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SUMMARY FOR WELDING ELECTRODES AND FILLER WIRES PROCESS AN

NOTE:* ELECTRODES AND FILLER WIRES RATES AND PROCESS WITH APPLICATION SUM
SL NO

ITEM

TYPE

CODE

MILD STEEL WIRES

FILLER WIRE

ER 70S-2

MILD STEEL WIRES

FILLER WIRE

ER 70S-6

MILD AND LOW ALLOY STEEL

FILLER WIRE

ER70S-G

MILD AND LOW ALLOY STEEL

FILLER WIRE

ER80S-G

LOW ALLOY COPPER COATED

FILLER WIRE

LOW ALLOY COPPER COATED

FILLER WIRES

ER100S-G
ER110S-G

ER80S-NI1
ER90S-D2

LOW ALLOY COPPER COATED

FILLER WIRE

MILD STEEL COPPER COATED

FILLER WIRE

ER 70S-3

MILD STEEL COPPER COATED

FILLER WIRE

ER70S-6

ER80S-D2

SL NO

ITEM

TYPE

CODE

MILD STEEL COPPER COATED

FILLER WIRE

ER70S-6

10

MILD STEEL COPPER COATED

FILLER WIRE

ER70S-6

11

STAINLESS STEEL TIG EELCTRODES

ELECTRODES

12

STAINLESS STEEL TIG EELCTRODES

ELECTRODES

13

STAINLESS STEEL TIG EELCTRODES

ELECTRODES

14

STANLESS STEEL MIG WIRES

MIG WIRES

15

STANLESS STEEL MIG WIRES

MIG WIRES

ER308
ER308L
ER309
ER309L
ER316
ER316L
ER307

ER308Si
ER308LS
ER309Si

16

STANLESS STEEL MIG WIRES

MIG WIRES

ER309LSi

ER316Si
ER316LSi
17

STANLESS STEEL MIG WIRES

MIG WIRES

18

STAINLESS STEEL ELECTRODES

ELECTRODES

19

STAINLESS STEEL ELECTRODES

ELECTRODES

E308LT0-1/-4
E308T0-1/-4
E309LT0-1/-4
E309T0-1/-4
E316T0-1/-4

20

STAINLESS STEEL ELECTRODES

ELECTRODES

21

STAINLESS STEEL ELECTRODES

ELECTRODES

E316LT0-1/-4

E308T1-1/-4
E308LT1-1/-4

SL NO

ITEM

TYPE

CODE

22

STAINLESS STEEL ELECTRODES

ELECTRODES

EC409

23

STAINLESS STEEL ELECTRODES

ELECTRODES

E308-16
E308H-16

SL NO

ITEM

TYPE

24

STAINLESS STEEL ELECTRODES

ELECTRODES

25

STAINLESS STEEL ELECTRODES

ELECTRODES

26

STAINLESS STEEL ELECTRODES

ELECTRODES

27

STAINLESS STEEL ELECTRODES

ELECTRODES

28

STAINLESS STEEL ELECTRODES

ELECTRODES

29

STAINLESS STEEL ELECTRODES

ELECTRODES

30

STAINLESS STEEL ELECTRODES

ELECTRODES

31

STAINLESS STEEL ELECTRODES

ELECTRODES

32

STAINLESS STEEL ELECTRODES

ELECTRODES

33

STAINLESS STEEL ELECTRODES

FILLER WIRE

CODE
E308-15
E308L-15
E308-17
E308L-17
E308L-16
E309-15
E309L-15
E309-16
E309L-16
E309-17
E309L-17
E316-15
E316L-15
E316-16
E316L-16
E316-17
E316L-17
ER308
ER308L
ER309

