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Synthetic Metals
journal homepage: www.elsevier.com/locate/synmet
Clean Energy Automotive Engineering Center, Tongji University, Caoan Road 4800, Shanghai 201804, China
School of Environmental Science and Engineering, Donghua Universtiy, Songjiang University City 2999, Shanghai 201260, China
c
School of Resource and Environmental Engineering, East China University of Science and Technology, Melong Road 130, Shanghai 200237, China
d
National Institute of Advanced Industrial Science and Technology, Higashi 1-1-1, Central 5, Tsukuba, Ibaraki 305-8565, Japan
b
a r t i c l e
i n f o
Article history:
Received 11 September 2009
Received in revised form 18 October 2009
Accepted 6 November 2009
Available online 3 December 2009
Keywords:
Alkaline solid polymer electrolyte
PVAKOH
Chemical stability
Microstructure
Ionic-conductivity
Methanol uptake
ADMFC
a b s t r a c t
Optical transparent, chemically stable alkaline solid polymer electrolyte membranes were prepared by
incorporation KOH in poly(vinyl alcohol) (PVA). The distributions of oxygen and potassium in the membrane were characterized by XRD and SEMEDX. It is demonstrated that combined KOH molecules may
exist in the PVA matrix, which allow it to be an ionic conductor. In particular, the chemical and thermal stabilities were investigated by measuring changes of ionic conductivities after conditioned the membrane
in various alkaline concentrations at elevated temperatures for 24 h for potential use in fuel cells. The
membranes were found very stable even in 10 M KOH solution up to 80 C without losing any membrane
integrity and ionic conductivity due to high dense chemical cross-linking in PVA structure. The measured ionic conductivity of the membrane by AC impedance technique ranged from 2.75 104 S cm1
to 4.73 104 S cm1 at room temperature, which was greatly increased to 9.77 104 S cm1 after high
temperature conditioning at 80 C. Although, a relatively higher water uptake, the methanol uptake of
this membrane was one-half of Nafon 115 at room temperature and 6 times lower than that of Naon
115 after conditioned at 80 C. The membrane electrolyte assembly (MEA) fabricated with PVAKOH in
direct methanol fuel cell (DMFC) mode showed an initial power density of 6.04 mW cm2 at 60 C and
increased to 10.21 mW cm2 at 90 C.
2009 Elsevier B.V. All rights reserved.
1. Introduction
Fuel cell technology has received an increasing interest over
the past few decades, particular to proton-exchange membrane
(PEM) fuel cells. This fuel cell uses an acidic membrane as electrolyte and gives excellent results. To date, the full potential of the
PEM fuel cells has not been realized although they show the excellent chemical, mechanical, and thermal stability as well as high
ionic conductivity. The cost and durability are two major challenges
to fuel cell commercialization. Further, the PEM fuel cells exhibit
several signicant disadvantages including slow electrode-kinetics,
carbon monoxide poisoning of expensive Pt and Pt-based electrocatalysts at low temperatures, the high cost of membranes and high
fuel permeability (methano) [1].
To overcome the drawbacks of the PEM fuel cells, a new concept fuel cell using alkaline anion exchange membranes (AAEMs)
has been evoked great interest. One of the advantages of AAEM
fuel cells is the faster kinetics of oxygen reduction reactions in an
alkaline media, which allows the use of non-precious metal electrocatalysts such as silver catalysts [2] and perovskite-type oxides [3].
Corresponding author. Tel.: +86 21 6958 9480; fax: +86 21 6958 9355.
E-mail address: qiaojinli@hotmail.com (J. Qiao).
0379-6779/$ see front matter 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.synthmet.2009.11.013
In addition, the water management is improved due to the electroosmotic drag transporting water away from the cathode and the
so-called alcohol crossover problem also is highly reduced because
of the opposite movement of the hydroxide ion to the movement
of proton in acidic membrane.
The quaternized polymers based on AAEMs have been proposed as electrolytes in alkali fuel cells such as polysiloxane [4],
poly(oxyethylene) methacrylates [5], polysulfone [6], polyethersulfone cardo [7], poly(phthalazinon ether sulfone ketone) [8],
poly(ether-imide) [9] and radiation-grafted PVDF and FEP [10].
However, the quaternized polymers are unstable in alkaline
medium at temperatures above 60 C. Therefore, the development
of AAEMs for an improved performance is still urgent.
