Operation Manual 683 (v.11)

COPYRIGHT
No copies or reproductions may be made from this manual, parts lists or illustrations without written prior
consent of Terex Finlay. This manual complete or in part must not be loaned to a third party.
Terex Finlay is a registered trademark for portable screening plant manufactured by Terex Finlay.
683 ENGLISH
OPERATION MANUAL
ISSUE NO. 010608/11
OPERATION MANUAL MUST BE WITH THE MACHINE AT ALL
TIMES
TEREX FINLAY.
DRUMQUIN ROAD, OMAGH, Co.TYRONE N.IRELAND, BT78 5PN
TEL: +44(0)2882 418700
FAX: +44(0)2882 244294 (SALES) 243487 (SPARES) 252740 (TECHNICAL).
EMAIL: mail@terexfinlay.com
WEBSITE: www.terexfinlay.com
Terex Finlay reserve the right to change specification without prior notice.
CO - 1
CONTENTS:
SECTION 1 : SAFETY
SA - 2
1.1
SAFETY INTRODUCTION
SA - 2
1.2
HYDRAULIC SAFETY
SA - 7
1.3
ELECTRICAL AND ENGINE SAFETY
SA - 8
1.4
SAFETY BEFORE AND DURING OPERATION
SA - 9
1.5
SAFETY BEFORE AND DURING MAINTENANCE
SA - 10
1.6
SAFETY BEFORE AND DURING TRANSPORT
SA - 12
1.7
SAFETY SIGNS IN THIS MANUAL
SA - 13
1.8
SAFETY SIGNS ON YOUR MACHINE
SA - 14
1.9
REMOTE STOPS ON YOUR MACHINE
SA - 15
1.10
SAFETY GUARDS ON YOUR MACHINE
SA - 16
1.11
NOISE LEVELS AROUND YOUR MACHINE
SA - 17
SECTION 2 : TECHNICAL INFORMATION
TE - 3
2.1
FAMILIARISATION
TE - 3
2.2
KEY COMPONENTS
TE - 4
2.3
OPTIONS
TE - 6
2.4
TECHNICAL DATA
TE - 7
2.5
TRANSPORT POSITION DIMENSIONS
TE - 8
2.6
WORKING POSITION DIMENSIONS
TE - 11
2.7
CORRECT USE OF MACHINE
TE - 14
SECTION 3 : INSTALLATION
IN - 2
3.1
SAFETY INTRODUCTION
IN - 2
3.2
STARTING ENGINE
IN - 5
3.4
MOVING THE MACHINE (Wheeled Machine Option Only)
IN - 7
3.5
DETACHABLE WHEELED UNIT (OPTIONAL)
IN - 8
3.6
MACHINE SETTINGS
IN - 12
3.7
TRACKING THE MACHINE
IN - 13
3.8
LOWERING SUPPORT LEGS
IN - 18
3.9
LEVELLING
IN - 19
CO - 2
3.10
RADIO CONTROL HANDSET (OPTIONAL)
IN - 20
3.11
RADIO CONTROL RECEIVER UNIT (OPTIONAL)
IN - 21
3.12
FITTING SCREEN CATWALK
IN - 22
3.13
FITTING CATWALK ACCESS STEPS & FOLD DOWN STEPS
IN - 22
3.14
FITTING CATWALK UPPER HANDRAIL
IN - 23
3.15
UNFOLDING FINES CONVEYOR
IN - 24
3.16
RAISING SCREENBOX & MAIN CONVEYOR
IN - 25
3.17
UNFOLDING SIDE CONVEYORS MIDDLE & OVERSIZE GRADES IN - 26
3.18
RAISING VIBRATING GRID TO WORKING POSITION (OPTIONAL)IN - 27
3.19
RAISING REMOTE GRID TO WORKING POSITION
IN - 27
3.20
SCREENBOX TRANSPORT BRACKET
IN - 28
SECTION 4 : OPERATION
OP - 2
4.1
SAFETY INTRODUCTION
OP - 2
4.2
SAFETY BEFORE AND DURING OPERATION
OP - 6
4.3
MACHINE SETTINGS
OP - 7
4.4
OPERATING MACHINE
OP - 8
4.5
SCREENING
OP - 9
4.6
CONVEYORS SPEED CONTROLS
OP - 10
4.7
RADIO CONTROL REJECT TIPPING GRID (OPTIONAL)
OP - 11
SECTION 5 : MAINTENANCE
MA - 2
5.1
SAFETY INTRODUCTION
MA - 2
5.2
SAFETY BEFORE AND DURING MAINTENANCE
MA - 6
5.3
HYDRAULIC SAFETY
MA - 8
5.4
ELECTRICAL AND ENGINE SAFETY
MA - 9
5.5
HYDRAULIC SYSTEM
MA - 10
5.6
HYDRAULIC FLUIDS
MA - 10
5.7
FILTRATION
MA - 11
5.8
OILTANK, PIPES & FITTINGS
MA - 12
5.9
DIESEL ENGINE
MA - 13
5.10
SCREEN
MA - 13
CO - 3
5.11
BELT TRACKING
MA - 14
5.12
BELT TRACKING ON YOUR MACHINE
MA - 15
5.13
BELT TENSIONING ON YOUR MACHINE
MA - 15
5.14
CHANGING SCREEN MESHES
MA - 16
5.15
TENSIONING BELTFEEDER CHAIN
MA - 18
5.16
CHANGING FUEL FILTER
MA - 19
5.17
WATERTRAP
MA - 19
5.18
CHANGING HYDRAULIC FILTERS & OIL
MA - 20
5.19
CHANGING ENGINE FILTERS & OIL
MA - 23
5.20
CHANGING GEARBOX OIL ON TRACKS
MA - 26
5.21
TRACK ADJUSTMENT
MA - 27
5.22
ADJUSTING BELTFEEDER SCRAPER
MA - 29
5.23
RECOMMENDED LUBRICANTS
MA - 30
5.24
REMOTE GREASING SCHEDULE
MA - 32
5.25
HYDRAULIC RAM MAINTENANCE
MA - 33
5.26
MAINTENANCE SCHEDULES
MA - 34
SECTION 6 : TRANSPORT
TR - 2
6.1
SAFETY INTRODUCTION
TR - 2
6.2
SAFETY BEFORE AND DURING TRANSPORT
TR - 4
6.3
STOPPING THE MACHINE
TR - 6
6.4
PREPARING FOR TRANSPORT
TR - 6
6.5
LOWERING VIBRATING GRID TO TRANSPORT POSITION (OPTIONAL) TR - 7
6.6
FOLDING SIDE CONVEYORS (MIDDLE & OVERSIZE GRADES) TR - 8
6.7
REMOVING CATWALK ACCESS LADDER & FOLD-DOWN STEPS TR - 10
6.8
LOWERING SCREENBOX, MAIN AND FINES CONVEYORS
TR - 11
6.9
REMOVING CATWALK UPPER HANDRAIL
TR - 12
6.10
CLOSING SCREEN CATWALK
TR - 12
6.11
DETACHABLE WHEELED UNIT (OPTION)
TR - 13
6.12
FOLDING FINES CONVEYOR
TR - 15
6.13
RAISING SUPPORT LEGS
TR - 16
6.14
RETURNING THE DRAWBAR TO THE TRANSPORT POSITION TR - 17

CO - 4
6.15
READY FOR TRANSPORT
TR - 18
6.16
PRIOR TO HAULAGE:
TR - 18
SECTION 7 : FAULTFINDING
FA - 2
7.1
NO RESPONSE FROM ANY HYDRAULIC SYSTEM
FA - 2
7.2
MACHINE OPERATING SLOWLY. NO EXTERNAL OIL LEAKS
FA - 2
7.3
EXCESSIVE NOISE FROM HYDRAULIC PUMP
FA - 3
7.4
SCREEN NOT WORKING
FA - 3
7.5
VIBRATING GRID WILL NOT START
FA - 3
7.6
TRACKS WILL NOT OPERATE
FA - 4
7.7
BELTFEEDER NOT WORKING WHEN CONVEYOR IS RUNNING FA - 4
7.8
SCHREECHING NOISE WHEN CONVEYOR IS RUNNING.
FA - 5
7.9
CONVEYOR BELT NOT RUNNING
FA - 5
7.10
CONVEYOR BELT TENDS TO RUN BACK IF STOPPED WITH A LOAD ON THE BELT
FA - 5
7.11
REJECT GRID WILL NOT HINGE
FA - 6
7.12
SPEED SCREEN WIRE BREAKING PREMATURELY
FA - 6
7.13
MESHES BREAKING PREMATURELY
FA - 6
7.14
VIBRATING GRID AND SCREEN BEARINGS FAIL PREMATURELY FA - 7
7.15
ENGINE FAILS TO START
FA - 7
7.16
BELT STOPS UNDER LOAD
FA - 7
7.17
ENGINE STOPS
FA - 8
7.18
CONVEYOR BELTS RUNNING OUT OF LINE
FA - 8
SECTION 8 : SPARE PARTS
SP-2
8.1
SPARE PARTS ORDERING PROCEDURE
SP-2
8.2
SPARE PARTS ORDER FORM
SP-3
8.3
SPARE PARTS INDEX
SP-4
SECTION 9: RECEIVER PROGRAMMING
AP-1
SECTION 10 : WARRANTY
WA - 1
CO - 5
SECTION 1: SAFETY
ENG
CONTENTS:
1.1
SAFETY INTRODUCTION ................................................................... SA - 2
1.2
SAFETY SIGNS ON YOUR MACHINE ................................................ SA - 19
1.3
WORK AREA SAFETY ......................................................................... SA - 24
1.4
HYDRAULIC SAFETY .......................................................................... SA - 25
1.5
ELECTRICAL AND ENGINE SAFETY ................................................. SA - 26
1.6
SAFETY BEFORE AND DURING OPERATION................................... SA - 27
1.7
SAFETY BEFORE AND DURING MAINTENANCE ............................. SA - 28
1.8
SAFETY BEFORE AND DURING TRANSPORT ................................. SA - 30
1.9
INFORMATION SIGNS ......................................................................... SA - 31
1.10
REMOTE STOPS ON YOUR MACHINE .............................................. SA - 37
1.11
SAFETY GUARDS ON YOUR MACHINE ............................................ SA - 38
1.12
NOISE LEVELS AROUND YOUR MACHINE....................................... SA - 39
SA - 1
SECTION 1: SAFETY
ENG
SECTION 1 : SAFETY
1.1 SAFETY INTRODUCTION
1.1.1 Personal Safety
Operators should be trained in the correct and safe use of all equipment.
Before operation the operator(s) must:(i)
Have received specific and adequate training in the task to be carried out.
(ii)
Have read and understood the Operators Manual and the Safety Signs in this
manual and around the machine(s).
(iii)
Knows the location and function of controls and safety features such as emergency
stop buttons and safety guards.
(iv)
Be aware of all moving parts of the machine.
(v)
Always wear correctly fitting (EN/ANSI approved) protective clothing.
WARNING
1. Loose or baggy clothing can get caught in
running machinery.
2. Protective clothing includes Hard Hat,

Safety Glasses, Ear Defenders, Overalls,
Gloves, Steel Toed Boots and a High
Visibilty Vest.
SA - 2
SECTION 1: SAFETY
ENG
1.1.2 General Safety

Overleaf are the safety symbols used on your machine, a detailed explanation of each
symbol is outlined. Take time to familiarise yourself with the symbols and explanations.
The safety symbols in this section cover the complete Terex Finlay product range, therefore every symbol explained may not apply to the your machine.
Safety signs throughout this manual are identified by the safety alert symbol. When you see this
symbol
be alert to the possibility of personal injury or death.
Please take time to familiarise yourself with each of these signs and what they mean.
Always follow the instructions in the Safety message.
DANGER
This indicates an imminently hazardous
situation which if not avoided, will result in
death or serious injury.
WARNING
This indicates a potentially hazardous situation which, if not avoided, could result in
CAUTION
This indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
It may also be used to alert against unsafe
practices.
IMPORTANT
This indicates a statement of company

policy, which if not adhered to will result in
damage to your machine and/or other peoples property.
SA - 3
SECTION 1: SAFETY
ENG
DANGER
1. Entanglement Hazard.
Contact with moving belt will result in
serious injury or death.
2. Stay clear of moving belt.
3. Do not operate this machine without all

guards and covers in place.
4. Switch off and lockout machine before
adjusting or servicing .
DANGER
1. Injection Hazard.
Beware of escaping Hydraulic oil. High
pressure hydraulic oil can penetrate the
skin causing serious injuries.
2. Always relieve pressure from the hydraulic
system before disconnecting hydraulic
lines, attempting maintenance or
adjustments. Use a piece of cardboard to
check for oil leaks.
3. If oil is injected under the skin, get medical
help immediately.
4. Read manual prior to operation
SA - 4
ENG
SECTION 1: SAFETY
DANGER
1. Electrocution Hazard.
Risk of serious injury or death will result
from contact with electrical power lines.
2. Beware of overhead cables when folding
main conveyor
3. Maintain required clearance

Line
Voltage
0 - 50kW
50 - 200kW
200 - 350kW
350 - 500kW
500 - 750kW
750 - 1000kW
Required
Clearance
10 ft (3.0M)
15ft (4.6M)
20ft (6.1M)
25ft (7.6M)
35ft (10.7M)
45ft (13.7M)
4. Contact electric powerline owner, Electric

power shall be disconnected or powerline
moved or insulated before machine
operation
DANGER
1. Electrocution Hazard
Contact with hazardous voltage will result in
2. Disconnect, Lockout power before

servicing.
Only authorized personnel may service this
equipment.
3. Read all manuals prior to operation.
SA - 5
SECTION 1: SAFETY
ENG
DANGER
1. Entanglement Hazard.
Do not reach into an unguarded
machine.Contact with shredder will result in
2. In-running nip points can cause serious
injury or even death. Your arm could be
pulled in and amputated.
3. Switch off and lockout machine before
opening or removing guard doors.
WARNING
1. Impact Hazard.
Contact with spring loaded doors can
result in serious injury.
2. Keep head and face away from door.

Keep hand firmly on door until it is
completly open.
SA - 6
SECTION 1: SAFETY
ENG
DANGER
1. Magnetic Hazard.
Risk of serious injury or death.
2. Magnetic fields can disturb pacemaker

operation and result in serious injury or
death to pacemaker wearer.
3. Keep Clear from Magnet.
DANGER
1. Flying material Hazard.
2. Platform is for Maintenance purposes only.
3. If Flying material hits the head or body it

can cause serious injury or death .
4. Keep Clear. Do not use platform when

plant is in operation.
SA - 7
SECTION 1: SAFETY
ENG
DANGER
1. Flying material Hazard.
2. Flying material can cause loss or

degradation of eye sight.
3. Wear proper eye personal protective

equipment.
DANGER
1. Crush Hazard.
2. Death or serious injury can result from

contact with the Track frames.
3. Keep clear of Track frames when the unit is
in operation.
SA - 8
SECTION 1: SAFETY
ENG
WARNING
1. Improper operation or maintenance can
result in serious injury or death.
2. Read and understand the operators

manual before using or maintaining
machine.
2. Read and understand safety signs before
using or maintaining machine .
3. If you do not understand the information in
the manuals, consult your supervisor, the
owner or the manufacturer.
WARNING
1. Burn Hazard.
Contact with hot surfaces can result in
serious injury or death
2. KEEP CLEAR . Allow surfaces to cool

before servicing
SA - 9
SECTION 1: SAFETY
ENG
WARNING
1. Falling Material Hazard.
2. Do not walk near material discharge

areas.
You are at risk of serious injury or death.
3. Keep Clear of hopper during operation
WARNING
1. Crush Hazard.
Beware of dangerous Hand and Foot
crush points.
2. Do not use any body parts e.g. hands or
feet to check hole alignment or support
machinery.
3. Always use pins and/or mechanical
supports provided.
SA - 10
SECTION 1: SAFETY
ENG
WARNING
Crushing Hazard.
Unsupported shredder can crush you.
Death or serious injury can result.
1. Raise Shredder.
2. Connect red safety bar.
3. Switch off and Lockout machine before
carrying out any maintenance work under
the shredder.
WARNING
1. Crush Hazard.
Engine inspection cover can crush..
2. death or serious injury can result.
3. Install support before working under or

around engine inspection cover.
SA - 11
SECTION 1: SAFETY
ENG
WARNING
Automatic Startup
Conveyors and related equipment may
start at any time without warning.
SERIOUS INJURY or DEATH could result.
Unauthorized persons prohibited.

Switch off, and lockout all energy sources
prior to performing maintenance or
servicing.
WARNING
INHALATION HAZARD
Death, serious injury or delayed lung
disease may result from breathing
hazardous dust.
Use dust suppression or dust collection
equipment to minimise the dust exposure
during operation of this machine. Use
approved respiratory protection to avoid
inhalation of dusts, when required by
Federal, State, and local safety health
regulations. Contact your employer to
establish whether these regulations require
that you use respiratory protection.
SA - 12
SECTION 1: SAFETY
ENG
WARNING
Crushing Hazard.
Contract with folding conveyors can result
in death or serious injury.
Keep clear of conveyors when folding for

transport or opening to working position.
Read all manuals prior to operation.
WARNING
Explosion Hazard.
May cause severe injury or death due to
ignition of explosive gases.
Keep welding sparks away from the

battery area. Remove battery if required.
SA - 13
SECTION 1: SAFETY
ENG
WARNING
Electrocution Hazard.
Contact with hazardous voltage will result in
Disconnect, lockout power before

servicing.
Only authorizd personnel may service this
equipment.
Read all manuals prior to operation.
WARNING
Hearing Hazard.
Exposure to loud noise could result in
serious hearing loss.
Wear proper hearing personal protective

equipment.
SA - 14
SECTION 1: SAFETY
ENG
WARNING
Explosion / Burn Hazard.
Death, burns, blindness or serious injury
can result from release of pressurized
liquids or due to ignition of explosive gases
and corrosive acid.
Keep all open flames and sparks away.

Wear personal protective equipment,
including shield, gloves and long sleeve
shirt. Consult operation and maintenance
manual for jump starting instructions. Read
all manuals prior to operation.
WARNING
Entanglement Hazard.
Exposed buckets can cause severe injury
or death.
Keep clear of exposed buckets.
Switch off and lockout machine before

opening, removing guards or servicing.
SA - 15
SECTION 1: SAFETY
ENG
WARNING
1. Fall Hazard.
Falling from this machine can result in
serious injury or even death.
2. Do not Climb on Machine.
3. Always use a suitable lifting platform to

service the machine.
WARNING
Vehicle Hazard.
Vehicle control can be affected by improper
setup of vehicle.
1. Check tyre pressures.
2. Check wheel nut torque. Recheck wheel nut

torque every 150 miles (200km).
3. Connect and check braking system.
SA - 16
SECTION 1: SAFETY
California Proposition 65
The following warnings are not attached to
your machine, but in the State of California
operators must be aware of the following
health warnings.
WARNING
Battery Posts terminals and related
accessories contain lead compounds,
chemicals known in the State of California to
cause cancer and reproductive harm.
Wash Hands after Handling.
WARNING
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects, and
other reproductive harm.
SA - 17
ENG
ENG
SECTION 1: SAFETY
Lockout procedure.
Lockout is a procedure that is designed
to prevent the unexpected or accidental
startup of equipment and to alert all
workers whenever it is unsafe to operate
any piece of equipment. When used as
intended, Lockout also protects personnel
from energy stored in devices such as
springs, accumulators, batteries, hydraulic
systems, etc.
When the symbols below appear on a
safety sign it indicates that the machine
must be switched off and locked out
before maintenance can be carried out.
Starter Panel
B
The Isolator Switch (ItemB) is located beside the battery box, the switch cuts the electric supply from the battery ensuring the machine cannot be operated. The machine
must always be isolated prior to any maintenance work being carried out.
Isolator Switch ON Machine Operational
To Lockout:
(i)
Turn off the Engine at Starter Panel

and remove key (Item A)
(i)
Rotate the switch (item B) to the

OFF position (Item C).
(ii)
Attach a padlock (Item D) to secure

in the lockout position.
(iii)
During maintenance work always

ensure the isolator is locked so the
machine cannot be started
accidently.
SA - 18
Isolator Switch OFF and Locked out

Machine cannot operate
ENG
SECTION 1: SAFETY
1.2 SAFETY SIGNS ON YOUR MACHINE

Safety Signs are important features of your Finlay machine. Please take time to
familiarise yourself with their meaning and locations on the machine as seen below.
2
31
3,28,29
7
25
25
19
IMPORTANT
ANY DAMAGED, MISSING OR PAINTED
OVER SAFETY SIGNS MUST BE
REPLACED IMMEDIATELY
2
OPTIONS- Additional safety signs
Cutter Unit
- 10
Wheeled Machine - 9
Electric machine
- 12
SA - 19
ENG
SECTION 1: SAFETY
ANSI Safety Signs (used in USA, AUSTRALIA, N. ZEALAND CANADA)

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
17.
15.
14.
16.
19.
18.
SA - 20
ENG
SECTION 1: SAFETY
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
SA - 21
ENG
SECTION 1: SAFETY
ISO Safety Signs- (Yellow Background, Black Graphics)(INTERNATIONAL)

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
17.
15.
14.
16.
19.
18.
SA - 22
ENG
SECTION 1: SAFETY
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
SA - 23
SECTION 1: SAFETY
ENG
1.3 WORK AREA SAFETY

