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Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
h i g h l i g h t s
A novel lubricity additive was used for Hydroprocessed Renewable Diesel (HRD).
HRD fueled engine emits 29% lower NOx than B100 fuel.
HRD outperformed B100 and petro-diesel in terms of BSFC.
HRD is a promising alternative fuel for CI engine.
a r t i c l e
i n f o
Article history:
Received 30 January 2015
Received in revised form 10 June 2015
Accepted 14 June 2015
Keywords:
Jatrophacurcas biodiesel (B100)
Hydroprocessed Renewable Diesel (HRD)
European Stationary Cycle (ESC)
Regulated emissions
a b s t r a c t
Renewable biofuels such as Hydroprocessed Renewable Diesel (HRD) and Biodiesel (B100) are perceived
as potential alternative fuels for compression ignition (CI) engine. HRD and B100 are produced from the
same feedstock i.e. Jatrophacurcas oil by transesterication and hydro-deoxygenation reactions respectively. Petro-diesel served as a reference fuel. The main objective of this study is to identify a better alternative fuel among HRD and B100 in terms of emissions and fuel consumption characteristics. The CHO
based lubricity additive was added in HRD to give adequate lubricity to fuel injection pump. Both biofuels
showed substantial reduction in particulate matter (PM), carbon monoxide (CO) and hydrocarbon (HC)
emissions as compared to petro-diesel. But NOx increased by 26% for HRD and 77% in the case of B100
fueled engine. Brake specic fuel consumption (BSFC) of the engine fueled with HRD was lower than with
B100 and petro-diesel. A comparative analysis of emission results revealed that the engine fueled with
B100 performed well on many counts such as PM, CO and HC, but the HRD outperformed B100 in terms
of NOx emission and BSFC, which are vital parameters for CI engines. Hence, HRD may be considered as a
promising alternative fuel for CI engines over other transesteried biodiesels.
2015 Elsevier Ltd. All rights reserved.
1. Introduction
Energy is considered as the backbone of any growing economy.
The latest world energy outlook report states that China will dominate energy demand growth until mid-2020s. After that India will
take over as the leading engine of energy demand [1]. The global
crude oil scenario has been registering a paradigm shift from fossil
to shale oil (tight oil) in the recent past. But shale oil, a low cost
resource is not renewable in nature and makes other alternatives
(carbon neutral transport fuels) less attractive, so adversely
441
Previous research work on the application of biofuels in CI engines was emphasized through the comparative performance and
emissions of these biofuels against petro-diesel. Knothe et al.
[32] reported that hexadecane and dodecane (alkane components
of petro-diesel) reduces NOx on the Federal Test Procedure (FTP)
cycle compared to petro-diesel, due to the absence of unsaturation
in these alkanes which negates the effect of chain length on NOx.
Another recent study by Na et al. [30] showed a reduction of
NOx in urban dynamometer driving schedule (UDDS) for renewable diesel as compared to petro-diesel, but highway cruise did
not show any signicant change in NOx with the usage of HRD in
heavy duty trucks but, these tests were conducted on a chassis
dynamometer and the vehicle exhaust was diluted with air and
passed through constant volume sampling (CVS) before emission
measurements. Moreover, speeds and torques of a chassis
dynamometer cannot be compared with an engine dynamometer
test. Westphal et al. [33] compared the emissions of a heavy duty
diesel engine fueled with hydrotreated vegetable oil (HVO,
Trademark: NExBTL) and Jatropha methyl ester (JME). It was
reported that the engine fueled with HVO produced lower NOx
than diesel and JME, but no justication was provided for this
trend. Whereas, in the present study, two biofuels (HRD and
B100) produced from same feedstock (Jatrophacurcas oil) have been
compared against Petro-diesel, with respect to physic-chemical
properties, emissions and performance. Knothe et al. [32] used a
commercial lubricity additive for renewable diesels whereas a
novel lubricity additive (sulphur less) was used in this study.
