS to IS 2062
PUMP & STRIANER.DOC
Page 76 ofSHEET92

PE-TS-STD-167-A001
PEM-6666-0
TITLE
DATA SHEET
FOR LUBE OIL PUMPS
VOLUME III
SECTION
REV
01
SHEET 4
of 5
DATE
6.03
Essential Spares for Motor, if applicable
6.04
Recommended Spares for Pump for 3 Years
6.05
Recommended Spare for Motor for 3 Years
7.00
Weight of
7.01
Pump
7.02
Motor
7.03
Base plate
7.04
Other Accessories (Please specify)
8.00
Strainer/Filter
8.01
Manufacturer
Bhatia Engineering Company/ Filtration
Engineers (I) Pvt.Ltd / Jaypee Industries
Pvt. Ltd./Multitex Filtration Engineers/
Otoklin Plants &
Equipment Ltd/
OEM subject to condition that strainer
of similar type & capacity have been
working satisfactorily at least two plants.
( Bidder to tick the make considered)
8.02
Type & Size
* (Type -Project specific; size to

match pump suction)
8.03
Nos. provided
8.04
Size of Screen mesh & wire dia (min)
8.05
2
Design Pressure (kg/cm )
(Should be at least 4 kg/cm2 )
8.06
Capacity (LPM)
To match pump flow
8.07
Design Viscosity
140cSt @ 20 C
8.08
End Connection
8.09
Maximum Pressure drop at design
40 mesh & 34 SWG
Flanged ANSI B 16.5, Class 150 lb
PUMP & STRIANER.DOC
Page 77 ofSHEET92

PE-TS-STD-167-A001
PEM-6666-0
TITLE
DATA SHEET
FOR LUBE OIL PUMPS
VOLUME III
SECTION
REV
01
SHEET 5
of 5
DATE
viscosity (kg/cm2)
8.10
a) Clean
b) Dirty (50% clogged)
Material of construction
a) Strainer body
b) Screen
SS316
c) Gaskets
8.10
9.00
GRAFOIL/ Any other asbestos

free material subject to customer
acceptance (* bidder to indicate)
a) Inlet pipe Area
b) Free straining area
c) Ration of Free straining area to inlet pipe area

( should be > 6:1)
Accessories to be provided
Common base plate
plate
Yes- MS fabricated from IS 2062

Common for pump & motor
Coupling & Coupling Guard
Yes
Foundation bolts & nuts
Yes
Flanges & Companion flanges
Yes, Class 150 lb, RF to ANSI B 16.5
Nuts, bolts & gaskets
Yes
Lifting lugs, Eye bolts etc
Yes
Name plate for all the equipment
Yes
PUMP & STRIANER.DOC
Page 78 ofSHEET92
TITLE
PE-TS-392-567-A001
SPECIFICATION NO.
LV MOTORS
DATA SHEET-A
VOLUME
II B
SECTION
REV NO. 00
SHEET
30/10/2013
1 OF 2
50 oC
1.0
Design ambient temperature
2.0
Maximum acceptable kW rating of LV motor :
<160KW
3.0
Installation (Indoors/ Outdoors)
As required
4.0
Degree Of Protection
IP55 - Outdoor
IP54 Indoor
5.0
Cooling
TEFC
6.0
Details of supply system

:
:
:
:
415V 10%
50 Hz (Variation: +5% TO 5%)
10% (sum of absolute values)
50 kA for 1 sec
:
:
50 kA for 0.25 sec

Solidly
a)
b)
c)
d)
e)
f)
DATE
Rated voltage (with variation)

Rated frequency (with variation)
Combined voltage & freq. variation
System fault level at rated voltage
Short time rating for terminal
box
LV System grounding
7.0
Class of insulation
Class F, with temp rise limited to class B.
8.0
Minimum voltage for starting

(As percentage of rated voltage)
85% of rated voltage
9.0
Power cables data
Shall be given during Detailed engg.
10.0
Earth Conductor Size & Material
Shall be given during Detailed engg.
11.0
Space heater supply(30KW & ABOVE)
240 V, 1 , 50 Hz
12.0
Rating up to which Single phase motor
Acceptable below 0.20 Kw
13.0
TYPE OF STARTER PROVIDED IN MCC
DOL
14.0
Locked rotor current

a)
Limit as percentage of FLC
b)
Permissible tolerance, if any
:
:
600% (inclusive of tolerance)

-
15.0
Additional tests
As per QP
16.0
Flame-proof motor
a) Enclosure suitable (As per IS:2148)
b) Classification of Hazardous area
(As per IS: 5572 part-I)
c) Degree of protection
:
:
As per requirement
As per requirement
IP65
AS PER CUSTOMER APPROVED LIST

