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1, December 2013
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Abstract
The present investigation is undertaken with an aim to formulation and evaluation of Film
coated tablet of Azithromycin dehydrate. The drug powders were subjected to
Preformulation studies. The Preformulation characteristics are within the
Pharmacopeial specifications. The drugs and excipients compatibility were carried out
by FT-IR studies. The spectra showed that there was no interaction between them. The
drugs and excipients compatibility were carried out by HPLC method and by physical
observation showed that there was no interaction between them. For Azithromycin
dihydrate FC tablets direct granulation was method of choice. Optimization was done
and it was found that release profile was found to be best with super-disintegrant i.e.
Polyvinyl Pyrrolidine and croscarmellose sodium. Film coating of Protectab HP-1
Sunset yellow Lake IPA coating 3 %w/w was done on Azithromycin dihydrate tablets as
to avoid in low humidity condition and geometric mixing is applied to avoid content
uniformity and segregation. Results found that release profile of batch no.ADF9
matches with Innovator product. The Percentage cumulative drug release of batch. No.
ADF9 was found at 45 Minutes 102.98%.
Introduction
The convenient oral drug delivery has been known for decades is the most widely utilized route
of administration among all the routes. It remains the preferred route of administration in the discovery
and development of new drug candidates. The popularity of oral route is attributed to patient
acceptance, ease of administration, accurate dosing, cost effective manufacturing methods and generally
improve the shelf life of the product(1). Immediate release tablets are designed to disintegrate and release
the drug in absence of any controlling features such as coating or other formulation techniques.
Department of Pharmaceutics, Yercaud Main Road, Salem-636 008, Vinayaka Missions College of
Pharmacy, Vinayaka Missions University, Salem, Tamil Nadu.
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Despite a rising interest in controlled-release drug delivery systems, the most common tablets
are those intended to be swallowed whole, disintegrating and releasing their medicaments rapidly in the
gastrointestinal tract. A Disintegrant is a substance in a tablet formulation that enables the tablet to
break up into smaller fragments upon contact with gastrointestinal fluids. Such a rapid rupture of the
tablet matrix increases the surface area of the tablet particles, Thereby increasing the rate of absorption
of the active ingredient and producing the desired therapeutic action (2). The proper choice of
Disintegrant and its consistency of performance are critical to formulation development of immediate
release tablets. In the past, starch was one of the most widely used, Inexpensive, and effective tablet
disintegrants. A high concentration of starch is required to bring about effective disintegration.
Scientists search for disintegrating agents with efficient disintegrating properties at relatively
low concentrations has led to the development of some new compounds with excellent disintegrating
properties is called superdisintegrant. In the present work Azithromycin Dihydrate was chosen as a
model drug. Azithromycin dihydrate is macrolide antibiotic. It is widely used in the treatment of upper
and lower respiratory tract infection, prevention of disseminated Mycobacterium Avium Complex
(MAC) infection in patients with advanced human immunodeficiency virus (HIV) infections &
uncomplicated skin and skin structure infections like Folliculitis, Cellulitis, Erysipelas. Although it is
commonly used drug but the major problem is its bitterness. Oral administration constitutes the
preferred route for administering Azithromycin dihydrate. Due to the decline in the elderly patients
complain that it is difficult for them to take some currently used dosage form such as tablets and
capsules. For this reason the tablets that can rapidly disintegrated. These disintegrating tablet by direct
compression method using Polyvinyl Pyrrolidine and croscarmellose sodium as a super-disintegrant (3-5).
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: Starch
:Lactose DCL -15
: Dibasic Calcium Phosphate
: MCCP
: Polyvinyl Pyrrolidine
: Croscarmellose Sodium
: Sodium lauryl sulphate
: Talc
: Magnesium stearate
: Aerosil
: Sunset Yellow Lake
: Protectab HP
: All excipients
Ratio
1
1:1
1:1
1:1
1:1
1:1
1:1
1:1
1:1
1:0.5
1:0.5
1:0.5
1:1
Tablet Manufacturing
Manufacturing Of Azithromycin Dihydrate Tablets
Manufacturing Procedure:
Azithromycin dihydrate tablets using direct compression:
The corresponding amount of drug Azithromycin Dihydrate was screened using screen # 40
mesh. Starch, Lactose DCL -15, Dibasic calcium phosphate and MCCP was pass through # 60 mesh all
the sifted materials into the RMG / Ribbon mixer well for 3 minutes. PVP and IPA Stir it to get clear
solution. Methylene chloride and then filter through muslin cloth. Granulate the dry mixing with binder
solution, mix for 5 minutes at slow speed then continue mixing at high speed till the granulation end
point is reached. End point of granulation to be judged manually. (Take small quantity of granule
mixture makes dump mass). Load the wet mass into the FBD and air dry the mass until complete
evaporation of IPA and then dry at 70C ( In let temperature ) to obtain a LOD of not more than 2.5%.