1.
Keep the work area as neat and as clean as practical.
2.
Keep all warning and caution signs clear and up to date
3.
Make certain all electrical equipment is properly grounded.
4.
Store hazardous materials in restricted access areas and mark them clearly.
5.
Do not smoke or allow smoking near flammable fuels or solvents. Use non-flammable solvents for cleaning parts and equipment.
6.
Make certain enough ventilation is present to run engines safely. Do not start an
engine in an enclosed space without properly vented exhaust. Exhaust fumes from
gasoline or diesel engines can kill!
7.
Avoid electrical and static sparks and any open flame while handling, storing, moving or pouring fuels, electrolytes for batteries, hydraulic fluids or coolants
8.
Check for leaks in tanks or tubing with flashlights or other proper equipment. Never
use an open flame to check for leaks.
9.
Know where fire extinguishers and other fire suppression equipment are located.
Learn how to use them.
10.
Be alert and wary around any pressurized system: hydraulic or air. High pressure
gases and oils can be very dangerous. Know your equipment and operate it properly.
11.
Be alert and watch for pinch points, closing mechanisms, and falling parts when
working on or around any machinery. Keep hands and tools clear
12.
Clean and properly labeled tools are safer tools. Keep your equipment and tools in
order.
13.
Always use hoisting equipment for heavy loads. Regularly check hooks, cables,
shackles and chains for stretch and wear. Never overload hoists, cranes or other
lifting devices.
14.
Keep your equipment clean and free of dirt and grease so it can be checked for
loose, cracked or broken parts. Replace defective parts as soon as they are discovered.
15.
For questions concerning accumulators, which are pressure-containment vessels,

contact your Terex Finlay distributor. Malfunctioning valves or poor maintenance
practices can result in build-up of extremely high hydraulic and/or pneumatic pressures inside the accumulator.
SA - 24
SECTION 1: SAFETY
ENG
1.4 HYDRAULIC SAFETY

1.
Never disable or alter any hydraulic circuit or component without consulting with Finlay
Hydrascreens or your local dealer.
2.
Any work carried out on a hydraulic system must be performed by an engineer with
special knowledge and experience in hydraulics.
3.
Relieve all pressure in hydraulic system by returning controls to the neutral position.
Turn machine off and isolate power supply before any pipes, filter caps, filters or hydrau
lic fittings are disconnected or removed.
4.
Ensure replacement hydraulic components are the same standard and quality as the
original parts. Ensure they are fitted correctly.
5.
Beware of hydraulic oil leaks. Hydraulic fluid under pressure can penetrate the skin or
damage eyes. Fluid leaks under pressure may not be visible. Use a piece of cardboard
to find leaks but do not use bare hand.
6.
Wear safety goggles for eye protection. If fluid enters skin or eye, get immediate medical
attention.
7.
Replace any damaged hydraulic pipe. Leaks can cause fires. Always ensure a replacement pipe has the same specification as the original pipe, length, fittings, orientation and
diameter. Ensure pipes are laid and fitted correctly.
8.
Do not exceed safe limits. Never set a pressure relief valve to a pressure higher than
that set at the factory. 175 Bar (2500 PSI).
DANGER
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING SERIOUS INJURIES
SA - 25
ENG
SECTION 1: SAFETY
1.5 ELECTRICAL AND ENGINE SAFETY

1.
Never work on the electrical system of any equipment unless you are thoroughly familiar with system details.
2.
Work on the electrical system must only be carried out by a qualified electrician.
3.
If machine is electric-hydraulic or direct electric drive, the mains electrical supply to the
machine should always be isolated by unplugging/uncoupling the mains power socket.
4.
The electrical equipment of the machine should be inspected at regular intervals. Damaged cables or loose connections must be corrected immediately. Use only original
fuses with the specified current rating.
5.
It is recommended that an earth leakage safety switch be fitted in the supply line to the
power point on site. Special care should be taken to ensure that earth wires are correctly connected.
6.
Disconnect the battery ground leads whenever performing any electrical maintenance or
servicing to your engine.
7.
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive harm.
Wash hands after handling.
8.
Never short across the starter terminals of a battery as this can cause a fire and could
also damage the electrical system.
9.
Battery electrolyte contains acid and can cause serious injury. Avoid contact with skin
and eyes. Use gloves and protective glasses.
10.
Diesel engine exhaust emissions contain products of combustion which may be harmful
to your health. Always operate the machine in a well ventilated area and if operating in
an enclosed area, vent the emissions outside.
11.
Do not touch any part of the engine or exhaust system. Allow the engine and exhaust to
cool before performing any repair or maintenance.
12.
Never fill the fuel tank with the engine running, while smoking or when near an open
flame.
13.
Never overfill the tank or spill fuel. If fuel is spilled, clean it up immediately.
DANGER
ALL ELECTRICAL
WORK MUST BE
CARRIED OUT BY A
QUALIFIED
ELECTRICIAN
SA - 26
ENG
SECTION 1: SAFETY
1.6 SAFETY BEFORE AND DURING OPERATION

Only qualified and trained personnel should attempt to operate this machinery.
1.
Read and understand the Operators Manual before you start the machine.
Study the DANGER, WARNING, CAUTION and IMPORTANT safety signs on your machine.
2. Check your machine and have all systems in good operational condition.
-
Check for broken, missing or damaged parts.Replace and make necessary repairs.
Ensure all safety guards and emergency stops are fitted and in working order.
See Daily Maintenance for more detailed checklist before start-up.
3. Before starting, walk completely around the machine. Make sure no one is under it, on it or
close to it. Let other workmen and bystanders know you are starting up and do not start
until everyone is clear of the machine.
4. During operation, do not climb onto, over or under moving conveyor belts and rollers.
Always use ladders, steps and walkways when mounting and dismounting.
5. Hole alignment on mechanical supports must be checked and secured with pins provided
and in accordance with safety signs.
6. Never check the tension of V belts, drive chains and conveyors when machine is running.
7. Never work or stand beneath machinery or attachments as it is raised or lowered.
8. Never work or stand beneath machinery as they are being loaded with and/or discharging
material.
9. Follow safe operating practices. Operate the machine controls smoothly. Avoid sudden
stops, starts or changes in direction.
10. Only use emergency stop buttons or emergency stop lines (if fitted) in emergency situations
or during safety drills.
11. After each days operation, always run the machine dry; never leave material in the
beltfeeder on conveyor belts or screenbox. Starting a machine with a full load will cause
strain problems in your machine.
WARNING
BEFORE OPERATING
THE MACHINE YOU
MUST READ AND
UNDERSTAND THE
OPERATORS MANUAL
SA - 27
SECTION 1: SAFETY
ENG
1.7 SAFETY BEFORE AND DURING MAINTENANCE

Maintenance should only be carried out by trained and qualified personnel.
1.
Whenever maintenance or service is being carried out a minimum of two (2) persons
should be present at all times. NEVER WORK ALONE.
2.
Prepare yourself. Wear a hard hat, safety goggles, hearing protection and other protective equipment as required by job conditions. Do not wear loose clothing or jewellery that
can catch on controls or moving parts. Long hair must be tied back.
3.
Prepare the machine. Move the machine onto a level surface and apply parking brakes
and/or wheel chocks. Shut off the engine and remove the key. Relieve all hydraulic
pressure by returning controls to neutral. Secure all hydraulically operated attachments
with pins provided.
4.
Isolate all electrical supplies to the machine before starting any maintenance work.
5.
Never attempt repairs or adjustments to the machine while it is running. (Exempt to this
rule: Belt tracking adjustments are only possible during working process - see Maintenance Section Belt Tracking).
6.
Remove only guards or covers that provide access. Wipe away excess grease and oil.
7.
Never leave guards off or access doors open when unattended. Keep bystanders away
if access doors are open.
8.
When working beneath raised equipment, always use blocks, jack-stands or other rigid
and stable supports. Never work under unsupported equipment.
9.
Performing work above 6ft-6 (2m) always use an approved (EN/ANSI) safety harness.
Always use walkways and platforms provided or a safe secure platform approved by the
machine operators management. Do not use any unauthorised or unsafe platforms.
10.
Never operate any type of engine without proper ventilation EXHAUST FUMES CAN
KILL. (See Electrical and Engine Safety for more detailed checklist).
11.
Checking for hydraulic leaks. Beware hydraulic fluid under pressure can penetrate the
skin or damage eyes. Fluid leaks under pressure may not be visible. Use a piece of
cardboard to find leaks but do not use bare hand.
12.
Wear safety goggles for eye protection. If fluid enters skin or eye, get immediate medical attention. (See Hydraulic Safety for more detailed checklist).
13.
Clean or replace damaged, missing or painted over safety signs that cannot be read.
14.
Rotating and moving parts must be inspected during maintenance and replaced if
cracked or damaged. Excessively worn or damaged parts can fail and cause injury or
death.
SA - 28
SECTION 1: SAFETY
15.
ENG
After maintenance, tighten all bolts, fittings and connections.

Install all guards, covers and shields. Replace or repair any damaged ones. Refill and
recharge pressure systems with recommended fluids.
Start the engine and check for leaks. Operate all controls and make sure the machine is
functioning properly. After testing, shut down, check the work you performed (any missing cotter pins, washers, locknuts, etc.)?
Recheck all fluid levels before releasing machine for operation.
WARNING
PRACTICE SAFE
MAINTENANCE READ
AND UNDERSTAND
THE OPERATORS
MANUAL BEFORE
DOING ANY WORK
SA - 29
SECTION 1: SAFETY
ENG
1.8 SAFETY BEFORE AND DURING TRANSPORT

1.
The preparations to move equipment by articulated lorry should be supervised by a

minimum of two (2) persons.
2.
Ensure persons transporting the machine adhere to all Safety Signs and procedures.
3.
Before transportation on public roads, ensure the machine has been properly secured
with no loose material left in or on the machine. (See Section 6 Transport).
On Wheeled Machine
4.
Ensure wheel nuts are torqued between 500 to 550 ft.lb (69 to 76 kg.m) prior to transport.
5.
Check your tyres for:-
6.
Check your wheels for:-
7.
Have cuts or punctures repaired by authorised personnel before adding air.

Beware an over-inflated tyre can explode and cause serious injury or death.
8.
Extreme caution is required when transporting machinery on site. Soft or uneven ground
may cause accidents.
9.
When transporting a machine on a truck or trailer, know the overall height to avoid
contacting overhead obstructions such as bridges, power lines etc. (See Technical
Section)
correct pressure
cuts or bulges
nails or spikes
uneven or excessive wear
missing valve caps
- damaged rims
- missing or loose wheel nuts or bolts
- obvious misalignment
SA - 30
SECTION 1: SAFETY
ENG
1.9 INFORMATION SIGNS

A number of information signs are located
on your machine, these signs give
information that must be followed to
prevent damage to the machine. The
information outlined in the next few pages
covers the entire Finlay product range
therefore some of the signs may not relate
to the specific product you have.
Tighten all whell nuts before towing,
Read Manual for details
Do not elevate with pins in position
Remove pins prior to elevation.
SA - 31
SECTION 1: SAFETY
ENG
Prior to Transport
Ensure transport pins & chains are secure.
Maximum Grid Speed 1050 RPM
Change reduction gear oil every 1000 hours

or at least every 6 months.
Use oil type : DARMEX 9140 NMNND
SA - 32
SECTION 1: SAFETY
ENG
Machine Lift point.
Machine should only be lifted using all lift

point locations
Recommended Hydraulic Oil ISO 46.

Oil must be between Minimum and
Maximum levels (Red).
It is preferable to have the oil level in Green
area (area)
.
When Transporting
Do not tow machine in elevated position.
Lower the telescopic.
SA - 33
SECTION 1: SAFETY
ENG
Site drawbar must not be used on public

roads, for site use only.
Use 5th wheel coupling on public roads.
Hydraulic power connections.
1. Pressure Line
2. Return Line
3. Bleed Line
Do not Stop the Hydrasander with

material in the machine.
Ensure Hydrasander has discharged all

sand before stopping..
SA - 34
SECTION 1: SAFETY
ENG
Welding can destroy the electrical

components on your machine.
1. Switch off machine.
2. Refer to Operation manual,ie
Disconnecting remote receivers,
Electronic control Modules if fitted.(see
Installation section)
3. Isolate the machine using Isolator
switch located on the powerunit.
4. Welding can now take place
Protect wiring, hoses and other exposed
components from welding debris and
splatter.
The track hooks must only be used to Tie

down the macine.
The track hooks must not be used as a lifting

hook.
Do not try to unfold the conveyors with the

Transport pins in position.
Remove the Transport securing pins before

and unfold the conveyor.
SA - 35
SECTION 1: SAFETY
ENG
Do not operate the adjust control when

the crusher isoperating.
Stop the crusher and then adjust.
SA - 36
SECTION 1: SAFETY
ENG
1.10 REMOTE STOPS ON YOUR MACHINE

There are 6 off Remote Stop Buttons on your machine(Plus 1 on remote Handset and
Dog lead).
Please take time to familiarise yourself with their locations on the machine as seen below.
IMPORTANT
REMOTE STOP BUTTONS ARE AN
IMPORTANT SAFETY FEATURE IF
DAMAGED OR BROKEN THEY MUST
BE REPLACED IMMEDIATELY
SA - 37
ENG
SECTION 1: SAFETY
1.11 SAFETY GUARDS ON YOUR MACHINE

Safety Guards are important features of the Finlay machine. Please take time to
familiarise yourself with their locations on the machine as seen below.
1
9 10 11 12 13
14
15
16
17
18 19
20
21
1. Vibrating Grid Side Guard (Both Sides)

2. Main Conveyor Side Guards
3. Side Conveyor Cheeseguard
WARNING
4. Side Conveyor Drive Coupling Guard

5. Return Roller Nip Guard
ALWAYS REPLACE SAFETY GUARDS

AFTER MAINTENANCE.
NEVER START THE MACHINE WITH
FAULTY OR MISSING GUARDS.
6. Screenbox Guard (Both Sides)

7. Fines Conveyor Cheeseguard
8. Fines Conveyor Drive Coupling Guard
9. Beltfeeder Internal Rear Guard
10.Beltfeeder Guard Rear Door
11.Beltfeeder Inverted Guard
12.Beltfeeder Internal Side Guards (Both Sides)
13.Beltfeeder Guard Side Doors (Both Sides)
14.Main Conveyor Idler Drum Guard
15.Chain and Sprocket Guard
16.Engine Guards
17.Side Conveyor Idler Drum Guard
18.Fines Conveyor Feedboot Rear Guard
19.Fines Conveyor Inverted Guard
20.Fines Conveyor Feedboot Side Guards (Both Sides)

21.Return Roller Nip Guard
SA - 38
ENG
SECTION 1: SAFETY
1.12 NOISE LEVELS AROUND YOUR MACHINE

Noise Levels for the 683 Supertrak -Engine Deutz TCD 2012 LO4 (Running on Empty)
81dB
84dB
79dB
83dB
89dB
1 m (3-3) RADIUS 89dB
5 m (16-4) RADIUS 83dB
10 m (32-8) RADIUS 79dB
86dB
90dB
86dB
84dB
WARNING
CONSTANT HIGH
NOISE LEVELS
EAR PROTECTION
MUST BE WORN
SA - 39
SECTION 2: TECHNICAL
INFORMATION
ENG
Contents
2.1 FAMILIARISATION ..................................................................................... TE - 3
2.2 KEY COMPONENTS ................................................................................. TE - 4
2.3
OPTIONS ................................................................................................... TE - 6
2.4
TECHNICAL DATA .................................................................................... TE - 7
2.5 TRANSPORT POSITION DIMENSIONS .................................................... TE - 8

2.6 WORKING POSITION DIMENSIONS ....................................................... TE - 11
2.7 CORRECT USE OF MACHINE ................................................................ TE - 14
TE - 1
INFORMATION
TE - 2
ENG
INFORMATION
ENG
SECTION 2 : TECHNICAL INFORMATION

2.1 FAMILIARISATION
Left Hand Side
10
Rear
Front
11
12 13 14
15 16
17 18
Right Hand Side

1. Vibrating Grid (Optional)
Right and Left hand sides:-
2. Beltfeeder (Beneath Grid)

As viewed from the Rear of the machine.
3. Main Hydraulic Control Panel

4. Hydraulic Tank
Front:-
5. Engine Compartment
The Fines conveyor end of the machine.
6. Middle Grade Conveyor

7. Control Valve for Middle Grade Conveyor
Rear:-
8. 12 X 5 Screen
The Hopper end of the machine.
9. Catwalk Around Screen

10.Fines Conveyor
11.Rear Jack Leg
12.Fuel Tank Inlet
13.Battery
14.Crawler Tracks
15.Oversize Conveyor
16.Catwalk Access Ladder
17.Control Valve for Fines & Oversize Conveyor

18. Main Conveyor
TE - 3
INFORMATION
2.2 KEY COMPONENTS

2.2.1 Engine Compartment
The machine is powered by a Deutz TCD
2012 LO4 water cooled diesel engine output 74.9kW (100hp) coupled to hydraulic
pumps.
Fitted in a purpose built compartment it is
situated next to the hydraulic tank providing
easy access to all filters and gauges.
Access to the engine compartment area is
gained hinged doors on either side of the
compartment.
2.2.2 Screen
The Twin deck Screen is designed dimensions 3.65 metres (12-0) long by 1.5 metres (5-0) wide.
Screenbox features include heavy duty bearings and springs, crash box fitted with wear
plates and interchangeable mesh design for
quick and efficient fitting.
Optional external side tensioning allows
quick and easy tensioning of bottom deck
meshes.
2.2.3 Twin Track Undercarriage
The machine is mounted on and driven by a
high specification tracked undercarriage fitted with transmittal gearboxes with integrated
brake and overcentre valve.
The movement of the machine is controlled
by two alternative methods either by a handheld radio control transmitter or a hand held
control connected to the receiver by a wander lead.
2.2.4 Hopper & Beltfeeder
The Loading Hopper fitted beneath the grid
area is designed with a 6.8 cu metre (8.9 cu
yds) capacity and tapered sides for greater
efficiency.
The variable speed inclined beltfeeder fitted
with a 1050mm (42) wide belt has a speed
of 0-16m/min.Driven by chain & sprocket the
beltfeeder can handle the most difficult material with maximum efficiency.
TE - 4
ENG
INFORMATION
2.2.5 Product Conveyors

The Fines, Middle grade and Oversize conveyors can be hydraulically folded from the
transport to working positions from their control panels at ground level providing easy
access and vision to each conveyor.
This facility can leave the machine ready for
road or site within minutes.
A unique feature of each conveyor is their
built in variable speed which is controlled
from the main hydraulic control panel.
2.2.6 Central Control Panel
The Main hydraulic control panel fitted at
ground level has all the controls centrally
located.This allows the operator to quickly
and easily optimise production preventing
unnecessary downtime.
Controls for the folding discharge conveyors are stragetically positioned at 2 points
beside these conveyors to allow clear
vision when raising and lowering them into
position.
2.2.7 Low Level Greasing
The 683 Supertrak has low level greasing
to all bearings.Grease pipes are returned
from each bearing to ground level where
maintenance can be performed with ease.
(see the maintenance schedule in
Section 5.24 for a detailed checklist)
TE - 5
ENG
INFORMATION
2.3
ENG
OPTIONS
2.3.1 Vibrating Grid

The Vibrating grid with loading dimensions
3.7m (12-2) x 1.9m (6-2) is designed with
split level scalping grizzly to achieve higher
screening efficiency. The grid is fitted with
interchangeable cassettes for desired bar
spacing. Cassettes are also interchangeable with heavy duty mesh or punch plate
depending on application.
The grid is supported on spring mounts giving excellent support to the vibrating system.
2.3.2
Radio Control Handset for

Undercarriage
2.3.3
Detachable Wheeled Unit
Vibrating Grid
2.3.4 12ft or 14ft Remote Tipping

Reject Grid
2.3.5
12ft or 14ft Beltfeeder
2.3.6
Deflector Doors
Radio Control Handset for Undercarriage
2.3.7
Hydraulic Bottom Deck Screen

Tensioning
2.3.8
Hopper Dead Plate
2.3.9
Dust Covers on Main & Fines
2.3.10 Dust Suppression on Fines

2.3.11 Twindeck Vibrating Grid
2.3.12 Widespread Bogie
Detachable Wheeled Unit
2.3.13 Quick Release Screen Wedges
TE - 6
INFORMATION
2.4
ENG
TECHNICAL DATA
2.4.1 Conveyor Speeds
METRES/MIN
FEET/MIN
Beltfeeder (Variable Speed)
0-16
0-53
Main Conveyor
90
295
Fines Discharge Conveyor
90
295
Side Discharge Conveyors (Variable Speed)
0-80
2.4.2
2200 RPM
2.4.3
Engine Speed
Maximum Screen Speed
0-263
1200 RPM
2.4.4 Hydraulic Pressures
BAR
PSI
Maximum Working Pressure on Tracks
245
3550
Maximum Working Pressure on rest of machine
172
2500
Pressure Rating on Hydraulic Hoses
3/8
330
4800
1/2
275
4000
3/4
215
3125
2.4.5 Machine Weight

(with Vibrating Grid)
TONNES
US TONS
24.8
27.4
2.4.6 Noise Levels

Sound Level at Operators Position
98 dB(A)
2.4.7 Tank Capacities
LITRES
GAL (US)
GAL (UK)
Diesel Tank Capacity
324
86
71
Hydraulic Tank Capacity
500
132
110
TE - 7
INFORMATION
683 SUPERTRAK -TRANSPORT POSITION DIMENSIONS
3196mm [10'-6"]
2.5.1
TRANSPORT POSITION DIMENSIONS
14469mm [47'-6" ]
WIDTH: 3000mm [9-8]
2.5.2
683 SUPERTRAK ON LOWLOADER
3196mm [10'-6"]
14872mm [48'-10" ]
850mm [2'-8"] Assumed
NOTE: The 683 SUPERTRAK must have its Vibrating Grid Side flaps
folded down for transport as shown in this diagram.
TE - 8
3287mm [10'-9"]
2.5
ENG
INFORMATION
2.5.3
683 HYDRASCREEN -TRANSPORT DIMENSIONS
TE - 9
ENG
INFORMATION
2.5.5
ENG
683 SUPERTRAK TRANSPORT DIMENSIONS

