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Plate No.

: 1

180

Brand ID: 001MC607

Cover Cylinder Head


No. Part No.
1

2
9

11

Qty.
/Veh. Remarks

DJ 1013 90
36 DJ40 28

Head Cylinder with Cover


Head Cylinder with Cover (W/o NRB)

1
1

2
3
4
5

DJ 1012 17
36 DS10 01
DS 1011 66
DS 1010 96

Cover Tappet
O Ring Kit for Cover Cyl. Head
Silent Bush
Camshaft Cap

2
1
1
1

6
7
8
9
10

39 2647 15
DS 1013 16
39 2532 04
39 1075 04
DH 1012 72

Domed Cap Nut


Copper Washer
Hex. Bolt with Flange
Hex. Bolt / Flange
Plug

4
4
2
4
2

11

DG 1014 98

Gasket

Description

From Eng, No.


BUG20501
Ref. Page No. 101

10

3
10
11

Front Wheel Direction

Plate No.: 2

180

Brand ID: 001MC607

Cylinder Head
No. Part No.

10
11

Description

Qty.
/Veh. Remarks

1
2
3
4
5

36 DS10 01
39 1660 05
DJ 1010 12
DH 1015 08
DJ 1012 15

O Ring Kit for Cover Cyl. Head


Stud (Exhaust)
Gasket Cylinder Head
Damper Cylinder Head
Intake Pipe

1
2
1
5
1

6
7
8
9
10

39 2539 21
DJ 1210 22
DH 1210 38
39 1674 04
DH 1110 12

O Ring (Intake Pipe)


Carburettor Insulator
Clamp for Insulator
Hex. Bolt / Flange
Sleeve - Spark Plug

1
1
2
2
1

11

39 2608 01

Grub Screw

Ref. Page No.101

For Sleeve
Spark Plug

2
2
6

8
7
8

Front Wheel Direction

Plate No.: 3

180

Brand ID: 001MC607

Valve
No. Part No.
1

Qty.
/Veh. Remarks

DS 1013 35
DK 1017 48

Rocker Arm Shaft - Intake


Rocker Arm Shaft - Intake W/o NRB

1
1

DS 1013 36
DK 1017 51

Rocker Arm Shaft - Exhaust


Rocker Arm Shaft - Exhaust W/o NRB

1
1

DS 1013 33
DK 1017 55

Rocker Arm with roller


Rocker Arm

2
2

4
5

DG 1010 29
39 2017 19

Cotter valve
Seal valve stem

4
2

6
7
8

DK 1013 26
36 DJ10 04
DS 1013 66
DH 1012 95

Valve Repair Kit


Valve Kit
Wave washer
Wave washer

1
1
2
2

59 1100 02
39 2440 11

Plain washer
Plain Washer

4
4

9
4

Description

2
2
9

3
1

From Eng, No.


BUG20501
From Eng, No.
BUG20501
From Eng, No.
BUG20501

Ref. Page No. 101


Ref. Page No. 101
From Eng, No.
BUG20501
From Eng, No.
BUG20501

Front Wheel Direction

Plate No.: 4

180

Brand ID: 001MC607

Camshaft / Tensioner
No. Part No.
1
2
3

Description

Qty.
/Veh. Remarks

4
5

CS 1011 28
DJ 1013 72
JC 1010 86
39 2542 20
39 1880 20
36 DH40 30

Ring O
Camshaft Assembly
Bearing Ball 6302 RS1/C3H
Bearing - Ball-15X42X13
Bearing Ball :- 15 X 32 X 9 (6002-C3)
Guide Chain Kit

1
1
1
1
1
1

6
7
8
9
10

DS 1012 76
DH 1014 12
DH 1010 48
DK 1013 86
JC 1010 35

Sprocket cam Driven (32 T)


Collar cam Sprocket
Special camshaft washer
Pre Coated Socket Head Cap Bolt M8x40
Cam Chain

1
1
1
1
1

11
12
13
14
15

DH 1013 92
JC 1010 34
39 1673 04
CS 1011 28
DD 1010 62

Cam chain Tensioner pivot Bolt


Tensioner Assly
Hex Bolt / Flange
Tensioner assly. gasket
Bolt

1
1
2
1
1

4
3

1
15
5
10

12
11

14

13

Front Wheel Direction

Plate No.: 5

180

Brand ID: 001MC607

Cylinder and Piston


No. Part No.

1
2
3
4
5

DJ 1010
39 2181
DJ 1011
DJ 1011
39 2132

04
06
58
06
17

6
7
8
9
10
11
12

DJ 1013 71
DK 1015 92
DD 1210 07
31 1210 06
DH 1014 14
39 1689 04
39 2448 11

Description

Qty.
/Veh. Remarks

Gasket Cylinder
Pin dowel
Piston Assly. Std.
Ring Set Piston
Ring Snap

1
4
1
1
2

Cylinder Block / Piston Assly


Oil Pipe Assly
Bolt Special
Gasket
Damper
Bolt (dummy for Temp sensor)
Washer (dummy for Temp sensor)

1
1
2
4
6
1
1

6
12

3
11

10
1
8

4
7

9
5

Front Wheel Direction

10

Plate No.: 6

180

Brand ID: 001MC607

Crankshaft
No. Part No.

14

Description

Qty.
/Veh. Remarks

1
2
3
4
5

JC 1010 01
39 2183 04
39 2165 11
31 1011 73
DS 1011 54

Crankshaft assly. comp.


Bolt
Plain washer
Key woodruff
Square Key

1
1
1
1
1

6
7
8
9
10

39 2153 20
DK 1012 48
39 2203 07
36 DK00 38
DH 1010 64

Bearing Ball
Sprocket cam drive
Parallel pin
Set primary driver & driven
Body centrifugal oil filter

1
1
1
1
1

11
12
13
14

DH 1011
DH 1010
36 DH40
DK 1014

Nut
Cover centrifugal oil filter
Kit centrifugal oil filter
Oil plunger

1
1
1
1

Ref. Page No.101

1
12

95
65
19
80

7mm. (Height)z
Ref. Page No.101

3
2
11

13
10

11

Front Wheel Direction

12

Plate No.: 7

180

Brand ID: 001MC607

Balancer & Balancer Idler Gear


No. Part No.

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DJ 9025 03
DH 1010 72
39 1672 04
DH 1014 32
39 2152 20

Body Balancer Assly.


Bearing stopper
Bolt
Assly. Balancer Idler Gear comp.
Needle roller bearing

1
1
1
1
2

6
7
8
9
10

DH 1014 24
39 2557 17
39 1686 06
39 1620 11
52 DH01 77

Spring torsion Balancer Idler


Circlip ext.
Dowel Pin
Thrust washer
Balancer Idler Holder

2
2
2
2
1

11

39 1674 04

Bolt

3
2

10
8

11
5
9

7
6
6

7
5

13

Front Wheel Direction

14

Plate No.: 8

180

Brand ID: 001MC607

Transmission
No. Part No.