Sift the dried granules through 16 mesh. Pass retained granules through cadmill by using 2mm screen.
Check the weight of dried granules. Load the dried granules into the double cone blender. Talc, Aerosil
and Cros carmellose sodium through 40 mesh and then load into the blender, mix for 25 minutes.
Magnesium Stearate and pass through 60 mesh, then load into the blender mix for 5 minutes. The tablets
were given to content uniformity and Dissolution test analysis.
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INGREDIENTS ADF1
Azithromycin
583.33
dehydrate
Starch
95.58
Lactose DCL 15
75
Dibasic Calcium
Phosphate
Microcrystalline
93.5
Cellulose Powder
Polyvinyl
30
Pyrrolidine
Croscarmellose
Sodium
Sodium
lauryl
6.07
sulphate
Talc
5
Magnesium
11
stearate
Aerosil
4
TOTAL
WEIGHT
ADF2
583.33
ADF3
583.33
ADF4
583.33
ADF5
583.33
ADF6
583.33
ADF7
583.33
ADF8
583.33
ADF9
583.33
80.58
90
-
65.58
105
-
50.58
120
-
95.58
75
80.58
90
65.58
105
50.58
120
50.58
60
60
88.5
83.5
78.5
93.5
88.5
83.5
78.5
78.5
35
40
45
15
30
35
40
45
30
6.07
6.07
6.07
6.07
6.07
6.07
6.07
6.07
6
10
7
9
8
8
5
11
6
10
7
9
8
8
8
8
4
4
903.34mg/ Tablet
Quantity(mg)
For One tablet
0.05
1.8
0.8
Qs
Table No: 4 Optimized Parameters for Film Coating for Azithromycin dihydrate FC Tablets
Conditions
Inlet air temperature (C)
Product temperature (C)
Outlet air temperature (C)
Spray rate (ml/min)
Atomizing air pressure (psi)
Pan speed (rpm)
Pre-heating
55-60
55-60
35-60
35-37
Coating
60-65
50-55
55-60
1-2
20
35-37
Drying
50
55-60
50-55
35-37
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Percentage deviation
10
7.5
5
b) Tablet Dimensions:
Thickness and diameter were measured using calibrated Vernier calipers. Five tablets of each
formulation were picked randomly and thickness and diameter was measured individually.
The results are shown in Table. No:
10-11.
c) Thickness:
The thickness of the tablets was determined by Vernier calipers. Five tablets from each batch
were used and the average values were calculated. The results are shown in Table. No: 10-11.
d) Hardness:
Hardness indicates the ability of a tablet to withstand mechanical shocks while handling. The
hardness of the tablets was determined using Monsanto hardness tester. It is expressed in kg/cm2. Five
tablets were randomly picked and hardness of the tablets was determined. The results are shown in
Table. No: 10-11.
e) Friability test:
The friability of tablets was determined by using Roche friabilator. It is expressed in percentage
(%). Twenty tablets were initially weighed (Wt) and transferred into friabilator. The friabilator was
operated at 25 rpm for 4 minutes or run up to 100revolutions. The tablets were weighed again (WF).
The % friability was then calculated byW (initial)-W (final)
%F = ___________________100
W (initial)
The results are shown in Table. No: 10-11.
f) Disintegration test:
The disintegration time for immediate release layer was determined using the disintegration
apparatus. One tablet was placed in each of six tubes placed in a beaker containing 1000 ml of purified
water maintained at 37 20 C and the apparatus was operated. The time taken for the tablets to
disintegrate and pass through the mesh was noted.
The results are shown in Table. No: 10-11.
Dissolution Technique
Drug is a water insoluble API. 7.4 pH phosphate buffer is taken as dissolution media, which
is listed on OGD website.
Following method was adopted to check dissolution profile.
The results are shown in Table. No: 12-13 & Figure. no: 4-5.
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USP Apparatus
Speed
Medium
Sampling times
Analysis
Type II (Paddle)
100 rpm
pH 6.0 sodium phosphate buffer; 900 mL.
10, 15, 20, 30 & 45 Minutes
The liquid chromatograph is equipped with a 210-nm detector and a 4.6-mm
15-cm column that contains 5-m packing L1.
