TI-700 - Eng-R1 - Inook

no.
: TI-700_eng
rev.
: 1
date
: 14.10.10
TECHNICAL INFORMATION
page
: 1 von 6
SCHNEIDER-High Pressure Steam Generator

for closed circuits - Series iNook
1. Functionality
The iNook is a High Pressure Steam generator of vertical
design especially developed for closed circuits. He is
installed directly below the steam consumer (the
condenser) connected to it and not capable of being shut
off.
The generated high pressure steam transports the heat
into the condenser where the heat energy is transferred
in a thermal process by condensing. High Pressure
Steam Generator iNook and Condenser are operated in
an absolute closed circuit driven by natural circulation.
Figure 1 - iNook
Since the natural circulation works by gravity only one

has to heed during design and installation that the
condensate returns to the iNook without any obstruction.
In other words sufficient difference in altitude must be
provided secured by locating the condenser directly
above the iNook not to mention that the difference in
altitude has to be calculated for each project. Furthermore the steam and condensate connections
between the iNook and the condenser must be sufficient
designed in means of dimensions, installed with sufficient
incline, no strictures, no bends, no components such as
valves etc.
The iNook installed in a closed circuit allows an operation without the regular boiler equipment
such as water level control and feed water pumps. To avoid water leakages all connections of supply and return lines, connections with equipments are welded or for safety valves monitored by
automatic leakage control.
Doc.: TI-700_eng-R1 - iNook.doc

SCHNEIDER Engineering GmbH
Email / Internet
Hildburghauser Strae 79
12249 Berlin
Tel.: +49-30-75 44 93 99-0
Fax: +49-30-75 44 93 99-21
info@schneider-kessel.com
www.schneider-kessel.com
no.
: TI-700_eng
rev.
: 1
date
: 14.10.10
page
: 2 von 6

2. Design Features
The iNook is a vertical designed boiler High

Pressure Steam Generator without a steam
drum. In means of flue gas system the iNook
is a Three Pass Boiler where the furnace is
the 1st pass and the 2nd and 3rd pass are
formed by the concentrically arranged tube
coils of the convection part.
The burner is installed as roof burner on top
of the boiler. The iNook consists of two (2)
concentrically arranged tube coils in Membrane Wall design with the latter as the most
superior advantage in compare with other
boiler brands designed without steam drum for
closed circuits.
The superior advantage of the Membrane
Wall design secures that the vertical evaporator tubes can be welded into the bottom and
top ring collectors without reduction. This design feature is the ultimate precondition to ensure unobstructed water flow and hence thermal overheating even during peak loads
and/or sudden load fluctuation which very often result in tube cracks. The gap between the
vertical tubes is flue gas tight closed by membranes a reliable design feature which is tried
and tested and used for water tube boilers
world wide.
Figure 2 - Boiler Sections

Burner/Flame/Vessel (1st, 2nd and 3rd pass)

Email / Internet
12249 Berlin
Tel.: +49-30-75 44 93 99-0
Fax: +49-30-75 44 93 99-21
no.
: TI-700_eng
rev.
: 1
date
: 14.10.10
page
: 3 von 6

iNook Design
Other Design
(Membrane Wall)
(Tube-to-Tube Wall)
Figure 3 - Membrane Wall Design versus Tubeto-Tube Design
Figure 4 Manufacturing of membrane wall tube cage

Email / Internet
12249 Berlin
Tel.: +49-30-75 44 93 99-0
Fax: +49-30-75 44 93 99-21
no.
: TI-700_eng
rev.
: 1
date
: 14.10.10
page
: 4 von 6

3. Main Characteristics of iNook
Safe and reliable operation due to Membrane Wall design, no risk of surface overheating by obstruction of circulation.
Minimized furnace volume load and heating surface load by thoroughly adjusted boiler
design.
Ideally adjustably to limited spaces by compact design.
Self supporting design and unobstructed vertical expansion.
High flexibility of fuel range.
72 hrs supervision free operation by state-of-the-art electronic boiler control system.
No hazardous substances such as thermal oils used for heat transfer.
No risk of corrosion in the steam and condensate system due to welded connections
instead of flanged.
High plant efficiency by optimized and efficient heat transfer avoiding flue gas leakages
by using the Membrane Wall design.
Possibility of further increasing the plant efficiency by utilizing the flue gas heat i.e. with
waste recovery systems such as combustion air pre-heater.
Pre-assembled boiler system including control box, electrical wiring etc. minimizing the
installation time on site.
4. Application
The iNook supplies high pressure steam for process engineering plants where special safety regulations are enforced especially in productions where leakages shall not contaminate the product.
This requirement can only be met with water of treated quality but not when using thermal oil for
heat transfer.
Hence the main application of the iNook is the entire food industry especially focussed on
-
deodorant of edible oil and fat
distillation, fractioning and esterification of various raw materials