PVA is a polyhydroxy polymer, which is very common
in practical applications because of its easy preparation and
biodegradability [11]. It has been selected as epolymer matrix in
view of its lm-forming capacities, hydrophilic properties and high
density of reactive chemical functions favorable for cross-linking
by irradiation, chemical or thermal treatments [1214]. Due to its
perfect methanol tolerance effect, PVA also has been used to alkaline direct methanol fuel cell (ADMFC) studies with inorganic llers
incorporation [15,16]. However, little is reported on the chemical
stability of PVA-based alkaline solid polymer electrolyte, especially
in alkaline medium conditioned at high KOH concentration in solu-
194
Fig. 1. Inner structure model of PVAKOH and membrane pictures for (a) pure PVA,
(b) PVA conditioned in 4 M KOH at 25 C, (c) PVA conditioned in 4 M KOH at 80 C.
Condition time: 24 h, followed by complete removal of free KOH prior to testing.
Wwet Wdry
Wdry
(1)
where Wwet and Wdry are the mass of fully hydrated membrane,
and of the dry membrane, respectively. The methanol uptake was
measured at the same procedures.
2.4. Ionic conductivity measurements
The OH ionic conductivity of the formed membranes was measured by an AC impedance technique using an electrochemical
impedance analyzer (VMP2/Z, PAR), where the AC frequency was
scanned from 100 kHz to 0.1 Hz at a voltage amplitude of 100 mV.
Fully hydrated membranes were sandwiched in a Teon conductivity cell equipped with Pt foil contacts [18]. The membrane was
in contact with water over the measurements. Ionic conductivity,
(S/cm), was calculated according to the following equation:
=
l
RTW
(2)
where l is the length of the membrane between two potential sensing platinum wires, R is the membrane resistance, W and T are the
width and the thickness of the membrane, respectively.
2.5. Membrane electrode assembly (MEA) fabrication and
single-cell performance measurements
The
cell
conguration:
2M
MeOH + 2 M
KOH|Pt/
C|PVAKOH|Pt/C|O2 , was used in a single-cell of ADMFC. The
catalyst for both anode and cathode was Pt/C on carbon paper
with catalyst loading of 1 mg(Pt) cm2 (ElectroChem). The active
electrode area for a single cell test was 4 cm2 . The MEA was
prepared by hot pressing the PVAKOH membrane with anode and
cathode at 90 C and 100 kg cm2 for 5 min. The MEA was inserted
into a fuel cell hardware, which consisted of graphite block with
195
Fig. 2. Ionic conductivity of PVA membranes as a function of doping KOH concentration in aqueous solution. The membranes were immersed in various concentration
of KOH solution for 24 h followed by complete removal of free KOH prior to conductivity testing.
Fig. 3. Typical impedance spectra of PVA doped in 6 M KOH at 25 C. The free KOH on
membrane surface was completely removed by rinsed the membrane in D.I. water
prior to conductivity testing.
196
Fig. 4. Ionic conductivity of PVA membranes after conditioned with KOH at elevated
temperatures. The membranes were conditioned in 1, 4, 6 and 10 M KOH at 25, 40, 60
and 80 C for 24 h, followed by complete removal of free KOH prior to conductivity
testing. The conductivity was measured at 25 C.
Fig. 5 shows the temperature dependence of the ionic conductivity of PVAKOH membranes. Here the PVA membranes doping
in 4 M KOH, and then conditioned at r.t. and at 80 C as typical candidates, respectively. After complete removal of the free KOH on
the membrane surface, the conductivity was measured at elevated
temperatures. It can be seen that the ionic conductivity was almost
no change with the temperature up to 80 C after membrane being
conditioned in 4 M KOH at r.t., but linearly increased with temperature after the membrane being conditioned in 4 M KOH at 80 C,
which reached the highest ionic conductivity of 9.51 104 S cm1 .
This is in well agreement with the results obtained from Fig. 4, that
is, the dynamic properties seems to be greatly improved after conditioned at high temperature of 80 C, due to an increased charge
carriers.
It should be mentioned that alkaline doped PVA, i.e., with a couple of additives such as PEO [20], SSA [21] and TiO2 ller [15] gives
high ionic conductivities ranged from 103 102 S cm1 and even
101 S cm1 for PVAHEMASiO2 so-gel membranes [22]. Lower
ionic conductivity in this work stems from the different membrane
preparation procedure. KOH was directly added into PVA solution,
thus high KOH content in the polymer, but an obvious phase separation produced [19,20,15] or immersed the membrane in KOH
concentration in solution, then directly conduct the ionic conduc-
Fig. 6. XRD patterns for PVAKOH membranes: (a) pure PVA, (b) PVA conditioned
in 4 M KOH at 25 C, (c) PVA conditioned in 4 M KOH at 80 C. Condition time: 24 h,
followed by complete removal of free KOH prior to testing.