Engine test were conducted on engine dynamometer using
European Stationary Cycle (ESC) to investigate the effect of fuel
properties and engine operating conditions on raw emissions and
performance under controlled test cell condition, i.e. fuel temperatures, intake air pressure and relative humidity were kept the same
for all tests. ESC is one of the mandatory legislative cycle used for
certication of heavy duty engine emissions (Euro III and beyond).
Since HRD is proposed to be used in an unmodied diesel engines
as a drop-in fuel to supplement diesel in the near future. Its performance and emission characteristics on this cycle are worth
studying.
2. Materials and methodology
2.1. Production of Hydroprocessed Renewable Diesel and Biodiesel
HRD and biodiesel samples were produced from Jatrophacurcas
oil, using the process described by Kumar et al. [34] and Ghosh
et al. [35] respectively. Typical fuel properties of petro-diesel,
HRD and B100 are shown in Table 1. It is important to note that
833 ppm of the synthesised lubricity additive (CHO) was added
in HRD fuel to match the desired fuel properties specied in ASTM
D975 and provide adequate lubricity to fuel injection system.
Table 1
Pysico-chemical Properties of Petro-diesel, HRD, B100.
Fuel properties
Density at 15 C
Viscosity at 40 C
Flash point, min
Net caloric valuea
Cetane number (CN)
Oxygen
Water content
Sulphur
kg/m3
mm2/s
C
MJ/kg
min
ppm
ppm
Petro-diesel
HRD
B100
831
3.18
65
42.26
51
nil
59
481
804
3.43
122.7
43
>74
87 ppm
46
nil
870
4.6
171
37.7
59.4
12%
410
nil
a
Net caloric values were calculated using the formula: NCV = GCV Heat of
evaporation of water generated due to combustion of the fuel, where GCV and NCV
correspond to Gross caloric value and Net caloric value, respectively; GCV was
estimated following the procedure of ASTM D 4809.
442
Engine benchmarking in terms of fuel consumption and emissions measurement was done on Petro-diesel, followed by HRD
and nally B100. ESC test was repeated three times for each fuel
to estimate the uncertainty (systematic and random) of measured
values and the results were reported at 95% condence level.
Utmost care was taken to avoid any intermixing of fuel samples,
by using a fresh fuel lter for each fuel type, and purging the fuel
ow lines of an engine as well as the fuel ow-meter and fuel conditioning system each time during changeover.
3.3. Error analysis
Experimental uncertainty analyses for all measured values as
well as derived values were reported at 95% condence level. The
overall estimation of uncertainty of a measured value x was
obtained in terms of root-of-the-sum-of-the-squares (RSS)
accounted for each of the component elements of the uncertainties
i.e.
r
XiK
ux
u2
i1 i
The overall uncertainty for all derived values was calculated
using the principal of propagation of uncertainty, including both
bias (systematic) and precision (random) uncertainties;
ux
Table 2
Engine Specications.
Engine type
Displacement
Firing order
Maximum horse power
Peak torque, Nm
Fuel system
q
usystematic 2 urandom 2
Pi13
MassNOxi WFi
Specific NOx Pi1
i13
i1 Poweri WFi
where MassNOx = qNOx CNOx qexh
qNOx = ratio of density of exhaust component and density of
exhaust gas
CNOx = concentration of the respective component in the raw
exhaust gas, ppm
qexh = exhaust mass ow rate, kg/h
WFi = weighting factor
Poweri = engine power in each mode, kW
Specic NOx values for all fuels are shown in Table 4. B100 and
HRD fueled engine showed 77% and 26% higher NOx respectively
than petro-diesel. Among HRD and B100 fuels, it is interesting to
note that the HRD fueled engine showed 29% lower NOx than B100.
443
Table 3
Measuring range and accuracy.