Email / Internet
12249 Berlin
Tel.: +49-30-75 44 93 99-0
Fax: +49-30-75 44 93 99-21
no.
: TI-700_eng
rev.
: 1
date
: 14.10.10
page
: 5 von 6

5. Manufacturing and Equipment
Design and fabrication of the iNOOK is in accordance with the German Technical Regulation for
Steam Boiler (TRD) respectively Euronorm EN-12953 in connection with the Pressure Vessel Directive DGRL 97/23/EG as stationary boiler (land-based boiler).
The fabrication is supervised and monitored by TV the German Steam Boiler Supervision Authority. In addition we are able to deliver in compliance with standards such as ASME, BS, Vincotte,
Stoomwezen, APAVE, ISPESL, DOSH, Australia, New Zealand, Japan, etc.
Boiler equipment and control systems are certified by the respective classification authorities.
Depending on the specific requirements the iNook is equipped with the matching equipment. Decisive for the selection of the equipment are:
required level of automation i.e. supervision free operation
required control and monitoring grade
required grade of minimizing of operational costs
required grade of plant efficiency
required grade of plant safety and plant availability
fuel availability
Basic equipment of the iNook
pressure body including boiler casing and insulation
firing system in monobloc design for
gaseous fuels such as natural gas L and H, bio gas, LPG
liquid fuels such as LFO, HFO, bio diesel
control box including the control system such as

o
pressure control
burner control
boiler safety chain with emergency push button
main power supply connection
safety valve with rupture disk and leakage control
low water level limiter

Email / Internet
12249 Berlin
Tel.: +49-30-75 44 93 99-0
Fax: +49-30-75 44 93 99-21
no.
: TI-700_eng
rev.
: 1
date
: 14.10.10
page
: 6 von 6

pressure switch
pressure limiter
pressure transmitter
direct reading pressure gauge with gauge valve
flame sensor
test valve for water level
feed and drain valve with check valve
Optional equipment for the iNook
firing system in monobloc design for additional 2 alternative fuels including control system
cascade control when more than one (1) boiler are in operation
feed forward control i.e. by product temperature
2nd safety valve including rupture disk and leakage control
exhaust gas temperature limiter
boiler water filling pump including equipment.
6. Technical Data
We supply the iNook in the capacity range from 150 kW up to 4000 kW. Boilers for larger capacities are available upon request and will be custom designed.
For further technical Information we kindly refer to the following data sheets:
SCHNEIDER high-pressure steam generator as natural circulation boiler

Type iNook
f DB-402 iNook (Dimensions)

f DB-406 iNook (PID)

Email / Internet
12249 Berlin
Tel.: +49-30-75 44 93 99-0
Fax: +49-30-75 44 93 99-21

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no.

SCHNEIDER-High Pressure Steam Generator

Since the natural circulation works by gravity only one

Doc.: TI-700_eng-R1 - iNook.doc

SCHNEIDER-High Pressure Steam Generator

The iNook is a vertical designed boiler High

Figure 2 - Boiler Sections

Doc.: TI-700_eng-R1 - iNook.doc

SCHNEIDER-High Pressure Steam Generator

Figure 3 - Membrane Wall Design versus Tubeto-Tube Design

Figure 4 Manufacturing of membrane wall tube cage

SCHNEIDER-High Pressure Steam Generator

3. Main Characteristics of iNook

Ideally adjustably to limited spaces by compact design.

Self supporting design and unobstructed vertical expansion.

High flexibility of fuel range.

72 hrs supervision free operation by state-of-the-art electronic boiler control system.

No hazardous substances such as thermal oils used for heat transfer.

deodorant of edible oil and fat

distillation, fractioning and esterification of various raw materials

Doc.: TI-700_eng-R1 - iNook.doc

SCHNEIDER-High Pressure Steam Generator

required level of automation i.e. supervision free operation

required control and monitoring grade

required grade of minimizing of operational costs

required grade of plant efficiency

required grade of plant safety and plant availability

Basic equipment of the iNook

pressure body including boiler casing and insulation

firing system in monobloc design for

gaseous fuels such as natural gas L and H, bio gas, LPG

liquid fuels such as LFO, HFO, bio diesel

control box including the control system such as

boiler safety chain with emergency push button

main power supply connection

safety valve with rupture disk and leakage control

low water level limiter

Doc.: TI-700_eng-R1 - iNook.doc

SCHNEIDER-High Pressure Steam Generator

direct reading pressure gauge with gauge valve

test valve for water level

feed and drain valve with check valve

Optional equipment for the iNook

feed forward control i.e. by product temperature

2nd safety valve including rupture disk and leakage control

exhaust gas temperature limiter

boiler water filling pump including equipment.

SCHNEIDER high-pressure steam generator as natural circulation boiler

f DB-402 iNook (Dimensions)

Doc.: TI-700_eng-R1 - iNook.doc

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