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C5.200
C5.210
C5.220
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C5.300
C5.310
C5.320
C5.330
C5.340
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SUBSECTION C5
INSTRUMENTATION, CONTROLS, AND
INTERLOCKS
C5.100
C5.200
GENERAL
Indicating and recording devices and associated instruments are the operators basic tools for monitoring
and controlling boiler operation; they may include steam,
air, and feedwater flowmeters, thermometers, draft and
pressure gages, and analyzers. These devices are installed to monitor normal and abnormal conditions and
are important for equipment operation, safety, and
energy conservation. Therefore, these devices should
be maintained in calibration at all times.
Modern boilers that are in compliance with accepted
practice for safe operation include interlock systems.
The interlocks establish the safe sequence for startup
and provide for a safe shutdown. They should never
be bypassed or jumpered.
Older boilers which do not include interlock safety
systems require that the operator carefully follow the
manufacturers instructions when placing a boiler in
and taking it out of service. During startup and shutdown
all interlocks including the low water fuel cutoffs and
the flame failure devices, where installed, should be
checked for proper functioning. It is recommended that
each automatically fired boiler have two independent
low water cutoffs. Moreover, at each annual outage,
the low water cutoffs should be dismantled, inspected,
cleaned, and checked for proper calibration and performance.
On older units, the meter and control boards were
located on the operating floor so that the operator
could observe firsthand the critical operating functions:
namely, proper combustion and the water level. On
modern units designed with centralized control rooms
including complex instruments, controls, and data loggers, the firsthand observation feature is unrealistic
under normal operating conditions. In these cases redundancy must be provided in the instrumentation so that
the operator is ensured of accuracy and reliability.
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C5.200
C5.220
C5.300
C5.310
Controls
C5.210
C5.310
C5.310
C5.320
C5.340
Interlocks
(a) Interlocks or safety controls, as they are sometimes called, are provided to interrupt fuel flow to the
boiler and shut down equipment in the event that unsafe
conditions develop. These conditions could include the
following:
(1) loss of FD Fan
(2) loss of ID Fan
(3) furnace pressure
C5.340
A complete check and test of all controls and interlocks is recommended at least once a year. An actual
operating check on interlocks can best be done during
a scheduled startup and shutdown of a boiler.
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