1
16

13

2
5

15

14

3
12

11

10

9
17
19

18

11

21
20

5
23

22

24

15

Front Wheel Direction

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1014 71
39 2158 11
DK 1011 03
DH 1010 79
DH 1012 35

Shaft Input Transmission


Washer Plain
Gear 4th Drive
Washer Spline
External Circlip

1
1
1
3
4

6
7
8
9
10

DK 1011 02
DK 1011 04
DH 1010 84
39 2160 11
DK 1011 44

Gear 3rd Drive


Gear 5th drive
Gear 2nd drive
Thrust washer
Shaft output Transmission

1
1
1
1
1

11
12
13
14
15

39 2166 11
DK 1011 05
39 2159 11
DK 1011 06
DH 1011 11

Washer Plain
Gear 3rd Driven
Thrust Washer
Gear 4th Driven
Bush 1st driven

2
1
1
1
1

16
17
18
19
20

DK
DK
DH
DH
DK

Gear 1st driven


Gear 5th Driven
Bush 2nd driven
Gear 2nd Driven
Collar Sprocket

1
1
1
1
1

21
22
23
24

DK 1013 52
DV 1010 48
DJ 1010 63
AA 1014 37

O Ring Sprocket Collar


Sprocket Drive
Plate Drive Sprocket
Screw Pre Coated

1
1
1
2

1011
1011
1013
1013
1012

18
07
19
33
45

16

Plate No.: 9

180

Brand ID: 001MC607

Change Drum / Shift Fork


No. Part No.

4
6

1
2
3
4
5

DK
DK
DH
DH
DK

1011
1011
1011
1014
1013

59
60
46
93
82

6
7
8
9
10

39 2639 04
39 2606 07
DK 1013 61
DH 1014 96
DK 1011 35

Description

Qty.
/Veh. Remarks

Fork Gear Shift Input


Fork Gear Shift output
Shaft Gear Shift Fork
Shaft Gear Shift Fork
Drum comp. Gear Shift

1
2
1
1
1

Bolt Socket
Parellel pin
Guide Gear Shifter
Spacer
Bush fork gear shift

1
1
1
1
3

10

17

Front Wheel Direction

18

Plate No.: 10

180

Brand ID: 001MC607

Gear Change Mechanism


No. Part No.

9
2
8
6
10
1
16
3

1
2
3
4
5

DH
DH
DH
DK
DH

6
7
8
9
10

1017
1011
1011
1011
1015

05
43
44
82
09

Description

Qty.
/Veh. Remarks

Lever comp. Gear Shifter


Spring Slider Arm Reset
Spring Gear Shifter Return
Lever gear shift
Damper

1
1
1
1
1

39 2453 04
DH 1013 93
DH 1015 03
DK 1012 53
DH 1013 94

Flanged Bolt
Bolt Gear Shift drum Stopper
Stopper Gear Shifter Drum
Spring Gear Shifter Drum Stopper
Bolt Shift Change

1
1
1
1
1

11
12
13
14
15

39 1998 19
DK 1011 87
DK 1011 80
DK 1011 85
DK 1011 86

Oil seal
Collar
Assembly tie rod
Washer pivot
Pivot bolt

2
1
1
1
1

16
17

DK 1011 77
39 2383 15

Assembly lever change arm


Flange Nut

1
1

13

7
5

15
14
4
5

11

12

17

19

Front Wheel Direction

20

Plate No.: 11

180

Brand ID: 001MC607

Engine Assly. & Crankcase RH


No. Part No.
1

3
11

8
2

Description

Qty.
/Veh. Remarks

2
3
4
5

DJ 1013 89
DJ 1016 72
JC 1010 29
59 0500 08
AA 1014 37
DH 1010 06

Engine Assly. with starter motor


Engine Assly. with Starter motor
Crankcase RH
Stud
Screw Pre Coated
Gasket Crankcase

1
1
1
2
1
1

6
7
8
9

39
59
39
39

Bearing Ball (For Input shaft)


Needle Roller Bearing (For Output shaft)
Dowel Pin
Ball Bearing

1
1
2
1

10

DH 1014 87

Plate Stopper

11

39 1845 04

Flange Bolt

2583
2000
2180
2601

20
27
06
20

N.I.
MLT Silver

(For Drum
Comp. Gear Shift)

8
6
9

7
5
4

21

10

Front Wheel Direction

22

Plate No.: 12

180

Brand ID: 001MC607

Crankcase LH
No. Part No.

12
2

14
13

19

9
24

Description

Qty.
/Veh. Remarks

1
2
3
4
5

JC 1010 45
59 0500 08
DK 1010 94
39 2188 19
59 2100 06

Crankcase LH
Stud
Guide starter Assly
Oil Seal
O Ring

1
2
1
1
1

6
7
8
9
10

39
39
59
39
30

C Sunk Head Screw


Bearing Ball (For Input shaft)
Bearing Ball (For Output shaft)
Balancer LH Bearing
Oil Seal (For Output shaft)

3
1
1
1
1

11
12
13
14
15

39 2190 19
DH 1012 03
DH 1012 46
28 1011 74
DH 1016 61

Oil Seal (For Shift lever)


Breather pipe
Rubber tube
Spring Clip
Plug (Drain Bolt)

1
1
1
1
1

16
17
18
19
20

DG 1014 98
DK 1013 80
39 2181 06
39 1677 04
DH 1013 90

Gasket (For Drain Bolt)


Switch comp. (Neutral)
Hollow dowel pin
Bolt
Bolt Flanged Pre Coated (M8 X 82)

1
1
2
8
1

21
22
23
24

DJ 2010 21
39 2448 11
DK 1010 97
39 2180 06

Cable assly. (Battery to Earth)


Plain Washer
Damper
Hollow dowel pin

1
1
1
2

0752
2603
2000
2185
1010

01
20
06
20
14

23

6
10

16

21

15

17
11

24
22

19

18

20

23

Front Wheel Direction

24

Brand ID: 001MC607

Plate No.: 13

180

Cover RH
No. Part No.
6
12

9
8
23

1
1A

17
18
3

22

19

20
2

8
11

13
5
1

10

21
16
15
14

21A

1A

25

Front Wheel Direction

Description

Qty.
/Veh. Remarks

2
3
4
5

52 DJ03 90
36 DJ40 17
36 DJ40 26
DH 1011 97
DH 1011 42
39 1041 19
DH 1011 41

Clutch Cover with Tapper Plug DJ


Kit Assly Clutch Cover Flower Type
Kit Assly Clutch Cover Flower Type
Grommet Breather
Shaft clutch release
Seal clutch lever
Rack