(DETACHABLE WHEELED UNIT- OPTION)
15000 [49'-3"]
4267 [14'-0"]
1300 [4'-3"]
484 [1'-7"]
TE - 10
3720 [12'-2"]
INFORMATION
2.6
ENG
WORKING POSITION DIMENSIONS
2.6.1 683 SUPERTRAK - WORKING POSITION DIMENSIONS
4221mm [13'-10"]
3892mm [12'-9"]
3650mm [12' ]
3420mm [11'-3"]
17195mm [56'-4"]
15889mm [52'-2" ]
TE - 11
5157mm [16'-11" ]
4192mm [13'-9" ]
INFORMATION
2.6.2 683 HYDRASCREEN - WORKING POSITION DIMENSIONS
TE - 12
ENG
INFORMATION
ENG
2.7 CORRECT USE OF MACHINE

1.
This machine should be used, for the loading, conveying, screening and stockpiling
of Recyclable and Aggregate type materials. e.g. Sand, gravel, chalk, ore, topsoil,
greenwaste,demolition..etc.
This does not include hot materials, which will damage your machine.
2.
Machine should be run in well ventilated areas.
3.
Appropriate space should be allowed for material stockpiles and loading of

machine.
4.
This machine should only be loaded via its Loading hopper and beltfeeder.
Loading materials on the main belt or directly onto the screen may cause surge
blockages and eventual damage to the machine.
5.
Before operating, ensure the machine has been properly installed. (See Section
3.Installation)
6.
Before operating, the machine should be levelled across the axles or undercarriage
and along the chassis . Ensuring that the weight of the machine is evenly distributed.
(See Section 3.9 Levelling)
7.
Before operation the operator(s) must:

(i) Have received specific and adequate training in the task to be carried out.
(ii) Have read and understood the safety instructions in Section 1
(iii) Knows the location and function of controls and safety features
(iv) Be aware of all moving parts of the machine
8.
Before operating the operator(s) must ensure that they are properly equipped with
hard hat, ear and eye defenders.
9.
Before operation, all safety guards must be in place
10. Before operation, ensure the machine has been properly lubricated. Always adhere
to the lubrication schedule provided. (See Section 5.24 - Remote Greasing
Schedule)
11.
Before transportation on public roads, ensure the machine has been properly
secured with no loose material left in or on the machine. (See Section 6 - Preparing
for Transport)
12. After each days operation, always run the machine dry, never leave material in the
beltfeeder or on conveyor belts. Starting a machine with a full load will cause strain
problems in your machine.
TE - 13
SECTION 3: INSTALLATION
ENG
Contents
3.1 SAFETY INTRODUCTION ........................................................................... IN - 2
3.2 STARTING ENGINE ..................................................................................... IN - 5
3.4 MOVING THE MACHINE (Wheeled Machine Option Only) ......................... IN - 7
3.5 DETACHABLE WHEELED UNIT (OPTIONAL) ............................................ IN - 8
3.6 MACHINE SETTINGS ................................................................................ IN - 12
3.7 TRACKING THE MACHINE ....................................................................... IN - 13
3.8 LOWERING SUPPORT LEGS ................................................................... IN - 18
3.9 LEVELLING ................................................................................................ IN - 19
3.10 RADIO CONTROL HANDSET (OPTIONAL) .............................................. IN - 20
3.11 RADIO CONTROL RECEIVER UNIT (OPTIONAL) .................................... IN - 21
3.12 FITTING SCREEN CATWALK ................................................................... IN - 22
3.13 FITTING CATWALK ACCESS STEPS & FOLD DOWN STEPS ................ IN - 22
3.14 FITTING CATWALK UPPER HANDRAIL ................................................... IN - 23
3.15 UNFOLDING FINES CONVEYOR ............................................................. IN - 24
3.16 RAISING SCREENBOX & MAIN CONVEYOR .......................................... IN - 25
3.17 UNFOLDING SIDE CONVEYORS MIDDLE & OVERSIZE GRADES ....... IN - 26
3.18 RAISING VIBRATING GRID TO WORKING POSITION (OPTIONAL) ........ IN - 27
3.19 RAISING REMOTE GRID TO WORKING POSITION ................................. IN - 27
3.20 SCREENBOX TRANSPORT BRACKET ................................................... IN - 28
IN - 1
ENG
SECTION 3 : INSTALLATION
DANGER
1. Nip Hazard. Do not reach into

an unguarded machine.
2. In-running nip points can cause
Your arm could be pulled in
and amputated.
3. Switch off and lockout machine
before opening or removing
guard doors.
DANGER
1. Beware of escaping Hydraulic oil.

High pressure hydraulic oil can
penetrate the skin causing serious
injuries.
2. Always relieve pressure from the
hydraulic system before attempting maintenance or adjustment.
3. If oil is injected under the skin, it
must be surgically removed or
gangrene will result.
Get medical help immediately.
DANGER
1. Electrical Hazard.
2. Never work on the electrical
system of any equipment unless
you are thoroughly familiar with
system details.
3. Work on the electrical system
must only be carried out by a
qualified electrician.
IN - 2
DANGER
ENG

and amputated.
guard doors.
WARNING
1. Read and understand the

operators manual before you
work at this machine.
2. Study the different safety signs
on this machine.
3. Only qualified and trained
personnel should attempt
to work at this machine.
WARNING
1. Loose or baggy clothing can get

caught in running machinery.
2. Always wear correctly fitting
(EN/ANSI approved) protective
clothing.
3. Protective clothing includes
Hard Hat, Safety Glasses, Ear
Defenders, Overalls, Steel Toed
Boots and a High Visibilty Vest.
IN - 3
WARNING
ENG
1. Fall Hazard. Do not climb onto

moving or working machinery.
before attempting maintenance
or adjustment to this machine.
3. Always use a suitable lifting
platform before attempting any
maintenance work above
2 metres(6-6).
CAUTION
1. Burn or Heat Hazard. Beware of

hot surfaces at engine and
exhaust areas.
IN - 4
WARNING
3.2 STARTING ENGINE

The Engine must be started to provide hydraulic power to all functions.
BEFORE INSTALLATION
YOU MUST READ AND
UNDERSTAND
THE SAFETY SECTION IN
SECTION 1 OF THIS
MANUAL
Before Starting:
(i)
(ii)
Check the Engine oil level and the Fuel

level and replenish if necessary.
Adjust throttle lever (Item A) to approximately halfway.
ENG
A
B
C
(iii) Turn the ignition key to the ON position. (Item E)
The following warning lights on the control

panel will illuminate.
Starter Control Panel & Throttle
(1)
A Red light (Item B) Alternator
(2)
A Red light (Item C) Oil Pressure
(3)
A Green light (Item D) should

illuminate indicating power on.
(If the light does not come on
then an Emergency stop but
ton has been engaged).
Disengage it to regain power.
Do not start engine without the above

mentioned lights being illuminated
(iv) Now turn the key to position (Item G)

the engine will crank and start after the
warning beeper has sounded for approximately 7 seconds.
(v)
All the lights should extinguish after

start-up(with the exception of the machine run and Fuel On lamps ). If the
other lights remain illuminated or illuminate during operation, there is a fault
relevant to that indicator. (See 3.3
Starter Panel Indicators)
IN - 5
Key Positions
(vii) Should preheating be necessary hold

the key at position (Item E) for up to 1
minute (depending on ambient temperature).
(viii) The engine should be cranked for a
maximum of 20 seconds only. If the
engine does not start wait for one
minute before following the above procedure again. If the engine does not
start on the second attempt, refer to
the engine operators manual.
(ix) When stopping the engine, ensure all
control levers are in neutral. Reduce
engine speed gradually by adjusting
the throttle lever. Then turn the key to
position (Item G) and the engine will
stop.
ENG
IMPORTANT
PREHEATING IS NORMALLY NECESSARY
WHEN AMBIENT TEMPERATURE IS
BELOW ZERO DEGREES CELSIUS
(32 DEGREES FAHRENHEIT)
A
B
C
D
E
F
3.2.1 STARTER PANEL INDICATORS
Each light on the starter box (Item A-K) will

illuminate when the following occur.
H
I
Item A
Alternator Failure
Item B
Low Oil Pressure
Item C
High Engine Temperature
Item D
Low Coolant Level
Item E
Machine Run Lamp
Item F
Air Filter Element Restricted
Item G
Fuel On Lamp
Item H
Low Hydraulic Oil Level
Item I
Emergency Stop Engaged
Item J
Preheat On
Item K
Fuel Contamination
K
Starter Panel Indicators
DANGER
ALL ELECTRICAL
WORK MUST BE
CARRIED OUT BY A
QUALIFIED
ELECTRICIAN
IN - 6
3.4 MOVING THE MACHINE

(WHEELED MACHINE OPTION
ONLY)
Each 683 Hydrascreen is fitted with a braked

axle.
Therefore the machine cannot be moved on
site once it has been removed from the lorry
without draining the air tank (Item A) to relieve the pressure on the brakes.
To Drain the Air tank on your machine.

(i)
(ii)
ENG
Machine Air Tank
Locate the Air tank drain cord situated

between the wheels at (Item C).
Pull cord downwards to relieve pressure at the drain tap (Item B) on the
airtank.
3.4.1 Moving The Machine On Site

To move the machine on site the Site Drawbar must be fitted to its working position.
(i)
Remove pin (Item D) holding drawbar

in transport position.
(ii)
Lower the drawbar (Item E) to the

working position.
Air Tank Drain Cord Location
(iii) Place the Drawbar securing member E

(Item F) into position and secure with
the securing pin (Item G).
Move the machine onto its operating site,
position it on a level firm foundation with adequate space around the machine for operation, material stockpiles, maintenance
and vechicular movement.
WARNING
DO NOT USE THE SITE DRAWBAR TO
MOVE THE MACHINE ON PUBLIC ROADS
Site Drawbar In Closed Position
F
G
EXTREME CAUTION REQUIRED WHEN

MOVING MACHINE ON UNEVEN OR SOFT
GROUND (SEE SAFETY SECTION 1.6)
Site Drawbar In Working Position

IN - 7
3.5 DETACHABLE WHEELED UNIT

(OPTIONAL)
ENG
For ease of transport the 683 Supertrak can

be supplied with a detachable wheeled unit.
When the 683 is removed from the lorry
wheel chocks are placed behind the wheels
of the wheeled unit to prevent accidental
movement.
To place the Tracks in the operational position it is necessary to remove the wheeled
unit.
To remove:
(i)
Air Brake Connections
Disconnect the Air Brake Connections

(Item A) and the Light Connection (Item
B).
WARNING
BEFORE INSTALLATION
YOU MUST READ AND
UNDERSTAND
SECTION 1 OF THIS
MANUAL
(ii)
Lightboard Connections
Remove the bolts (Items C) securing

the Lightboard/crashbar in the transport position. The lightboard/crashbar
can now be removed from the 683.
Lightboard Connections
IN - 8
(iii) Next, raise the Rear Jack Legs (Item

A) located on each side of the machine.
ENG
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
Rear Jack Legs
(iv) To lower the Rear Jack Legs, operate

the control lever (Item B). The lorry may
now be removed.
(v)
Remove the Pin (Item E) holding the

Fines Conveyor in the transport position. Unfold the Fines Conveyor Head
Section (Item D) by operating the control valve (Item G).
Rear Jack Leg Controls
IMPORTANT
USE THE CONTROL LEVERS IN A SMOOTH
AND CONTROLLED MANNER.
DO NOT RUSH OR JERK THE CONTROLS.
THIS WILL DAMAGE THE CONVEYOR
E
(vi) Raise the Screen (Item C) by operating the Control valve (Item F). This
should give enough clearance to move
the wheeled unit.
Fines Conveyor in Transport Position
G
Fines Conveyor Control Panel
IN - 9
ENG
(vii) To extend the towbar on the detachable wheeled unit (Item A), remove the
pin (Item B) and pull the towbar out until A
the holes are alligned. Replace the pin
as shown.
(viii) Remove the Wheel Chocks from behind the wheels and place in the stor- B
age position (Item C).
Detachable Wheeled Bogie
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
(ix) The Wheeled Unit is fitted with braked

axles. It is therefore not possible to remove the wheeled unit from the 683
without firstly pulling the drain tap (Item
D) on the air tanks, this relieves the
pressure on the brakes.
IN - 10
Air Tank Drain Tap
(x)
The Wheeled Unit is attached to the

683 by two locating pins (Item A) and
two securing pins (Item B). To release
the bogie, remove the securing pins
(Item B).
(xi) Using the control valves (Items C and

D), lower the front jack legs to lift the
683 Supertrak so that the locating pins
on the wheeled unit will disengage
from the 683. (Item C will raise the leg
on the right side of the machine, item
D will raise the leg on the left).
ENG
B
Wheeled Unit Locating Pins
(xii) When the machine has been raised

sufficiently, use a mechanical aid to
tow the wheeled unit away using the
towbar (Item E).
(xiii) The front jack legs can now be raised
allowing the tracks to be lowered into
the operational position.
WARNING
Front Jack Legs Control Valve
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
E
Removing Wheeled Unit
IN - 11
3.6
ENG
MACHINE SETTINGS
There are 3 machine settings on the 683

Supertrak which are controlled by the
Control levers (Items A & B) on the Main
Control panel.
POSITION 1: Screening mode
POSITION 2: Neutral
B
Main Hydraulic Control Panel
POSITION 3: Tracking mode

(i)
To put the machine to the Screening

mode. Pull the Control levers (Items A
& B) backwards for POSITION 1.This
will operate the Screenbox, Fines conveyor, Main Conveyor and Beltfeeder.
NOTE:No Track movements can be made

in this position
(ii)
To put the machine to the Neutral

mode. Return the Control levers (Items
A & B) to the mid position for POSITION 2.
(iii)
To put the machine to the tracking

mode. Push the Control levers (Items
A & B) forward for POSITION 3.
The Machine can now be Tracked by 2 meth- D

ods depending on which options you have
fitted to your machine.
Wander Lead Control Handset
Side
Elevation
Radio Control Handset (Optional)

(1) Wander Lead Control Handset(Item C)
(2) Radio Control Handset (Item D)
(Optional)
IN - 12
ENG
3.7 TRACKING THE MACHINE

Before Tracking the machine on site
ensure that all material has been processed through it and that no material is left
on any belts, in the hopper or the
screenbox.
To Track the machine:

(i) If the machine is running. Stop all the
machine parts by returning the control
levers (Items A-D) to the neutral
position.
(ii) Next Lower the Side conveyors to the
transport position by operating the
control levers (Items E&F).
(This is only necessary for large tracking manoevres or when loading the
machine onto a low loader).
(iii) Next push the control levers (Items A&B)
forward to the Track mode position.
(iv)If the Rear support legs are in their
working position they must be raised
to the transport position. Otherwise the
tracks will not operate.
To Raise the Rear support legs operate
the control lever (Items G)
(v) The Machine can now be Tracked by
either the wander lead or the optional
Radio Control.
D
Middle Grade Conveyor Control Panel
IMPORTANT
NEVER STOP THE MACHINE WHEN
THERE IS MATERIAL STILL BEING
PROCESSED THROUGH IT
THE MACHINE TRACKS
WILL NOT OPERATE WHEN
THE SUPPORT LEGS ARE IN THE
WORKING POSITION
Oversize Grade Conveyor Control Panel
IMPORTANT
NEVER TRACK MACHINE WITH
CONVEYORS IN WORKING POSITION
OVER LONG DISTANCES, WARRANTY
WILL BE AFFECTED

IN - 13
ENG
3.7.1 Wander Lead Control Handset

(i)
(ii)
To operate power to the Wander lead

Control handset (Item B) turn the toggle switch (Item G) on the Track control unit to POSITION 1.
To operate the Wander lead Control
handset (Item B), connect the Handset to the machine at the connector
(Item A) at the rear of the machine.
(iii) The handset has 2 settings AUX and

TRACK controlled by the toggle switch
(Item E). AUX puts the machine in the
neutral position ready for screening.
TRACK puts the machine ready for
tracking (this will activate a warning
siren and flashing beacon).
(iv) To move the tracks, press the Left and
Right,Forward and Reverse Track buttons (Items C&D, see the following
page).
(v)
An Engine stop button (Item F) is fitted to the handset. Engage to shut

down power.
Wander Lead Handset Connector
C
D
E
F
Wander Lead Control Handset
IMPORTANT
THE MACHINE TRACKS WILL
NOT OPERATE UNTIL THE
SUPPORT LEGS ARE RAISED
Track Control Unit & Receiver Unit
IMPORTANT
Position 1
Position 2
NEVER STOP THE ENGINE OR

MACHINE WHEN THERE IS MATERIAL
STILL BEING PROCESSED THROUGH
THE MACHINE
Machine Settings
IN - 14
ENG
RIGHT
RIGHT
Track B
REVERSE
FORWARD
Track A
LEFT
LEFT
Forward
track A
Reverse
track A
AUX
Forward
track B
Reverse
track B
Track
Button Sequences
Handset Track Controls Layout
+
Track A
Track A
Turn Right
Reverse
Turn Left
Track B
+
Track A
Track B
IN - 15
Move Forward
Track B
Track A
Track B
ENG
3.7.2 Radio Control Handset (Optional)

(i)
(ii)
To operate power to the Radio control

handset (Item C), turn the Toggle
switch (Item H) on the Track control unit
to POSITION 2.
To power the handset, engage the
start button (Item A).
(iii) Press the button (Item G) on the side

of the handset. (This will activate a 7
second delay in which a siren and
flashing beacon will operate before
any movement can be made).
B
A
Side
Elevation
(iv) To move the tracks, press the Left and

Right,Forward and Reverse Track
buttons (Items D&F).
(v)
To stop the engine, press the button

(Item E) (This will operate only when
the handset is in the range of the
receiver, also note when the battery
has died in the remote, the engine will
continue running).
Track Control Unit & Receiver Unit
Position 1
Position 2
(vi) To turn off the remote control press the

red button at the top of the handset
(item B). NOTE: This does not turn off
the machine.
IMPORTANT
THE MACHINE TRACKS WILL
NOT OPERATE UNTIL THE
SUPPORT LEGS ARE RAISED
Machine Settings
IMPORTANT
NEVER STOP THE ENGINE OR
MACHINE WHEN THERE IS MATERIAL
STILL BEING PROCESSED THROUGH
THE MACHINE
IN - 16
ENG
RIGHT
RIGHT
Track B
REVERSE
FORWARD
Track A
LEFT
LEFT
Track A Forward
Track B Forward
Track A Reverse
Track B Reverse
Both Tracks
move Forward
Both Tracks
Reverse
Button Sequences
Handset Track Controls Layout

+
Track A
Track A
Turn Right
Reverse
Turn Left
Track B
+
Track A
Track B
IN - 17
Move Forward
Track B
Track A
Track B
ENG
3.8 LOWERING SUPPORT LEGS

Once the machine has been removed from
the low-loader, move it to the operating site.
Position it on a level firm foundation with
adequate space around the machine for
operation, material stockpiles, maintenance
and vechicular movement.
(i)
(ii)
Once the machine has been moved to

your desired position, lower the Rear
support legs using the control
lever(Item A).
NOTE: A built in safety feature does

not allow the machine to move when
the support legs are in the working
position (Tracked Machine only).
Wheeled Machine
Support Legs in Raised Position
(iii) On a 683 Wheeled machine the jack

legs are located in a different position.
By operating the control lever (Item A)
the support Legs (Item B) are lowered.
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
Support Legs in Working Position
IN - 18
Support Legs in Working Position on

wheeled machine
ENG
3.8.1 LOWERING SUPPORT LEGS

(Wheeled Machine Option)
On the 683 wheeled machine the Rear support legs (Item A) are not hydraulic and are
therefore lowered manually. To lower:
(i)
Hold the support leg by the handle

(Item B) and remove the securing pin
(Item A). Lower the support leg slowly
as it is heavy.
(ii)
Reinsert the securing pin (Item C) to

hold in the working position.
Support Legs in Transport Position
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
3.9 LEVELLING
Ensure that the weight of the machine is
evenly spread over the Support legs,
Chassis base and Undercarriage.
IMPORTANT
IT IS IMPORTANT THAT THE MACHINE

IS COMPLETELY LEVEL TO ENSURE
OPTIMUM PERFORMANCE
IN - 19
3.10 RADIO CONTROL HANDSET

(OPTIONAL)
When the machine is positioned and support legs fitted in the working position. The
radio contol handset can be switched off.
(i)
(ii)
ENG
Press the red button on the top of the B

handset (Item A). This cuts off the
handset completely and saves the
battery.
To re-activate the handset press the

start button. (Item E).
IMPORTANT
ENSURE RADIO CONTROL
HANDSET IS SWITCHED OFF
WHEN NOT IN USE
3.10.1 Battery level in handset

The battery if in constant use needs to be
charged at regular intervals.
When the LED (Item B) shows red the
battery capacity is nearly exhausted.
(i)It is recommended that the battery is recharged every 6 hours.Use the battery
charger provided (Item C). Stored in
the toolbox.
(ii)
A spare battery (Item D) is supplied

and should be used alternately.
3.10.2 Changing frequency in handset

A frequency changeover facility is available if your radio control handset stops or
fails to respond.
Frequency changeover is detailed in the
Hetronic Service manual included in your
toolbox with your handset.
IN - 20
Battery Charger for Radio Handset
ENG
3.11 RADIO CONTROL RECEIVER

UNIT (OPTIONAL)
A
The Receiver unit (Item B) on your machine is fitted in the engine compartment.
Before any welding work can be carried
out at this machine the Radio control
receiver unit must be disconnected.
B
C
To Disconnect it:
(i)
Access the unit through the hinged

door panel (Item D).
(ii)
Ensure the machine has been

switched off.
(iii) Disconnect the 3 connections (Item C)

between the Receiver unit and the
Track control unit (Item A).
Radio Control Receiver Unit (Optional|)
(iv) Reconnect all connections after welding work is completed and close
door panel.
Radio Control Receiver Access Door
WARNING
THE RADIO CONTROL RECEIVER UNIT
WILL BE PERMANENTLY DESTROYED
IF NOT DISCONNECTED PRIOR TO
WELDING AT THIS MACHINE
IN - 21
ENG
3.12 FITTING SCREEN CATWALK

When you receive your Machine it will
arrive with the screen catwalk in the transport position (Item A).
To put the Catwalk to the working position.
(i)
Remove the bolts(Item D) along the side

of each catwalk. Rotate the Catwalk
frame (Item C) to the working position.
A
B
C
(ii)
Untie the mesh floor section(Item B)

from the catwalk handrail and rotate
downwards to fit into the working
position.
(iii) Repeat for the opposite side of the

machine.
Catwalk in Transport Position
3.13 FITTING CATWALK ACCESS

STEPS & FOLD DOWN STEPS
To fit the Access ladder and steps.
(i)
(ii)
Catwalk Securing Bolt
Firstly retrieve the ladder (Item G)

from the Fines conveyor or Main
conveyor where it is stored for transport.
Next unfold the Steps (Item I) from

their transport position.
(iii) Now hook the ladder onto the catwalk at (Item F) and secure at support brackets (Item H) on Fold-down
steps with bolts provided in toolbox.
Use 2 off 19mm spanners.
Catwalk in working Position
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
G
H
I
IN - 22
Screen Access Ladder &

Steps in Position
3.14 FITTING CATWALK UPPER

HANDRAIL
ENG
To fit the Catwalk upper handrail (Item A).