34

STAINLESS STEEL ELECTRODES

FILLER WIRE

ER309L

ER316
35

STAINLESS STEEL ELECTRODES

FILLER WIRE

ER316L

36

NICKEL BASED TIG ROD

ELECTRODES

ENiCrMo-3

37

NICKEL BASED TIG ROD

ELECTRODES

ENICRMO-4

38

NICKEL BASED TIG ROD

ELECTRODES

ENiCrMo-3

39

NICKEL BASED TIG ROD

ELECTRODES

ENICRMO-4

SL39
NO

NICKEL BASED
ITEM TIG ROD

ELECTRODES
TYPE

ENICRMO-4
CODE

40

NICKEL BASED SUBMERGED ARC WIRES

FILLER WIRE

ENiCrMo-3

41

MILD STEEL WELDING EELCTRODE

ELECTRODES

E7024-1

42

MILD STEEL WELDING EELCTRODE

ELECTRODES

E6027

SL NO

ITEM

TYPE

CODE

43

CAST IRON ELECTRODES

ELECTRODES

ENiFe-CI

44

CAST IRON ELECTRODES

ELECTRODES

ENi-Cl

45

LOW ALLOY CELLULOSE ELECTRODES

ELECTRODES

E7010-P1

46

LOW ALLOY CELLULOSE ELECTRODES

ELECTRODES

47

LOW ALLOY CELLULOSE ELECTRODES

ELECTRODES

48

LOW ALLOY CELLULOSE ELECTRODES

ELECTRODES

E7010-A1

49

LOW ALLOY CELLULOSE ELECTRODES

ELECTRODES

E9010-G

E8010-P1
E8010-G
E8010-G

50

LOW ALLOY CELLULOSE ELECTRODES

ELECTRODES

E7010-G
E7010-P1

51

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E10018-D2 H4R

52

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E11018M-H4R

SL NO

ITEM

TYPE

CODE

53

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E7018-A1 H4R

54

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E8018-B2 H4R

55

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E8018-C1 H4R

56

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E8018-C3 H4R

57

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E9018-B3 H4R

58

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E9018M H4R

59

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E8018-G H4R

60

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E10018-G H4R

61

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E10045-P2 H4R

62

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E8045-P2 H4R

63

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E9045-P2 H4R

64

MILD STEEL LOW HYDROGEN ELECTRODES

ELECTRODES

E7018 H4R

65

MILD STEEL LOW HYDROGEN ELECTRODES

ELECTRODES

E7018-1 H4R

66

MILD STEEL LOW HYDROGEN ELECTRODES

ELECTRODES

E7028 H8

SL NO

ITEM

TYPE

CODE

66

MILD STEEL LOW HYDROGEN ELECTRODES

ELECTRODES

E7028 H8

67

MILD STEEL LOW HYDROGEN ELECTRODES

ELECTRODES

E7018 H8

68

MILD STEEL LOW HYDROGEN ELECTRODES

ELECTRODES

E7016 H4

69

MILD STEEL CELLULOSE ELECTRODES

ELECTRODES

E6011

70

MILD STEEL CELLULOSE ELECTRODES

ELECTRODES

E6010

71

MILD STEEL RUTILE ELECTRODES

ELECTRODES

E6022

72

MILD STEEL RUTILE ELECTRODES

ELECTRODES

E6013

73

MILD STEEL RUTILE ELECTRODES

ELECTRODES

E7014

74

MILD STEEL HIGH DEPOSITION ELECTRODES

ELECTRODES

E7024-1

75

MILD STEEL HIGH DEPOSITION ELECTRODES

ELECTRODES

E6027

76

MILD STEEL METAL CORED WIRES

CORED WIRES

E70C-6M-H4

SL NO

ITEM

TYPE

CODE
E70C-6M H8
E70C-G H8

77

MILD STEEL METAL CORED WIRES

CORED WIRES

78

LOW ALLOY STEEL METAL CORED WIRES

CORED WIRES

E90C-G H4

79

LOW ALLOY STEEL METAL CORED WIRES

CORED WIRES

E110C-G H4

SL NO

ITEM

TYPE

CODE

80

MILD STEEL FLUX CORED WIRES

CORED WIRES

81

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T-6-H16

82

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T-7

E70T-10

SL NO

ITEM

TYPE

CODE

83

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T-3

84

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T7-G

85

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T-4

86

MILD STEEL FLUX CORED WIRES

CORED WIRES

E71T-14

87

MILD STEEL FLUX CORED WIRES

CORED WIRES

E71T-8J-JH16

88

MILD STEEL FLUX CORED WIRES

CORED WIRES

E71T-11

89

MILD STEEL FLUX CORED WIRES

CORED WIRES

E71T-8-H16

E70T7-K2-H16
E80T-G-K2

90

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

91

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E71T8-Ni1-H16

92

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E71T8-K6

SL NO

ITEM

TYPE

CODE

93

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E81T8-G

94

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E71T8-K6-H16

95

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E91T8-G-H8

96

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E71TG-G

CORED WIRES

E71T-1M-JH8
E71T-9M-JH8
E71T-12M-JH8

97

98

99

MILD STEEL FLUX CORED GAS SHIELDED WIRES

MILD STEEL FLUX CORED GAS SHIELDED WIRES

MILD STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

CORED WIRES

100

MILD STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

101

MILD STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

102

MILD STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

E71T-1M-JH4
E71T-12M-JH4
E71T-9M-JH4
E71T-9C-JH8
E71T-1C-JH8
E71T-12C-JH8

E71T-1C-H8
E71T-9C-H8
E71T-1M-H8
E71T-9M-H8
E71T-1C-J
E71T-9C-J
E71T-1M-J
E71T-9M-J
E70T-1C-H8
E70T-9C-H8
E70T-1C
E70T-9C

103

MILD STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

104

MILD STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

E70T-5C-JH4

105

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-Ni1M-JH4

SL NO

ITEM

TYPE

CODE

105

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-Ni1M-JH4

106

LOW ALLOY STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

E101T1-GM-H8

107

LOW ALLOY STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

E91T1-K2M H8

108

LOW ALLOY STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

E111T1-K3M-JH8

109

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-K2M-JH4

110

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-K2C-JH4

111

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-Ni1C-JH4

112

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-Ni1M-JH4

113

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-Ni2C-JH4

LDING ELECTRODES AND FILLER WIRES PROCESS AND APPLICATION WISE

WIRES RATES AND PROCESS WITH APPLICATION SUMMARY FOR ALL MECHANICAL WORKS
APPLICATION

PROCESS

METAL TO
WELD

TIG (GTAW)

Mild Steel

TIG

Mild Steel

MIG (GMAW)

Mild Steel

MIG (GMAW)

Mild Steel

MIG (GMAW)

Low alloy steel

MIG (GMAW)

Low alloy steel

MIG (GMAW)

Low alloy steel

MIG (GMAW)

Mild Steel

MIG (GMAW)

Mild Steel

Repairs on variety of
mild and low alloy steel
Small Diameter
Piping and Tubing
Sheet Metal Applications
Root Pass Pipe Welding
Repairs on variety of
mild and low alloy steel
Small Diameter
Piping and Tubing
Sheet Metal Applications
Root Pass Pipe Welding
Root pass welding of up to X100 grade pipe
Hot, fill and cap pass welding of up to X70 grade pipe
Root pass welding on up to X100 grade pipe
Hot, fill and cap pass welding on up to X80 grade pipe
Pipeline
Offshore
HY-80 base material
ASTM A514, A543, A724 and A782 quenched and tempered plate
Various heat input conditions
Military low alloy applications
ASTM A588 weathering steel requiring good atmospheric corrosion resistance
NACE application
Requirements for strength after stress relieving

ASTM A182, A217, A234 and A335 high temperature service pipe, fittings,
flanges and valves
ASTM A336 pressure vessel forgings
Clean to light mill scale base material
Sheet metal to 380-485 MPa (55-70 ksi) yield strength material
Pipeline
Pressure vessels
Medium to heavy mill scale base material

UNIT RATE
IN SAR

BRAND NAME

YEAR

APPLICATION
Sheetmetal to 380-485 MPa (55-70 ksi) yield strength material
Automotive repair
Robotic or hard automation
Structural steel
Robotic or hard automation
Automotive
Alternative to metal-cored wire
Sheet metal on the corresponding stainless steel base metals
High pressure piping and tubing
Sheet metal on the corresponding stainless steel base metals
High pressure piping and tubing
Sheet metal on the corresponding stainless steel base metals
High pressure piping and tubing
Armor plate
Hardenable steel
Non-magnetic austenitic steel
Work hardening manganese stee
For joining 304 or 304L and other common 18-8 austenitic stainless steel
grades
ASTM A743, A744 Types CF-8 & CF-3
Joins carbon steels and low alloy steels to austenitic stainless steels
18-8 steels if the weldment will not be exposed to temperatures of 538 to
927C (1000 to 1700F)
ASTM A240 Type 309S
ASTM A743, A744 Type CG-12
For joining and cladding 316L joints and overlays
"18-8" steels
ASTM A240 types 316 and 316L
ASTM A743, A744 types CF-8M & CF-3M
For joining extra low carbon molybdenum bearing austenitic stainless steels
04L and other common 18/8 stainless steels
Nitrogen bearing 304LN and titanium stabilized 321
General fabrication including piping, tanks, and pressure vessels
Buffer layers and clad steels overlays on CMn, mild steel or low alloy steels
Dissimilar joints stainless types 410, 304L, 321, and 316L to mild and low
alloy steels
1.5 3% Mo austenitic stainless steel
Suitable for Ti or Nb stabilized and nitrogen-bearing versions of the above
alloys
Applications requiring good resistance to pitting and general corrosion
304L and other common 18/8 stainless steels
Nitrogen bearing 304LN and titanium stabilized 321
General fabrication including piping, tanks, and pressure vessels

PROCESS

METAL TO
WELD

MIG (GMAW)

Mild Steel

MIG (GMAW)

Mild Steel

TIG (GTAW)

STAINLESS STEEL

TIG (GTAW)

STAINLESS STEEL

TIG (GTAW)

STAINLESS STEEL

MIG (GMAW)

STAINLESS STEEL

MIG (GMAW)

STAINLESS STEEL

MIG (GMAW)

STAINLESS STEEL

MIG (GMAW)

STAINLESS STEEL

FCAW-G

STAINLESS STEEL

FCAW-G

STAINLESS STEEL

FCAW-G

STAINLESS STEEL

FCAW-G

STAINLESS STEEL

UNIT RATE
IN SAR

BRAND NAME

YEAR

APPLICATION
Stainless steel exhaust systems
in the automotive industry
A743 and A744 Type CF-8 cast material
Type 304 stainless steels

PROCESS

METAL TO
WELD

GMAW-C

STAINLESS STEEL

SMAW

STAINLESS STEEL

UNIT RATE
IN SAR

BRAND NAME

YEAR

PROCESS

METAL TO
WELD

SMAW

STAINLESS STEEL

SMAW

STAINLESS STEEL

SMAW

STAINLESS STEEL

Joining stainless steel


to mild or low alloy steel

SMAW

STAINLESS STEEL

Joining stainless steel


to mild or low alloy steel

SMAW

STAINLESS STEEL

Joining stainless steel


to mild or low alloy steel
Molybdenum bearing austenitic stainless steels

SMAW

STAINLESS STEEL

SMAW

STAINLESS STEEL

SMAW

STAINLESS STEEL

SMAW

STAINLESS STEEL

SAW

STAINLESS STEEL

SAW

STAINLESS STEEL

SAW

STAINLESS STEEL

TIG (GTAW)

NICKEL BASED ALLOY

TIG (GTAW)

NICKEL BASED ALLOY

MIG (GMAW)

NICKEL BASED ALLOY

MIG (GMAW)