1
1
1
1
1
1
1

6
7
8
9
10

DS 1012 63
DK 1012 51
DG 1014 18
DS 1012 15
DS 1013 53

Dip stick with O ring


Parallel pin
Gauge
Wire circlip
Bolt

1
1
1
1
10

11
12
13
14
15

39 0999 06
DH 1010 18
DH 1011 54
DK 1014 80
DH 1210 11

Pin Dowel
Bracket Clutch Cable
Gasket cover RH
Plunger Oil
Plate Plunger Oil

2
1
1
1
1

16
17
18
19
20

DH 1210 12
DH 1015 44
39 2443 11
36 DH10 04
DH 1013 88

Spring Joint A
Spring torsion clutch lever
Washer
Set damper
Flanged Bolt

1
1
1
1
5

21

JC 1010 40

Bajaj Decal

21A
22
23
24
25

DK 1017 38
39 1990 20
36 DH10 05
DH 1014 82
DH 1015 10

Decal Clutch Cover


Bushing
Set of Plate
Plate
Damper

1
1
1
1
1

Ref. Cir. C-31


MLT Silver

Ref. Page No. 101

Fitted on
Cover comp.RH
Ref Cir. C-31
Ref. Page No. 101

26

Plate No.: 14

180

Brand ID: 001MC607

Cover Magneto
No. Part No.

12

1
1A
2
3
4
5
6
7

11

2
3

10

6
5

8
9
10

Qty.
/Veh. Remarks

DJ 1012 71
52 DH06 24
52 DH06 86
DV 1010 42
DS 1013 53
39 0999 06
DH 1011 57

Cover Magneto
Magneto Cover Flower Design
Magneto Cover Flower Design
Gasket Magneto cover
Bolt
Pin Dowel
Cap Crank Center

1
1
1
1
5
2
1

39 1283 21
JC 1010 33
DK 1017 62
36 DH10 06
DH 1013 88
DH 1013 23

O Ring
Cover LH RR
Cover LH RR
Set Damper
Flanged Bolt
Bajaj Decal

1
1
1
1
6
1

Decal Magneto Comp.


Set of Plate
Bolt
Sticker

1
1
2
1

10A JE 5412 12
11 36 DH10 07
12 DS 1013 53
13 DJ 1612 28

Description

Ref. Cir. C-31


MLT Silver

MLT Silver
Ref.Page No.101
Fitted on Cover
magneto
Ref Cir. C-31
Ref. Page No.101

13

10A
1A

27

Front Wheel Direction

28

Plate No.: 15

180

Brand ID: 001MC607

Clutch
No. Part No.

2
7

4
7

17

7
11
9
5
1

15
16

Qty.
/Veh. Remarks

1
2
3
4
5

DH 1012 75
DK 1015 71
DJ 1013 50
DK 1015 64
DK 1015 69

Special Nut
Spring judder
Clutch Assly. Complete
Clutch Center
Plate Clutch Pressure

1
1
1
1
1

6
7
8
9
10

DJ 1013 69
DK 1015 65
DH 1018 61
DK 1015 74
39 1880 20

Friction Plate Kit


Plate Clutch
Spring Clutch Capacity
Bolt
Bearing Ball:- 15 X 32 X 9 (6002-C3)

1
5
4
5
1

11
12
13
14
15

DK
DK
DK
DH
DH
DK

Holder Clutch
Rod Clutch lifter
Spacer clutch
Nut Primary drive lock
Lever Assly. Clutch
Lever Assly. Clutch

1
1
1
1
1
1

Washer Primary Drive Gear


Seat judder spring

1
1

1015
1010
1011
1016
1011
1016

73
72
26
48
80
36

13
3

Description

16
17

39 2200 11
DK 1015 70

LH Thread
From Engine No.
DJGBSC54429

12
10
14

29

Front Wheel Direction

30

Plate No.: 16

180

Brand ID: 001MC607

Carburettor
No. Part No.

14

4
12
3
13

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DJ 1210
DJ 1210
DH 1211
DJ 1210
DJ 1210

41
51
49
44
53

Carburettor Assly.
Vaccum Piston Kit
Idling Screw Kit
Jet needle(JN)
O ring

1
1
1
1
1

6
7
8
9
10

DJ 1210
DJ 1210
DJ 1210
DH 1211
DJ 1210

54
55
56
01
70

Screw
Float assly.
Jet Holder Kit
Magnet Assly.
Reed Switch Assly.

2
1
1
1
1

11
12
13
14

39 1780 01
DJ 1210 57
DH 1211 50
DJ 1210 59

Pan Head Screw


Needle Assly.
Set Adjuster(PS)
Set Plunger assly.

2
1
1
1

7
5
2

1
6
6

11
10

31

Front Wheel Direction

32

Plate No.: 17

180

Brand ID: 001MC607

Air Cleaner Comp


No. Part No.

1
2
3
4
5

DJ 1210 71
36 DH40 10
DJ 1210 68
AA 1210 45
36 DK00 15

Description
Air Cleaner comp
Kit hardware air cleaner
Connecting Tube
Clamp
Kit element air filter

Qty.
/Veh. Remarks
1
1
1
1
1

Ref. Page No.101

(Fine & Coarse)


Ref. Page No.102

33

Front Wheel Direction

34

Plate No.: 18

180

Brand ID: 001MC607

Silencer Assly.
No. Part No.
1

5
4

Description

Qty.
/Veh. Remarks

2
3
4
5

DJ 1013 91
DJ 1014 20
DH 1014 68
36 DH40 11
DJ 1010 64
39 1970 15

Silencer W/O Shield


Silencer (Non Cat.)
Shield Muffler
Kit hardware shield
Gasket Exhaust
Flanged Nut

1
1
1
1
1
2

6
7
8
9
10

36 DK00
DG 1611
DH 1015
DH 1013
DH 1016

Kit hardware silencer


Damper (Main Stand)
Wire Shield Assly.
Screw
Silencer front (cat) shield

1
1
1
2
2

Ref. PageNo.102

10
9

09
24
21
02
08

Ref. Page No.102

6
1

35

Front Wheel Direction

36

Plate No.: 19

180

Brand ID: 001MC607

Oil Pump
No. Part No.

4
2

Description

Qty.
/Veh. Remarks

1
2
3
4
5

52 DH01 69
39 1674 04
DH 1210 10
39 1686 06
DH 1210 35

Oil Pump Assly


Hex. Bolt with flange
Mesh filter Oil pump
Hollow dowel pin
Clip Mesh Oil filter

1
3
1
1
1

39 2194 21

O Ring

37

Front Wheel Direction

38

Plate No.: 20

180

Brand ID: 001MC607

Starter Assly.
No. Part No.