Stability Study(14-16) :
Tablets of the final batch were packed in High-Density Polyethylene Containers (HDPE,
60CC) and were subjected to accelerated stability studies.
(40020C/755%RH 1, 2 & 3 Months)
The effects of temperature and humidity with time on the physical and chemical characteristics of the
tablet were evaluated for assessing the stability of the prepared formulation. After each time period, the
samples were tested for Appearance, Dissolution, Assay and Impurities.
The results are shown in Table. No: 15-16.
Concentration in ppm
10
20
50
100
120
160
200
Area
139
276
743
1489
1787
2376
2957
*MeanSD n=3
Figure.no:1 Standard Calibration Curve of Azithromycin Dihydrate
Area
3500
3000
2500
2000
1500
1000
500
0
0
50
100
150
200
250
Concentration in PPM
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Ft-Ir Spectroscopy:
The result of FT-IR study for Azithromycin Dihydrate and their excipients are shown in Figure.
No:
Figure No: 2 Azithromycin Dihydrate Pure
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Azithromycin dihydrate
Azithromycin dihydrate :
Starch
Azithromycin dihydrate
:Lactose DCL -15
Azithromycin dihydrate :
Dibasic Calcium Phosphate
Azithromycin dihydrate :
MCCP
Azithromycin dihydrate :
Polyvinyl Pyrrolidine
Azithromycin dihydrate :
Croscarmellose Sodium
Azithromycin dihydrate :
Sodium lauryl sulphate
Azithromycin dihydrate :
Talc
Azithromycin dihydrate :
Magnesium stearate
Azithromycin dihydrate :
Aerosil
Azithromycin dihydrate :
Sunset Yellow Lake
Azithromycin dihydrate :
Protectab HP
Azithromycin dihydrate :
All excipients
Rati
o
1
Month
25C/60
%RH
*
1:1
1:1
1:1
1:1
1:1
1 Month
40C/75
%RH
*
1:3
1:3
1:3
1:0.5
1:0.5
1:0.5
1:0.5
1:1
Parameters
Bulk Density*
Tapped Density*
Angle of Repose*
Carrs Index*
Hausner Ratio*
Melting Point*
Solubility*
Result
Conclusion
0.655 gm/ml
-----0.71 gm/ml
----18.91
Excellent
10 %
Excellent Flow
1.13
Better Flow
113-115 C
---It is practically insoluble in water, freely soluble in
anhydrous ethanol and in methylene chloride.
*MeanSD (n=6)
American Research Institute for Policy Development
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Bulk
Density*
0.41
0.44
0.44
0.47
0.45
0.46
0.47
0.43
0.48
Tapped
Density*
0.47
0.52
0.51
0.54
0.50
0.53
0.52
0.51
0.53
Angle of
repose*
24.58
25.91
26.86
24.43
24.10
24.77
25.42
24.78
25.45
%
Compressibility*
12.76
15.38
13.72
12.96
12.00
13.20
12.61
12.87
12.75
Loss on
Drying*
2.1
1.9
1.8
1.7
1.6
1.7
1.5
1.7
1.5
Hausner
Ratio*
1.15
1.18
1.16
1.14
1.06
1.15
1.11
1.17
1.12
*MeanSD (n=6)
The physical parameters of drug as well as blends concluded that these were considerably good
to formulate the tablet using direct compression technique.