OF MAKE
17.0
Makes
Page 79 of 92
TITLE
LV MOTORS
DATA SHEET-A
VOLUME
II B
SECTION
REV NO. 00
SHEET
DATE
30/10/2013
2 OF 2
18.0
Terminal box
Suitable to rotate at 90 degrees
19.0
Paint shade
Shade 631 of IS-5
LT motors for continuous duty (S1) operation & S3 (intermittent periodic duty) with a cyclic
duration factor of 80% or higher, shall be energy efficient class IE-3 in line with IS: 126152011.
All LT motors shall be controlled as follows:
a) Up to 50kW: - MPCB + Contactor (MPCB shall be with adjustable S/C and O/L protection).
b) 50kW to 90kW shall have MCCB+ contactor+ bimetallic relay.
c) 90Kw to 160kW shall have ACB +motor protection relay (MPR).
Page 80 of 92
SPEC.NO.
TCE.5750A-H-500-001

PART B
VOLUME IV
SECTION:D13
SHEET 1 OF 6
DATA SHEET-B
MOTORS & ACTUATORS
ENQUIRY/SPECIFICATION NO.:
SL.
NO.
DESCRIPTION
1.0
Application
2.0
Manufacturer
3.0
Country of Origin
4.0
Applicable Standards
5.0
Efficiency Category( For Energy Efficient

Motors only)
6.0
Rated
BIDDER:
UNITS
a) Output
kW
b) Speed
RPM
BIDDERS DATA
c) Frame size
7.0
Type of Duty (IS 325 or equivalent)
8.0
Supply Conditions
(a) Allowable variation in
(i) Voltage AC/DC
(ii) Frequency
(iii) Combined
(b) Permissible unbalance in supply
voltage
NOTES TO BIDDER
1.
ITEMS WHICH DEVIATE FROM THE SPECIFICATION SHOULD BE

MARKED WITHIN ASTERISK (*) AND DETAILS TO BE GIVEN IN
SCHEDULE OF DEVIATIONS.
2.
THIS DATA SHEET SHALL BE FILLED UP COMPLETELY AND A COPY

SHALL BE ENCLOSED WITH EACH COPY OF THE BID.
Page 81 of 92
SIGNATURE OF BIDDER & DATE
ISSUE
R1
TCE FORM NO. 294 R3
SPEC.NO.
TCE.5750A-H-500-001

PART B
VOLUME IV
SECTION:D13
SHEET 2 OF 6
DATA SHEET-B
MOTORS & ACTUATORS
BIDDER:
Guaranteed Efficiency of motor
9.0
a) At full load
b) At duty point
At no load
10.
Guaranteed Power factor of motor

a) At full load
b) At duty point
At no load
11.0
Current at
a) Starting
b) Full load
c) Duty point
Full load & 70 % of rated supply voltage.
12.0
Rated voltage
a)HT motors
b)LT motors
c)UPS supplied
d)Single phase
e)DC motors
13.0
Number of phase
14.0
Rated frequency for AC motor
Hz
15.0
Normal winding connection
Star /
Delta
NOTES TO BIDDER
1.

2.

Page 82 of 92
ISSUE
R1
TCE FORM NO. 294 R3
SPEC.NO.
TCE.5750A-H-500-001

PART B
VOLUME IV
SECTION:D13
SHEET 3 OF 6
DATA SHEET-B
MOTORS & ACTUATORS
16.0
17.0
BIDDER:
Method of starting
a)AC motors
b) DC motors
Temperature rise above ambient of

50 deg. by Resistance method
18.0
Type of duty
19.0
Duty designation
20.0
Synchronous speed
a) Constant speed
b) Variable speed (for VFD)
21.0
Starting time at specified minimum
Sec
starting voltage
22.0
Starting torque (as % of FLT)
23.0
Pull out torque (as % of FLT)
24.0
Location considered Hazardous area

division
25.0
Atmosphere consideredChemical/Dusty/Salt laden
26.0
Weather motor is suitable for VFD drive
27.0
Details of bearing
28.0
VOID
NOTES TO BIDDER
1.

2.