11
10
13

3
12
1

7
2

9
4

Qty.
/Veh. Remarks

Description

1
2
3
4
5

36 DK00 76
DK 1016 05
JC 1011 14
DH 1015 81
DH 1013 85

Body
Plate
Gear
Plate
Bolt

6
7
8
9
10

DK 1011 76
DH 1011 72
JC 1011 15
39 0972 04
DH 1110 84

Shaft starter counter


Collar starter counter
Gear comp. starter counter assly.
Bolt socket M6
Motor assly. starter clutch

1
1
1
3
1

11
12

DS 1013 53
52 DH01 53
DK 1017 70
DH 1013 89
36 DK00 77
DH 1011 63
59 2000 07

Bolt
Cover starter motor
Cover starter motor
Slotted csunk screw
Spring
Roller
Needle Roller Bearing

2
1
1
1
1
5

13
14
15
16

comp. starter clutch


roller clutch
starter clutch
starter clutch gear return

(For Gear Starter Clutch)

1
1
1
1
1

For stopper
Plate

MLT Silver

N.I.

8
14
15

39

Front Wheel Direction

40

Plate No.: 21

180

Brand ID: 001MC607

Magneto / C.D.I. /H.T. Coil


No. Part No.

18

Description

Qty.
/Veh. Remarks

1
2
3
4
5

59 1000 02
DH 1110 81
DH 1013 86
DH 1013 81
DH 1011 99

Spring Dowel
Stator Assly. comp
Hex. Bolt with Flange
Pan Head Screw
Stopper plate (wiring harness)

1
1
2
2
1

6
7
8
9
10

DH 1110 83
DH 1013 80
DG 1110 08
DJ 1110 92
DH 1110 13

Rotor Assly.
Screw Pan head
Spark plug
C.D.I. Assly.
Grommet Spark Plug

1
1
2
1
1

11
12
13
14
15

DJ 2012 02
JC 1110 22
JC 1110 23
DD 1110 48
DH 1110 15

Regulator (With Bracket)


H.T. Coil LH with cable
H.T. Coil RH with cable
Cap Spark Plug
Cap Spark Plug

1
1
1
1
2

16
17
18
19

DD 1110 12
DH 1110 13
39 1944 04
DH 1110 16

Grommet H.T. Cable


Grommet Spark Plug
Flange Bolt
Grommet Sleeve Spark Plug

2
1
4
1

N.I.

12
13
19
16

15

17

16

14

5
3
10
18
4
8

11

41

Front Wheel Direction

42

Plate No.: 22

180

Brand ID: 001MC607

Seat Assembly / Seat Lock


No. Part No.

7
4

1
2
3
4
5

DK
DS
DH
DK
DK

2110
2110
1610
2110
2110

01
05
46
04
08

6
7
8

39 1902 04
DK 2110 07
DS 2110 04

Description

Qty.
/Veh. Remarks

Seat Assly comp front


Damper
Lock Assly seat front
Seat assly comp rear
Lock assly seat rear

1
6
1
1
1

Bolt flange
Damper Front
Damper

4
1
2

1
2
8

3/5

43

Front Wheel Direction

44

Plate No.: 23

180

Brand ID: 001MC607

Engine Mounting
No. Part No.

10
17

16
14

15

2
12

13

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1610
DH 1611
DH 1611
36 DK00
DK 1611

96
89
90
11
59

Bkt. Assly. Eng. Mtg. front


Bkt. Comp. LH eng. Mtg. front
Bkt. Comp. RH eng. Mtg. front
Kit hardware eng. mounting
Bkt. comp. LH eng. mtg. lower

2
1
1
1
1

6
7
8
9
10

DK 1611 60
39 2157 04
39 2412 04
DH 1612 73
39 1967 04

Bkt. comp. RH eng. mtg. lower


Bolt Flanged
Bolt Flanged
Bush in frame
Bolt

1
2
1
1
1

11
12
13
14
15

59 0400 43
DK 1611 61
39 2310 04
39 2412 04
39 1040 11

Hex. Soc. Hd. cap bolt


Bkt. Comp. RH eng. rear
Flanged bolt
Bolt Hex Head with Flange :- M8
Washer

1
1
2
1
1

16
17

DH 1611 89
DH 1611 90

Bracket LH Engine Hanger


Bracket RH Engine Hanger

1
1

Ref. Page No.102

6
7

7
8

5
11

45

Front Wheel Direction

46

Plate No.: 24

180

Brand ID: 001MC607

Frame & Frame Fittings


No. Part No.

Description

Qty.
/Veh. Remarks

1
2
3
4
5

JC 1610 31
DH 1611 12
DG 1810 48
DG 1810 42
36 DV00 07

Frame Assl. comp.


Cup rear
Nut
Cup - Steering
Bearing Cone Kit

1
2
1
1
1

6
7

36 3140 02
39 1680 04
DS 1612 24
DJ 1611 32
DJ 1611 33
JC 1610 15
JC 1610 14

Kit Ball Steel Steering (Set of 42)


Flanged bolt
Flanged bolt
Cable Hook LH
Cable Hook RH
Bkt. Engine Mounting Upper RH
Bkt. Engine Mounting Upper LH

1
2
2
1
1
1
1

Ref. Page No.102

3
4
6

8
9
10
11

6
7

Old
New 29.5.2010

N.I.
N.I.

8/9

2
2

47

Front Wheel Direction

48

Plate No.: 25

180

Brand ID: 001MC607

Swing Arm / Rear Shock Absorber


No. Part No.

10

7 7 5
5

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1710 14
DG 1710 38
36 DK00 12
DJ 1710 35
DG 1710 18

Rear Shock Absorber Assly.


Bolt Pre-coated
Kit bush rear shock
Swing arm assly.
Swing arm bearing

2
2
1
1
4

6
7
8
9
10

DK
DG
DH
DK
DG

Collar swing arm


Oil seal swing arm
U nut swing arm
Shaft swing arm
Chain slider

2
4
1
1
1

11

DG 1710 21
JM 1710 03
DG 1710 20
JM 1710 04
39 1997 15
DG 1710 22
39 1224 11

Adjuster chain LH
Adjuster chain LH
Plate Chain Adjuster
Plate Chain Adjuster
Hexagon nut
Small nut
Washer

2
2
2
2
2
2
2

12
13
14
15

Description

1710
1710
1710
1710
1710

06
19
19
03
34

Ref. Page No.102

Old
Ref. Cir. C-31
Old
Ref. Cir. C-31

11
12

13
11
12

13

15 14

15 14

49

Front Wheel Direction

50

Plate No.: 26

180

Brand ID: 001MC607

Rider Foot Rest


No. Part No.

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DJ 1611 26
36 DK00 13
DJ 1611 27
DH 1610 53
39 1282 15

Main step LH assly.