(i)
Firstly retrieve it from the Fines conveyor or Main conveyor where it is

stored for transport.
(ii)
Fit it in the slots provided (Item C) and

secure with bolts provided in toolbox.
Use a 19mm Spanner.
(iii) Next secure chains (Item B) between

the side and upper catwalks
WARNING
USE A SUITABLE LIFTING
PLATFORM WHEN
WORKING ABOVE
2 METRES (6- 6)
FALL HAZARDS EXIST
IN - 23
Screen Upper Handrail in Position
ENG
3.15 UNFOLDING FINES CONVEYOR

When you receive your Machine it will arrive
with the Fines Conveyor folded in the transport position (Item A). To move the conveyor
into the working position.
(i)
Remove the pins (Item B) on either

side holding the conveyor in the transport position and store them in the
toolbox provided.
B
(ii)
Next to unfold the conveyor out

straight. Operate the control lever
(Item C). Ensure there is adequate
space for the conveyor to fold out and
for material stockpiles.
WARNING
C
D
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
(iii) Next the Fines conveyor should be

raised to its working position (Item H).
Operate the control lever (Item E) to
raise the conveyor. NOTE:The Fines
conveyor can only be raised when the
Main conveyor and Screenbox are
also being raised using control lever
(Item D).
G
Fines Conveyor Telescopic
(iv) The Fines Conveyor Telescopic(Item

F) has adjustable height settings. To
vary the height setting use the control
lever (Item E). The height setting
should then be secured in position using the pins provided at (Item G) on
either side.
:This setting should be used only when the

Main conveyor andScreenbox are put into
their working positions.
Fines Conveyor in Working Position
IN - 24
ENG
3.16 RAISING SCREENBOX & MAIN

CONVEYOR
with the Screenbox and the Main Conveyor
folded in the transport position.
To put them to the working position.
(i)Remove the pins from the Screenbox telescopic (Item A) at either side.
(ii)
Screenbox & Main Conveyor in

Transport Position
Next operate the control lever (Item B)

to bring the Main conveyor and
Screenbox to their working position.
Operate the same lever to achieve your
desired screenbox angle.
NOTE: The elevation of the Screenbox and

Main conveyor are interlinked with the Fines
conveyor (See 3.15 Unfolding Fines Conveyor).
(iii) Once you have achieved your correct

angle re-insert pin in the Screenbox telescopic at either side to secure the position (Item C). Ensure to fit the pin in
the same hole on either side to keep the
machine level.
WARNING
Screenbox Lift Control Panel
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
Screenbox Telescopic
IMPORTANT
THIS WILL DAMAGE THE MACHINE

Working Position
IN - 25
ENG
3.17 UNFOLDING SIDE CONVEYORS

MIDDLE & OVERSIZE GRADES

with the Side Conveyors folded in the transport position (Item A).
NOTE:If your machine is fitted with a Vibrating grid you must firstly raise the grid to its
working position (see 3.18 - 3.19)
(This will prevent your Oversize side
conveyor from fouling on the grid as you
raise it to the working position).
Side Conveyor in Transport Position
IMPORTANT
To put the conveyors to the working position

(Item G).
Side Conveyor Transport Bracket
(i)
Remove the pin (Item B) holding the

conveyor in the transport position on either side and store in the toolbox provided.
(ii)
To unfold the Side conveyors operate C

the control levers (Items C&D) on either side of the machine. Ensure there
is adequate space for the conveyors
to fold out and for material stockpiles.
Middle Grade Conveyor Control Panel

IN - 26
ENG
(iii) When each side conveyor has been

unfolded insert the pins (Items E&F) into the
holes provided on each telescopic on both E
sides to secure side conveyors
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
Side Conveyor Telescopics
CAUTION REQUIRED WHEN FOLDING

SIDE CONVEYORS.
ENSURE NO PERSONS ARE CLOSE TO
THE CONVEYOR BEFORE MOVING
G
(iv) Each Side conveyor should now be
secured in the working position (Item G).
Side Conveyor In Working Position
IN - 27
3.18 RAISING VIBRATING GRID TO
WORKING POSITION (OPTIONAL)
If your machine is fitted with a Vibrating
grid you must raise it to a working position
before loading material onto it.
The Grid Working position is variable to
suit different applications and materials.To
Raise grid from its Transport position to a
Working position (Item A).
(i)
(ii)
A
B
Operate the control lever (Item C) at

the Main hydraulic control panel.
Fit pins in telescopic legs (Item B) in
holes provided on either side of grid
to hold position. Use the same hole
on either side to keep the grid level.
ENG
Vibrating Grid in Working Position
3.19 RAISING REMOTE GRID TO

WORKING POSITION
If your machine is fitted with a Remote grid
you must raise it to a working position
before loading material onto it.To Raise:
(i)
(ii)
Ensure the Control (Item C) is in the

run position,Raise the Grid (Item F) by
pressing the button (Item D) on the
remote receiver. The grid will now
remain in the raised position. Switch
Engine off and Lockout.
Raise the three Support legs (Items G)
and secure in the working position with
the securing pins (Item H)
(iii) Start the machine and lower the Grid

(Item F) by pressing the button (Item
E). The grid will now rest upon the support legs
WARNING
PLATFORM WHEN
WORKING ABOVE
2 METRES (6- 6)
D
E
Radio Control Receiver
F
G
H
FALL HAZARDS EXIST
Remote Grid Raised

IN - 28
ENG
3.20 SCREENBOX TRANSPORT

BRACKET
During transport a transport bracket (Item
A) is fitted over the screenbox springs to
prevent damage during transport. To
remove:
Screen Transport Bracket
IN - 29
SECTION 4: OPERATION
ENG
Contents
4.1 SAFETY INTRODUCTION ........................................................................ OP - 2
4.2 SAFETY BEFORE AND DURING OPERATION ....................................... OP - 6
4.3 MACHINE SETTINGS ............................................................................... OP - 7
4.4 OPERATING MACHINE ............................................................................. OP - 8
4.5 SCREENING ............................................................................................. OP - 9
4.6 CONVEYORS SPEED CONTROLS ....................................................... OP - 10
4.7 RADIO CONTROL REJECT TIPPING GRID (OPTIONAL) ...................... OP - 11
OP - 1
ENG
SECTION 4 : OPERATION
DANGER

and amputated.
guard doors.
DANGER

injuries.
DANGER
system details.
OP - 2
DANGER
ENG

and amputated.
guard doors.
WARNING

on this machine.
WARNING

clothing.
OP - 3
WARNING
ENG
1. Falling Rock Hazard. Do not

walk near material discharge
areas.
You are at risk of serious
injury or death.
2. Wear a hard hat at all times
when working in the vicinity
of the machine.
WARNING
1. Crush Hazard. Beware of

dangerous Hand and Foot crush
points.
2. Do not use any body parts e.g.
hands or feet to check hole
alignment or support machinery.
3. Always use pins and/or
mechanical supports provided.
WARNING
1. When performing maintenance

or adjustment to this machine
always switch off engine and
remove the ignition key.(if electric
isolate power supply at source).
2. Keep ignition key on person
during maintenance.
3. Never work alone.
OP - 4
WARNING
ENG

2 metres(6-6).
CAUTION

exhaust areas.
OP - 5
ENG
4.2 SAFETY BEFORE AND DURING OPERATION

Only qualified and trained personnel should attempt to operate this machinery.
1. Read and understand the Operators Manual before you start the machine.
Study the DANGER, WARNING, CAUTION and IMPORTANT safety signs on your machine.
2. Check your machine and have all systems in good operational condition.
-
Check for broken, missing or damaged parts.Replace and make necessary repairs.
Ensure all safety guards and emergency stops are fitted and in working order.
See Daily Maintenance for more detailed checklist before start-up.
3. Before starting, walk completely around the machine. Make sure no one is under it, on it or
close to it. Let other workmen and bystanders know you are starting up and do not start until
everyone is clear of the machine.
4. During operation, do not climb onto, over or under moving conveyor belts and rollers.
Always use ladders, steps and walkways when mounting and dismounting.
5. Hole alignment on mechanical supports must be checked and secured with pins provided
and in accordance with safety signs.
6. Never check the tension of V belts, drive chains and conveyors when machine is running.
7. Never work or stand beneath machinery or attachments as it is raised or lowered.
8. Never work or stand beneath machinery as they are being loaded with and/or discharging
material.
9. Follow safe operating practices. Operate the machine controls smoothly. Avoid sudden
stops, starts or changes in direction.
10. Only use emergency stop buttons or emergency stop lines (if fitted) in emergency situations
or during safety drills.
11. After each days operation, always run the machine dry; never leave material in the beltfeeder
on conveyor belts or screenbox. Starting a machine with a full load will cause strain problems in your machine.
OP - 6
ENG
4.3 MACHINE SETTINGS

There are 3 machine settings on the 683
Supertrak which are controlled by the Control levers (Items A & B) on the Main Control
panel.
POSITION 1: Screening mode
POSITION 2: Neutral mode
POSITION 3: Tracking mode
IMPORTANT
When the Machine has been installed on

its operating site put the machine to the
screening mode : POSITION 1
(i) To put the machine to the Screening
mode. Pull the Control levers (Items A &
B) backward for POSITION 1. This will
operate the Screenbox, Fines conveyor,
Main Conveyor and Beltfeeder.
NOTE:No Track movements can be made
in this position
OP - 7
NEVER STOP OR TRACK THE MACHINE

WHEN THERE IS MATERIAL BEING
PROCESSED THROUGH IT.
ENG
4.4
OPERATING MACHINE
Before loading material onto the Grid or into

the Hopper or By-pass chute, the entire machine must be running.
The sequence to start the machine is 4.4.1
to 4.4.5
Before starting the engine ensure that all
Conveyor belts are sufficiently tensioned
(see section 5.13).
4.4.1
Start the Engine and gradually increase speed to maximum(2200

rpm) using throttle (Item D).
4.4.2
Start the Main conveyor and

Beltfeeder by operating the control A
lever (Item B). If the belts are not
travelling straight or equally on the C
idler and drive drums, the belts will
need Tracking (See Section 5.11- B
5.12).
NOT E:The Beltfeeder can be
stopped independently of the Main
conveyor by operating the control
lever (Item A).
Start the Fines conveyor and
Screenbox by operating the control
lever (Item C). The belt may require
Tracking.
4.4.3
4.4.4
Start the Side conveyors by operating the control lever (Item E).
The belt may require Tracking
4.4.5
Start the Vibrating grid (if fitted) by

operating the control lever (Item F).
If a remote grid is fitted control lever (Item F) must be operated to
power the remote tipping.
4.4.6
Following the above sequence ensures no material will accumulate at

transfer points and effect the running
of the machine. Also when stopping,
except for in an emergency, the
above sequence should be reversed to ensure all belts are clear
of material.
OP - 8
WARNING
BEFORE OPERATION
YOU MUST READ AND
UNDERSTAND
SECTION 1 OF THIS
MANUAL
DANGER
DO NOT REACH INTO
A MOVING MACHINE
DANGEROUS
NIP POINTS EXIST
DO NOT CLIMB ONTO
OR ACROSS MOVING
BELTS
FALL HAZARDS EXIST
ENG
4.5 SCREENING
Introducing material to the Machine.
Some operators build a ramp at the side of
the machine to give their shovel loader a better reach into the Hopper.
If you do build a ramp avoid contact with the
side of the machine.
IMPORTANT
Vibrating Grid Loading Area
AVOID ANY CONTACT WITH THE

SHOVEL, EXCAVATOR OR RAMP
AGAINST THE SIDE OF THE MACHINE
Initial feed rate should be low gradually increasing up to normal rate over first hours
of operation.
During this period the belt pressure on each
conveyor should be checked to ensure they
are running at the correct pressure (Max
pressure is 172 Bar-2500psi).
Checking Hydraulic Pressures
DANGER
After initial period stop the machine and

visually check belts, scrapers, skirting rubbers, rollers and nip guards for abnormal
wear and obstructions.
SWITCH OFF AND

LOCKOUT BEFORE
WORKING AT A MACHINE
Conveyor belts may behave different with

material on them, retracking may be necessary (see section 5.11- 5.12).
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES
Check the quality of the screened material.
OP - 9
DANGEROUS
NIP POINTS EXIST
ENG
4.6 CONVEYORS SPEED

CONTROLS
4.6.1 Beltfeeder Speed Control

To INCREASE the Beltfeeder speed rotate
the flow control knob (ItemB) ANTICLOCKWISE.
To DECREASE the beltfeeder speed move
the flow control knob CLOCKWISE.
B
Conveyor Speed Controls
DANGER
4.6.2 Side Conveyors Speed Control

(Middle & Oversize grades)
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES
The Two side conveyors have their speeds

set at the factory, but these can be changed
if the product is building up on one particular conveyor due to the split of material
through the Screen.
If required, adjust the speed of the Side
Conveyors by rotating the Flow Control
Valve (Item A).
Left Hand Side

(Middle Conveyor)
When the speed of the Oversize Conveyor

is increased it will decrease the speed of
the Middle grade conveyor and vice versa.
To INCREASE the Middle grade conveyor
speed rotate the flow control knob (Item A)
ANTI- CLOCKWISE.
This will decrease the speed of the Oversize conveyor.
To INCREASE the Oversize grade conveyor speed rotate the flow control knob
(Item A) CLOCKWISE.
This will decrease the speed of the Middle
grade conveyor.
OP - 10
Control Panel
Right Hand Side

(Oversize
Conveyor)
IMPORTANT
ENSURE SIDE CONVEYORS ARE
RUNNING WITHOUT MATERIAL
WHEN SETTING SPEEDS
4.7 RADIO CONTROL REJECT

TIPPING GRID (OPTIONAL)
ENG
If your machine is fitted with a Radio control tipping grid (Item A). It can be operated by 2 methods either Manually or by
Radio Control. Prior to operating the Grid
the control lever (Item I) must be pulled
forward to provide hydraulic power to the
grid.
Radio Control Reject Tipping Grid
4.7.1 Manual Control
I
It is operated Manually at the Receiver unit
(Item B).
Press button (Item C) to RAISE the grid.
Press button (Item D) to LOWER the grid.
4.7.2 Radio Control
It is operated by Radio Control using the

handset (Item E).
Press the ON Button (Item H) twice
C
Press and hold down the button (Item F) to
RAISE the grid on its cycle.
To STOP the grid in its cycle press the

button (Item G).
To LOWER the grid press the button (Item
F). The grid will then finish its cycle.
(For information on Programming receiver see Appendix section)
WARNING
HAZARDOUS NIP
AND CRUSH POINTS
BETWEEN THE GRID
AND HOPPER
G
H
Radio Control Handset
OP - 11
SECTION 5: MAINTENANCE
ENG
CONTENTS:
5.1 SAFETY INTRODUCTION ........................................................................ MA - 2
5.2 SAFETY BEFORE AND DURING MAINTENANCE ................................. MA - 6
5.3 HYDRAULIC SAFETY .............................................................................. MA - 8
5.4 ELECTRICAL AND ENGINE SAFETY ...................................................... MA - 9
5.5 HYDRAULIC SYSTEM ........................................................................... MA - 10
5.6 HYDRAULIC FLUIDS .............................................................................. MA - 10
5.7 FILTRATION ............................................................................................ MA - 11
5.8 OILTANK, PIPES & FITTINGS ................................................................. MA - 12
5.9 DIESEL ENGINE ..................................................................................... MA - 13
5.10 SCREEN ................................................................................................. MA - 13
5.11 BELT TRACKING .................................................................................... MA - 14
5.12 BELT TRACKING ON YOUR MACHINE ................................................. MA - 15
5.13 BELT TENSIONING ON YOUR MACHINE ............................................. MA - 15
5.14 CHANGING SCREEN MESHES ............................................................ MA - 16
5.15 TENSIONING BELTFEEDER CHAIN ..................................................... MA - 18
5.16 CHANGING FUEL FILTER ...................................................................... MA - 19
5.17 WATERTRAP .......................................................................................... MA - 19
5.18 CHANGING HYDRAULIC FILTERS & OIL .............................................. MA - 20
5.19 CHANGING ENGINE FILTERS & OIL ..................................................... MA - 23
5.20 CHANGING GEARBOX OIL ON TRACKS .............................................. MA - 26
5.21 TRACK ADJUSTMENT .......................................................................... MA - 27
5.22 ADJUSTING BELTFEEDER SCRAPER ................................................. MA - 29
5.23 RECOMMENDED LUBRICANTS............................................................ MA - 30
5.24 REMOTE GREASING SCHEDULE ........................................................ MA - 32
5.25 HYDRAULIC RAM MAINTENANCE ....................................................... MA - 33
5.26 MAINTENANCE SCHEDULES............................................................... MA - 34
MA - 1
ENG
SECTION 5 : MAINTENANCE
DANGER

and amputated.
guard doors.
DANGER

injuries.
DANGER
system details.
MA - 2
DANGER
ENG

and amputated.
guard doors.
WARNING

on this machine.
WARNING

clothing.
MA - 3
WARNING
ENG
1. Falling Rock Hazard. Do not

walk near material discharge
areas.
You are at risk of serious
injury or death.
2. Wear a hard hat at all times
when working in the vicinity
of the machine.
WARNING

points.
alignment or support machinery.
WARNING
1. When performing maintenance

or adjustment to this machine
always switch off engine and
remove the ignition key.(if electric
isolate power supply at source).
2. Keep ignition key on person
during maintenance.
3. Never work alone.
MA - 4
WARNING
ENG

2 metres(6-6).
WARNING
CAUTION
1. Explosive seperation of a tyre

and rim parts can cause serious
injury or death.
2. Do not inflate the tyres above the
recommended pressure
(See maintenance section).
3. When inflating tyres use a clip-on
chuck and extension hose long
enough to allow you to stand to
one side and not in front.
Use a safety cage if available.

exhaust areas.
MA - 5
ENG
5.2 SAFETY BEFORE AND DURING MAINTENANCE

Maintenance should only be carried out by trained and qualified personnel.
1.
Whenever maintenance or service is being carried out a minimum of two (2) persons
should be present at all times. NEVER WORK ALONE.
2.
Prepare yourself. Wear a hard hat, safety goggles, hearing protection and other protective equipment as required by job conditions. Do not wear loose clothing or jewellery that
can catch on controls or moving parts. Long hair must be tied back.
3.
Prepare the machine. Move the machine onto a level surface and apply parking brakes
and/or wheel chocks. Shut off the engine and remove the key. Relieve all hydraulic
pressure by returning controls to neutral. Secure all hydraulically operated attachments
with pins provided.
4.
Isolate all electrical supplies to the machine before starting any maintenance work.
5.
Never attempt repairs or adjustments to the machine while it is running. Exempt to this
rule: Belt tracking adjustments are only possible during working process (see 5.11-5.12
Belt Tracking).
6.
Remove only guards or covers that provide access. Wipe away excess grease and oil.
7.
Never leave guards off or access doors open when unattended. Keep bystanders away
if access doors are open.
8.
When working beneath raised equipment, always use blocks, jack-stands or other rigid
and stable supports. Never work under unsupported equipment.
9.
Performing work above 7ft (2m) always use an approved (EN/ANSI) safety harness.
Always use walkways and platforms provided or a safe secure platform approved by the
machine operators management. Do not use any unauthorised or unsafe platforms.
10.
Never operate any type of engine without proper ventilation EXHAUST FUMES CAN
KILL. (See Electrical and Engine Safety for more detailed checklist).
11.
Checking for hydraulic leaks. Beware hydraulic fluid under pressure can penetrate the
skin or damage eyes. Fluid leaks under pressure may not be visible. Use a piece of
cardboard to find leaks but do not use bare hand.
12.
Wear safety goggles for eye protection. If fluid enters skin or eye, get immediate medical attention. (See Hydraulic Safety for more detailed checklist).
13.
Clean or replace damaged, missing or painted over safety signs that cannot be read.
14.
Rotating and moving parts must be inspected during maintenance and replaced if
cracked or damaged. Excessively worn or damaged parts can fail and cause injury or
death.
MA - 6
15.
ENG
After maintenance, tighten all bolts, fittings and connections.