Page 83 of 92
ISSUE
R1
TCE FORM NO. 294 R3
SPEC.NO.
TCE.5750A-H-500-001

PART B
VOLUME IV
SECTION:D13
SHEET 4 OF 6
DATA SHEET-B
MOTORS & ACTUATORS
BIDDER:
29.0
Whether CT for differential protection

required
30.0
Whether vibration detectors required
31.0
Details of winding / space heaters
32.0
Details of accessories
a) Fans
b) Temperature gauge
c) Bearing
d) Cooling motors
e) Cooling water parameters
f) Heaters
g) Lube oil system details
33.0
34.0
Maximum size & number of cables that

can be accommodated in motor terminal
box.
Thermal capability curve to be attached
35.0
Relay co-ordination guide to be attached
36.0
Min. voltage required under starting

conditions to accelerate driven
equipment to rated speed.
Locked rotor current withstand time (safe
stall time) at 110 % rated voltage
a) At rated temp. (hot)
b) When cold
Volts
Stator thermal time constant
Sec
37.0
38.0
sec
sec
NOTES TO BIDDER
1.

2.

Page 84 of 92
ISSUE
R1
TCE FORM NO. 294 R3
SPEC.NO.
TCE.5750A-H-500-001

PART B
VOLUME IV
SECTION:D13
SHEET 5 OF 6
DATA SHEET-B
MOTORS & ACTUATORS
39.0
40.0
BIDDER:
Permissible no. of equally spread starts

per hour
a) Normal service conditions
b) In quick succession with cold M/C at
room temp.
c) Hot restarts
Method of Starting and maximum
starting current inclusive of tolerances
AC HT Motors
a) DOL
b) Soft starters
AC LT Motors
c) DOL
d) Star Delta
e) Star Delta with series resistance
f) Star Delta with rotor resistance
g) Soft Starters
DC Motors
a) Soft starters
b) Any other
450 %
above
1500 kW
& 600 %
all other.
200 %
.600 %
200 %
200%
200%
200%
200%
200%
NOTES TO BIDDER
1.

2.

Page 85 of 92
ISSUE
R1
TCE FORM NO. 294 R3
NOTES:
9 10
LOCATION
BOARD
NO.
11
12
13
SIZE
CODE
NOs
BLOCK CABLE
DRG. No.
CABLE
STARTING TIME
>5 SEC (Y)
CONT.(C)/ INTT.(I)
EMER. LOAD (Y)
FEEDER CODE**
VOLTAGE CODE*
MAX.
CONT.
DEMAND
(MCR)
STANDBY
NAME
PLATE
RUNNING
LOAD TITLE
Nos.
UNIT (U)/STN (S)
RATING (KW / A)
14
15
16
CONTROL
CODE
REMARKS
LOAD No.
17
18
19
1. COLUMN 1 TO 12 & 18 SHALL BE FILLED BY THE REQUISITIONER (ORIGINATING AGENCY); REMAINING COLUMNS ARE TO BE FILLED UP BY PEM (ELECTRICAL)
2. ABBREVIATIONS
: * VOLTAGE CODE (7):- (ac) A=11 KV, B=6.6 KV, C=3.3 KV, D=415 V, E=240 V (1 PH), F=110 V
(cc): G=220 V, H=110 V, J=48 V, K=+24V, L=-24 V
: ** FEEDER CODE (8):- U=UNIDIRECTIONAL STARTER, B=BI-DIRECTIONAL STARTER, S=SUPPLY FEEDER, D=SUPPLY FEEDER (CONTACTER CONTROLLED)
LOAD DATA
(ELECTRICAL)
JOB NO.
PROJECT TITLE
SYSTEM / S
DEPTT. / SECTION
392
2X660 MW SURATGARH STPP
LUBE OIL PUMPS
Page 86 of 92
ELECTRICAL
ORIGINATING AGENCY
NAME
SIGN.
SHEET 1 OF 1
REV. 00
PEM (ELECTRICAL)
DATA FILLED UP ON
DATA ENTERED ON
DES SIGN. & DATE
TITLE:
TECHNICALSPECIFICATION
LUBEOILTRANSFERPUMPS
2x660MWSURATGARHSTPSSTAGEV,UNIT#7&8
SPEC.NO.:PETS392567A001
VOLUME:III
SECTION:
REV.NO.DATE
SHEETOF
AnnexureIII
1.0DRAWINGS/DOCUMENTSREQUIREDDURINGDETAILENGINEERING
Thesuccessfulbiddershallsubmitthefollowingdrawings/documentsduringdetailengineeringforapproval/information/reference(asthecasemaybe):
Sl.
No.
BHELDrawing/DocumentNo.
Title
Purpose
VENDORGENERATED
DOCUMENTS
PEV0392567A101
Datasheet&GAofLOP
4weeksfromLOI
PEV0392567A102
Datasheet&GAofStrainer
4weeksfromLOI
PEV0392567A103
Datasheet&GAoflubeoilpumpmotor
4weeksfromLOI
PEV0392567A201
QPofLubeoilpumpandstrainer
4weeksfromLOI
ScheduleDate
Page 87 of 92
TITLE:
TECHNICALSPECIFICATION
LUBEOILTRANSFERPUMPS
2x660MWSURATGARHSTPSSTAGEV,UNIT#7&8
SPEC.NO.:PETS392567A001
VOLUME:III
SECTION:
REV.NO.DATE
SHEETOF
NOTE:1.LDwillbelinkedtoapprovalofdesigncalculationandGAdrawingsoftankonly.
above drawing/document.
2.Dwg/DocumentshallbeuploadedbythesuccessfulbidderonWRENCH/DMS.Procedureforthesamewillbeinformedafterawardof
contract.
COMPANYSEAL
SIGNATURE:___________________
NAME :___________________
DESIGNATION:__________________
COMPANY:_____________________
DATE:__________________________
Page 88 of 92
TITLE:
COMPLIANCE CUM CONFIRMATION CERTIFICATE
SPEC. NO.: PE-TS-392-567-A001