Table No: 10 Evaluation of Azithromycin Dihydrate Core-Tablets
Batch
No
ADF1
ADF2
ADF3
ADF4
ADF5
ADF6
ADF7
ADF8
ADF9
Weight variation
(mm)**
9025.5
9014.8
9024.9
9024.7
9015.2
9024.8
9024.9
9035.1
9035.2
Diameter
(mm)*
8.390.02
8.280.01
8.390.03
8.470.02
8.380.03
8.390.02
8.490.01
8.590.01
8.390.01
Thickness
(mm)*
6.820.03
6.930.04
6.890.04
6.950.05
6.960.04
6.880.05
6.950.06
6.870.09
6.930.05
Hardness
(kg/cm2 )*
4.510.21
4.520.20
4.500.14
4.510.13
4.530.12
4.520.11
4.510.15
4.520.15
4.530.15
Friability
(%)*
0.25
0.31
0.28
0.32
0.34
0.33
0.35
0.32
0.31
Disintegratio
n Time*
2 mts 23 sec
2 mts 33 sec
3 mts 33 sec
3 mts 55 sec
2 mts 32 sec
2 mts 31 sec
3 mts 12 sec
3 mts 45 sec
4 mts 10 sec
Weight variation
(mm)**
9055.6
9045.3
9065.1
9055.1
9055.3
9055.2
9065.2
9065.4
9065.4
Diameter
(mm)*
8.590.01
8.580.03
8.590.02
8.670.03
8.480.02
8.520.02
8.600.02
8.620.03
8.590.02
Thickness
(mm)*
6.920.04
6.990.05
6.980.03
6.990.03
6.990.04
6.980.04
6.990.05
6.970.06
6.980.07
Hardness
(kg/cm2 )*
4.550.22
4.560.22
4.550.17
4.590.18
4.590.17
4.590.18
4.570.19
4.590.13
4.590.17
Disintegration
Time*
4 mts 23 sec
5 mts 33 sec
5 mts 33 sec
6 mts 35 sec
4 mts 32 sec
5 mts 31 sec
5 mts 10 sec
6 mts 12 sec
6 mts 22 sec
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ADF1
ADF7
ADF8
ADF9
14.98
29.89
42.12
51.43
76.54
18.78
35.67
46.56
55.45
79.89
20.13
38.78
52.34
61.21
83.45
21.12
39.56
54.79
66.65
95.89
21.67
41.98
58.97
78.97
102.98
19.65
37.45
49.56
59.78
84.56
21.23
39.78
53.23
63.12
94.87
16.29
31.78
43.98
52.89
73.76
19.76
37.43
48.76
57.89
80.54
*MeanSD (n=6
Figure.No:4 Dissolution Profile of the Azithromycin dihydrate FC Tablets ADF1-ADF9
120
100
ADF1
80
ADF2
60
ADF3
ADF4
40
ADF5
20
ADF6
0
0
10
20
30
40
50
ADF7
ADF8
Times in Minutes
*MeanSD (n=6)
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Figure No: 5 Dissolution Profile of the Azithromycin dihydrate FC Tablets ADF1-ADF9 with
Innovator Tablet
% of Drug Release
Dissolution Profile of the Azithromycin dihydrate FC Tablets ADF1ADF9 with Innovator Tablet
120
100
80
60
40
20
0
ADF9
INNOVATOR
0
10
20
30
40
50
Times in Minutes
Table No: 14 Assay of the Azithromycin Dihydrate :
Content
Uniformity
Azithromycin dihydrate
SD
1.7
Mean
101.56
RSD
1.7
*MeanSD (n=6)
Tablet (Batch No)
ADF9
INNOVATOR
% of Drug Release*
102.98
101.30
Assay**s
101.2670.435
100.5640.347
*MeanSD (n=6) & *Mean=Not less than 75% ; **Mean = Not less than 80%
Stability Studies
Table No: 15 Stability Studies Data of the Azithromycin Dihydrate Optimized Formulations
(ADF9)
Parameters
Weight variation (mm)**
Diameter (mm)*
Thickness (mm)*
Hardness (kg/cm2)*
Disintegration Time*
Initial
9065.
4
8.590.
02
6.980.
07
4.590.
17
6 mts
22 sec
1st Month
RT
40C
9065. 9055.
1
3
8.590. 8.580.
01
02
6.980. 6.970.
08
07
4.590. 4.580.
17
16
6 mts
6 mts
20 sec
12 sec
2nd Month
RT
40C
9054. 9054.
9
7
8.590. 8.580.
01
02
6.970. 6.970.
07
06
4.580. 4.570.
17
16
6 mts
6 mts
20 sec
07 sec
3rd Month
RT
40C
9054.8 9065.
4
8.590. 8.580.
01
01
6.980. 6.970.
07
06
4.580. 4.570.
17
16
6 mts 17
6 mts
sec
03 sec
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Table No: 16 Stability Studies Data of the Assay & Dissolution Study of Azithromycin dihydrate
Optimized Formulations (ADF9)
Parameters
*Assay
*% of Cumulative
Release
Initial
101.267
0.435
102.98
1st Month
RT
40C
101.267 101.247
0.431
0.435
102.95
102.71
2nd Month
RT
40C
101.267 101.223
0.429
0.435
102.94
102.68
3rd Month
RT
40C
101.267 101.267
0.425
0.435
102.91
102.21
*MeanSD (n=6)
Discussion: Assay*Mean=Not less than 75% ; Dissolution**Mean = Not less than 80%.
The results indicated that the, optimized formulated tablets were within the Pharmacopeial
specifications.
Acknowledgements:
Authors are thankful to Prof (Dr.).B.Jaykar, Principal Vinayaka Missions College of Pharmacy,
Salem, Tamil nadu and providing all the facilities for this research project.
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