Kit Hardware Main Step
Main step RH assly.
Rubber main step
Domed Cap Nut M-8

1
2
1
2
2

6
7

22 1504 51
DH 1610 56

Bold Hexagon Head


Plate Coml. Low M/Step

2
2

6
2

1
4
7

51

Front Wheel Direction

52

Plate No.: 27

180

Brand ID: 001MC607

Pillion Foot Rest / Holder


No. Part No.
1

Qty.
/Veh. Remarks

3
4
5

DK 1611 37
DK 1613 08
JC 1610 02
DJ 1613 24
DJ 1611 28
DJ 1611 29
DJ 1611 22

Holder Step LH
Holder Step LH
Holder Step RH
Holder Step RH
Pillion step assly. comp. LH
Pillion step assly. comp. RH
Rubber pillion step

1
1
1
1
1
1
2

6
7
8
9

36 DK00 13
39 1069 01
39 0292 15
39 2582 04

Kit hardware pillion


Screw
Nut
Bolt Hex Head Flange : M8X1.25XL 35
(for LH & RH Holder Step Mtg.)

2
1
1
2

Ref. Page No.102


Stopper bolt

10
11

DJ 1611 86
DH 1611 00

Plate lock pillion step


Spacer main step

2
1

NI
NI

2
4

Description

MLT Silver
MLT Silver

11
8

53

Front Wheel Direction

54

Plate No.: 28

180

Brand ID: 001MC607

Mudguard - Front & Rear


No. Part No.

5
2

11

Description

Qty.
/Veh. Remarks

1
2
3

DJ 1610 69
DK 1610 98
59 0400 40

Nail for Cable Guide


Brace fender
Step bolt

1
1
4

4
5

DS 1611 25
DK 1610 86

Clamp
Fender rear front

1
1

6
7
8
9
10

39 1672 04
39 0711 11
39 1680 04
DK 1610 85
DJ 1612 72

Flange Bolt M6
Plain washer
Flange bolt
Fender rear
Support assly for rear fender

2
2
2
1
1

11

39 0211 11

Plain washer

Fender front
mtg.
For cables

10

55

Front Wheel Direction

56

Plate No.: 29

180

Brand ID: 001MC607

Stand Assembly
No. Part No.

12

2
3
4

11
9

10
1

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1611 22
30 1611 57
39 0787 08
DH 1611 21
DH 1611 45

Stand main
Shaft stand
Pin cotter
Spring main stand
Cover spring main stand

1
1
1
1
1

6
7
8
9
10

JC 1610 17
DH 1610 66
DH 1611 46
DF 1611 02
39 0422 15

Stand side
Spring side stand
Cover spring side stand
Bolt
Nut

1
1
1
1
1

11
12
13

JC 2010 39
39 2060 04
DH 2010 65
DJ 2011 06

Side stand switch


Bolt
Magnet Assly.
Magnet Assly (Button Type)

1
2
1
1

7
6

8
13

57

Front Wheel Direction

58

Plate No.: 30

180

Brand ID: 001MC607

Tube / Tyre / Rim


No. Part No.

Description

Qty.
/Veh. Remarks

1
2

JC 1510 13
DK 1510 39

Wheel rim front (16 x 17 DC)


Tyre front

1
1

JC 1510 10
DK 1510 40
DK 1510 26

Wheel Rim Rear


Tyre rear
Valve for tubeless tyre

Not Serviceable

Not Serviceable

2
5
1

59

Front Wheel Direction

60

Plate No.: 31

180

Brand ID: 001MC607

Front Hub (For Disc Brake System)


No. Part No.

4
2

Description

Qty.
/Veh. Remarks

1
2
3
4
5

JC 1510 13
39 2241 20
DK 1510 28
DG 1510 05
39 0840 01

Wheel rim
Bearing ball
Spacer assly.
Seal oil
Screw

1
2
1
1
1

6
7
8
9
10

39 0900 12
DK 1510 27
DH 1710 19
DG 1510 08
DG 1510 49

Washer
Disc
U Nut
Plain washer
Hex. soc. hd. bolt

1
1
1
1
6

11
12
13
14
15

JC 1510 20
DG 1510 07
DK 1510 08
JC 2010 46
DE 1510 08

Case meter housing (W/o Speedo Sensor)


Coller
Front axle with head
Stopper plate
Seal Oil

1
1
1
1
1

2
15
11

10
7

14
6
5
8
9

1
12
13

61

Front Wheel Direction

62

Plate No.: 32

180

Brand ID: 001MC607

Front Master Cylinder


No. Part No.

10

10
E
US
G: 3-4 M
NIN DOT FRO
R
AR
W NLY UID INE
O
FL TA P
N A
E
AK CO C ING
BR ED LER OV
AL FIL EM
R
SE N
A EA RE
L
C
FO
BE

13
1
15

5
4

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DJ 1910 23
DK 1510 57
DJ 1910 06
DE 1910 11
DE 1910 10

Major Kit - Master Cylinder


Hose Brake Front
Lever Grip RH
Banjo Bolt
Washer Copper

1
1
1
2
4

6
7
8
9
10

DJ
DJ
DJ
DJ
DJ

Clamp Holder RH
Bolt
Bolt Front Brake Lever
Nut Flanged
Screw

1
1
1
1
2

11
12
13
14
15

DE 1510 15
DJ 2011 00
DJ 1910 34
DJ 1910 35
36 DH19 02

Cylinder Master
Front brake switch
Reservoir Cover
Diaphragm
Oil Window Kit

1
1
1
1
1

16

DJ 2011 08

Cable assly for switch

1910
1910
1910
1910
1910

27
28
29
30
31

14
7
2
11

12

7
6

5
5

16

63

Front Wheel Direction

64

Plate No.: 33

180

Brand ID: 001MC607

Front Disc Brake


No. Part No.

9
5
PISTON SEAL

DUST SEAL

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1510 54
39 0400 48
DE 1510 48
DE 1510 46
DE 1510 47

Caliper Assly. Front


Bolt Flanged
Spring Pad
Bleeder Screw
Bleeder Cap

1
2
1
1
1

6
7
8
9
10

DE 1510 37
DE 1510 43
DE 1510 45
DJ 1510 74
DJ 1510 75

Disc Pad Set


Insulator
Protection Boot
Minor Kit - Caliper
Major Kit - Caliper

1
1
1
1
1

BLEEDER CAP

7
x

8
3

INSULATOR

CALIPER PISTON

2
4

PROTECTION BOOT

BLEEDER SCREW

PAD SPRING

10

65

Front Wheel Direction

66

Plate No.: 34

180

Brand ID: 001MC607

Rear Hub
No. Part No.