VOLUME: III
SECTION:
REV. NO.
DATE
SHEET
1 OF 2
2X660 MW SURATGARH STPS STAGE-V,

UNIT # 7&8

The bidder shall confirm compliance with following by signing/ stamping this compliance certificate (every
sheet) and furnish same with the offer.
a) The scope of supply, technical details, construction features, design parameters etc. shall be as per
technical specification & there are no exclusions other than those mentioned under exclusion in
section C and those resolved as per Schedule of Deviations, if applicable, with regard to same.
b) There are no other deviations w.r.t. specifications other than those furnished in the Schedule of
Deviations. Any other deviation, stated or implied, taken elsewhere in the offer stands withdrawn
unless specifically brought out in the Schedule of Deviations.
c)
Bidder shall submit QP in the event of order based on the guidelines given in the specification &
QP enclosed therein. QP will be subject to BHEL/ CUSTOMER approval & customer hold points for
inspection/ testing shall be marked in the QP at the contract stage. Inspection/ testing shall be
witnessed as per same apart from review of various test certificates/ Inspection records etc. This
shall be within the contracted price with no extra implications to BHEL after award of the contract.
d) All drawings/ data-sheets/ calculations etc. submitted along with the offer shall be considered for
reference only, same shall be subject to BHEL/ CUSTOMER approval in the event of order.
e) The offered materials shall be either equivalent or superior to those specified in the specification &
shall meet the specified/ intended duty requirements. In case the material specified in the
specifications is not compatible for intended duty requirements then same shall be resolved by the
bidder with BHEL during the pre - bid discussions, otherwise BHEL/ Customers decision shall be
binding on the bidder whenever the deficiency is pointed out.
For components where materials are not specified, same shall be suitable for intended duty, all
materials shall be subject to approval in the event of order.
f)
The commissioning spares shall be supplied on As Required Basis & prices for same included in
the base price itself.
g)
All sub vendors shall be subject to BHEL/ CUSTOMER approval in the event of order.
h) In the event of order, all the material required for completing the job at site shall be supplied by the
bidder within the ordered price even if the same are additional to approved billing break up, approved
drawing or approved Bill of quantities. This clause will apply in case during site commissioning
additional requirements emerges due to customer and/ or consultants comments. No extra claims
shall be put on this account.
i)
The vendor shall guarantee the material and workmanship of all equipment as well as the operation of
the pump as per requirement of the specification. The vendor shall also guarantee for each pump the
discharge pressure at the specified rated capacity and also corresponding efficiency, brake
horsepower and relief valve set pressure .
Page 89 of 92
TITLE:
SPEC. NO.: PE-TS-392-567-A001

VOLUME: III
SECTION:
REV. NO.
DATE
SHEET
2 OF 2
2X660 MW SURATGARH STPS STAGE-V,

UNIT # 7&8
j) Schedule of drawings submissions, comment incorporations & approval shall be as stipulated in the
specifications. The successful bidder shall depute his design personnel to BHELs/ Customers/
Consultants office for across the table resolution of issues and to get documents approved in the
stipulated time.
k) As built drawings shall be submitted as and when required during the project execution.
l)
Dwg/ Document shall be uploaded by the successful bidder on WRENCH /DMS.Procedure for the
same will be informed after award of contract.
m)
The bidder has not tempered with this compliance cum confirmation certificate and if at any stage
any tempering in the signed copy of this document is noticed then same shall be treated as breach
of contract and suitable actions shall be taken against the bidder.
SIGNATURE:___________________
NAME
: ___________________
DESIGNATION:__________________
COMPANY: _____________________
DATE:__________________________
COMPANY SEAL
Page 90 of 92
PEM-6666-0
TITLE
VOLUME III
LUBE OIL PUMPS
SECTION
REV
00
SHEET
OF
DATE
PRE-BID CLARIFICATION SCHEDULE