Emission analysers
Measuring range
Accuracy
010 ppm
60.3% of lowest
range full scale
010,000 ppm
020,000 ppm
05000 ppm
02.1 g
0125 kg/h
010 ppm C3
050 ppm
60.3% of lowest
range full scale
60.3% of lowest
range full scale
0.001 mg
0.12%
Fig. 2. ESC description mode wise along with weighting factor (%).
444
Table 4
Comparative specic NOx emission (g/kW h).
Table 5
Comparative specic PM emission (g/kW h).
Fuels
Specic NOx
Uncertainty
Fuel type
PM (g/kW h)
Uncertainty
Diesel
HRD
B100
5.26
6.64
9.31
0.28
0.11
0.15
Petro-diesel
HRD
B100
0.077
0.056
0.044
0.015
0.003
0.001
1400
Petro-diesel
HRD
1200
B100
NOx, ppm
1000
800
600
400
Table 6
Specic CO and HC after completion of ESC.
200
0
1
10
11
Modes
Fig. 3. Comparative NOx emission (ppm) during ESC.
12
13
Fuel type
CO, g/kW h
Uncertainty
HC, g/kW h
Uncertainty
Petro-diesel
HRD
B100
0.50
0.42
0.37
0.02
0.05
0.01
0.060
0.050
0.035
0.020
0.012
0.010
140
Petro-diesel
HRD
120
B100
100
CO, ppm
445
80
60
40
20
5. Conclusions
0
1
10
11
12
13
Modes
Fig. 4. Comparative CO emission (ppm) during ESC.
30
Petro-diesel
HRD
HC, ppm
25
B100
20
15
10
5
0
1
10
11
12
13
Modes
Fig. 5. Comparative HC emission (ppm) during ESC.
340
Petro-diesel
BSFC,g/kWh
320
HRD
300
B100
280
260
240
220
200
180
2
10
11
12
The experimental study investigated the effect of the two biofuels Hydroprocessed Renewable Diesel (HRD) and Biodiesel (B100),
produced from the same source, i.e. Jatrophacurcas oil, on regulated
emissions and fuel consumption of a CI engine, compared to
petro-diesel. A CHO based lubricity additive was added into
HRD to meet the fuel properties as specied in ASTM D975 and
to provide adequate lubricity to fuel injection systems.
Comparative emission and fuel consumption characteristics of
the engine were studied to identify the better biofuel of the two:
HRD and B100. Following points may be concluded from this study.
HRD fuel exhibits physico-chemical properties specied in
ASTM D 975.
The use of neat biofuels (HRD and B100) results in signicant
reductions in PM, HC and CO emissions compared to
petro-diesel, but NOx is substantially higher.
The HRD fueled engine produced around 29% lower NOx emissions than B100.
The HRD fueled engine showed 27% higher PM emission than
B100, but the absolute value was only 0.056 g/kW h, which
was still around 44% less than the ESC specied limit of
0.1 g/kW h
For all fuels (petro-diesel, B100 and HRD) NOx emissions were
directly related to engine load, but inversely related to speed,
whereas CO and HC emissions were inversely related to engine
load.
The fuel consumption, expressed as the BSFC, for the engine
fueled with HRD, was lower than for B100 and petro-diesel.
HRD outperformed B100 in terms of the NOx emissions and fuel
economy, which are vital parameters if they are to be used as
biofuels in CI engines.
The overall conclusion is that HRD fuel in particular is a promising biofuel, which has potential to substitute other transesteried biodiesels.
13
Modes
Fig. 6. Brake Specic Fuel Consumption (g/kW h) during ESC.
Acknowledgement
The authors extend sincere thanks to the Director, IIP for being
the main source of inspiration behind this experimental study.
Thanks are also due to Dr A.K. Sinha and Hydro-processing group
for providing the Hydroprocessed Jatrophacurcas oil and Dr. A K
Chatterjee for synthesising and providing the lubricity additive.
Acknowledge Mr. Kalyan Singh and Mr Satish Kumar for evaluating
Cetane number and caloric value of fuels respectively. Last but
not the least; authors bestow their gratitude to all staff members
of AFLAD lab.
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