NICKEL BASED ALLOY

APPLICATION
Type 304 and 304L stainless steels
Common austenitic stainless steels referred to as "18-8" steels
304 and 304L stainless steels
Common austenitic stainless steels referred to as "18-8" steels
A743 and A744 Type CF-8 cast material
Type 304 stainless steels

Type 316 and 316L


Molybdenum bearing austenitic stainless steels
Type 316 and 316L
Molybdenum bearing austenitic stainless steels
Type 316 and 316L
For joining the more common austenitic stainless steel grades referred to as
"18-8" steels
ASTM A240 Types 302, 304, 304L
For joining carbon or mild alloy steel to austenitic stainless steels
Can also be used on "18-8" steels, since it overmatches the corrosion
resistance, if the weldment will not be exposed to temperatures of 538C to
927C (1000F to 1700F)
ASTM A240 Type 309S
ASTM A240 Type 316 or 316L
For joining the more common austenitic stainless steel grades referred to as
"18-8" steels
For very good corrosion resistance in acid environments
Alloy 625, UNS NO6625 and Alloy 825, UNS NO8825
254 SMo, UNS S31254
A353 - 9% nickel steel
Dissimilar joints that require a postweld heat treatment
CrMoW nickel alloys such as C276
High temperature surfacing applications up to 1200C (2192F)
C-22 and C-4 (depending on corrosion requirements)
A353 - 9% nickel steel
Alloy 625, UNS NO6625 and Alloy 825, UNS NO8825
254 SMo, UNS S31254
A353 - 9% Nickel Steel
Dissimilar joints that require a postweld heat treatment
CrMoW nickel alloys such as C276
High temperature surfacing applications up to 1200C (2192F)
C-22 and C-4 (depending on corrosion requirements)

UNIT RATE
IN SAR

BRAND NAME

YEAR

APPLICATION
A353 - 9% nickel Steel
Alloy 625, UNS N06625
Alloy 825, UNS N08825
254 SMo, UNS S31254
A353 - 9% nickel steels
Dissimilar joints that require postweld heat treatment
Large welds
Slightly downhill (15 max) positions
Multiple pass welding
Multiple pass welding
Fast-fill single pass welds
Fillet and lap welds

MIG
PROCESS
(GMAW)

METAL
TOALLOY UNIT RATE
NICKEL
BASED
IN SAR
WELD

SAW

NICKEL BASED ALLOY

SMAW

Mild Steel

SMAW

Mild Steel

BRAND NAME

YEAR

APPLICATION
Repairing or reclaiming gray cast iron
Repairing heavy sections
Phosphorous bearing castings
Single and multi-pass welds
Machinable welds
Surfacing
Repairing small casting repair defects
Root pass welding of up to X80 grade pipe
Hot, fill and cap pass of up to X65 grade pipe
Vertical down welding
Root pass welding of up to X80 grade pipe
Hot, fill and cap pass of up to X70 grade pipe
Relatively high silicon pipe
API 5L X56 through X70 grade pipe
Cross country and in-plant pipe
API 5L X42 through X56 grade pipe
Cross country and in-plant pipe
Root and hot pass welding of up to X80 grade pipe, when followed by low
hydrogen fill and cap
API 5L X70 through X80 grade pipe
Cross country pipe
Root pass welding of up to X80 grade pipe
Hot, fill and cap pass of up to X65 grade pipe
Vertical down welding
Chromium-Molybdenum and other low alloy steels, including AISI 4130, 4140,
8630
Carbon-Manganese and other low alloy steels
Offshore
Subsea components
Process piping
Quenched and tempered steels, such as T1, A514, A517 and A709
General fabrication of high strength steels
Crane booms
Trailer frames

PROCESS

METAL TO
WELD

SMAW

CAST IRON

SMAW

CAST IRON

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

UNIT RATE
IN SAR

BRAND NAME

YEAR

PROCESS

METAL TO
WELD

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

Fill and cap pass


welding of up to X70 grade pipe

SMAW

Low alloy steel

Fill and cap pass welding


of up to X80 grade pipe
Fill and cap pass welding
Pipe repair
Hot tapping
Fill and cap pass welding
Pipe repair
Hot tapping
Fill and cap pass welding
Pipe repair
Hot tapping
Mild steel
Power generation
Petrochemical
Pressure vessels
Pressure piping
Power generation
Petrochemical
Pressure vessels
Pressure piping
Fill and cap pass welding
Structural

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

APPLICATION
Fabrication and maintenance welding
Pressure vessels and pressure piping
Power generation
Petrochemical
Pressure vessels
Process piping
Low temperature applications
Refrigerated ammonia tanks
Liquefied gas storage, piping and transportation
Weathering steels
Shipbuilding
Piping and gas storage tanks
Weathering steels
Cross country pipe repair
2.25% Chromium, 1% Molybdenum steels
Power generation
Petrochemical
Pressure vessels
Process piping
High strength steel, such as HY-80, HY-90 and ASTM A514
Cross country pipe repair
DC welding

of up to X90 grade pipe

of up to X70 grade pipe

of up to X80 grade pipe

of up to X65 grade pipe

UNIT RATE
IN SAR

BRAND NAME

YEAR

APPLICATION
Heavy fabrication
Shipbuilding
Storage tanks
Bridge fabrication
General fabrication
Tack and skip welds
Thin sections
Root pass welding of up to X100 grade pipe
Hot, fill and cap pass welding up to X60
Small AC welders
Sheet metal
Edge, corner and butt joints
Sheet metal

In-plant pipe welding


Steel with moderate surface contaminants
Tack welding
Steel with moderate surface contaminants
Steel with moderate surface contaminants
Cross country and in-plant pipe welding
Square edge butt welds
Cross country and in-plant pipe welding
Steel with moderate surface contaminants
Repair welding
Cross country and in-plant pipe welding
Root pass on up to X80 grade pipe
Hot, fill and cap pass on up to X60 grade pipe
Spot welding floor decking to beams
Steel with moderate surface contaminants
Sheet metal
Irregular short welds that change positions
Maintenance or repair welding
For use with small AC welders with low OCV
Maintenance and repair welding
Sheet metal and fillet welds
Heavy sections
Large welds
Slightly downhill (15 max) positions
Multiple pass welding
Multiple pass welding
Fast-fill single pass welds
Fillet and lap welds
Robotics/ Hard automation
Automotive
Structural fabrication
Process piping and pressure vessels
General fabrication

PROCESS

METAL TO
WELD

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

GMAW-C

Mild Steel

UNIT RATE
IN SAR

BRAND NAME

YEAR

APPLICATION
Automotive
Structural fabrication
Shipbuilding
General fabrication
HSLA steels (i.e. HY-80 and ASTM 710)
Undermatching 690 MPa (100 ksi) steels
Cranes
Offshore and shipbuilding
Pressure vessels
HSLA steels (i.e. HY-100 and ASTM 514)
Quenched and tempered steels (i.e. T-1)
Cranes
Offshore and shipbuilding
Pressure vessels

PROCESS

METAL TO
WELD

GMAW-C

Mild Steel

GMAW-C

Low alloy steel

GMAW-C

Low alloy steel

UNIT RATE
IN SAR

BRAND NAME

YEAR

APPLICATION
Single pass welding on thicknesses from 0.8 mm - 4.8 mm (0.030 - 3/16 in)
Spot or short intermittent welds
Continuous welding on galvanized or zinc coated carbon steel
Automotive
Transportation
General plate fabrication
Structural fabrication, including those subject to seismic requirements (3/32"
diameter only)
Shipyards, stiffener welding on barges
Bridges and offshore rigs
Welding over tack welds made with stick electrode

PROCESS

METAL TO
WELD

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

Recommended for fillet, lap and butt welds on 3.2 mm (1/8 in) and thicker
steel, including some low alloy steels
Horizontal butt welds, such as column-to-column structural connections
General fabrication
Assembly welding