Install all guards, covers and shields. Replace or repair any damaged ones. Refill and
recharge pressure systems with recommended fluids.
Start the engine and check for leaks. Operate all controls and make sure the machine is
functioning properly. After testing, shut down, check the work you performed (any missing cotter pins, washers, locknuts, etc.)?
Recheck all fluid levels before releasing machine for operation.
WARNING
PRACTICE SAFE
MAINTENANCE READ
AND UNDERSTAND
THE OPERATORS
MANUAL BEFORE
DOING ANY WORK
MA - 7
ENG
5.3 HYDRAULIC SAFETY

1.
Never disable or alter any hydraulic circuit or component without consulting with Finlay
Hydrascreens or your local dealer.
2.
Any work carried out on a hydraulic system must be performed by an engineer with
special knowledge and experience in hydraulics.
3.
Relieve all pressure in hydraulic system by returning controls to the neutral position.
Turn machine off and isolate power supply before any pipes, filter caps, filters or hydraulic fittings are disconnected or removed.
4.
Ensure replacement hydraulic components are the same standard and quality as the
original parts. Ensure they are fitted correctly.
5.
Beware of hydraulic oil leaks. Hydraulic fluid under pressure can penetrate the skin or
damage eyes. Fluid leaks under pressure may not be visible. Use a piece of cardboard
to find leaks but do not use bare hand.
6.
Wear safety goggles for eye protection. If fluid enters skin or eye, get immediate medical attention.
7.
Replace any damaged hydraulic pipe. Leaks can cause fires. Always ensure a replacement pipe has the same specification as the original pipe, length, fittings, orientation and
diameter. Ensure pipes are laid and fitted correctly.
8.
Do not exceed safe limits. Never set a pressure relief valve to a pressure higher than
that set at the factory, 172 Bar (2500 PSI). The Tracks are set at 245 Bar (3550 PSI).
DANGER
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING SERIOUS INJURIES
MA - 8
ENG
5.4 ELECTRICAL AND ENGINE SAFETY

1.
Never work on the electrical system of any equipment unless you are thoroughly familiar with system details.
2.
Work on the electrical system must only be carried out by a qualified electrician.
3.
If machine is electric-hydraulic or direct electric drive, the mains electrical supply to the
machine should always be isolated by unplugging/uncoupling the mains power socket.
4.
The electrical equipment of the machine should be inspected at regular intervals. Damaged cables or loose connections must be corrected immediately. Use only original
fuses with the specified current rating.
5.
It is recommended that an earth leakage safety switch be fitted in the supply line to the
power point on site. Special care should be taken to ensure that earth wires are correctly connected.
6.
Disconnect the battery ground leads whenever performing any electrical maintenance or
servicing to your engine.
7.
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive harm.
Wash hands after handling.
8.
Never short across the starter terminals of a battery as this can cause a fire and could
also damage the electrical system.
9.
Battery electrolyte contains acid and can cause serious injury. Avoid contact with skin
and eyes. Use gloves and protective glasses.
10.
Diesel engine exhaust emissions contain products of combustion which may be harmful
to your health. Always operate the machine in a well ventilated area and if operating in
an enclosed area, vent the emissions outside.
11.
Do not touch any part of the engine or exhaust system. Allow the engine and exhaust to
cool before performing any repair or maintenance.
12.
Never fill the fuel tank with the engine running, while smoking or when near an open
flame.
13.
Never overfill the tank or spill fuel. If fuel is spilled, clean it up immediately.
DANGER
ALL ELECTRICAL
WORK MUST BE
CARRIED OUT BY A
QUALIFIED
ELECTRICIAN
MA - 9
ENG
5.5 HYDRAULIC SYSTEM

The Hydraulic system which is used in your
machine was chosen for its effectiveness
and resistance to climatic and operating
conditions.
This must be kept topped up with the correct hydraulic fluid and regular checks must
be made to ensure this.
Regular monitoring of the gauges on the
Filters is essential. The filter element requires changing when the indicator is in
the red at operating temperature.
The system should be checked for leaks
and the hydraulic oil analysed after 1500
hours and every 500 hours afterwards and
replaced if necessary.
Some adverse effects of incorrect viscosity

are:
>
Increased power consumption
>
High oil temperatures
>
Entrapment of air in oil,
>
Increase pressure drop.
>
Excessive wear or even seizure
under heavy loads,
>
Poor pump performance.
In addition to the qualities outlined earlier

the selected fluid should also:
>
>
>
5.6 HYDRAULIC FLUIDS
Prevent rot
Depress foaming
Prevent formation of sludge, gum and
varnish
Retain its own stability, thereby reduc
ing fluid replacement.
Prevent corrosion and pitting.
Hydraulic fluids play an important part in

any hydraulic system. They have two main
functions.
>
>
To transmit power.
>
To lubricate moving parts
For best operating results it is strongly recommended that the hydraulic fluid used is
selected from the recommended range
listed in
5.23 Recommended Lubricants.
As a power transmitting medium the fluid

must flow easily and be as incompressible as possible.
In most hydraulic components, the fluid
provides internal lubrication only. For long
component life, fluids are available containing additives that have high anti-wear
properties. The fluids are known as antiwear type hydraulic oils, which are recommended for your machine
In most cases the fluid is the only oil seal
present. For example, there are no sealing rings between the spool and the body
of the directional valve. As the sealing characteristics of the fluid depend on its retaining viscosity, it is important that the oil selected is capable of maintaining the minimum viscosity change over a wide range
of operating temperatures.
>
In the service it is recommended that the

hydraulic system is analysed every 500
hours and the oil changed if necessary. The
hydraulic fluid should be changed after the
machine has stopped work. The drain plug
for the hydraulic system is mounted underneath the tank. In the event of pump or
motor failure, both suction line and return
line filters must be changed.
MA - 10
WARNING
BEFORE MAINTENANCE
YOU MUST READ AND
UNDERSTAND
THE SAFETY SECTIONS
IN THIS MANUAL
ENG
5.7 FILTRATION
In order to maintain the hydraulic oil at its
peak performance, three different types of
filter namely:-
(i) Air breather (Item A)

(ii) Suction line filters (Item B)
(iii) Return line filters (Item C)
are fitted to the hydraulic system
Air Breather
Air breather:- This combined unit, which
also acts as a filter cap, filters oil and the
displacement of air into the reservoir. The
filter is rated at 40 microns, and is of nonreplacement type. This must not be left of
the machine at any time.
Suction Line Filter:- 4 x 125 microns filter, which are matched to pump capacity,
are fitted inside the hydraulic tank where
they are readily accessible. New filter element should be fitted at regular intervals
(see routine maintenance schedule for frequency).
Suction Line Filter
C
Return Line Filter:- The 2 x 25 micron filters, which are fitted on the tank, remove
any tiny particles which can cause damage to the pumps and motors etc. The filter element gauges (Item D) should be
checked regularly and changed in accordance with the routine maintenance schedule.
Return Line Filter
DANGER
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES
MA - 11
5.8 OILTANK, PIPES & FITTINGS

In order to prevent contamination, the Oil
Tank on your machine is of sealed construction. Access to the tank, if required is
via inspection covers which are mounted
on the top of the tank, underneath the filler
cap. The outside of the tank must be thoroughly cleaned before the removal of any
of these covers.
It is very important that hydraulic pipes and
hoses are checked regularly for leaks,
scuffing and wear. Loose fittings should be
securely tightened. Worn or leaking hoses
should be replaced. Replacement hoses
are available on request.
MA - 12
ENG
DANGER
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES
ENG
5.9 DIESEL ENGINE

The diesel engine is the heart of your machine and a great deal of care and thought
has gone into its selection. The engine has
a max. fuel capacity of 18 Litres per hour.
In the interest of continued peak performance from your machine the engine must
be maintained and cared for with meticulous attention in accordance with the manufacturers instructions as detailed in the
Operators Handbook, a copy of which
is included with this manual.
5.10 SCREEN
Maintenance of your screen is minimal.
However, we recommend the following
guide to increase its effectiveness and prolong its lifespan.
After the initial 10 hours of operation;
Visually check all the screen meshes
for clogging.
(ii) Check and tension the clamping bolts
(Item A) where necessary.
(iii) Check for wear and replace where
necessary.
(iv) Screen Cloths should be re
tensioned after 2 hours, 8 hours,16
hours and 40 hours after replacement.
Water Cooled Engine-TCD 2012 L04
(i)
To achieve an ideal screening condition the

screen angle can be adjusted (See Section 3.16).
Screen Meshes
The guide rubber curtain (Item C) which is

attached to the underside of the main conveyor and hangs down onto the screen can
play a big part in the screening efficiency
of your machine when used correctly.
After finding the desired angle for your
screenbox adjust the chain (Item B) on
both sides of the rubber curtain to move
the curtain up or down the length of the
screen. The idea behind this is to hold the
material on the screenbox longer than normal and also prevents excess liveliness of
the material on the top deck.
MA - 13
Guide Rubber Curtain
WARNING
SWITCH OFF AND
LOCKOUT BEFORE
DANGEROUS
NIP POINTS EXIST
ENG
5.11 BELT TRACKING

Oblique travel may cause fast deterioration of the belt. In order to assist you we have
compiled some of the reasons for oblique travel with appropriate remedies.
Reasons for Oblique
Travel
1. Insufficient aligning of
drums and Idlers
Remedies
a. Align all drums, carrying

idlers and return idlers at right
angles to the travelling direction of the belt.
Examples of Oblique Travel
Fig.1. Turning carrying

idlers.
b. Check that all drums and

idlers are level to each other.
If a&b are as above then carry

out the following.
Adjustments are made as indicated on Figs.1,2&3 by turning drums and carrying idlers
in direction of arrow until the
belt is running straight and
centred on the conveyor.
Also return idlers may cause
oblique belt travel and therefore they must be aligned at
right angles to the travelling direction of the belt and after
that adjustment can be made.
2. Misalignment of frame.
3. Material built up on
drums
and idlers.
Oblique travel can be reduced

by turning forward outer carrying idlers 1-3 degrees in
travelling direction of the belt.
See Fig.4: if this does not correct the oblique travel then
align the frame.
Clean idlers and drums.
Check belt cleaners and replace if necessary. Possibly
change to more efficient type.
MA - 14
Fig.2 Turn drums.
Fig.3. Turning both drum

and carrying idlers.
Fig.4 Turning forward carrying idlers.
ENG
5.12 BELT TRACKING ON YOUR

MACHINE
Belt tracking is performed at the idler drum
of each conveyor. Both sides of the idler
drum are adjustable.
(i) Firstly determine which side requires
adjusting.
(ii) To adjust the belt rotate the nut (Item
A) on the idler drum adjuster.
(Use the 7/8(22mm)spannersupplied in the toolbox)
A small movement in the adjuster i.e. less
than 10mm should be sufficient. A greater
movement will effect the tension of the belt.
Beltfeeder Idler Drum Adjusters
IMPORTANT
BELT TRACKING AND TENSIONING ARE THE
ONLY MAINTENANCE TASKS PERMITTED
WHEN THE MACHINE IS RUNNING
5.13 BELT TENSIONING ON YOUR

MACHINE
Belt tensioning is performed at the idler
drum of each conveyor. Both sides of the
idler drum are adjustable.
By rotating the nut (Item A) on both idler
drum adjusters equally you can either
tighten or loosen the belt.
(Use the 7/8(22mm)spanner-supplied in
the toolbox). The belt should be sufficiently
tight to prevent slippage at the drive drum.
If over tight the life of the belt will decrease.
DANGER
Main Conveyor Idler Drum Adjuster
Side Conveyor Idler Drum Adjusters
DO NOT REACH INTO

A MOVING MACHINE
DANGEROUS
NIP POINTS EXIST
DO NOT CLIMB ONTO
OR ACROSS MOVING
BELTS
FALL HAZARDS EXIST
Fines Conveyor Idler Drum Adjuster

MA - 15
ENG
5.14 CHANGING SCREEN MESHES

5.14.1 Top Deck Mesh
(There are 3 mesh sections on the
top deck below is the procedure for
replacing one section)
(i)
(ii)
It is recommended to raise the

Screenbox to its highest angle when
changing Top deck meshes. This allows greater access between the
Main conveyor and the Screenbox.
With a 24mm spanner remove the
Bolts (Item A) holding the mesh
clamps (Item B) in position.
(iii) Next loosen the Cams (Item D) and

rotate out of position.
(iv) Remove the clamps (Item B) and remove the mesh (Item C).
(v)
Clean the screenbox from material

especially along the sides where the
mesh is clamped. Check and ensure
that the cushion rubbers are in good
repair (replace if required).
Screen Raised To Highest Angle
A
B
C
D
Screenbox Mesh & Mesh Clamps
(vi) Put the new mesh on the screen and

centralise it taking care not to let it
slip.
(vii) Place one of the clamps on the

screen and fix, starting with the bottom bolt and nut (Item F) and finger
tighten. Now place the clamp on
other side and fix in position
in
similar fashion. When tightening
move from one side to the other following the letters in the diagram (Fig
1).
(viii) Rotate cams back into position to
push clamps down against the screen
mesh and tighten nuts (Item E). Use
a 17mm spanner
(ix) Start again at the bottom bolts and
nuts and re-tighten. Use a 24mm
spanner.
MA - 16
Mesh Securing Bolts
FIG 1
5.14.2 Bottom Deck Screen Cloth

(i)
Loosen the Tensioning devices on

either side of the screenbox body
turning the 24 x170mm bolt
(Item C) anti-clockwise using a 7/8
spanner or socket. Remove the holding pin (Item A) which holds the cloth
tensioning bar (Item B). Remove the
tensioning bar from the screenbox.
(ii)
ENG
B
C
Remove the Pin (Item E). Repeat for

the opposite side of the screenbox.
Screenbox End Tensioner
D
The Tension bar (Item D) can now be
moved forward leaving enough space
for the screen cloth to be unhooked.
(iii) Remove the screen cloth or mesh via
the Rubber flap (Item F).
(iv) Clean the screenbox from material
especially around the clamping area.
E
Screenbox Fixed Tension Bar
(v)
Hook the new screen cloth on the

tension bar (Item E), push the tension bar back into position and replace the pin (Item D).
(vi) Place the tensioning bar (Item B)

back into position ensuring that the
tension bar hooks the top lip of the
screen cloth now replace the holding
pin (Item A) .
(vii) Tension the screen cloths by turning
the tensioner bolt (Item C) clockwise
on both sides. When tensioning alternate between the tensioners on
both sides, this ensures the cloths
are tensioned evenly.
MA - 17
Bottom Deck Mesh Removing Flap
WARNING
SWITCH OFF AND
LOCKOUT BEFORE
DANGEROUS
NIP POINTS EXIST
ENG
5.15 TENSIONING BELTFEEDER

CHAIN
To Tension the Chain on the beltfeeder:
(i)Shut off the machine.
(ii)
Open the Beltfeeder Guard Door

(Item A) on the left hand side of the
machine.Inside you will see the
Sprocket guard (Item B).Remove the
sprocket guard to view the tension
of the chain. To open Chain &
Sprocket guards remove bolts. Use
a 19mm spanner.
(iii) To tension the chain firstly loosen the

bolt holding the tensioner sprocket
(Item C). Use 2 off 30 mm spanners.
You will have to open the beltfeeder
guard door to gain access to the rear
of the tensioner bolt.
(iv) With leverage slide the tensioner
sprocket (Item C) towards the large
sprocket (Item D). When the chain is
sufficently tensioned retighten the
bolt on the tensioner sprocket.
Beltfeeder Guard Door
Beltfeeder Chain & Sprocket Guard
C
D
IMPORTANT
Beltfeeder Idler Sprocket
DO NOT OVERTIGHTEN AS THIS WILL

CAUSE EXCESSIVE WEAR ON THE
CHAIN AND SPROCKET.
(v)
DANGER
Replace the Sprocket Guard (Item

B) and the Beltfeeder Guard Door
(Item A).Use a 19mm spanner.
SWITCH OFF AND

LOCKOUT BEFORE
WORKING AT A
MACHINE
DANGEROUS
NIP POINTS EXIST
CLOSE GUARDS
AFTER MAINTENANCE
MA - 18
ENG
5.16 CHANGING FUEL FILTER

(i)
Unscrew the fuel filter (Item A) and

carefully dispose off.
(ii)
Fill the new filter with diesel and fit

into position.
A
(iii) Hand tighten the new filter.
Engine Fuel Filter
5.17 WATERTRAP
B
5.17.1 Draining the Watertrap
(i)
Loosen the draintap (Item D) on the

base of the watertrap.
(ii)
Allow the water to drain off. Tighten

the draintap when all the excess water has been drained off.
Watertrap
5.17.2 Changing Watertrap Filter

To change the watertrap filter element (Item
C) follow the procedure outlined.
(1)
Stop the machine.
(2)
Remove the bleed.
(3)
Remove the filter& watertrapbowl.
(4)
Remove the watertrap bowl from the

filter element.
(5)
Oil the watertrap bowl as shown.
(6)
Attach new element to watertrap

bowl.
(7)
Oil top of filter element.
(8)
Attach the filter element.
(9)
Use the priming pump (Item B) to fill

the element and watertrap.
Watertrap Element Change

Procedure
(10) Replace the bleed.
MA - 19
CAUTION
AVOID NAKED FLAMES WHEN
WORKING ON THE FUEL SYSTEM.
DO NOT SMOKE
ENG
5.18 CHANGING HYDRAULIC

FILTERS & OIL
It is strongly recommended to change both
Suction filter and Return filter elements
when the Hydraulic oil is being changed.
5.18.1 Changing Return Filters

(i)
(ii)
Run the engine at full speed and ensure all the hydraulic equipment is operating.
Rotate open the hydraulic tank access covers (Item A) on the roof of
the engine compartment at the left
and right hand sides.
(iii) Turn engine off and return all control

levers to the neutral position.
Hydraulic Tank Protection Cover
(iv) Open the Filler cap to release pressure inside the tank.
(v)
Clean the area around the Return filters to prevent dirt contaminating the
hydraulic oil when the filters are removed.
(vi) Loosen the bolts (Item B) on each filter (Use a 13mm spanner).
(vii) Rotate the Top plate (Item C) slightly
to remove.
(viii) Remove the Filter element by pulling the removal handles. Dispose of
the old filters safely.
(ix) Insert new filter elements and replace
Top Plate (Item C).
(x)
Tighten the filter retaining bolts.
MA - 20
Return Line Filters
DANGER
SWITCH OFF AND
LOCKOUT.
RELIEVE ALL HYDRAULIC
PRESSURE BEFORE
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES
5.18.2
(i)
(ii)
Changing Suction Filters
Turn engine off and return all control

Open the Filler cap (Item A) to relieve
any pressure inside the tank.
(iii) Remove the bolts (Item B)(Use a

17mm spanner) holding the inspection plate (Item C) down.
(iv) The Suction filters are fitted to the
inside of the inspection cover. To
Remove them lift off the inspection
cover.
(v)
ENG
A
B
C
Hydraulic Tank Inspection Plate &

Filler Cap
Unscrew the Filters (Item D) from the

internal Suction pipes (Item E) and
replace with new filters. Hand tighten
the filters.
E
(vi) Replace inspection covers and filler
cap.
Internal Suction Filters
DANGER
SWITCH OFF AND
LOCKOUT.
PRESSURE BEFORE
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES
MA - 21
5.18.3
Changing Hydraulic Oil
It is recommended that the machines hydraulic oil is warm.This will enable the oil
to flow more easily.
(i)
Return all Hydraulic Cylinders to their

closed position to return as much
hydraulic oil back to the tank as possible.
(ii)
Turn engine off and return all control

(iii) Remove the drain plug (Use a 27mm

spanner) at the base of the tank and
drain to an external container large
enough to hold all the oil. (Hydraulic
Tank Capacity:500 litres , 110 gallons
UK or 132 Gallons US).
Hydraulic Tank Inspection Plate
(iv) Remove the inspection plate (Item A)

on the hydraulic tank and flush the
tank out with hydraulic oil to remove
dirt or other particles. (Use a 17mm
spanner).
(v)
ENG
Refill the tank until the oil is between

the Min. and max. marks on the tank
gauge (Item B).
(vi) Run the machine and operate hydraulic equipment to circulate oil.
(vii) Stop the machine and top up the hydraulic system.
MA - 22
Hydraulic Oil Level Guage
DANGER
SWITCH OFF AND
LOCKOUT.
PRESSURE BEFORE
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES
ENG
5.19 CHANGING ENGINE FILTERS & OIL

(See the engine Operators Manual for more
detailed information regarding the Engine)
5.19.1 Checking Engine Oil
(i)
(ii)
Turn off the engine. Open the Engine Inspection Doors (Item A).
Remove dipstick (Item C) from the

engine and clean. Re-insert the dipstick fully.
Engine Filters Inspection Door
(iii) Remove the dipstick again and observe that the oil level is between the
min. and max. levels. If the level is
below the minimum mark oil has to be
added through the fillercap (Item B).
(iv) It is important the oil level is not
above the maximum level. If this
happens some oil must be removed.
C
B
5.19.2
Changing Engine Oil
D
(i)
(ii)
Operate the engine to ensure the oil

is warm, this enables the oil to flow
more easily.
Stop the engine and open the
fillercap.
Engine Oil Filler Cap
(iii) Remove the drain plug located underneath the engine and drain the oil to
an external container large enough to
hold all the oil (Approx Oil capac-ity:
8.5litres or 1.85gallons).
(iv) When all the oil has drained off replace the drain plug and refill. Dip
the engine. (See 5.19.1)
5.19.3
Changing Engine Oil Filter
CAUTION
HOT SURFACES
It is recommended to change the Oil filter

when changing the oil.
(i) Loosen the Filter (Item D) and dispose off properly.
(ii) Replace with new filter and hand
tighten on.
MA - 23
BEWARE OF BURNS
FROM HOT OIL
5.19.4
Changing Air Filter Element
(For more details of Engine Air Filter Maintenance view the Engine Operators
Manual)
Air Filter
Indicator
The Air filter will require changing if the light

illuminates on the starter panel. When this
happens the machine must be stopped and
the Filter should be changed immediately.
(i)
Turn off the engine
(ii)
Unfasten the Filter Cover (Item C) by

unclipping the holding clamps (Item
B).
(iii) Carefully remove the Filter element.

