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The information presented in this brochure is for informational purposes only. For actual design
assistance please visit our website at www.mooneycontrols.com or see your local representative.
2005 Dresser, Inc.
Mooney is a registered trademark of Dresser, Inc. FlowTap is a trademark of Dresser, Inc.
Patent Pending.
Applications
Farm Tap
Well Head
Industrial
Small District Regulator
Monitor Regulator
Regulator with Built in Relief
regulators
1
Four-bar Linkage
Larger Diaphragm
A larger than average effective area aids sensitivity and
increases shut-off force.
Robust Construction
The diaphragm casing has a full 250 psig rating. A built-in
hard stop limits diaphragm stroke preventing damage in case
the outlet system is accidentally over-pressured.
Orientation
FlowTap Regulators may be installed in any position. Additionally
the actuator may be rotated in four positions relative to the valve
body to accommodate a variety of space constraints.*
* Refer to installation instructions and recommendations.
flowtap
2
Principle of Operation
FlowTap Regulators are self-operated pressure reducing regulators only (ie: they can only
control downstream pressure). It is a force balanced device in that spring compression
produces a force that directly opposes the force created by outlet pressure acting on the
surface area of the diaphragm. FlowTap valve assemblies (plug, seal, and orifice) are
connected to the spring and diaphragm assembly by a four-bar linkage designed to maximize valve stroke for a small amount of diaphragm movement. When downstream demand
increases, outlet pressure drops and diaphragm force is reduced, allowing spring force to
move the valve plug away from the orifice resulting in an increased flow through the valve.
When demand is satisfied, outlet pressure under the diaphragm increases and the resulting
force pushes the valve plug onto the orifice shutting off flow through the valve.
Closed Position
Open Position
Relief Option
The relief assembly bolts onto the diaphragm case
of the FlowTap - R Regulator. Spring compression
produces a spring force that directly opposes the
pressure force acting across the surface area of the
relief valve plug. In the normally closed condition
the spring force exceeds the pressure force on the
seat and the relief valve is closed.
Closed Position
Open Position
3
Table 1
Table 2
FlowTap Models
Model
Stock Number
FT-1
FT-1R
FT-1M
FT-2
FT-2R
FT-2M
1 NPT
1 NPT with Type 40 Relief
1 NPT Monitor/Remote Sense
3/4 NPT
3/4 NPT with Type 40 Relief
3/4 NPT Monitor/Remote Sense
Spring Range
5-20 psig
Color
YELLOW
15-40 psig
GREEN
30-80 psig
RED
50-125 psig
ORANGE
100-250 psig
DARK BLUE
*All springs adjust between 0 psi and the high published set
point for each spring. The published range is to help users
select the optimum spring for operational performance at the
desired set point.
Table 3
Max
Inlet
(psig)
Max Outlet
FlowTap-Monitor/
Ext.Sense Model Only
(psig)
Max
Sense/
Diaphragm
Casing
Max
Spring
Case
(All Models)
Max
Diff.
Max
Flow
(All Models)
(psig)
(scfh) @
Max Diff.
1/8
1000
1000
1000
16000
1000
1000
1000
35400
1/4
900
900
55500
3/8
400
400
400
57800
1/2
250
250
250
58100
250 psig
900
250 psig
250 psig
Table 4
Table 5
Materials of Construction
FlowTap R
Material
Body
Diaphragm Housing
Spring Case
Diaphragm
Nitrile/Aluminum
Seals
Nitrile
Bolting
Spring
Music Wire
Temperature
(All Models)
3/16
Component
Max Outlet
Body
(Standard &
Relief Models)
Working:
-20F-150F
Emergency:
-40F-175F
Relief Spring
Range
Color
40-60 psig
60-75 psig
Stainless
White
Sizing
Published capacities are based on the Universal Gas Sizing Equation
and published flow coefficients for each orifice size (Table 6).
Table 6
FlowTap Coefficients
Orifice
1/8
3/16
1/4
3/8
Cg
12
27
47
108
170
660
C1
32
31
32
34
38
35*
* Estimated value.