UNIT RATE
IN SAR

BRAND NAME

YEAR

APPLICATION
Single pass welding on up to 48 mm (3/16 in) thicknesses
3 o'clock welding positions
Welds with copper back-up
Propane cylinders
Robotics/Hard Automation
Structural fabrication
Open groove welds
Machinery bases and heavy equipment repair
Installing wear plates
6.4 - 12.7 mm (1/4 - 1/2 in) single pass fillet and lap welds
Single pass welding on thicknesses from 0.8 mm - 4.8 mm (0.030 - 3/16 in)
Spot or short intermittent welds
Continuous welding on galvanized or zinc coated carbon steel
Automotive
Transportation
General plate fabrication, including bridge fabrication, hull plate and stiffener
welding on ships and barges
Storage tanks
Structural welding
Offshore welding in TKY joints
Plate thicknesses in the range of 7.9 mm (5/16 in) to 12.7 mm (1/2 in)
Applications with copper back-up
Sheet or thin gauge metal
Propane cylinders
Robotics/Hard Automation
Structural fabrication, including those subject to seismic requirements
General plate fabrication
Hull plate and stiffener welding on ships and barges
Machinery parts, tanks, hoppers, racks and scaffolding
Fillet and lap welds
Horizontal and square edge butt welds, such as column-to-column structural
connections
Deep groove welds
Structural fabrication
Weathering steels
Roundabout groove welds on heavy wall tubular construction
Offshore
Bridges and other structural components made from weathering steels
Structural fabrication
NACE applications
Hot, fill and cap pass welding
of up to X70 grade pipe

PROCESS

METAL TO
WELD

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Low alloy steel

FCAW-S

Low alloy steel

FCAW-S

Low alloy steel

UNIT RATE
IN SAR

BRAND NAME

YEAR

APPLICATION
Hot, fill and cap pass welding of up to X80 grade pipe
Warm weather cross country pipe welding applications
Standard cross-country pipelines
Arctic grade pipe up to undermatched X70
Standard cross-country pipelines
Arctic grade pipe up to undermatched X70
Single or multiple pass welding on up to 19 mm (3/4 in) thicknesses
Truck bodies, tanks, hoppers, racks and scaffolding
General fabrication
Robotics
Offshore
Pressure vessels
Shipbuilding
Heavy equipment
ASME related applications
Offshore
Heavy equipment
Shipbuilding
Pressure vessels
Bridge fabrication
Pressure vessels
Shipbuilding
Offshore
ASME related applications
General Fabrication
Bridge, ship, barge or offshore drilling rig construction
General fabrication
Machinery fabrication
Structural fabrication
Structural fabrication
Heavy equipment
Shipbuilding
Structural fabrication
Barge fabrication
Heavy fabrication
Construction equipment
Highly restrained joints.
Hard to weld base materials.
Thick steel sections in structural fabrication.
Heavy Equipment
Mining
Bridge fabrication
Weathering steels

PROCESS

METAL TO
WELD

FCAW-S

Low alloy steel

FCAW-S

Low alloy steel

FCAW-S

Low alloy steel

FCAW-S

Low alloy steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Low alloy steel

UNIT RATE
IN SAR

BRAND NAME

YEAR

Offshore
Structural fabrication
NACE applications
Hot, fill and cap pass
welding on up to X80 grade pipe

FCAW-G

METAL TO
WELD
Low alloy steel

FCAW-G

Low alloy steel

For applications requiring high strength weld


metal, such as HY-80, HSLA 80 and ASTM A710 steels

FCAW-G

Low alloy steel

Hot, fill and cap pass welding


on up to X80 grade pipe
High strength steels with 550 MPa (80 ksi) tensile strength
Offshore
Shipbuilding
High strength steels with 550 MPa (80 ksi) tensile strength
Offshore
Shipbuilding
Bridge fabrication
Weathering steels
Offshore
Structural fabrication
NACE applications
Mining
Offshore
Bridge fabrication
High strength fabrication
Mining
Offshore
Bridge fabrication
High strength fabrication

FCAW-G

Low alloy steel

FCAW-G

Low alloy steel

FCAW-G

Low alloy steel

FCAW-G

Low alloy steel

FCAW-G

Low alloy steel

FCAW-G

Low alloy steel

APPLICATION

PROCESS

UNIT RATE
IN SAR

BRAND NAME

YEAR

DATE

DATE

DATE

DATE

DATE

DATE

DATE

DATE

DATE

DATE

DATE

DATE

DATE

SUMMARY FOR WELDING ELECTRODES AND FILLER WIRES PROCESS AN

NOTE:* ELECTRODES AND FILLER WIRES RATES AND PROCESS WITH APPLICATION SUM
SL NO

ITEM

TYPE

CODE

MILD STEEL WIRES

FILLER WIRE

ER 70S-2

MILD STEEL WIRES

FILLER WIRE

ER 70S-6

MILD AND LOW ALLOY STEEL

FILLER WIRE

ER70S-G

MILD AND LOW ALLOY STEEL

FILLER WIRE

ER80S-G

LOW ALLOY COPPER COATED

FILLER WIRE

LOW ALLOY COPPER COATED

FILLER WIRES

ER100S-G
ER110S-G

ER80S-NI1
ER90S-D2

LOW ALLOY COPPER COATED

FILLER WIRE

MILD STEEL COPPER COATED

FILLER WIRE

ER 70S-3

MILD STEEL COPPER COATED

FILLER WIRE

ER70S-6

ER80S-D2

SL NO

ITEM

TYPE

CODE

MILD STEEL COPPER COATED

FILLER WIRE

ER70S-6

10

MILD STEEL COPPER COATED

FILLER WIRE

ER70S-6

11

STAINLESS STEEL TIG EELCTRODES

ELECTRODES

12

STAINLESS STEEL TIG EELCTRODES

ELECTRODES

13

STAINLESS STEEL TIG EELCTRODES

ELECTRODES

ER308
ER308L
ER309
ER309L
ER316
ER316L

LDING ELECTRODES AND FILLER WIRES PROCESS AND APPLICATION WISE

WIRES RATES AND PROCESS WITH APPLICATION SUMMARY FOR ALL MECHANICAL WORKS
APPLICATION

PROCESS

METAL TO
WELD

TIG (GTAW)

Mild Steel

TIG

Mild Steel

MIG (GMAW)

Mild Steel

MIG (GMAW)

Mild Steel

MIG (GMAW)

Low alloy steel

MIG (GMAW)

Low alloy steel

MIG (GMAW)

Low alloy steel

MIG (GMAW)

Mild Steel

MIG (GMAW)

Mild Steel

Repairs on variety of
mild and low alloy steel
Small Diameter
Piping and Tubing
Sheet Metal Applications
Root Pass Pipe Welding
Repairs on variety of
mild and low alloy steel
Small Diameter
Piping and Tubing
Sheet Metal Applications
Root Pass Pipe Welding
Root pass welding of up to X100 grade pipe
Hot, fill and cap pass welding of up to X70 grade pipe
Root pass welding on up to X100 grade pipe
Hot, fill and cap pass welding on up to X80 grade pipe
Pipeline
Offshore
HY-80 base material
ASTM A514, A543, A724 and A782 quenched and tempered plate
Various heat input conditions
Military low alloy applications
ASTM A588 weathering steel requiring good atmospheric corrosion resistance
NACE application
Requirements for strength after stress relieving

ASTM A182, A217, A234 and A335 high temperature service pipe, fittings,
flanges and valves
ASTM A336 pressure vessel forgings
Clean to light mill scale base material
Sheet metal to 380-485 MPa (55-70 ksi) yield strength material
Pipeline
Pressure vessels
Medium to heavy mill scale base material