25
17

19

22

23

20

15 16

22

14

21

24

18

4
13
2

11

3
10

12
6

5
7
5

26

Qty.
/Veh. Remarks

1
2
3
4
5

39 2686 20
DK 1510 22
JG 1312 19
39 2687 20
30 1510 69

Bearing ball
Collar bearing
Coupling Rubber
Bearing ball
Spring

1
1
1
1
2

6
7
8
9
10

30 1511 05
JN 1318 12
JC 1510 05
JC 1510 02
36 JC00 07
DK 1510 09

Shoe brake assly.


Shoe brake assly. (Non Asbestos)
Cam brake
Panel rear brake
Kit lever brake
Axle

1
1
1
1
1
1

11
12
13
14
15
16
17
18
19
20

DK 1510 14
39 1224 11
DH 1710 19
39 1997 15
39 2566 11
JC 1510 11
36 DK00 36
DS 1510 74
DK 1510 12
DK 1510 13

Spacer For Coupling


Plain washer
U nut
Nut
Plain washer
Spacer
Chain Sprocket Kit
Lock washer
Seal oil
Bearing ball

1
2
1
1
1
1
1
3
1
1

21
22
23
24
25
26
27

JC 1510 16
DS 1510 73
DK 1510 15
39 0794 15
DK 1510 36
39 0722 11
JC 1510 07

Coupling
Stud
Sleeve
Hex. lock nut
Drive Chain Lock
Washer Cam brake
Lever Brake

1
6
1
6
1
1
1

Ref. Page No.102

Ref. Page No.102

8
9
27

67

Description

Front Wheel Direction

68

Plate No.: 35

180

Brand ID: 001MC607

Rear Brake Padal


No. Part No.

13

5
12
1

6
8
3

Description

Qty.
/Veh. Remarks

1
2
3
4
5

JC 1910 01
JC 1910 09
DK 1011 85
DK 1011 87
39 2383 15

Lever Brake Pedal


Bolt Brake Pedal
Washer pivot bolt
Collar pivot bolt
Flange nut

1
1
1
1
1

6
7
8

DK 1910 13
JC 1910 02
36 JC00 06

Spring brake pedal


Rod brake
Kit hardware rod brake

1
1
1

9
10
11
12
13
14

30 1510 95
DH 1510 29
JC 1510 08
36 DK00 34
JC 2010 04
36 DH 4015

Hex. bolt
Hex. bolt
Rod Torque
Brake Pedal Kit
Rear brake switch
Kit Hardware torque rod

1
1
1
1
1
1

N.I.

Refer Page No.102

Refer Page No.102

7
10
14
14

11

69

Front Wheel Direction

70

Plate No.: 36

180

Brand ID: 001MC607

Handle Bar
No. Part No.
31

1
2
3
4
17
14

30
20

N
E
-R

I G N I T

F
L OF ON

CK
LO

PUS

26

16

27 28

19

7
24

29
5
1
15

23
6

10

9
12
16

13
8

21

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

17
11

71

5
6
7
8
9

Front Wheel Direction

DK 1810 27
DK 1810 63
JC 2010 21
DK 1810 85
DK 1810 62
DK 1810 81
DK 1810 60
DG 1810 08
JC 2010 17
JC 2010 18
DJ 1910 54
DJ 1910 55
DJ 1910 83
DL 1910 14
30 1910 17
36 DK00 19
DH 1910 07
DH 1910 08
DH 1910 19
DJ 1810 11
39 2427 04
DS 1910 52
JC 2010 45
39 1680 04
DJ 2011 95
DJ 2012 46
DK 1810 36
DK 1810 46
DK 1810 47
DH 1910 17
JC 1810 29
DK 1810 58
39 1180 11
DK 1810 36
DJ 2210 03
DJ 2210 04

Description
Upper Bracket
Upper Bracket
Hall sensor assly.
Holder handle RH
Holder handle RH
Holder handle LH
Holder handle LH
Socket bolt
Control switch LH
Control switch RH
Holder LH
Lever LH
Lever LH (Transil Diode Type Clutch Switch)
Stud lever handle
Self locking nut
Kit hardware holder LH
Grip LH
Grip assly. RH
Boot for lever LH
Handle bar weight
Hex. soc. hd. cap screw
Lever Boot for Clutch Switch
Switch assly. ignition
Flange bolt
Clutch Switch
Clutch Switch (Transil Diode)
Handle bar plug
Handle bar tube assly. LH
Handle bar tube assly. RH
Pipe throttle
Lock set 4 in 1
Bolt Handle Bar M8 X 40
Washer
Rubber Plug
Mirror Assly. LH
Mirror Assly. RH

Qty.
/Veh. Remarks
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
2
2
2
1
1

Silver
Black
N.I.
Silver
Black
Silver
Black

Color
Color
Color
Color
Color
Color

from Chs. UCJ73042

N.I.

from Chs. UCJ73042

N.I.
N.I.

72

Plate No.: 37

180

Brand ID: 001MC607

Front Fork
No. Part No.

13

12

14

18

15
16
17

2
29

19

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK
DK
DK
DK
DK

1810
1810
1810
1810
1810

72
21
19
56
57

Fork front
Inner Dust Seal
Oil seal
Outer Tube LH
Outer Tube RH

1
1
2
1
1

6
7
8
9
10

DK
DK
DK
DK
DK

1810
1810
1810
1810
1810

07
06
10
70
11

Copper Washer
Socket Headed Bolt M10 X 1.5 X 35
Seat Pipe
Pipe comp. suspension inner
Slide Bush

2
2
2
2
2

11
12
13
14
15

DK 1810 73
DH 1810 09
DK 1810 22
DK 1810 23
31 1811 01

Spring front fork


Grommet Top
Bolt fork
O ring
Seat fork spring

2
2
2
2
2

16
17
18
19
20

DK 1810 71
DK 1810 18
59 0400 05
DK 1810 27
DG 1810 08

Spacer Tube
Washer
Bolt
Holder fork upper
Socket Bolt

2
2
1
1
2

21
22
23
24
25
26
27
28
29

JC 1810 23
JC 1810 22
JC 1810 24
DG 1810 45
DK 1810 24
DK 1810 25
DK 1810 26
DK 1810 17
DG 1810 88

Cushion Rubber
Cover Trail B
Lamp Shade asly.
Bearing cone
Holder fork under
Spring washer
Bolt
Guide Bush
Damper Assly

2
4
1
1
1
2
2
1
1

3
20
28

21
22
23
24

4/5
9

11
22
21

6
7

10

25

26
27

73

Front Wheel Direction

74

Plate No.: 38

180

Brand ID: 001MC607

Painted Parts & Decals


No. Part No.
DJ
DJ
DJ
DJ
DJ
DJ
DJ

7201
7201
7201
7201
7201
7107
7107

4M
2V
4K
4L
5C
5G
5F

Fuel
Fuel
Fuel
Fuel
Fuel
Fuel
Fuel

Tank
Tank
Tank
Tank
Tank
Tank
Tank

with Decal
with Decal
with Decal
with Decal
with Decal
With Dual Decal
With Dual Decal