Clean inside the filter and insert a new
filter element.
Starter Panel
(iv) Re-attach the filter cover and reclip

the holding clamps (Item B).
Air Filter Housing
MA - 24
ENG
ENG
5.19.5 Engine Coolant Level

(For more details of Engine Coolant Level
view the Engine Operators Manual)
Low coolant
level
Indicator
If the engine coolant level indicator illuminates on the control panel the radiator must
be topped up.
5.19.6
Topping up coolant level
Refer to Engine Manual for Fill and

Bleed procedures.
(i)
Turn off the engine.
(ii)
Carefully open the radiator cap

through the hole located on top of the
power unit.
Engine Inspection Doors
(iii) Fill the radiator with coolant.

(iv) Check the indicator on the control
panel to ensure the indicator is no
longer illuminated.
WARNING
SWITCH OFF AND
LOCKOUT BEFORE
CAUTION
BEWARE OF SCALDS
FROM HOT WATER
UNDER PRESSURE
MA - 25
ENG
5.20 CHANGING GEARBOX OIL ON

TRACKS
(see Maintenance Schedule for frequency) A
More effective draining will take place if the
oil is hot
(i)Turn off the engine.
(ii)
To drain the gearbox. Clean the area

around the gearbox plugs. Position
the Plugs (Items A&B) as shown in
the photogragh ensuring the plug
(Item B) is at the bottom. Remove the
plug (Item A) this will allow air into
the gearbox to allow it to drain. (Use
a 8mm allen key to remove plug).
B
Tracks Gearbox in Drain Position
C
D
(iii) Remove the Drain plug (Item B) (Use

a 8mm allen key to remove plug) and
drain the oil to an external container
large enough to hold all the oil.
(iv) Start the engine and move the tracks
until the Gearbox is in the Fill Position with the Plugs (Items C&D) as
shown in the photograph.
(v)
Now refill the gearbox through the

Filler plug (Item C) until the oil begins to flow from the level plug
(Item.D).
DO NOT OVERFILL THE GEARBOX.(Approximate oil quantity 2.5
Litres per Gearbox)
(vi) Replace the plugs (Item C&D).

(vii) After a short period of operation visually check the oil level.
Tracks Gearbox in Fill Position
DANGER
SWITCH OFF AND
LOCKOUT BEFORE
WORKING AT A
MACHINE
DANGEROUS
NIP POINTS EXIST
CLOSE GUARDS
AFTER MAINTENANCE
IMPORTANT
THE GEARBOX OIL MUST BE CHANGED
IN ACCORDANCE WITH THE
MAINTENANCE SCHEDULES IN
SECTION 5.26 OTHERWISE YOUR
WARRANTY WILL BE EFFECTED
MA - 26
ENG
5.21 TRACK ADJUSTMENT

As the track wears, they become slack,and
should be checked daily. To establish if the
tracks require adjustment move the machine, a few metres, backwards and forwards on level ground, in a straight line.
This enables the track to adopt its natural
degree of tension. Measure the droop as
shown in Fig 1
This measurement should be between 525mm. (0.2 - 1.0)
Fig 1
5.21.1 To Release Track Tension

(i)
Remove the adjuster cover plate

(Item A). (Use a 17mm Spanner).
(ii)
Loosen the Grease fitting (Item B) on

the end of the track tensioning cylinder by one half turn only. (Use a
22mm Spanner). Allow grease to
leave the tension cylinder therefore
reducing the track tension.
(iii) Retighten the Grease fitting (Item B)

and replace the cover plate (Item A).
Track Adjustment Access Plate
5.21.2 To Increase Track Tension

(i)
Remove the adjuster cover plate

(Item A). (Use a 17mm Spanner).
(ii)
Using the special grease gun adaptor (Item C) attach to a standard

grease gun and place over the grease
fitting (Item B).
(iii) Pump the track out to the correct adjustment.
Track Adjustment Grease Fitting
(iv) When the track droop appears to be

correct, move the machine backwards and forwards, and recheck the
droop.
(v)
Replace the cover plate (Item A)
Track Adjustment Greasegun Fitting

MA - 27
ENG
5.21.3 TRACK MAINTENANCE

TRACKS - OPERATING PRECAUTIONS
When travelling up a gradient, the tracks should be driven forward (i.e. idlers first, drive
sprocket to the rear). When travelling down a gradient, tracks should be driven sprocket
first.
ALWAYS:-
Park the machine on flat, level ground. If it is necessary to park the machine on a
gradient, the tracks should be solidly blocked.
Ensure the terrain the machine is working on is firm enough to adequately support the
machine.
Ensure the machine is tracked at least 10m in either direction on a daily basis, to
minimise risk of track chain seizure.
Ensure the track systems are free from debris before moving the machine.
Ensure the tracks are not frozen to the ground before moving the machine.
NEVER:-
Attempt to track the machine if there is any build up of material around the tracks and
drive sprockets.
Attempt to track the machine if the tracks are frozen to the ground. Push or tow the
machine when unable to free itself.
MA - 28
ENG
5.22 ADJUSTING BELTFEEDER

SCRAPER
To Tension the Beltfeeder Scraper adjustments are made to the scraper rostas
(Item D). To adjust:
(i)
Shut off the machine.
(ii)
Open the Side Guard Door (Item A)

on the left hand side of the machine.
Inside you will see the Adjuster
Spanner (Item B). Remove the
spanner by removing the securing
nut (Use a 19mm spanner).
(iii) To tension the scraper firstly loosen

the bolts (Item C) securing the rosta
on both sides of the scraper. Access
can be gained to the scraper rosta
(Item D) from underneath the
Beltfeeder.
Side Guard Door
Scraper Rosta
(iv) Fit the spanner (Item E) over the
rosta and tension the scraper. When
tensioned retighten the bolt (Item C)
to hold rosta in position. Repeat for
rosta on the other end of the scraper.
IMPORTANT
Beltfeeder Idler Sprocket
DANGER
DO NOT OVERTIGHTEN AS THIS WILL

CAUSE EXCESSIVE WEAR ON THE
CHAIN AND SPROCKET.
(v)
Replace the Spanner (Item B) and

ensure all guards have been closed
MA - 29
SWITCH OFF AND

LOCKOUT BEFORE
WORKING AT A
MACHINE
DANGEROUS
NIP POINTS EXIST
CLOSE GUARDS
AFTER MAINTENANCE
ENG
5.23 RECOMMENDED LUBRICANTS

GREASE LUBRICATION
B.P
TOTAL
SPECIAL SCREEN
GREASE
ENERGREASE
LS-EP2
SCREEN GREASE GENERAL PURPOSE

GREASE
FOR HOT MATERIALS
ENERGREASE L21M
MULTIS EP2
DUCKHAMS
MULTIS MS2
ADAMAX LM2
SPHEEROL AP3
CASTROL
SPHEEROL EPL2
SHELL
ALVANIA EP2
LIPLEX EP2
ALVANIA R3
ESSO
BECON EP2
UNIREX EP2
BECON Q2
TEXACO
MULTIFAK EP2
CHEVRON
DURALITH EP2
GULF
GULFCROWN EP2
SUPERCROWN EP2
MOBIL
MOBILUX EP2
MOBILGREASE HP2
MOBILGREASE MP
CENTURY
REGULUSA2EP
LUPLEX M2
REGULUS A3
F.A.G.
ARCANOL L135
ARCANOL L71
ROCOL
SAPPHIRE
BG 151
OPTIMOL
LONGTIME PD
85
OMEGA
MOLYTEX 2
-
Above are listed the recommended alternatives suitable for use with your machine.
The above special screen greases are lithium base greases of Class 2 with extreme pressure additives.
Hydrauilc Oil Type :
ISO VG 46
ISO VG 68
Antifreeze Type :
BS 6580
(Ambient Temperature 0C - 25C)

(Ambient Temperature 20C - 40C)
MA - 30
ENG
5.23.1 RECOMMENDED LUBRICANTS FOR GEARBOX ON TRACKS

LUBRICANT
ESSO
AGIP
ARAL
BP MACH
CASTROL
ELF
CHEVRON
-20C + 5c
IV 95 min
Spartan
EP 100
Blasia
100
Degol
BG 100
GR XP 100
Alpha
SP100
Reduetell
SP 100
Non leaded
Gear compound 100
GULF
I.P
Mellana
100
MOBIL
SHELL
TOTAL
KLUBER
ISO 3448
Omala
oil 100
Carter
EP 100N
Lamora
100
VG 100
+5C + 30c
IV 95 min
Spartan
EP 150
Blasia
150
Degol
BG 150
GR XP 150
Alpha
SP150
Reduetell
SP 150
Non leaded
Gear compound 150
EP lubricant
HD 150
Mellana
150
Mobilgear
629
Omala
oil 150
Carter
EP 150
Lamora
150
VG 150
30C + 50c
IV 95 min
Spartan
EP 320
Blasia
320
Degol
BG 320
GR XP 320
Alpha
SP 320
Reduetell
SP 320
Non leaded Gear
compound 320
EP lubricant
HD 320
Mellana
320
Mobilgear
632
Omala
oil 320
Carter
EP 320N
Lamora
320
VG 320
Machines are supplied with Mobilgear 629 Finlay Partcode 12.40.0629
MA - 31
30C + 65c
IV 95 min
Compressor oil
LG 150
Blasia
S 220
Degol
BS 220
SGR XP 200
Alpha
SN6
Oritis 125 MS
Syntherma P30
Telesia
oil 150
Glycoyle 22/30
SHC 630
Tivela
oil SA
VG 150-200
ENG
5.24 REMOTE GREASING SCHEDULE

The 683 Supertrak has low level greasing to all bearings.Grease pipes are returned
from each bearing to ground level where maintenance can be performed with ease.
(See the maintenance schedules in Section 5.26 for a detailed checklist)
1 3
4 6
9 10
LOCATION
5 6 7 8 9 10
FREQUENCY
QUANTITY
1.
Vibrating Grid (Optional) *
50Hrs
16 grams/8 pumps
2.
Beltfeeder Drive & Idler Drum
50Hrs
4 grams/2 pumps
3.
Main Conveyor Idler Drum
50Hrs
4 grams/2 pumps
4.
Side Conveyor Pivot Boss & Pivot Blocks
50Hrs
4 grams/2 pumps
5.
Side Conveyor Drive Drum
50Hrs
4 grams/2 pumps
6.
Side Conveyor Idler Drum
50Hrs
4 grams/2 pumps
7.
Fines Conveyor ldler Drum
50Hrs
4 grams/2 pumps
8.
Fines Conveyor Drive Drum
50Hrs
4 grams/2 pumps
9.
Screen Bearings*
50Hrs
16 grams/8 pumps
10.
Main Conveyor Drive Drum
50Hrs
4 grams/2 pumps
* The Screen & Vibrating Grid bearings require Screen grease

- see Recommended lubricants 5.23
MA - 32
5.25 HYDRAULIC RAM

MAINTENANCE
ENG
As part of the finish process in our chrome

rod manufacturing a natural lubricant is
rolled into the surface. To prolong the life
of hydraulic cylinder we recommend that
any cylinder exposed (ie. Item A) for more
than one week should have the rod coated
(ie. Item B) with a good quality water resistant grease.
Exposed Hydraulic Ram Chrome

Rod
DANGER
SWITCH OFF AND
LOCKOUT. BEFORE
HIGH PRESSURE
HYDRAULIC FLUID
CAN PENETRATE THE
SKIN CAUSING
SERIOUS INJURIES
Greased Chrome Rod
MA - 33
ENG
DATE
5.26 MAINTENANCE SCHEDULES

5.26.1
Daily Maintenance (10Hour) Schedule
General Maintenance
Maintenance Task
Check For Material Bulid up
Check/Remove
Check All Safety Guards are in Place
Check/Replace
Check For Loose parts, missing nuts & bolts
Tighten/Replace
Check Hydraulic hoses, Rams & pumps for leaks

(When tightening fittings use a Torque wrench and
follow the torque setting on the following page)
Tighten/Replace
Check Hydraulic oil level in site gauge
Check/Top up
Check Diesel Level in fuel tank
Check/Refill
Notes
Signature
Notes
Signature
Notes
Signature
Notes
Signature
Notes
Signature
Notes
Signature
Conveyor Maintenance
Maintenance Task
Check Conveyor belts for rips and tears
Check/Repare
Check Belt Tension
Check/Tension
Check Belt Alignment
Check/Align
Check All rollers are free moving and free from

obstruction
Check/Free
Screen Maintenance
Maintenance Task
Check Mesh Securing bolts are tight
Check/Tighten
Check Meshes for wear and damage
Check/Change
Engine Maintenance (See Engine operators manual for more details)

Maintenance Task
Check Engine Oil Level
Check/Top up
Check Water Coolant Level
Check/top up
Track Maintenance
Maintenance Task
Check Tension of Tracks
Check/Tension
Check Tracks for oil leakage
Check/Repair
Twin Deck Vibrating Grid (if fitted)

Maintenance Task
Check Mesh Securing bolts are tight
Check/Tighten
Check Meshes for wear
Check Change
MA - 34
5.26.2
Weekly Maintenance
ENG
DATE
(50Hour) Schedule
General Maintenance
Maintenace Task
Grease all Bearings (See Greasing Schedule)
Grease
Drain the Watertrap
Drain
After first 50 Hrs replace Return Filters
Replace
Notes
Signature
Notes
Signature
Notes
Signature
Notes
Signature
Conveyor Maintenance
Maintenance Task
Check Tension of Belt Scrapers
Check/Adjust/Replace
Check Tension of Belt Skirting Rubbers - No spillage
Check For Obstruction to Drums
Check/Remove obstruction
Beltfeeder Maintenance
Maintenance Task
Check Beltfeeder Chains and Sprockets for Wear
Check Tension of Beltfeeder Sprocket Chain
Check/Tension

Maintenance Task
After first 50Hrs carry out full engine service
Service
Air Filter pre cleaner
Clean up
Battery Acid Level
Check/Top up
When tightening hydraulic fitting always use a torque wrench, as overtighting of fittings can
break internal seals. Please follow the torque settings in the table below
Thread
Size
Torque
Ft/Lb.
Torque
Kg/Mtr.
Torque
N/Mtrs
" BSP
15
2.07
20.3
3/8" BSP
18
2.49
24.4
" BSP
40
5.50
53.9
" BSP
60
8.30
81.3
1" BSP
85
11.75
115.2
1" BSP
110
15.20
149.0
1" BSP
130
17.98
176.2
MA - 35
5.26.3
Monthly Maintenance
ENG
DATE
(250Hour) Schedule
General Maintenance
Check
Maintenace Task
Drain the Watertrap
Drain
Notes
Signature
Notes
Signature
Notes
Signature

Check
Maintenance Task
Air Filter Elements
Check/Replace
Track Maintenance
Maintenance Task
After First 250 Hrs. change Gearbox oil in tracks
Change
MA - 36
5.26.4
2 Monthly Maintenance
ENG
DATE
(500Hour) Schedule

Maintenance Task
Change Engine Oil
Drain & Refill
Change Oil Filter & Fuel Filter
Remove & Replace
Change Air Filter Safety Element
Remove & Replace
Notes
Signature
Notes
Signature
General Maintenance
Maintenance Task
Adjust V Belt Tension
Check/Adjust
Change Hydraulic Return Filters
Remove/ Replace
MA - 37
5.26.5
ENG
DATE
(1000Hour) Schedule
General Maintenance
Change
Maintenace Task
Hydraulic Oil
Analysis Oil and change if

required **
Suction Filters
Remove & Replace
**
Notes
Your local oil supplier will be able to analysis your hydraulic oil.
MA - 38
Signature
5.26.6
ENG
DATE
(2000Hour) Schedule
Track Maintenance
Maintenance Task
Change the Gearbox oil in the tracks
Notes
Signature
Notes
Signature
Change

Maintenance Task
Change Engine Coolant
Drain &refill
Alternator and Starter Motor
Check
MA - 39
SECTION 6: TRANSPORT
ENG
CONTENTS:
6.1 SAFETY INTRODUCTION......................................................................... TR - 2
6.2 SAFETY BEFORE AND DURING TRANSPORT ....................................... TR - 4
6.3 STOPPING THE MACHINE ....................................................................... TR - 6
6.4 PREPARING FOR TRANSPORT .............................................................. TR - 6
6.5 LOWERING VIBRATING GRID TO TRANSPORT POSITION (OPTIONAL)TR - 7
6.6 FOLDING SIDE CONVEYORS (MIDDLE & OVERSIZE GRADES) .......... TR - 8
6.7 REMOVING CATWALK ACCESS LADDER & FOLD-DOWN STEPS ..... TR - 10
6.8 LOWERING SCREENBOX, MAIN AND FINES CONVEYORS ................ TR - 11
6.9 REMOVING CATWALK UPPER HANDRAIL ........................................... TR - 12
6.10 CLOSING SCREEN CATWALK ............................................................... TR - 12
6.11 DETACHABLE WHEELED UNIT (OPTION) ............................................ TR - 13
6.12 FOLDING FINES CONVEYOR ................................................................ TR - 16
6.13 RAISING SUPPORT LEGS ..................................................................... TR - 17
6.14 RETURNING THE DRAWBAR TO THE TRANSPORT POSITION ......... TR - 18
6.15 READY FOR TRANSPORT ..................................................................... TR - 19
6.16 PRIOR TO HAULAGE: ............................................................................ TR - 19
TR - 1
ENG
SECTION 6 : TRANSPORT
DANGER

and amputated.
guard doors.
WARNING

on this machine.
WARNING

2 metres(6-6).
TR - 2
WARNING
ENG

clothing.
Boots and a High Visibility Vest.
WARNING

points.
alignm ent or support m achinery.

TR - 3
ENG
6.2 SAFETY BEFORE AND DURING TRANSPORT
1.
The preparations to move equipment by articulated lorry should be supervised by a

minimum of two (2) persons.
2.
Ensure persons transporting the machine adhere to all Safety Signs and procedures.
3.
Before transportation on public roads, ensure the machine has been properly secured
with no loose material left in or on the machine. (See Section 6 Transport).
4.
Ensure wheel nuts are torqued between 500 to 550 ft.lb (69 to 76 kg.m) prior to transport.
5.
Check your tyres for:-
6.
Check your wheels for:-
7.
Have cuts or punctures repaired by authorised personnel before adding air.