UNIT RATE
IN SAR

BRAND NAME

YEAR

APPLICATION
Sheetmetal to 380-485 MPa (55-70 ksi) yield strength material
Automotive repair
Robotic or hard automation
Structural steel
Robotic or hard automation
Automotive
Alternative to metal-cored wire
Sheet metal on the corresponding stainless steel base metals
High pressure piping and tubing
Sheet metal on the corresponding stainless steel base metals
High pressure piping and tubing
Sheet metal on the corresponding stainless steel base metals
High pressure piping and tubing

PROCESS

METAL TO
WELD

MIG (GMAW)

Mild Steel

MIG (GMAW)

Mild Steel

TIG (GTAW)

STAINLESS STEEL

TIG (GTAW)

STAINLESS STEEL

TIG (GTAW)

STAINLESS STEEL

UNIT RATE
IN SAR

BRAND NAME

YEAR

DATE

DATE

SUMMARY FOR WELDING ELECTRODES AND FILLER WIRES PRO

NOTE:* ELECTRODES AND FILLER WIRES RATES AND PROCESS WITH APPLICAT
SL NO

ITEM

TYPE

CODE

14

STANLESS STEEL MIG WIRES

MIG WIRES

ER307

15

STANLESS STEEL MIG WIRES

MIG WIRES

ER308Si
ER308LS
ER309Si

16

STANLESS STEEL MIG WIRES

MIG WIRES

ER309LSi

ER316Si
ER316LSi
17

18

STANLESS STEEL MIG WIRES

STAINLESS STEEL ELECTRODES

MIG WIRES

ELECTRODES

E308LT0-1/-4
E308T0-1/-4
E309LT0-1/-4

19

STAINLESS STEEL ELECTRODES

ELECTRODES
E309T0-1/-4
E316T0-1/-4

20

STAINLESS STEEL ELECTRODES

ELECTRODES

E316LT0-1/-4

21

STAINLESS STEEL ELECTRODES

ELECTRODES

E308T1-1/-4
E308LT1-1/-4

22

STAINLESS STEEL ELECTRODES

ELECTRODES

EC409

23

STAINLESS STEEL ELECTRODES

ELECTRODES

24

STAINLESS STEEL ELECTRODES

ELECTRODES

E308-16
E308H-16
E308-15
E308L-15

SL NO

ITEM

TYPE

CODE

25

STAINLESS STEEL ELECTRODES

ELECTRODES

E308-17
E308L-17

26

STAINLESS STEEL ELECTRODES

ELECTRODES

E308L-16

27

STAINLESS STEEL ELECTRODES

ELECTRODES

28

STAINLESS STEEL ELECTRODES

ELECTRODES

29

STAINLESS STEEL ELECTRODES

ELECTRODES

30

STAINLESS STEEL ELECTRODES

ELECTRODES

31

STAINLESS STEEL ELECTRODES

ELECTRODES

32

STAINLESS STEEL ELECTRODES

ELECTRODES

33

STAINLESS STEEL ELECTRODES

FILLER WIRE

E309-15
E309L-15
E309-16
E309L-16
E309-17
E309L-17
E316-15
E316L-15
E316-16
E316L-16
E316-17
E316L-17
ER308
ER308L

FOR WELDING ELECTRODES AND FILLER WIRES PROCESS AND APPLICATION WISE

FILLER WIRES RATES AND PROCESS WITH APPLICATION SUMMARY FOR ALL MECHANICAL WORKS
PROCESS

METAL TO
WELD

MIG (GMAW)

STAINLESS STEEL

For joining 304 or 304L and other common 18-8 austenitic stainless steel grades
ASTM A743, A744 Types CF-8 & CF-3
Joins carbon steels and low alloy steels to austenitic stainless steels

MIG (GMAW)

STAINLESS STEEL

18-8 steels if the weldment will not be exposed to temperatures of 538 to 927C (1000 to 1700F)
ASTM A240 Type 309S
ASTM A743, A744 Type CG-12
For joining and cladding 316L joints and overlays
"18-8" steels
ASTM A240 types 316 and 316L
ASTM A743, A744 types CF-8M & CF-3M

MIG (GMAW)

STAINLESS STEEL

MIG (GMAW)

STAINLESS STEEL

FCAW-G

STAINLESS STEEL

FCAW-G

STAINLESS STEEL

FCAW-G

STAINLESS STEEL

FCAW-G

STAINLESS STEEL

GMAW-C

STAINLESS STEEL

SMAW

STAINLESS STEEL

SMAW

STAINLESS STEEL

APPLICATION
Armor plate
Hardenable steel
Non-magnetic austenitic steel
Work hardening manganese stee

For joining extra low carbon molybdenum bearing austenitic stainless steels
04L and other common 18/8 stainless steels
Nitrogen bearing 304LN and titanium stabilized 321
General fabrication including piping, tanks, and pressure vessels
Buffer layers and clad steels overlays on CMn, mild steel or low alloy steels
Dissimilar joints stainless types 410, 304L, 321, and 316L to mild and low alloy steels
1.5 3% Mo austenitic stainless steel
Suitable for Ti or Nb stabilized and nitrogen-bearing versions of the above alloys
Applications requiring good resistance to pitting and general corrosion
304L and other common 18/8 stainless steels
Nitrogen bearing 304LN and titanium stabilized 321
General fabrication including piping, tanks, and pressure vessels
Stainless steel exhaust systems
in the automotive industry
A743 and A744 Type CF-8 cast material
Type 304 stainless steels
Type 304 and 304L stainless steels
Common austenitic stainless steels referred to as "18-8" steels

UNIT RATE
IN SAR

BRAND NAME

PROCESS

METAL TO
WELD

SMAW

STAINLESS STEEL

SMAW

STAINLESS STEEL

Joining stainless steel


to mild or low alloy steel

SMAW

STAINLESS STEEL

Joining stainless steel


to mild or low alloy steel

SMAW

STAINLESS STEEL

Joining stainless steel


to mild or low alloy steel
Molybdenum bearing austenitic stainless steels

SMAW

STAINLESS STEEL

SMAW

STAINLESS STEEL

SMAW

STAINLESS STEEL

SMAW

STAINLESS STEEL

SAW

STAINLESS STEEL

APPLICATION
304 and 304L stainless steels
Common austenitic stainless steels referred to as "18-8" steels
A743 and A744 Type CF-8 cast material
Type 304 stainless steels

Type 316 and 316L


Molybdenum bearing austenitic stainless steels
Type 316 and 316L
Molybdenum bearing austenitic stainless steels
Type 316 and 316L
For joining the more common austenitic stainless steel grades referred to as "18-8" steels
ASTM A240 Types 302, 304, 304L

UNIT RATE
IN SAR

BRAND NAME

YEAR

DATE

YEAR

DATE

SUMMARY FOR WELDING ELECTRODES AND FILLER WIRES PROCESS

NOTE:* ELECTRODES AND FILLER WIRES RATES AND PROCESS WITH APPLICATION S
SL NO

ITEM

TYPE

CODE
ER309

34

STAINLESS STEEL ELECTRODES

FILLER WIRE

ER309L

ER316
35

STAINLESS STEEL ELECTRODES

FILLER WIRE

ER316L

36

NICKEL BASED TIG ROD

ELECTRODES

ENiCrMo-3

37

NICKEL BASED TIG ROD

ELECTRODES

ENICRMO-4

38

NICKEL BASED TIG ROD

ELECTRODES

ENiCrMo-3

39

NICKEL BASED TIG ROD

ELECTRODES

ENICRMO-4

40

NICKEL BASED SUBMERGED ARC WIRES

FILLER WIRE

ENiCrMo-3

41

MILD STEEL WELDING EELCTRODE

ELECTRODES

E7024-1

42

MILD STEEL WELDING EELCTRODE

ELECTRODES

E6027

43

CAST IRON ELECTRODES

ELECTRODES

ENiFe-CI

SL43
NO

CAST IRON
ITEM
ELECTRODES

ELECTRODES
TYPE

ENiFe-CI
CODE

44

CAST IRON ELECTRODES

ELECTRODES

ENi-Cl

45

LOW ALLOY CELLULOSE ELECTRODES

ELECTRODES

E7010-P1

46

LOW ALLOY CELLULOSE ELECTRODES

ELECTRODES

47

LOW ALLOY CELLULOSE ELECTRODES

ELECTRODES

48

LOW ALLOY CELLULOSE ELECTRODES

ELECTRODES

E7010-A1

49

LOW ALLOY CELLULOSE ELECTRODES

ELECTRODES

E9010-G

ELECTRODES

E7010-G
E7010-P1

50

LOW ALLOY CELLULOSE ELECTRODES

E8010-P1
E8010-G
E8010-G

WELDING ELECTRODES AND FILLER WIRES PROCESS AND APPLICATION WISE

R WIRES RATES AND PROCESS WITH APPLICATION SUMMARY FOR ALL MECHANICAL WORKS
APPLICATION

PROCESS

METAL TO
WELD

SAW

STAINLESS STEEL

SAW

STAINLESS STEEL

TIG (GTAW)