1
1
1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Orange Mica
Pl Blue
Cw Red

52
52
52
52
52
52

DH05
DH05
DH05
DH05
DH06
DH06

34
30
28
32
75
73

Side
Side
Side
Side
Side
Side

cover
cover
cover
cover
cover
cover

LH
LH
LH
LH
LH Dual Decal
LH Dual Decal

1
1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Blue Decal
Red Decal

52
52
52
52
52
52

DH05
DH05
DH05
DH05
DH06
DH06

35
31
29
33
76
74

Side
Side
Side
Side
Side
Side

cover
cover
cover
cover
cover
cover

RH
RH
RH
RH
RH Dual Decal
RH Dual Decal

1
1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Blue Decal
Red Decal

DH
DH
DH
DH
DH

7303
7303
7303
7303
7303

4M
2V
4K
4L
5L

Seat
Seat
Seat
Seat
Seat

Cowl
Cowl
Cowl
Cowl
Cowl

Assly.
Assly.
Assly.
Assly.
Assly.

1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Orange Mica

DK 7402
52 DK00
DK 7402
DK 7402

2T
13
3A
X3

Front
Front
Front
Front

Fender
Fender
Fender
Fender

1
1
1
1

Misty Gray Silver


Cocktail Wine Red
Plasma Blue
Ebony Black

DH 1410 20

11

12
2
6

Qty.
/Veh. Remarks

1
7

Description

180
10

75

Front Wheel Direction

Seat tape

76

Plate No.: 38

180

Brand ID: 001MC607

Painted Parts & Decals


No. Part No.
DH 7401 4M
DJ 7401 2V
DH 7401 4K
DH 7401 4L
DH 7401 5C
52 DH06 83
52 DH06 82

Fairing
Fairing
Fairing
Fairing
Fairing
Fairing with Dual Decal
Fairing with Dual Decal

1
1
1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Orange Mica
Pl Blue
Cw Red

52
52
52
52
52

DJ03
DJ03
DJ03
DJ03
DJ04

63
57
59
61
08

Tank
Tank
Tank
Tank
Tank

Flap
Flap
Flap
Flap
Flap

LH
LH
LH
LH
LH

1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Orange Mica

52
52
52
52
52

DJ03
DJ03
DJ03
DJ03
DJ04

64
58
60
62
09

Tank
Tank
Tank
Tank
Tank

Flap
Flap
Flap
Flap
Flap

RH
RH
RH
RH
RH

1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Orange Mica

10

DJ
DJ
DJ
DJ
DJ

1613
1613
1613
1613
1613

07
04
05
06
13

Seat
Seat
Seat
Seat
Seat

Cowl
Cowl
Cowl
Cowl
Cowl

Decal
Decal
Decal
Decal
Decal

2
2
2
2
2

Black (Ref.Cir.C-20)
Red (Ref.Cir.C-20)
Blue (Ref.Cir.C-20)
Silver (Ref.Cir.C-20)
Ref. Cir. C-27

11

JC 1410 51
JC 1410 50

B Monogram Tank Black Chrome


B Monogram Tank Gray Chrome Decal

2
2

12

36 JC00 08
36 JC00 09
36 JC00 10

Decal Kit LH (Black Chrome)


Decal Kit RH(Black Chrome)
Decal Kit LH(Grey Chrome)

1
1
1

36 JC00 11

Decal Kit RH(Grey Chrome)

DJ 1410 61

Rubber Beading (On Flap)

For Silver Colour


For Black,Blue,
Red Colour
For Silver Colour
For Silver Colour
For Black,Blue,
Red Colour
For Black,Blue,
Red Colour
N.I.

1
3

11

Qty.
/Veh. Remarks

7
7

Description

12
2
6

180
10

13
77

Front Wheel Direction

78

Plate No.: 38A

180

Brand ID: 001MC607

Dual Color Decals


No. Part No.

Description

Qty.
/Veh. Remarks

36 DH40 35
36 DH40 38

Kit Fairing Decal Blue


Kit Fairing Decal Red

1
1

36 DH40 34
36 DH40 37

Kit Tank Decal Blue


Kit Tank Decal Red

1
1

36 DK00 84
36 DK00 88

Kit Side Cover Decal Blue


Kit Side Cover Decal Blue

1
1

36 DJ40 23
36 DJ40 24

Kit Seat Cowl Decal Blue


Kit Seat Cowl Decal Red

1
1

4
3

77A

Front Wheel Direction

78A

Plate No.: 39

180

Brand ID: 001MC607

Petrol Cock, Cap Tank & Gauge Fuel


No. Part No.

3
1
5
2

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1410 14
30 1780 01
39 2381 04
DK 1410 01
DK 1410 13

Cap Assly. Tank


Pan head screw
Hex. Soc Hd. cap bolt
Tap Assly
Lock Cap Tank

1
1
7
1
1

6
7
8
9
10

30 1410 39
DD 1412 27
39 0740 11
DK 2010 65
39 2758 21

Packing
Bolt flanged
Plain Washer
Gauge Fuel
Gasket fuel Gauge

1
2
2
1
1

11
12
13
14
15
16

39 2484 15
52 DJ03 13
BA 1220 03
DH 1410 24
DG 1410 28
DH 141021

Nut Flange M-5


Fuel Pipe with Clip E10
Pipe clip
Drain tube
Clamp
Seat Tape

4
1
1
1
1
1

15
8
7

14

10

13
9
12
11

79

Front Wheel Direction

80

Plate No.: 40

180

Brand ID: 001MC607

Fitting Petrol Tank Spoiler, Side Cover, Seat Cowl


No. Part No.

21

15

18
19

16
8

17

13
7

20

Description

Qty.
/Veh. Remarks

36 DH16 01

Grommet Kit For side cover

Ref. Page No.103

2
3
4
5

DH 1410 31
DG 1611 21
39 2424 11
JC 1810 29

Tape tank inner


Screw
Plain Washer
Lock Set (4 in 1) with Key

2
2
1
1

N.I.

6
7
8
9
10

DH 1410 23
DJ 1410 08
39 1902 04
DK 1611 23
DK 1611 24

Damper
Damper front
Flanged Bolt
Cover Side Mesh LH
Cover Side Mesh RH

1
2
1
1
1

11
12
13
14
15

59 0200 01
31 1610 18
JW 1710 07
JD 1710 18
JC 1410 15

Self Tap Screw


Damper
Dual Tape
Special Tape
Grommet

6
2
2
2
2

16
17
18
19
20
21

JC 1410 17
JC 1410 16
39 1556 04
39 2424 11
DK 1410 17
DK 1410 15

Grommet II
Collar
Flange Bolt
Plain Washer
Damper tank middle
Tank Pad

2
2
1
1
1
1

11
9/10

12

81

Front Wheel Direction

82

Plate No.: 41

180

Brand ID: 001MC607

Meter Assly
No. Part No.