Beware an over-inflated tyre can explode and cause serious injury or death.
8.
Extreme caution is required when transporting machinery on site. Soft or uneven ground
may cause accidents.
9.
correct pressure
cuts or bulges
nails or spikes
uneven or excessive wear
missing valve caps
- damaged rims
- missing or loose wheel nuts or bolts
- obvious misalignment
When transporting a machine on a truck or trailer, know the overall height to avoid
contacting overhead obstructions such as bridges, power lines etc.
(See 2.5.1 683 SUPERTRAK ON LOWLOADER)
TR - 4
TR - 5
ENG
ENG
6.3 STOPPING THE MACHINE
WARNING
The sequence to stop the machine is

6.3.1 to 6.3.6
BEFORE TRANSPORT
YOU MUST READ AND
UNDERSTAND
SECTION 1 OF THIS
MANUAL
Before stopping any parts off this machine

ensure all material has been processed
through the machine.
6.3.1
Gradually decrease engine speed

to minimum using throttle (Item D)
Do not stop the Engine.
6.3.2
Stop the Vibrating grid (if fitted) by

operating the control lever (Item
F).
6.3.3
Stop the Beltfeeder, by operating

the control lever (Item A).
NOTE:The Beltfeeder can be
stopped independently of the
Main conveyor by operating this
control lever (Item A).
6.3.4
Stop the Screenbox and Fines

conveyor by operating the control
lever (Item C).
6.3.5
Stop the Main conveyor by operating the control lever (Item B).
6.3.6
Stop the Side conveyors by operating the control lever (Item E).
A
C
B
6.4 PREPARING FOR TRANSPORT

Inspect the Screen, Hopper and all the
Conveyors to ensure that the machine is
clear of all material.The machine should
be washed to remove all debris.
It is advisable to have an operator on the
opposite side of the machine to ensure
areas around machine are clear of personnel when folding conveyors, as serious
crush points exist with folding conveyors..
TR - 6
DANGER
DO NOT REACH INTO
A MOVING MACHINE
DANGEROUS
NIP POINTS EXIST
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
ENSURE ALL PERSONNEL ARE
CLEAR BEFORE PUTTING
MACHINE INTO THE TRANSPORT
POSITION
CRUSH POINTS EXIST
ENG
6.5 LOWERING VIBRATING GRID TO

TRANSPORT POSITION (OPTIONAL)
If your machine is fitted with a Vibrating

grid you must you must lower it to the
transport position prior to transport.
NOTE:If your machine is fitted with a

Vibrating grid you must firstly lower the
side conveyors to their transport position
(see 6.6) before lowering the grid.(This
will prevent the Oversize side conveyor
from fouling on the grid).
Vibrating Grid in Working Position
To Lower the grid from its Working position (Item A) to the Transport position.
(i)
(ii)
Operate the control lever (Item C) at

the Main hydraulic control panel to remove weight from the pins in the telescopic legs (Item B).
Remove pins in telescopic legs (Item

B) on either side of grid and store
them in the transport hole at the top
of the telescopic.
(iii) Lower grid by operating the control

lever (Item C) at the Main hydraulic
control panel.
6.6 LOWERING REMOTE GRID TO
TRANSPORT POSITION
If your machine is fitted with a Remote grid
you must lower it to transport position to
meet transport regulations. To Lower:
(i)
(ii)
Raise the Grid (Item F) by pressing

the button (Item D) on the remote receiver. The grid will now remain in
the raised position. Switch Engine off
and Lockout.
Lower the three Support legs (Items
G) and secure in the transport position with the securing pins (Item H)
D
E
F
G
H
(iii) Start the machine and lower the Grid

(Item F) by pressing the button (Item
E). The grid will now lower to the
transport position
Remote Grid Raised
TR - 7
ENG
6.6 FOLDING SIDE CONVEYORS

(MIDDLE & OVERSIZE GRADES)
To return the Side conveyors from the
Working position (Item A) to the Transport
A
position (Item G).
NOTE:If your machine is fitted with a Vibrating grid you must firstly lower the side
conveyors to their transport position (see
6.6) before lowering the grid.
(This will prevent the Oversize side conveyor from fouling on the grid).
(i)
Side Conveyor In Working Position
Remove the pins (Items B&C) from B

each telescopic securing the conveyor
in the working position on either side.
(ii)
To fold the Side conveyors operate

the control levers (Item D&E) on either side. Fold each conveyor back
slowly to its transport bracket (Item F).
Ensure there is adequate space for
the conveyors to fold back.
IMPORTANT
Side Conveyor Telescopics

Middle Grade Conveyor Control

Panel

TR - 8
ENG
(iii) When each Side conveyor has been

folded insert the pin (stored in the toolbox)
into the hole provided on the transport
bracket (Item F).
(iv) Both your Side conveyors should
F
now be secured into the transport position
(Item G).
WARNING
Side Conveyor Transport Bracket
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
CAUTION REQUIRED WHEN FOLDING
SIDE CONVEYORS.
ENSURE NO PERSONS ARE CLOSE TO
THE CONVEYOR BEFORE MOVING
Side Conveyor in Transport Position
TR - 9
ENG
6.7 REMOVING CATWALK ACCESS

LADDER & FOLD-DOWN STEPS
To Remove the Access ladder and steps.
(i) Unbolt the ladder (Item A) from the

support brackets (Item B) on the folddown steps (Item C).
(Use 2 off 19mm spanners).
B
C
(ii) Now unhook the ladder from the

catwalk and place in the fines conveyor
feedboot where it is stored for transport.
Catwalk Access Ladder &

Fold Down Steps in Working Position
(iii) Next fold steps up into its transport

position (Item D).
Fold-Down Steps in
Transport Position
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
TR - 10
ENG
6.8 LOWERING SCREENBOX, MAIN

AND FINES CONVEYORS
The Screenbox, Main and Fines Conveyors are all interlinked.
To put them to the Lowered position.
(i) Remove the pins from the Screenbox
telescopic (Item A) at either side.
Working Position
(ii) Next remove the pins from the Fines

conveyor telescopic (Item B) at either side.
(iii) Next operate the control levers (Items
C&D) to bring the Main conveyor,Screenbox
and Fines conveyor to their lowered position.
WARNING
B
Screenbox & Fines Telescopics
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
IMPORTANT
C
D
Screenbox & Fines Control Panel
Screenbox,Main & Fines Conveyor in

Lowered Position
TR - 11
6.9 REMOVING CATWALK UPPER

HANDRAIL
ENG
To Remove the Catwalk upper handrail

(Item A).
B
(i)
Remove chains (Item B) between the

side and upper catwalks
(ii)
Unbolt handrail from the slots (Item

C), (Use a 19mm Spanner).
C
Screen Upper Handrail in Position
(iii) Place it in the fines conveyor

feedboot where it is stored for transport.
WARNING
PLATFORM WHEN
WORKING ABOVE
2 METRES (6- 6)
6.10 CLOSING SCREEN CATWALK
FALL HAZARDS EXIST
To put the Catwalk to the Transport

position.
(i)Firstly the Fines conveyor, Screenbox
and Main conveyor should be at their
lowest position so the catwalk can be
pushed in while standing at ground
level.
(ii)
Bolt the mesh floor sections to the

catwalk handraiI at (Item D), (Use 2
off 17mm spanners).
B
C
Catwalk in Working Position
(iii) Push the Screen catwalk inward

equally at each end (Items B&C) and
secure with pins provided at (Item A)
on either side. This operation will require at least two persons.
WARNING
D
Catwalk in Transport Position
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
TR - 12
ENG
6.11 DETACHABLE WHEELED UNIT

(OPTION)
If your 683 Supertrak is being transported
using the Detachable wheeled unit it should
be attached at this point prior to the lowering of the Main Conveyor, Screenbox and
Fines Conveyor. To Attach:
(i)To raise the Tracks (Item A) off the
ground, lower the Front Jack Legs
(Item B) by operating the control
valves (Item C and D).
A
B
Front Jacklegs in lowered position
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
(ii)
Using a mechanical aid, retrieve the

wheeled unit and move underneath
the front of the machine until the locating pins (Item E) on the wheeled
unit are alligned with the corresponding holes on the 683 Supertrak.
Front Jacklegs control valves
(iii) Raise the front jacking legs using the

control valve (Item C and D). This will
lower the 683 onto the wheeled unit.
(iv) Once the 683 is in place, use the securing pins to attach the wheeled unit
to the 683 (Item F).unit.
WARNING
E
F
BEFORE TRANSPORT
YOU MUST READ AND
UNDERSTAND
THE SAFETY SECTION
IN
SECTION 1 OF THIS
MANUAL
Locating pins on wheeled unit
TR - 13
(v)
To prevent accidental movement,

wheel chocks (Item A) are placed
behind the wheels of the detachable
wheeled unit.
ENG
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
Wheel Chocks in transport position
(vi) Raise the 683 slowly by using the

control valve (Item B) to lower the
Rear Jack Legs. The securing pins
should be checked carefully to ensure
the wheeled unit is properly engaged.
IMPORTANT
Rear Jacking Legs control valves

(vii) Use the bolts (Item C) to secure the

Lightboard/Crashbar in the transport
position (Item D).
Lightboard in transport position
TR - 14
(viii) Connect the Air Brake Connections

(Item F) and the Light Board Connections (Item E) between the wheeled
unit and the 683 Supertrak. The machine is now ready for transport.
ENG
E
Lightboard Connection
WARNING
BEFORE INSTALLATION
YOU MUST READ AND
UNDERSTAND
THE SAFETY SECTION
IN
SECTION 1 OF THIS
MANUAL
Air brake Connections
TR - 15
ENG
6.12 FOLDING FINES CONVEYOR

To put the Fines conveyor to the Transport position.
(i)
Operate the control lever to move the

Fines conveyor into the lowered position (Item A).
Once the Screenbox and Main Conveyor

are lowered (See Section 6.8), secure the
Fines Conveyor in the Transport position.
(ii)
Fines Conveyor in Lowered Position
Retrieve the pins (Item B) from the

toolbox and fit them in the holes provided to secure the conveyor in the
transport position.
IMPORTANT
A
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
Fines Conveyor Transport Bracket

TR - 16
ENG
6.13 RAISING SUPPORT LEGS

6.13.1 Tracked Machine
The Rear support legs have to be raised
before the machine can be moved.To
Raise the Rear support legs use the control lever (Item A) at the main hydraulic control panel.
NOTE: A built in safety feature does not

allow the machine to move when the support legs are in the working position.
WARNING
HAZARDOUS NIP
AND CRUSH
POINTS IN THIS
AREA
6.13.2 Wheeled Machine

On the wheeled 683 the jack legs are located at at different location (Item C).
These are also raised by operating the control lever (Item A).
On the wheeled machine the Support legs
(Item B) must be raised manually and
pinned in position
Support Legs in Raised Position
TR - 17
Support Legs in Working Position on

wheeled machine
ENG
6.14 RETURNING THE DRAWBAR TO

THE TRANSPORT POSITION
To site drawbar must be returned to its
transport position prior to transport on
public roads.
(i)
Remove pin (Item B) holding the securing member (Item A) in the working position.
(ii)
Raise the drawbar (Item D) to the

transport position.
Site Drawbar In Working Position
(iii) Secure in the transport position with

the securing pin (Item C).
WARNING
DO NOT USE THE SITE DRAWBAR TO

MOVE THE MACHINE ON PUBLIC ROADS
EXTREME CAUTION REQUIRED WHEN
MOVING MACHINE ON UNEVEN OR SOFT
GROUND (SEE SAFETY SECTION 1.6)
Site Drawbar In Closed Position
TR - 18
ENG
WARNING
6.15 READY FOR TRANSPORT

The machine should now be ready for
transport. Using the Radio control handset or Wander lead handset load the machine onto the trailer.
BEFORE TRANSPORTING
THIS MACHINE YOU
MUST READ AND
UNDERSTAND THE
SAFETY SECTION IN THIS
MANUAL
Secure machine with Chain shackles to the

Lowloader.
Use securing eyes (Item A) fitted on the
machine undercarriage on either side.
IMPORTANT
DO NOT TRANSPORT THIS MACHINE
WITHOUT IT BEING PROPERLY
SECURED ONTO THE LOW LOADER
Machine on Lowloader
6.16 PRIOR TO HAULAGE:

(i)Recheck for loose parts or debris on the
machine
(ii)
Ensure all pins are secured with R

pins and Split pins
(iii) Raise the support legs fully.
Tracks Secured on Lowloader
(iv) Ensure wheel nuts are torqued

between 500 to 550 Ft.lb (69 to 76 kg.m)
prior to transport
(v)
Ensure persons transporting the machine adhere to all safety signs and
procedures.
TR - 19
SECTION 7: FAULT FINDING
ENG
CONTENTS:
7.1 NO RESPONSE FROM ANY HYDRAULIC SYSTEM ............................... FA - 2
7.2 MACHINE OPERATING SLOWLY. NO EXTERNAL OIL LEAKS ................ FA - 2
7.3 EXCESSIVE NOISE FROM HYDRAULIC PUMP ....................................... FA - 3
7.4
SCREEN NOT WORKING ......................................................................... FA - 3
7.5
VIBRATING GRID WILL NOT START ........................................................ FA - 3
7.6
TRACKS WILL NOT OPERATE................................................................. FA - 4
7.7 BELTFEEDER NOT WORKING WHEN CONVEYOR IS RUNNING .......... FA - 4

7.8 SCHREECHING NOISE WHEN CONVEYOR IS RUNNING. ..................... FA - 5
7.9 CONVEYOR BELT NOT RUNNING ........................................................... FA - 5
7.10 CONVEYOR BELT TENDS TO RUN BACK IF STOPPED WITH A LOAD ON THE BELT .FA - 5
7.11 REJECT GRID WILL NOT HINGE .............................................................. FA - 6
7.12 SPEED SCREEN WIRE BREAKING PREMATURELY.............................. FA - 6
7.13 MESHES BREAKING PREMATURELY ..................................................... FA - 6
7.14 VIBRATING GRID AND SCREEN BEARINGS FAIL PREMATURELY....... FA - 7
7.15 ENGINE FAILS TO START ........................................................................ FA - 7
7.16 BELT STOPS UNDER LOAD..................................................................... FA - 7
7.17 ENGINE STOPS ......................................................................................... FA - 8
7.18 CONVEYOR BELTS RUNNING OUT OF LINE .......................................... FA - 8
The following guide is intended to describe basic procedures to

remedy some problems that may arise.
DANGER
WARNING
PRACTICE SAFE
MAINTENANCE READ
AND UNDERSTAND
THE OPERATORS
MANUAL BEFORE
DOING ANY WORK
SWITCH OFF AND

LOCKOUT BEFORE
DANGEROUS
NIP POINTS EXIST
FA - 1
ENG
SECTION 7 : FAULTFINDING
7.1 NO RESPONSE FROM ANY HYDRAULIC SYSTEM
POSSIBLE FAULT
REMEDY
Low oil level
Top up hydraulic system with correct fluid
Choked suction line filter
Fit new element
Hydraulic pump shaft broken
Replace relevant hydraulic pump
Coupling damaged or broken.
Replace coupling
Pressure relief valve stuck in open position
Repair or replace valve cartridge
Restricted or broken suction line
Check restriction on tank. Replace if broken
Override button not functioning
Check wires, fuses
Loose Suction Line
Tighten Suction Line
Motor Not Turning /Ram not moving
Check Hydraulic Pressure/Adjust
7.2 MACHINE OPERATING SLOWLY. NO EXTERNAL OIL LEAKS
POSSIBLE FAULT
REMEDY
Low oil level
Top up hydraulic system with correct fluid
Incorrect hydraulic fluid
Drain tank and replace with correct fluid
Replace filter element
Leaking relief valve
Repair or replace relief valve
Worn control valve spool
Replace control valve
Worn hydraulic pump
Replace relevant hydraulic pump
Engine performance not to standard
Consult engine manual fault finding section
Loose Suction Line

Hydraulic Oil Leaking Through Motor
Engine Running slow
Engine slowing down under normal load
Detent loose on control valve
Spool loose
Tighten Suction Line

Check or replace motor
Set Throttle Cable
Change Air Filter and Fuel Filters
Tighten Detent
Tighten Spool
FA - 2
ENG
7.3 EXCESSIVE NOISE FROM HYDRAULIC PUMP
POSSIBLE FAULT
REMEDY
Fit new element
Damaged hydraulic pump coupling
Replace hydraulic pump coupling
Worn hydraulic pump
Replace hydraulic pump
Low oil level pump cavitating
Top up hydraulic tank
Loose connections in suction line
Tighten all joints
Flexible suction hose worn
Replace hose
7.4
SCREEN NOT WORKING
POSSIBLE FAULT
REMEDY
When machine is new grease may have

settled in the bearing
Remove weight cover and turn weight to

top dead centre, replace cover and
restart (Refer problem to Finlay Dealer)
Screen bearing seized
Replace bearing
Hydraulic motor coupling broken
Replace coupling
Flow control valve incorrectly set
Reset flow control valve
7.5
VIBRATING GRID WILL NOT START
POSSIBLE FAULT
REMEDY
When machine is new grease may

have settled in bearings
Remove weights cover turn weight to top

dead centre, replace cover, restart grid
Grid Bearing seized
Replace bearings
Hydraulic motor coupling broken
Replace coupling
Hydraulic motor shaft broken
Replace hydraulic motor
FA - 3
7.6
ENG
TRACKS WILL NOT OPERATE
POSSIBLE FAULT
REMEDY
Remote control system not working:-Fuse blown
Replace fuse in the starter box
-Batteries flat in hand held transmit-
Replace batteries
ter
Repair or replace wire

-Broken wire in electrical circuit
Push both control valve levers
Control Valves levers not pushed
Raise Jack Legs
Jack Legs are down
Put switch in the right position
Track Control Unit switch is in the wrong

position
Tighten limit switch
Jack leg limit switch loose
Isolate machine and clear obstruction
Material logged in tracks Drive System
7.7 BELTFEEDER NOT WORKING WHEN CONVEYOR IS RUNNING
POSSIBLE FAULT
REMEDY
Drive chain loose or broken
Adjust or repair as necessary
Taper lock bushes not tight or broken
Repair or replace Taperlock Bushes
Key missing
Replace key
Faulty control valve
Replace or adjust
Flow control valve incorrectly set
Reset flow control valve
Belt is Loose
Tighten the belt
Kickout pushes control valve into neutral
Check setting of sequence valve
FA - 4
ENG
7.8 SCHREECHING NOISE WHEN CONVEYOR IS RUNNING.
POSSIBLE FAULT
REMEDY
Lack of bearing lubrication
Grease all bearings
Conveyor belt wedged or rubbing against

fixed parts
Clear obstruction, adjust and track conveyor belt
Top end drum belt scraper too tight
Ease pressure at scraper
Roller Seized
Replace relevant roller
Rubbers over tight
Readjust rubbers
Faulty flow control
Replace flow control
Idler drum jammed
Free idler drum
7.9 CONVEYOR BELT NOT RUNNING
REMEDY
POSSIBLE FAULT
Belt drive coupling broken or loose
Replace or tighten coupling
Bearing collapsed or seized
Replace bearing
Debris obstructing end drum
Remove obstruction
Skirting Rubber to tight
Adjust skirting rubber
Material Build up around return rollers
Clean build-up of material
Belt Stopped with to much load
Clear material of belt and restart.
7.10 CONVEYOR BELT TENDS TO RUN BACK IF STOPPED WITH A LOAD ON THE BELT
POSSIBLE FAULT
REMEDY
Non return valve worn.
Replace non return valve(Refer problem

to your Finlay Dealer)
Non- Return valve stuck in open position

due to soiled hydraulic fluid
Test oil & change filters change oil if

required. Clean/Replace Valve
FA - 5
ENG
7.11 REJECT GRID WILL NOT HINGE
POSSIBLE FAULT
REMEDY
Leaking relief valve
Repair or replace valve
Remote control system not working:-Fuse blown
Replace fuse in the starter box
-Batteries flat in hand held transmitter
Replace batteries
-Broken wire in electrical circuit
Repair or replace wire
-Faulty control valve.
Replace or adjust valve
7.12 SPEED SCREEN WIRE BREAKING PREMATURELY
POSSIBLE FAULT
REMEDY
Wires not tightened evenly all the way across Tighten wires evenly
Screen to Flat
Raise Screen angle
Material on screen to large
Fit smaller top mesh
Screen Blinding up
Change screen angle/ change screen rotation. Add weight segments evenly per side
To much material on the screen
Same as above with slow down material flow
7.13 MESHES BREAKING PREMATURELY
POSSIBLE FAULT
REMEDY
Meshes not tightened up evenly
Tighten meshes evenly
Meshes are not supported by the cushion

rubber
Change Cushion Rubber. Re-tension the

meshes
Mesh is not made from a large enough

grade of wire
Fit a heavier grade of mesh.
Heavy material landing on one spot of the

mesh.
Move the impact spot or hang rubber over

the mesh
Mesh Pegging
Lower screen angle/add weight segments

(same both sides). Reverse screen rotation
to through forward. Clean meshes regularly
FA - 6
ENG
7.14 VIBRATING GRID AND SCREEN BEARINGS FAIL PREMATURELY
POSSIBLE FAULT
REMEDY
Wrong Grease is being used
Use Proper Grease
To much grease is being used.
Use 4-6 gms of grease per bearing every

50Hrs.
The screen is low on one side.
Fit a heavier grade of mesh.
Not enough grease
Grease every 50 working Hrs
7.15 ENGINE FAILS TO START
POSSIBLE FAULT
REMEDY
Start delay is faulty
Replace start delay
Starter relay faulty
Replace starter relay
Diesel Hose drawing air.
Repair diesel hose
Main fuse blown
Check glow plugs or for a electrical short.
Heater plugs is faulty
Replace heater plug
7.16 BELT STOPS UNDER LOAD
POSSIBLE FAULT
REMEDY
Skirting rubbers to tight
Adjust Skirting Rubber
Plough Scraper to tight
Adjust Plough Scraper
Material build up under the belt
Clean away all obstructions around the belt.

(switch off and lockout before clearing)
Idler drum is jammed
Clear Obstruction (see section 5)
Bearing has seized
Replace Bearing
Drum coupling has failed
Repair or replace coupling
Pressure relief valve set to low
Set pressure relief valve
Motor check valve stuck open.
Clean motor check valve
FA - 7
ENG
7.17 ENGINE STOPS
POSSIBLE FAULT
REMEDY
Engine Overheats
Check fan belt. Check water level. Clean

engine (see Engine Manual)
Stop Button pressed
Reset stop button
Intermittent Signal from switches
Check each circuit independantly, an

intermitent fault will stop the engine without
showing up on the starter panel. Check
water level, for air in the water, for faulty
temperature switch/oil pressure switch/fan
belt switch/stop buttons/electrical short.
7.18 CONVEYOR BELTS RUNNING OUT OF LINE
POSSIBLE FAULT
REMEDY
Belt Running of the Idler Drum
Adjust Idler Drum (See 5.11)
Belt Running of the Drive Drum
Adjust Drive Drum (see 5.11)
Belt wanders under load
If the belt wanders to the right

underload,push the right handside of the
centre rollers forward or the left hand side
back. (Switch off machine and lockout
before carrying out any repairs)
NOTE: Repair and maintenance work.