NICKEL BASED ALLOY

TIG (GTAW)

NICKEL BASED ALLOY

MIG (GMAW)

NICKEL BASED ALLOY

MIG (GMAW)

NICKEL BASED ALLOY

SAW

NICKEL BASED ALLOY

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

CAST IRON

For joining carbon or mild alloy steel to austenitic stainless steels


Can also be used on "18-8" steels, since it overmatches the corrosion resistance, if the
weldment will not be exposed to temperatures of 538C to 927C (1000F to 1700F)
ASTM A240 Type 309S
ASTM A240 Type 316 or 316L
For joining the more common austenitic stainless steel grades referred to as "18-8" steels
For very good corrosion resistance in acid environments
Alloy 625, UNS NO6625 and Alloy 825, UNS NO8825
254 SMo, UNS S31254
A353 - 9% nickel steel
Dissimilar joints that require a postweld heat treatment
CrMoW nickel alloys such as C276
High temperature surfacing applications up to 1200C (2192F)
C-22 and C-4 (depending on corrosion requirements)
A353 - 9% nickel steel
Alloy 625, UNS NO6625 and Alloy 825, UNS NO8825
254 SMo, UNS S31254
A353 - 9% Nickel Steel
Dissimilar joints that require a postweld heat treatment
CrMoW nickel alloys such as C276
High temperature surfacing applications up to 1200C (2192F)
C-22 and C-4 (depending on corrosion requirements)
A353 - 9% nickel Steel
Alloy 625, UNS N06625
Alloy 825, UNS N08825
254 SMo, UNS S31254
A353 - 9% nickel steels
Dissimilar joints that require postweld heat treatment
Large welds
Slightly downhill (15 max) positions
Multiple pass welding
Multiple pass welding
Fast-fill single pass welds
Fillet and lap welds
Repairing or reclaiming gray cast iron
Repairing heavy sections
Phosphorous bearing castings

UNIT RATE
IN SAR

BRAND NAME

YEAR

APPLICATION
Single and multi-pass welds
Machinable welds
Surfacing
Repairing small casting repair defects
Root pass welding of up to X80 grade pipe
Hot, fill and cap pass of up to X65 grade pipe
Vertical down welding
Root pass welding of up to X80 grade pipe
Hot, fill and cap pass of up to X70 grade pipe
Relatively high silicon pipe
API 5L X56 through X70 grade pipe
Cross country and in-plant pipe
API 5L X42 through X56 grade pipe
Cross country and in-plant pipe
Root and hot pass welding of up to X80 grade pipe, when followed by low hydrogen fill and
cap
API 5L X70 through X80 grade pipe
Cross country pipe
Root pass welding of up to X80 grade pipe
Hot, fill and cap pass of up to X65 grade pipe
Vertical down welding

PROCESS
SMAW

METAL
TO
CAST IRON
WELD

SMAW

CAST IRON

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

UNIT RATE
IN SAR

BRAND NAME

YEAR

DATE

DATE

SUMMARY FOR WELDING ELECTRODES AND FILLER WIRES

NOTE:* ELECTRODES AND FILLER WIRES RATES AND PROCESS WITH APPL
SL NO

ITEM

TYPE

CODE

51

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E10018-D2 H4R

52

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E11018M-H4R

53

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E7018-A1 H4R

54

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E8018-B2 H4R

55

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E8018-C1 H4R

56

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E8018-C3 H4R

57

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E9018-B3 H4R

58

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E9018M H4R

59

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E8018-G H4R

60

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E10018-G H4R

61

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E10045-P2 H4R

62

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E8045-P2 H4R

SL NO

ITEM

TYPE

CODE

62

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E8045-P2 H4R

63

LOW ALLOY LOW HYDROGEN ELECTRODES

ELECTRODES

E9045-P2 H4R

64

MILD STEEL LOW HYDROGEN ELECTRODES

ELECTRODES

E7018 H4R

65

MILD STEEL LOW HYDROGEN ELECTRODES

ELECTRODES

E7018-1 H4R

66

MILD STEEL LOW HYDROGEN ELECTRODES

ELECTRODES

E7028 H8

67

MILD STEEL LOW HYDROGEN ELECTRODES

ELECTRODES

E7018 H8

68

MILD STEEL LOW HYDROGEN ELECTRODES

ELECTRODES

E7016 H4

69

MILD STEEL CELLULOSE ELECTRODES

ELECTRODES

E6011

ARY FOR WELDING ELECTRODES AND FILLER WIRES PROCESS AND APPLICATION WISE

AND FILLER WIRES RATES AND PROCESS WITH APPLICATION SUMMARY FOR ALL MECHANICAL WORKS
PROCESS

METAL TO
WELD

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

Fill and cap pass


welding of up to X70 grade pipe

SMAW

Low alloy steel

Fill and cap pass welding


of up to X80 grade pipe
Fill and cap pass welding of up to X90 grade pipe
Pipe repair
Hot tapping
Fill and cap pass welding of up to X70 grade pipe

SMAW

Low alloy steel

SMAW

Low alloy steel

SMAW

Low alloy steel

APPLICATION
Chromium-Molybdenum and other low alloy steels, including AISI 4130, 4140, 8630
Carbon-Manganese and other low alloy steels
Offshore
Subsea components
Process piping
Quenched and tempered steels, such as T1, A514, A517 and A709
General fabrication of high strength steels
Crane booms
Trailer frames
Fabrication and maintenance welding
Pressure vessels and pressure piping
Power generation
Petrochemical
Pressure vessels
Process piping
Low temperature applications
Refrigerated ammonia tanks
Liquefied gas storage, piping and transportation
Weathering steels
Shipbuilding
Piping and gas storage tanks
Weathering steels
Cross country pipe repair
2.25% Chromium, 1% Molybdenum steels
Power generation
Petrochemical
Pressure vessels
Process piping
High strength steel, such as HY-80, HY-90 and ASTM A514
Cross country pipe repair
DC welding

UNIT RATE
IN SAR

Pipe repair
Hot tapping
Fill and cap pass welding of up to X80 grade pipe
Pipe repair
Hot tapping
Mild steel
Power generation
Petrochemical
Pressure vessels
Pressure piping
Power generation
Petrochemical
Pressure vessels
Pressure piping
Fill and cap pass welding of up to X65 grade pipe
Structural
Heavy fabrication
Shipbuilding
Storage tanks
Bridge fabrication
General fabrication
Tack and skip welds
Thin sections
Root pass welding of up to X100 grade pipe
Hot, fill and cap pass welding up to X60
Small AC welders
Sheet metal
Edge, corner and butt joints

SMAW

METAL TO
WELD
Low alloy steel

SMAW

Low alloy steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

Sheet metal

SMAW

Mild Steel

APPLICATION

In-plant pipe welding


Steel with moderate surface contaminants
Tack welding
Steel with moderate surface contaminants