520 Cg Sin
GT
3417
C1
P1- P2
P1
Degrees
flowtap
Droop
FlowTapRegulators are self-operated regulators that require a drop in outlet pressure in order to open.
Expect a 5-13% drop in outlet pressure (droop) in order to achieve full capacity of the regulator, the actual
percentage being dependent on the set point, spring range and orifice size selected.
Monitor Capacity*
Over-Pressure Protection
Table 7
Two Regulators in Series
.707 (x SCFH)
The sizing charts on pages 6 & 7 indicate the maximum flow rate through the valve under the given conditions. It is
recommended that the maximum valve flowrate be 20% greater than the maximum required flow rate for the application.
Sizing Charts
FlowTap Full Open Capacities (scfh). Natural Gas, Sp. Gravity 0.6 @ 60F
Inlet Outlet
(P1)
psig
10
15
20
30
40
50
60
70
100
150
200
250
300
400
500
600
700
800
900
1000
15
20
30
40
50
60
70
100
150
200
250
300
400
500
600
700
800
900
1000
3/8
1/2
(P2)
psig
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
(P1)
psig
285
406
506
682
845
1002
1157
1312
1777
2552
3326
4101
4875
6424
7974
9523
11072
12621
14170
15720
319
452
656
832
997
1157
1312
1777
2552
3326
4101
4875
6424
7974
9523
11072
12621
14170
15720
656
930
1153
1545
1906
2255
2604
2952
3998
5741
7484
9227
10969
14455
17941
735
1039
1496
1886
2251
2604
2952
3998
5741
7484
9227
10969
14455
17941
21426
24912
28398
31883
35369
1115
1591
1981
2670
3308
3926
4533
5139
6960
9993
13027
16061
19095
1248
1772
2571
3259
3904
4533
5139
6960
9993
13027
16061
19095
25163
31230
37298
43366
2444
3524
4422
6024
7520
9021
10415
11809
15992
22964
2730
3912
5746
7347
8856
10415
11809
15992
22964
29935
36906
43878
3518
5149
6536
9047
11413
14200
16394
18589
25173
3913
5684
8509
11017
13402
16394
18589
25173
36146
47120
Select the spring range for optimum performance at each set point.
5-20
15-40
30-80
Table 8
Gas
Air
30
40
50
60
70
100
150
200
250
300
400
500
600
700
800
900
1000
40
50
60
70
100
150
200
250
300
400
500
600
700
800
900
1000
50
60
70
100
150
200
250
300
400
500
600
700
800
900
1000
0.628
0.548
Inlet Outlet
2.07
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
534
765
957
1133
1300
1777
2552
3326
4101
4875
6424
7974
9523
11072
12621
14170
15720
606
862
1070
1257
1765
2552
3326
4101
4875
6424
7974
9523
11072
12621
14170
15720
496
858
1113
1708
2543
3326
4101
4875
6424
7974
9523
11072
12621
14170
15720
1230
1751
2179
2569
2940
3998
5741
7484
9227
10969
14455
17941
21426
24912
28398
31883
35369
1397
1978
2444
2861
3989
5741
7484
9227
10969
14455
17941
21426
24912
28398
31883
35369
1149
1977
2554
3885
5737
7484
9227
10969
14455
17941
21426
24912
28398
31883
35369
Hydrogen Methane
2.93
NOTE: To convert flow rates using gases, multiply any flow valve on pages 6 and 7 by the appropriate correction factor.