S.No.
Section/Clause/
Page No.
Statement of the referred

clause
Clarification required
The bidder hereby certifies that above mentioned are the only clarifications required on the
technical specification for the subject package.
SIGNATURE:___________________
NAME
: ___________________
DESIGNATION:__________________
COMPANY: _____________________
DATE:__________________________
COMPANY SEAL
Page 91 of 92
TITLE
SCHEDULE OF TECHNICAL DEVIATION
SPECIFICATION NO.: PE-TS-392-567-A001

VOLUME III
LUBE OIL PUMPS

2X660 MW SURATGARH STPS
tTT
S.
No.
Volume /
Section
Page
No.
Clause
No.
SHEET
Technical
Specification
SEC -D
OF
Deviation
Cost of
withdrawal
(**)
(**) Bidder to note the following:
Bidder shall indicate quoted in cost of withdrawal column of schedule of technical deviation along
with their technical offer.
Bidder shall furnish priced schedule of technical deviation along with price bid in sealed envelope.
Cost of withdrawal prices shall be submitted without taxes, duties, freight and other taxes as
applicable for project.
PARICULARS OF BIDDER / AUTHORISED REPRESENTATIVE
NAME
DESIGNATION
SIGN
Page 92 of 92
DATE
COMPANY SEAL

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2X660 MW SURATGARH STPS STAGE- V,

SPECIFICATION NO. PE- TS-392-567-A001

BHARAT HEAVY ELECTRICALS LIMITED

TECHNICAL SPECIFICATION FOR

SPECIFICATION NO. PE-TS-392-567-A001

TITLE : TECHNICAL SPECIFICATION

This part contains instructions to bidders for making bids to

This part contains general commercial conditions of the tender

This part contains special conditions of contract.

This part contains commercial conditions for erection and

Volume- II - TECHNICAL SPECIFICATIONS

General Technical Conditions - NA

Technical specification including drawings, if any

This section outlines the scope of enquiry.

This section provides Project Information

This section indicates technical requirements specific to the

This section comprises of technical specifications of equipments

TITLE : TECHNICAL SPECIFICATION

Volume - III TECHNICAL SCHEDULES

TECHNICAL SPECIFICATION FOR

SPECIFICATION NO. PE-TS-390-567-A001

TECHNICAL SPECIFICATION FOR

TECHNICAL SPECIFICATION FOR

2X660 MW SURATGARH STPS, STAGE-V,

SPECIFICATION NO. PE-TS-392-567-A001

TECHNICAL SPECIFICATION FOR

2X660 MW SURATGARH STPS, STAGE-V,

SPECIFICATION NO. PE-TS-392-567-A001

TECHNICAL SPECIFICATION FOR

2X660 MW SURATGARH STPS, STAGE-V,

SPECIFICATION NO. PE-TS-392-567-A001

TATA CONSULTING ENGINEERS LIMITED

GENERAL PROJECT INFORMATION

Rajasthan Rajya Vidyut Utpadan

TATA Consulting Engineers Ltd.

Location of the plant

Prabat Nagar, Suratgarh

Latitude and longitude

Latitude : 29 deg. 10 min. N

Elevation above mean sea level

Mean of daily max.

32.8 deg.C (in the month of May)

Temperatures : Annual basis

Highest temperature recorded

Lowest temperature recorded

(-) 2.8 deg.C

Varies between 21% and 81%

Annual average rain fall

Annual mean wind speed :

FORM NO. 329 R5

TATA CONSULTING ENGINEERS LIMITED

GENERAL PROJECT INFORMATION

Calculations for wind effect shall be in accordance with IS:875-1987(Part-3)

Designs & design coefficients shall be based on IS 1893:2002

Auxiliary power supply:

415V AC, 3-phase, 3-wire effectively

b) For motors rated above 160 kW

6600V AC, 3-phase, 3-wire, 50 Hz, noneffectively earthed

For motors rated above 1500kW

11000V AC, 3-phase, 3-wire, 50 Hz,

d) For motor control centres

415V AC, 3-phase, 3/4-wire effectively

e) DC motor starters, DC solenoids,

220 V DC, 2-wire unearthed