197
Fig. 7. SEM pictures of the cutview of the PVA/KOH membranes: (a) conditioned in 4 M KOH at r.t (2000), (b) conditioned in 10 M KOH at r.t. (2000), (c) conditioned in
4 M KOH at 80 C (6000), (d) conditioned in 10 M KOH at 80 C (6000), (e) conditioned in 4 M KOH at 80 C (40,000), (f) conditioned in 10 M KOH at 80 C (40,000).
Condition time: 24 h, followed by complete removal of free KOH prior to testing.
iment, the sample was rinsed with D.I. water to remove KOH on
its surface, and then it was freeze-fractured in the liquid nitrogen.
SEM observations of the sections of a membrane (Fig. 7a and b at
2,000 magnication) showed a homogeneous and dense material.
It should be mentioned that by increasing doping KOH concentration in solution and/or conditioned at temperature above room
temperature induced an orange color on the membranes as Fig. 1c
shows. But not any surface degradation or membrane modication,
such as holes or phase separation phenomena, could be detected.
The structure is very compact on the SEM pictures (Fig. 7c and d at
6000 magnication) either being conditioned at high KOH concentration (10 M KOH) or conditioned at 80 C. This is very different
from PEOPVAKOH blend polymer, on which many small pores
with different size are produced on the surface of the lm [20].
In this work, the KOH particles are discernable as light dots and
evenly dispersed in the PVA polymer matrix at 40,000 magnication (Fig. 7e and f). There were neither gaps nor cracks between the
particles and polymer matrix, which proves the excellent chemical
stability due to the cross-linkage in PVA matrix.
In the EDX mapping image, the highlighted bright dots revealed
high element concentration. It can be seen that distributions
of potassium and oxygen elements were homogeneous, which
implied that KOH was well dispersed throughout PVA membrane.
An intriguing result was revealed from EDX mapping that no obvious change in potassium element before and after conditioned in
alkaline concentration (4 M KOH) and temperature, but a much
higher concentration in oxygen element particular to conditioned
at 80 C. This may be due to the fact that OH in KOH may react with
acetal group in PVA matrix to generate OH and water, although
this reaction may take place incompletely. This result suggests further that combined KOH molecules by long-distance interaction
may exist in the PVA matrix, which was helpful for the ionic conductivity just as described previously.
3.5. Water/methanol uptake
The importance of the ionic conductivity and fuel permeability is
well known, particular to ADMFC. Furthermore, the swelling property of the conducting membranes is also an important parameter,
which is highly correlative to the cell performance. The presence
of water in the membranes is a prerequisite for reaching high ionic
conductivity. On the other hand, excessively high water uptake will
affect other performances of the membranes such as the dimensional and thermal stability. Table 1 gives the changes in both
the water uptake and the methanol uptake values of PVAKOH
membrane before and after conditioned in 4 M KOH at r.t. and at
198
Fig. 8. EDX mapping of (a), (d) potassium element and (b), (c) oxygen element within PVA/KOH, respectively. Doping KOH concentration in solution: 4 M; (a and b):
conditioned at r.t., (c and d): conditioned at 80 C. Condition time: 24 h, followed by complete removal of free KOH prior to testing.
Table 1
Physico-chemical properties of alkaline PVA based on chemical cross-linking and Naon 115 membranes.
Membrane Membrane thickness
(mm)
KOH doping
concentration (M)
r.t.
r.t.
Conditioned at 80 C
D.I. water (%) 99.8 wt% MeOH D.I. water (%) 99.8 wt% MeOH D.I. water (%)
PVA
Naon115
80100
135
39.4
34
20.5
41.8
36.1
21.4
128.7
0.47
0.75
Fig. 9. IV curves of the DMFC using KOH doped PVA as alkaline solid polymer
electrolyte membrane in 2 M KOH + 2 M CH3 OH solution at different temperatures.
199
Acknowledgements
4. Conclusions
This work is nancially supported by Project Pujiang Foundation (grant no. 08PJ14096) and Natural Science Fundation (grant no.
09ZR1433300) of Science and Technology Commission of Shanghai
Municipality of China. Thanks also to Liuxue Guiguo Foundation of
China Ministry of Education (grant no. 2009(1001)).
References