It is recommended that repair and maintenance work of an intricate nature such as the
electrical and hydraulic systems which contain safety components is referred to qualified
personnel in the field.
Never alter any equipment or parts of equipment without consulting with Finlay
Hydrascreens (Omagh) LTD.
FA - 8
SECTION 9: APPENDIX
ENG
SECTION 9: RECEIVER PROGRAMMING

Each transmitter has a unique operating code and if a transmitter or receiver is replaced the receiver has
to be programmed to recognize the transmitter.
If a transmitter is taken from one system and used to operate another system by reprogramming the
second system the original system should be disabled by removing the 2 amp fuse on the receiver circuit
board and labelling the receiver with instructions to reprogram the receiver before putting it into service.
Otherwise the situation could arise that one transmitter will operate 2 different systems.
To program a receiver to recognize a transmitter proceed as follows: Remove the cover from the receiver unit casing by unscrewing the 4 fixing screws.
Ensure that LED1 is turned on. This led indicates that the receiver is supplied with power.
Locate the Prog I D switch, the Program ID push button, the Prog led and the Valid Signal led.
(See Figure 1)
Set the prog I D switch to programming position by moving the switch lever to the left position.
Press and release the Program I D push button. The Prog led will turn on.
If the transmitter is turned off press the ON button twice within 2 seconds to turn the transmitter
on. The transmitter led will flash to indicate that the transmitter is active. With the transmitter turned on
press any transmitter-operating button (Except the ON button). The Prog led will turn off and the
Valid Signal led will turn on while the transmitter button is being pressed. Release the transmitter
button.
Set the Prog I D switch to the operating position by moving the switch lever to the right position. The
programming is now complete.
FIGURE 1
Replace the lid on the control unit casing and secure with the 4 screws.
NOTE. When programming do not hold the transmitter to close to the receiver. The transmitter should
be held at least 500mm away from the receiver.
AP - 1
SECTION 9: WARRANTY
ENG
010608/11
SECTION 9 : WARRANTY
9.
WARRANTY
All conditions and warranties expressed or implied by any statute common law, trade usage or
otherwise are hereby excluded. No liability is accepted by Finlay Hydrascreens for any loss,
damage or injury to property or persons arising directly or indirectly from any failure or defect in
the machinery supplied. The materials employed by Finlay Hydrascreens in the manufacture
of their machinery, to the best of their knowledge, are the highest available quality of their respective kinds. Finlay Hydrascreens undertake to replace or repair free of cost any part supplied to them direct to the customer of which they shall receive notice and which shall be proved
to the satisfaction of Finlay Hydrascreens within a period of six months of delivery to be defective in workmanship or materials provided:
A:- The written note of complaint is given within seven days of the discovery of the defect
B:- That the part is returned carriage paid to Finlay Hydrascreens and shall, in the event of
replacement become their property.
C:- That Finlay Hydrascreens shall not be liable for the cost of removal of the defective part or
the cost of fitting a new part.
D:- That the defect has not been caused by carelessness or improper or inadequate lubrication.
E:- That the guarantee period shall be proportionally reduced if the machinery is run for more than
one eight hour shift per day.
No unauthorised alternation or modification has been made to the plant or machine or component
the subject of the claim.
The new part will be delivered by Finlay Hydrascreens, carriage paid to the customers nearest
station in the UK or F.A.S. port of exportation.
In case of parts or components not manufactured by Finlay Hydrascreens the customer will be
entitled to the benefits in so far as it may be transmitted to the customer, of any guarantees given
by the manufacturer in respect thereof and Finlay Hydrascreens liability in respect of such goods
is limited to making the benefits of the manufacturers guarantees available to the customer to the
extent aforesaid.
This understanding is in lieu of and excludes any other conditions guarantees, or warranties expressed or implied, statuary or otherwise. In no event shall Finlay Hydrascreens be liable (except to the extent if any of its undertaking as foresaid) for any loss injury or damage howsoever
caused or arising.
The guarantee contained aforesaid hereof is personal to Finlay Hydrascreens customer and
may not be assigned.
WA - 1
HOOFDSTUK 9: GARANTIE
9.
NL
010608/11
GARANTIE
Alle voorwaarden en garanties die door het recht krachtens de wet of door
gewoonterecht worden uitgedrukt of die stilzwijgend gelden. Handelsgebruik of iets
dergelijks wordt hiermee uitgesloten. Finlay Hydrascreens accepteert geen
aansprakelijkheid voor verlies, financieel nadeel of persoonlijke schade of
verwondingen die direct of indirect resulteren uit een gebrek aan of direct uit de
geleverde machine. De door Finlay Hydrascreens bij de fabricage van de machines
gebruikte materialen zijn naar beste kennis van de hoogste verkrijgbare kwaliteit in de
betreffende soort. Finlay Hydrascreens is verplicht alle onderdelen die zij direct aan
de klant heeft geleverd, kostenloos te vervangen of te vergoeden, indien zij is ingelicht
en waarbij volgens Finlay Hydrascreens binnen een periode van zes maanden na
levering is gebleken dat er een fout in de verwerking of bij het materiaal is opgetreden,
onder de voorwaarde dat:
A:
B:
C:
D:
E:
F:
binnen zeven dagen na ontdekking van het gebrek een schriftelijke reclamatie
volgt.
het onderdeel franco aan Finlay Hydrascreens wordt geleverd en in het geval
van een vervanging hun eigendom wordt
Finlay Hydrascreens niet voor de kosten van uitbouw van het defecte onderdeel
of de kosten van inbouw van een nieuw onderdeel aansprakelijk is.
het gebrek niet door nalatigheid of door verkeerde of onvoldoende smering is
veroorzaakt.
de garantietermijn overeenkomstig wordt verkort wanneer de machine langer dan
in een acht-uurs-dienst per dag loopt.
aan de installatie of machine of aan componenten die onderwerp van de
reclamatie zijn, geen ongeoorloofde veranderingen of verbeteringen zijn
aangebracht.
Het nieuwe onderdeel wordt door Finlay Hydrascreens franco tot aan het dichtstbijzijnde
station of de F.A.S. exporthaven geleverd.
Bij onderdelen of componenten die niet door Finlay Hydrascreens zijn geproduceerd,
heeft de klant recht op de garantie die de fabrikant hiervan geeft, mits die aan de klant
kan worden overgedragen. De aansprakelijkheid van Finlay Hydrascreens met
betrekking tot deze producten is beperkt tot de garantie die de fabrikant in
bovengenoemde omvang aan de klant biedt.
Deze overeenkomst komt in de plaats van alle andere voorwaarden en garanties, hetzij
uitdrukkelijk of stilzwijgend, wettelijk of anderszins en sluit deze uit. In geen geval mag
Finlay Hydrascreens (uitgezonderd in de omvang van n van de voornoemde
verplichtingen) voor veroorzaakte of ontstane verliezen, verwondingen of schade
aansprakelijk zijn.
De bovengenoemde garantie geldt voor Finlay Hydrascreens klanten persoonlijk en
mag niet worden overgedragen.
WA - 2
CHAPITRE 9: GARANTIE
FR
010608/11
9. GARANTIE
Toute garantie expresse ou octroye d'accord tacite par la voie du droit commun, le droit
cotumier, l'usage commercial ou autres est exclue. Finlay Hydrascreens dcline toute
responsabilit en cas de pertes, prjudices de biens ou de personnes rsultant
directement ou indirectement d'une dfaillance / vice de l'quipement livr. Les matriaux
mis en oeuvre par Finlay Hydrascreens pour la production de ses machines au meilleur
de ses connaissances, rpondent aux critres de qualit les plus pousss dans la matire.
Finlay Hydrascreens sengage remplacer gratuitement ou rembourser le prix de
toute pice livre directement au client qui serait porte sa connaissance et qui, la
satisfaction de Finlay Hydrascreens, savrerait tre affecte dun vice de fabrication ou
de matire dans un dlai de six mois aprs sa livraison, et ce dans les conditions
suivantes :
A:
B:
C:
D:
E:
F:
si cette rclamation est notifie par crit dans un dlai de sept jours aprs sa
dcouverte ;
si la pice en question est retourne franco de port Finlay Hydrascreens qui en
devient propritaire en cas de remplacement ;
si Finlay Hydrascreens n'est pas responsable des cots rsultant du montage et/
ou dmontage d'une pice reconnue dfectueuse et/ou neuve ;
si ce dfaut n'est pas imputable la ngligence ou une lubrification errone ou
insuffisante ;
si la priode de garantie se rduit dans la mme proportion, lorsque la machine
fonctionne pendant plus de huit heures par jour ;
si l'installation, la machine ou certains de ses composants, objet de la rclamation,
n'ont pas t soumis des modifications ou transformations illicites.
Finlay Hydrascreens livrera la pice neuve franco de port la gare SNCF la plus proche
en Grande Bretagne ou bien F.A.S. au port d'exportation.
Pour des pices ou organes qui ne sont pas fabriqus par Finlay Hydrascreens, le client
bnficie des conditions de garantie accordes par leur constructeur, dans la mesure o
celles-ci peuvent tre transfres au client ; la responsabilit de Finlay Hydrascreens
par rapport ces produits se limite faire bnficier le client de lensemble des
prestations de garantie accordes par cet autre constructeur.
Cette convention remplace et exclut toutes les autres conditions de garantie qu'elles soient
implicites ou explicites, lgales ou non. En aucun cas, Finlay Hydrascreens (
l'exception des cas de figure spcifis ci-dessus) n'assumera la responsabilit de toute
perte, blessure ou prjudice qui pourrait surgir.
La garantie ci-dessus est accorde au client par Finlay Hydrascreens titre personnel
et ne peut tre transfr un tiers.
WA - 3
KAPITEL 9: GARANTIE
DE
010608/11
9. GARANTIE
Alle Bedingungen und Gewhrleistungen, die durch Gesetzesrecht oder

Gewohnheitsrecht ausgedrckt werden oder stillschweigend gelten. Der
Handelsgebrauch oder hnliches wird hiermit ausgeschlossen. Finlay Hydrascreens
bernimmt keine Haftung fr Velust, Vermgens- oder Personenschden oder verletzungen, die direkt oder indirekt aus einem Mangel an oder direkt aus der
gelieferten Maschine resultieren. Die von Finlay Hydrascreens bei der Herstellung der
Maschinen verwendeten Materialien sind nach ihrem bestem Wissen von der hchsten
erhltlichen Qualitt ihrer jeweiligen Art. Finlay Hydrascreens verpflichtet sich,
kostenlos alle von ihnen direkt an den Kunden gelieferten Teile zu ersetzen oder zu
erstatten, von denen sie Kenntnis erhalten und bei denen es sich zur Zufriedenheit von
Finlay Hydrascreens innerhalb eines Zeitraums von sechs Monaten nach Lieferung
herausstellt, da es einen Mangel in der Verarbeitung oder bei den Materialien gibt,
unter der Voraussetzung, da:
A:
B:
C:
D:
E:
F:
innerhalb von sieben Tagen nach Entdeckung des Mangels eine schriftliche
Reklamation erfolgt.
das Teil frei an Finlay Hydrascreens geliefert wird und im Falle eines Ersatzes
deren Eigentum wird
Finlay Hydrascreens nicht fr die Kosten des Ausbaus des defekten Teils oder
die Kosten des Einbaus eines neuen Teils haftbar ist.
der Mangel nicht durch Nachlssigkeit oder falsche oder unzureichende
Schmierung verursacht wurde.
der Garantiezeitraum entsprechend verkrzt wird, wenn die Maschine lnger als in
einer Acht-Stunden-Schicht pro Tag luft.
an der Anlage oder Maschine oder an Bauteilen, die Gegenstand der Reklamation
sind, keine ungenehmigten Vernderungen oder Verbesserungen vorgenommen
wurden.
Das neue Teil wird von Finlay Hydrascreens frei an den nchsten Bahnhof in GB oder
den F.A.S. Ausfuhrhafen geliefert.
Im Falle von Teilen oder Bauteilen, die nicht von Finlay Hydrascreens hergestellt
wurden, hat der Kunde Anspruch auf Leistungen von Garantien, die vom Hersteller
diesbezglich erteilt wurden, insoweit, als diese an den Kunden bertragen werden
knnen, und die Haftung von Finlay Hydrascreens in bezug auf diese Waren ist darauf
begrenzt, da die Leistungen der Herstellergarantien im oben erwhnten Ausma dem
Kunden zur Verfgung gestellt werden.
Diese Vereinbarung tritt an die Stelle von allen anderen Bedingungen und Garantien
oder Gewhrleistungen, ob ausdrcklich oder stillschweigend, gesetzlich oder
anderweitig und schliet diese aus. Auf keinem Fall darf Finlay Hydrascreens
(ausgenommen in dem Ausma irgendwelcher vorstehender Verpflichtungen) fr
irgendwelche verursachten oder entstehenden Verluste, Verletzungen oder Schden
Haftbar sein.
Die oben angefhrte Garantie gilt fr Finlay Hydrascreens Kunden persnlich und darf
nicht bertragen werden.
WA - 4
CAPITULO 9: GARANTA
9.
ES
010608/11
GARANTA
Se consideran vlidas todas las normas y garantas establecidas por el derecho o

aceptadas por sentido comn. Est excluido el uso comercial. Finlay Hydrascreens
no se re sponsabiliza de prdidas, daos econmicos, daos o lesiones a personas
que puedan surgir directamente o indirectamente por averia o defecto de la mquina.
Finlay Hydrascreens utiliza en la construccin de las mquinas materiales de lo ms
avanzados y de la mejor calidad Finlay Hydrascreens se obliga a sustituir o a
reparar sin cargo, y directamente al cliente, cada pieza que le envia el cliente con la
correspondiente reclamacin, que Finlay Hydrascreen verifica en el plazo de seis
meses desde el recibo, y que demuestren defecto de fabricacin o de material, bajo
las condiciones siguientes:
A:
B:
C:
D:
E:
F:
La reclamacin debe enviarse dentro de siete das desde que se ha encontrado

el defecto.
Hay que enviar las piezas a Finlay Hydrascreens, puerto franco, y, en caso de
sustitucin, estas quedan de propriedad de Finlay Hydrascreens
Finlay Hydrascreens no es responsable de los gastos de desmontaje de las
piezas defectuosas o de los gastos de montaje de las piezas nuevas.
El inconveniente no ha sido ocasionado por negligencia o equivocada o escasa
lubrificacin.
El plazo de la garanta debe reducirse cuando la mquina trabaja en turno diario
de ms de ocho horas.
Las piezas reclamadas proceden de instalaciones, mquinas o componentes que
no han tenido modificaciones o reformas no autorizadas.
Finlay Hydrascreens envia las nuevas piezas puerto franco a la estacin ms

cercana en GB, o al puerto F.A.S. para exportacin.
Para las piezas o componentes no fabricados por Finlay Hydrascreens, el cliente
tiene derecho a disfrutar de la garanta que le otorga el mismo constructor de las piezas
o componentes, hasta que sus cumplimientos puedan transmitirse al cliente y Finlay
Hydrascreens se responsabiliza unicamente de que el mismo constructor de las
piezas o componentes otorgue la garanta en la forma sobredicha.
Este acuerdo sustituye y excluye todas otras condiciones y garantas, ya sean escritas
como supuestas, legales u otras. Finlay Hydrascreens no puede ser responsable en
ningun caso (a excepcin de existir anteriores obligaciones) de cualquier tipo de
prdidas o daos a personas o cosas que sean consiguientes.
Las condiciones de garanta sobredichas vlen para los clientes de Finlay
Hydroscreens y no pueden transferirse a terceros.
WA - 5
CAPITOLO 9: GARANZIA
9.
EDIZIONE I
GARANZIA
Tutte le condizioni e garanzie hanno validit a termini di legge o per abitudine,

espressamente dichiarata, o come silenzio assenso. Lutilizzo commerciale o simili
sono esclusi. Finlay Hydrascreens non si assume alcuna responsabilit per danni ,
perdite a cose o persone o per ferimenti, risultanti in modo diretto o indiretto da un
difetto del macchinario o direttamente derivanti dal macchinario fornito. Finlay
Hydrascreens, ha utilizzato, nella costruzione dei macchinari, materiali della pi alta
qualit reperibile sul mercato, secondo tutte le conoscenze in suo possesso. Finlay
Hydrascreens si impegna a sostituire gratuitamente o a rimborsare tutti i pezzi
direttamente forniti ai clienti, dai quali venuta a conoscenza, e presso i quali stata
verificata lesistenza, entro un periodo di tempo di sei mesi dalla consegna, di un difetto
di costruzione o di materiale, dietro assenso e completa soddisfazione da parte della
Finlay Hydrascreens, a condizione che:
A:
entro sette giorni dalla constatazione del difetto, segua una contestazione scritta.
B:
il pezzo venga restituito senza spese alla Finlay Hydrascreens , il quale, nel
caso di sostituzione, diventa di sua propriet.
C:
Finlay Hydrascreens non responsabile per costi derivanti dallo smontaggio

del pezzo avariato o per spese inerenti il montaggio del pezzo nuovo.
D:
il difetto non sia dovuto a negligenza oppure a ingrassaggio errato o insufficiente.
E:
il periodo di garanzia viene decurtato in relazione, se limpiego del macchinario va

oltre un normale turno giornaliero di otto ore.
F:
allimpianto, alla macchina o al pezzo, che sono oggetto di contestazione non

sono state apportate modifiche o migliorie non autorizzate.
Il pezzo nuovo viene consegnato dalla Finlay Hydrascreens franco di porto stazione
pi vicina in GB, oppure ai porti F.A.S. per lesportazione.
Nel caso di pezzi o componenti, che non siano state prodotte dalla Finlay
Hydrascreens, il cliente ha diritto ad avere le stesse prestazioni in garanzia, come
concesso dal produttore, nella misura in cui queste possono essere riconosciute al
cliente, e la responsabilit della Finlay Hydrascreens relativamente a queste merci,
limitata al riconoscimento di prestazioni di garanzia, che verranno messe a
disposizione del cliente, nella misura e alle stesse condizione sopraddette.
Questo accordo sostituisce tutte le altre condizioni, garanzie o prestazioni, sia
dichiarate esplicitamente, che tacite, legali o di altra natura, escludendole
definitivamente. In nessun caso la Finlay Hydrascreens pu (eccetto provvedimenti
riguardanti impegni gi esistenti in precedenza) essere considerata responsabile per
perdite di qualche natura, causate o conseguenti, ferimenti o danni.
La garanzia sopraddetta, ha validit per i clienti della Finlay Hydrascreens
personalmente e non pu essere ceduta a terzi.

Operation Manual 683 (v.11)

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ELECTRICAL AND ENGINE SAFETY

SAFETY BEFORE AND DURING OPERATION

SAFETY BEFORE AND DURING MAINTENANCE

SAFETY BEFORE AND DURING TRANSPORT

SAFETY SIGNS IN THIS MANUAL

SAFETY SIGNS ON YOUR MACHINE

REMOTE STOPS ON YOUR MACHINE

SAFETY GUARDS ON YOUR MACHINE

NOISE LEVELS AROUND YOUR MACHINE

SECTION 2 : TECHNICAL INFORMATION

TRANSPORT POSITION DIMENSIONS

WORKING POSITION DIMENSIONS

CORRECT USE OF MACHINE

MOVING THE MACHINE (Wheeled Machine Option Only)

DETACHABLE WHEELED UNIT (OPTIONAL)

TRACKING THE MACHINE

LOWERING SUPPORT LEGS

RADIO CONTROL HANDSET (OPTIONAL)

RADIO CONTROL RECEIVER UNIT (OPTIONAL)

FITTING SCREEN CATWALK

FITTING CATWALK ACCESS STEPS & FOLD DOWN STEPS

FITTING CATWALK UPPER HANDRAIL

UNFOLDING FINES CONVEYOR

RAISING SCREENBOX & MAIN CONVEYOR

UNFOLDING SIDE CONVEYORS MIDDLE & OVERSIZE GRADES IN - 26

RAISING VIBRATING GRID TO WORKING POSITION (OPTIONAL)IN - 27

RAISING REMOTE GRID TO WORKING POSITION

SCREENBOX TRANSPORT BRACKET

SAFETY BEFORE AND DURING OPERATION

CONVEYORS SPEED CONTROLS

RADIO CONTROL REJECT TIPPING GRID (OPTIONAL)

SAFETY BEFORE AND DURING MAINTENANCE

ELECTRICAL AND ENGINE SAFETY

OILTANK, PIPES & FITTINGS

BELT TRACKING ON YOUR MACHINE

BELT TENSIONING ON YOUR MACHINE

CHANGING SCREEN MESHES

TENSIONING BELTFEEDER CHAIN

CHANGING FUEL FILTER

CHANGING HYDRAULIC FILTERS & OIL

CHANGING ENGINE FILTERS & OIL

CHANGING GEARBOX OIL ON TRACKS

ADJUSTING BELTFEEDER SCRAPER

REMOTE GREASING SCHEDULE

HYDRAULIC RAM MAINTENANCE

SAFETY BEFORE AND DURING TRANSPORT

STOPPING THE MACHINE

PREPARING FOR TRANSPORT

LOWERING VIBRATING GRID TO TRANSPORT POSITION (OPTIONAL) TR - 7

FOLDING SIDE CONVEYORS (MIDDLE & OVERSIZE GRADES) TR - 8

REMOVING CATWALK ACCESS LADDER & FOLD-DOWN STEPS TR - 10

LOWERING SCREENBOX, MAIN AND FINES CONVEYORS

REMOVING CATWALK UPPER HANDRAIL

CLOSING SCREEN CATWALK

DETACHABLE WHEELED UNIT (OPTION)

FOLDING FINES CONVEYOR

RAISING SUPPORT LEGS

RETURNING THE DRAWBAR TO THE TRANSPORT POSITION TR - 17

READY FOR TRANSPORT

NO RESPONSE FROM ANY HYDRAULIC SYSTEM

MACHINE OPERATING SLOWLY. NO EXTERNAL OIL LEAKS

EXCESSIVE NOISE FROM HYDRAULIC PUMP

SCREEN NOT WORKING