3/8
1/2
2093
2997
3748
4436
5090
6960
9993
13027
16061
19095
25163
31230
37298
43366
49433
55501
4598
6656
8389
9988
11517
15992
22964
29935
36906
43878
57820
6632
9758
12447
14954
17365
25173
36146
47120
58093
2374
3378
4193
4925
6914
9993
13027
16061
19095
25163
31230
37298
43366
49433
55501
5199
7468
9336
11030
15672
22964
29935
36906
43878
57820
7465
10877
13747
16382
23692
36146
47120
58093
1944
3360
4359
6688
9959
13027
16061
19095
25163
31230
37298
43366
49433
55501
4226
7369
9626
14989
22632
29935
36906
43878
57820
6000
10602
13998
22281
34338
47120
58093
(P2)
psig
1.04
FlowTap Full Open Capacities (scfh). Natural Gas, Sp. Gravity 0.6 @ 60F
Inlet Outlet
(P1)
psig
70
100
150
200
250
300
400
500
600
700
800
900
1000
100
150
200
250
300
400
500
600
700
800
900
1000
150
200
250
300
400
500
600
700
800
900
1000
150
200
250
300
400
500
600
700
800
900
1000
3/8
1/2
3071
6204
9808
13027
16061
19095
25163
31230
37298
43366
49433
55501
6694
13758
22106
29935
36906
43878
57820
9545
20131
33141
47120
58093
4886
9368
12823
16061
19095
25163
31230
37298
43366
49433
55501
10694
20899
28933
36906
43878
57820
8551
12450
15835
19026
25163
31230
37298
43366
49433
55501
18896
27869
35756
43227
57820
27504
41358
53745
6635
11619
15390
18783
25163
31230
37298
43366
49433
55501
14500
25766
34469
42371
57820
20750
37704
51194
(P2)
psig
60
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
80
80
80
80
80
80
80
100
100
100
100
100
100
100
100
100
100
100
125
125
125
125
125
125
125
125
125
125
125
30-80
784
1584
2504
3326
4101
4875
6424
7974
9523
11072
12621
14170
15720
1247
2392
3374
4101
4875
6424
7974
9523
11072
12621
14170
15720
2183
3179
4043
4858
6424
7974
9523
11072
12621
14170
15720
1694
2967
3929
4796
6424
7974
9523
11072
12621
14170
15720
1813
3626
5678
7484
9227
10969
14455
17941
21426
24912
28398
31883
35369
2877
5456
7418
9227
10969
14455
17941
21426
24912
28398
31883
35369
5008
7236
9157
10962
14455
17941
21426
24912
28398
31883
35369
3911
6791
8943
10868
14455
17941
21426
24912
28398
31883
35369
50-125
100-250
15341
30860
43446
58093
Inlet Outlet
(P1)
psig
200
250
300
400
500
600
700
800
900
1000
200
250
300
400
500
600
700
800
900
1000
250
300
400
500
600
700
800
900
1000
300
400
500
600
700
800
900
1000
3/8
1/2
10200
14630
18329
24970
31230
37298
43366
49433
55501
22420
32517
41068
56563
32372
47743
7738
13445
17616
24671
31104
37298
43366
49433
55501
16867
29666
39213
55588
24046
43080
11633
16569
24207
30889
37298
43366
49433
55501
25488
36653
54262
69846
85706
36623
53438
12916
22658
30083
36795
43182
49433
55501
28239
50296
40443
(P2)
psig
150
150
150
150
150
150
150
150
150
150
175
175
175
175
175
175
175
175
175
175
200
200
200
200
200
200
200
200
200
250
250
250
250
250
250
250
250
2604
3735
4680
6375
7974
9523
11072
12621
14170
15720
1976
3433
4498
6299
7942
9523
11072
12621
14170
15720
2970
4230
6180
7887
9523
11072
12621
14170
15720
3298
5785
7681
9394
11025
12621
14170
15720
5992
8540
10648
14412
17941
21426
24912
28398
31883
35369
4568
7881
10273
14285
17925
21426
24912
28398
31883
35369
6847
9698
14058
17847
21426
24912
28398
31883
35369
7611
13235
17468
21275
24888
28398
31883
35369
Select the spring range for optimum performance at each set point.
Table 9
Nm3/h
Sm3/h
Correction Factor
0.0268
0.0283
Table 10
Units (Pressure)
kPa
Bar
Kg/cm2
Correction Factor
6.895
0.0689
0.0703
Units (Flow)
NOTE: To convert the units of a value shown on pages 6 and 7, multiply that
value by the appropriate correction factor.
Relief Capacity
100
1/2 Orifice*
75
3/8 Orifice*
50
1/4 Orifice*
3/16 Orifice
25
1/8 Orifice
0
0
200
400
600
800
1000
flowtap
* See table 8 for maximum pressure ratings of the Flowtap regulator.
regulators