1
2
3
4
5

DJ 1910
39 1778
DJ 1811
DJ 2011
DJ 2011

71
02
19
74
59

DK 1612 09

Description

Qty.
/Veh. Remarks

Meter Assly / Instrument Cluster


Self Tapping Screw
Back Cover
Trip Meter Knob
Speedo Meter Top Cover

1
4
1
1
1

Tape I

5
8

10

12
F

6
E

km/h

x 1 0 0 rpm

SIDE

STAND

83

Front Wheel Direction

84

Plate No.: 42

180

Brand ID: 001MC607

Control Cables
No. Part No.
1
2
3
4

DJ
JC
JC
59

1910
2010
1910
2100

61
43
04
19

Description
Cable Accelerator
Vehicle Speedos Sensor ( Potted )
Cable Clutch
O ring

Qty.
/Veh. Remarks
1
1
1
1

85

Front Wheel Direction

86

Plate No.: 43

180

Brand ID: 001MC607

Chain Cover
No. Part No.
1
2
3

DK 1612 50
DH 1612 83
39 1680 04

Description
Cover Chain assly
Bolt (Small)
Bolt (Big)

Qty.
/Veh. Remarks
1
1
2

3
2

87

Front Wheel Direction

88

Plate No.: 44

180

Brand ID: 001MC607

Head Lamp & Fairing


No. Part No.

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DJ 2011 76
DJ 1811 20
DJ 1810 33
DF 1810 98
39 2141 24

Head Lamp Assly. without Bulb


Head Lamp Mask
Wind Shield
Bolt
Non Metallic Washer

1
1
1
4
4

6
7
8
9
10

DL 1810 10
DJ 1810 37
39 1907 01
DJ 2010 72
DH 1810 52

Well Nut
Decal Wind Shield
M5 x 15L mushroom HD
Pilot Bulb
Fairing mounting upper bracket

4
1
2
2
1

11
12
13
14
15
16
17

36 DH40 20
DJ 1612 29
39 0716 01
39 1524 01
CL 2010 23
DJ 1810 69
DJ 2012 30

Kit hardware mtg. bracket


Clip Nut
Screw pan cross
Screw pan cross
Lamp 12V 35/35W-HS1
Packing Fairing
Head Lamp Wiring Harness

1
4
2
2
1
1
1

6
8
7
1

13

11

14

10
12

17

Ref. Page No.103

9
9
15

17

89

Front Wheel Direction

90

Plate No.: 45

180

Brand ID: 001MC607

Indicator Light Assly


No. Part No.

1/2

1
2
3
4
5

DJ
DJ
DJ
DJ
DJ

6
7

39 1225 15
DJ 2010 49
DJ 2010 50
GH 2010 12
JC 2010 21
39 2208 04

8
9
10

2012
2012
2012
2012
2011

07
06
06
07
81

Description

Qty.
/Veh. Remarks

Blinker Front LH flexible


Blinker Front RH flexible
Blinker Rear LH flexible
Blinker Rear RH flexible
Magnet assly. blinker self cancellation

1
1
1
1
1

Hex. Nut With Flange


Lens for Blinker LH
Lens for Blinker RH
Lamp 12V 10W
Hall Sensor
Bolt

4
2
2
4
1
2

For Hall Sensor


Mounting (N.I.)

3/4
8

91

Front Wheel Direction

92

Plate No.: 46

180

Brand ID: 001MC607

Tail Lamp Assly / Front & Rear No.Plate


No. Part No.

3 2

6
13

12
8
17
9

14

18

10

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 2010 03
DH 1612 93
DK 1611 53
59 0100 13
39 1907 01

Tail light Assly


Damper
Clip Nut
Screw pan cross
Truss Screw

1
2
4
4
2

6
7
8
9
10

39 1972 15
30 2010 29
JW 4010 11
DJ 1610 72
DP 1611 45

Nut flange
Lamp 12V-4W
No. Plate illumination
Rear No. plate bkt.
Number plate Rear

2
1
1
1
1

11
12

39 1680 04
39 1783 01

Hex Flanged Bolt


Truss Screw

2
2

13
14
15
16
17
18
19

DP 1611 44
JC 1810 26
39 1062 04
DH 1612 93
JC 1810 25
39 1943 04
DJ 1810 83

Number plate front


No. plate mounting bracket
Bolt flange
Damper front no. Plate
Front no. plate bracket
Bold Flange M6
Sleeve

1
1
2
1
1
2
2

For Front No.


Plate

No. Plate Bracket

11

15

93

Front Wheel Direction

94

Plate No.: 47

180

Brand ID: 001MC607

Electric Component
No. Part No.

13
8
1/2

5
4

14
11

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 2010 37
DK 2010 38
39 1507 11
39 1956 04
DJ 2011 26

Horn LH Dia 70
Horn RH Dia 70
Plain Washer
Flange Bolt
Battery (12V-9A) mf Dry Charged

1
1
1
1
1

6
7
8
9
10

DJ
DJ
JC
DJ
JC

Band Battery
Wiring Harness
Rear Brake Switch
Cable assly. (Battery to St.Relay)
BCU

1
1
1
1
1

11
12
13
14
15

AL 2010 12
DJ 2010 28
39 1680 04
DK 2010 78
DJ 2011 40
30 2011 04

Kill switch relay


Relay (Interlocking)
Flange bolt
Starter Relay / Damper
Cable assly. (Battery to Earth)
Fuse box Assly.

1
1
1
1
1
1

16
17

30 2010 85
JC 2010 27

Fuse
Cable Assly. St. Motor to St. Relay

1
1

1612
2012
2010
2010
2010

47
05
04
20
16

N.I.

Ref. Cir. C-19

N.I.

7
12

15

10
16

95

Front Wheel Direction

96

Plate No.: 48

180

Brand ID: 001MC607

Tool Kit
No. Part No.
1
2

97

DK 2210 11
DK 2210 24

Description
Tool Kit
Band Tool Kit

Qty.
/Veh. Remarks
1
2

Front Wheel Direction

98

Plate No.: 49

180

Brand ID: 001MC607

Accessories / Grab Handle


No. Part No.

Description

Qty.
/Veh. Remarks

1
2
3
4
5

36 DK00 33
39 2310 04
DK 1611 76
36 DK00 23
DK 1611 47

Kit Leg Guard


Flange bolt
Sari Guard Assly.
Kit hardware sari guard
Grab handle LH

1
4
1
1
1

6
7
8
9

DK 1611 48
39 2310 04
DJ 1610 79
DJ 1610 80

Grab handle RH
Bolt Flange
Foam LH For grab
Foam RH For grab

1
4
1
1

8
9

3
4

99

Front Wheel Direction

100