PROCESS

UNIT RATE
IN SAR

KS
BRAND NAME

YEAR

DATE

BRAND NAME

YEAR

DATE

SUMMARY FOR WELDING ELECTRODES AND FILLER WIRES PROCES

NOTE:* ELECTRODES AND FILLER WIRES RATES AND PROCESS WITH APPLICATION
SL NO

ITEM

TYPE

CODE

70

MILD STEEL CELLULOSE ELECTRODES

ELECTRODES

E6010

71

MILD STEEL RUTILE ELECTRODES

ELECTRODES

E6022

72

MILD STEEL RUTILE ELECTRODES

ELECTRODES

E6013

73

MILD STEEL RUTILE ELECTRODES

ELECTRODES

E7014

74

MILD STEEL HIGH DEPOSITION ELECTRODES

ELECTRODES

E7024-1

75

MILD STEEL HIGH DEPOSITION ELECTRODES

ELECTRODES

E6027

76

MILD STEEL METAL CORED WIRES

CORED WIRES

E70C-6M-H4

E70C-6M H8
E70C-G H8

77

MILD STEEL METAL CORED WIRES

CORED WIRES

78

LOW ALLOY STEEL METAL CORED WIRES

CORED WIRES

E90C-G H4

79

LOW ALLOY STEEL METAL CORED WIRES

CORED WIRES

E110C-G H4

SL NO

ITEM

TYPE

CODE

79

LOW ALLOY STEEL METAL CORED WIRES

CORED WIRES

E110C-G H4

80

MILD STEEL FLUX CORED WIRES

CORED WIRES

81

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T-6-H16

82

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T-7

83

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T-3

84

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T7-G

85

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T-4

E70T-10

R WELDING ELECTRODES AND FILLER WIRES PROCESS AND APPLICATION WISE

LER WIRES RATES AND PROCESS WITH APPLICATION SUMMARY FOR ALL MECHANICAL WORKS
APPLICATION
Steel with moderate surface contaminants
Cross country and in-plant pipe welding
Square edge butt welds
Cross country and in-plant pipe welding
Steel with moderate surface contaminants
Repair welding
Cross country and in-plant pipe welding
Root pass on up to X80 grade pipe
Hot, fill and cap pass on up to X60 grade pipe
Spot welding floor decking to beams
Steel with moderate surface contaminants
Sheet metal
Irregular short welds that change positions
Maintenance or repair welding
For use with small AC welders with low OCV
Maintenance and repair welding
Sheet metal and fillet welds
Heavy sections
Large welds
Slightly downhill (15 max) positions
Multiple pass welding
Multiple pass welding
Fast-fill single pass welds
Fillet and lap welds
Robotics/ Hard automation
Automotive
Structural fabrication
Process piping and pressure vessels
General fabrication
Automotive
Structural fabrication
Shipbuilding
General fabrication
HSLA steels (i.e. HY-80 and ASTM 710)
Undermatching 690 MPa (100 ksi) steels
Cranes
Offshore and shipbuilding
Pressure vessels
HSLA steels (i.e. HY-100 and ASTM 514)

PROCESS

METAL TO
WELD

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

SMAW

Mild Steel

GMAW-C

Mild Steel

GMAW-C

Mild Steel

GMAW-C

Low alloy steel

GMAW-C

Low alloy steel

UNIT RATE
IN SAR

BRAND NAME

APPLICATION
Quenched and tempered steels (i.e. T-1)
Cranes
Offshore and shipbuilding
Pressure vessels
Single pass welding on thicknesses from 0.8 mm - 4.8 mm (0.030 - 3/16 in)
Spot or short intermittent welds
Continuous welding on galvanized or zinc coated carbon steel
Automotive
Transportation
General plate fabrication
Structural fabrication, including those subject to seismic requirements (3/32" diameter only)
Shipyards, stiffener welding on barges
Bridges and offshore rigs
Welding over tack welds made with stick electrode
Recommended for fillet, lap and butt welds on 3.2 mm (1/8 in) and thicker steel, including some
low alloy steels
Horizontal butt welds, such as column-to-column structural connections
General fabrication
Assembly welding
Single pass welding on up to 48 mm (3/16 in) thicknesses
3 o'clock welding positions
Welds with copper back-up
Propane cylinders
Robotics/Hard Automation
Structural fabrication
Open groove welds
Machinery bases and heavy equipment repair
Installing wear plates
6.4 - 12.7 mm (1/4 - 1/2 in) single pass fillet and lap welds

PROCESS

METAL TO
WELD

GMAW-C

Low alloy steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

UNIT RATE
IN SAR

BRAND NAME

YEAR

DATE

YEAR

DATE

SUMMARY FOR WELDING ELECTRODES AND FILLER WIRES PROCESS AN

NOTE:* ELECTRODES AND FILLER WIRES RATES AND PROCESS WITH APPLICATION SUM
SL NO

ITEM

TYPE

CODE

83

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T-3

84

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T7-G

85

MILD STEEL FLUX CORED WIRES

CORED WIRES

E70T-4

86

MILD STEEL FLUX CORED WIRES

CORED WIRES

E71T-14

87

MILD STEEL FLUX CORED WIRES

CORED WIRES

E71T-8J-JH16

88

MILD STEEL FLUX CORED WIRES

CORED WIRES

E71T-11

89

MILD STEEL FLUX CORED WIRES

CORED WIRES

E71T-8-H16

E70T7-K2-H16
90

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

91

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E80T-G-K2

E71T8-Ni1-H16

SL NO

ITEM

TYPE

CODE

91

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E71T8-Ni1-H16

92

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E71T8-K6

93

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E81T8-G

94

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E71T8-K6-H16

95

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E91T8-G-H8

96

LOW ALLOY STEEL FLUX CORED WIRES

CORED WIRES

E71TG-G

LDING ELECTRODES AND FILLER WIRES PROCESS AND APPLICATION WISE

WIRES RATES AND PROCESS WITH APPLICATION SUMMARY FOR ALL MECHANICAL WORKS
APPLICATION
Single pass welding on up to 48 mm (3/16 in) thicknesses
3 o'clock welding positions
Welds with copper back-up
Propane cylinders
Robotics/Hard Automation
Structural fabrication
Open groove welds
Machinery bases and heavy equipment repair
Installing wear plates
6.4 - 12.7 mm (1/4 - 1/2 in) single pass fillet and lap welds
Single pass welding on thicknesses from 0.8 mm - 4.8 mm (0.030 - 3/16 in)
Spot or short intermittent welds
Continuous welding on galvanized or zinc coated carbon steel
Automotive
Transportation
General plate fabrication, including bridge fabrication, hull plate and stiffener
welding on ships and barges
Storage tanks
Structural welding
Offshore welding in TKY joints
Plate thicknesses in the range of 7.9 mm (5/16 in) to 12.7 mm (1/2 in)
Applications with copper back-up
Sheet or thin gauge metal
Propane cylinders
Robotics/Hard Automation
Structural fabrication, including those subject to seismic requirements
General plate fabrication
Hull plate and stiffener welding on ships and barges
Machinery parts, tanks, hoppers, racks and scaffolding
Fillet and lap welds
Horizontal and square edge butt welds, such as column-to-column structural
connections
Deep groove welds
Structural fabrication
Weathering steels
Roundabout groove welds on heavy wall tubular construction

PROCESS

METAL TO
WELD

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Mild Steel

FCAW-S

Low alloy steel

FCAW-S

Low alloy steel

UNIT RATE
IN SAR

BRAND NAME

YEAR

APPLICATION

PROCESS

METAL TO
WELD

FCAW-S

Low alloy steel

FCAW-S

Low alloy steel

FCAW-S

Low alloy steel

FCAW-S

Low alloy steel

FCAW-S

Low alloy steel

FCAW-S

Low alloy steel

Offshore
Bridges and other structural components made from weathering steels
Structural fabrication
NACE applications
Hot, fill and cap pass welding
of up to X70 grade pipe
Hot, fill and cap pass welding of up to X80 grade pipe
Warm weather cross country pipe welding applications
Standard cross-country pipelines
Arctic grade pipe up to undermatched X70
Standard cross-country pipelines
Arctic grade pipe up to undermatched X70
Single or multiple pass welding on up to 19 mm (3/4 in) thicknesses
Truck bodies, tanks, hoppers, racks and scaffolding
General fabrication
Robotics

UNIT RATE
IN SAR

BRAND NAME

YEAR

DATE

DATE

SUMMARY FOR WELDING ELECTRODES AND FILLER WIRES PROCESS AN

NOTE:* ELECTRODES AND FILLER WIRES RATES AND PROCESS WITH APPLICATION SUM
SL NO

97

98

99

ITEM

MILD STEEL FLUX CORED GAS SHIELDED WIRES

MILD STEEL FLUX CORED GAS SHIELDED WIRES

MILD STEEL FLUX CORED GAS SHIELDED WIRES

TYPE

CODE

CORED WIRES

E71T-1M-JH8
E71T-9M-JH8
E71T-12M-JH8

CORED WIRES

CORED WIRES

100

MILD STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

101

MILD STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

102

MILD STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

E71T-1M-JH4
E71T-12M-JH4
E71T-9M-JH4
E71T-9C-JH8
E71T-1C-JH8
E71T-12C-JH8

E71T-1C-H8
E71T-9C-H8
E71T-1M-H8
E71T-9M-H8
E71T-1C-J
E71T-9C-J
E71T-1M-J
E71T-9M-J
E70T-1C-H8
E70T-9C-H8
E70T-1C
E70T-9C

103

MILD STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

104

MILD STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

E70T-5C-JH4

105

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-Ni1M-JH4

SL NO

ITEM

TYPE

CODE

106

LOW ALLOY STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

E101T1-GM-H8

107

LOW ALLOY STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

E91T1-K2M H8

108

LOW ALLOY STEEL FLUX CORED GAS SHIELDED WIRES

CORED WIRES

E111T1-K3M-JH8

109

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-K2M-JH4

110

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-K2C-JH4

111

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-Ni1C-JH4

112

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-Ni1M-JH4

113

LOW ALLOY STEELFLUX CORED GAS SHIELDED WIRES

CORED WIRES

E81T1-Ni2C-JH4

LDING ELECTRODES AND FILLER WIRES PROCESS AND APPLICATION WISE

WIRES RATES AND PROCESS WITH APPLICATION SUMMARY FOR ALL MECHANICAL WORKS
APPLICATION
Offshore
Pressure vessels
Shipbuilding
Heavy equipment
ASME related applications
Offshore
Heavy equipment
Shipbuilding
Pressure vessels
Bridge fabrication
Pressure vessels
Shipbuilding
Offshore
ASME related applications
General Fabrication
Bridge, ship, barge or offshore drilling rig construction
General fabrication
Machinery fabrication
Structural fabrication
Structural fabrication
Heavy equipment
Shipbuilding
Structural fabrication
Barge fabrication
Heavy fabrication
Construction equipment
Highly restrained joints.
Hard to weld base materials.
Thick steel sections in structural fabrication.
Heavy Equipment
Mining
Bridge fabrication
Weathering steels
Offshore
Structural fabrication
NACE applications

PROCESS

METAL TO
WELD

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Mild Steel

FCAW-G

Low alloy steel

UNIT RATE
IN SAR

BRAND NAME

YEAR

PROCESS

METAL TO
WELD

Hot, fill and cap pass


welding on up to X80 grade pipe

FCAW-G

Low alloy steel

For applications requiring high strength weld


metal, such as HY-80, HSLA 80 and ASTM A710 steels

FCAW-G

Low alloy steel

Hot, fill and cap pass welding


on up to X80 grade pipe
High strength steels with 550 MPa (80 ksi) tensile strength
Offshore
Shipbuilding
High strength steels with 550 MPa (80 ksi) tensile strength
Offshore
Shipbuilding
Bridge fabrication
Weathering steels
Offshore
Structural fabrication
NACE applications
Mining
Offshore
Bridge fabrication
High strength fabrication
Mining
Offshore
Bridge fabrication
High strength fabrication

FCAW-G

Low alloy steel

FCAW-G

Low alloy steel

FCAW-G

Low alloy steel

FCAW-G

Low alloy steel

FCAW-G

Low alloy steel

FCAW-G

Low alloy steel

APPLICATION

UNIT RATE
IN SAR

BRAND NAME

YEAR

DATE

DATE

UNIT RATES FOR FILLER WIRES


SL NO

ITEM

TYPE

AWS NO

CODE

COPPER -ALLOYS

FILLER WIRE

A5.7

ERCU

COPPER -ALLOYS

FILLER WIRE

A5.7

ERCUSI-A

COPPER -ALLOYS

FILLER WIRE

A5.7

ERCUA1-A1

SS ALLOYS

FILLER WIRE

A5.9

ER308

SS ALLOYS

FILLER WIRE

A5.9

ER309

SS ALLOYS

FILLER WIRE

A5.9

EC409

SS ALLOYS

FILLER WIRE

A5.9

ER2209

ALUMINIUM ALLOYS

FILLER WIRE

A5.10

ER1100

ALUMINIUM ALLOYS

FILLER WIRE

A5.10

ER2319

10

ALUMINIUM ALLOYS

FILLER WIRE

A5.10

ER4043

11

ALUMINIUM ALLOYS

FILLER WIRE

A5.10

ER5356

12

NICKEL ALLOYS

FILLER WIRE

A5.14

ERNI-1

13

NICKEL ALLOYS

FILLER WIRE

A5.14

ERNICR-3

14

NICKEL ALLOYS

FILLER WIRE

A5.14

ERNICR-MO

15

NICKEL ALLOYS

FILLER WIRE

A5.14

ERNICRFE-3

16

NICKEL ALLOYS

FILLER WIRE

A5.14

ERNICRFE-2

17

NICKEL ALLOYS

FILLER WIRE

A5.14

ER-NICU-7

18

TITANIUM ALLOYS

FILLER WIRE

A5.16

ERTI-1

UNIT RATE

YEAR

UNIT RATES FOR FILLER WIRES


SL NO

ITEM

TYPE

AWS NO

CODE

19

TITANIUM ALLOYS

FILLER WIRE

A5.16

ERTI-5

20

TITANIUM ALLOYS

FILLER WIRE

A5.16

ERTI-6EL1

21

TITANIUM ALLOYS

FILLER WIRE

A5.16

ERTI-I5

22

CARBON STEEL ALLOYS

FILLER WIRE

A5.18

ER70S-2

23

CARBON STEEL ALLOYS

FILLER WIRE

A5.18

ER70S-3

24

CARBON STEEL ALLOYS

FILLER WIRE

A5.18

ER70S-6

25

CARBON STEEL ALLOYS

FILLER WIRE

A5.18

E70C-3M

26

MANGANEESE ALLOYS

FILLER WIRE

A5.19

ERAZ101A

27

MANGANEESE ALLOYS

FILLER WIRE

A5.19

ERAZ61A

28

MANGANEESE ALLOYS

FILLER WIRE

A5.19

EREZ33A

29

LOW ALLOY STEEL ALLOYS

FILLER WIRE

A5.28

ER80S-B2

30

LOW ALLOY STEEL ALLOYS

FILLER WIRE

A5.28

E80C-B2

31

LOW ALLOY STEEL ALLOYS

FILLER WIRE

A5.28

ER80S-D2

UNIT RATE

YEAR

DATE

DATE

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