QUALITY ASSURANCE PLAN (MODEL)

PROJECT : ARKUN H.E. PROJECT CLIENT: DOKA ELEKTRİK ÜRETİM A.Ş. Page 2 of 8
VENDOR :
NAME OF NIT/P.O. REFERENCE :
EQUIPMENT : Digital Governing System (FRANCIS TURBINE)
SR. NO. ITEM /COMPONENTS & NATURE OF QUANTUM OF REFERENCE RECORD INSP. AGENCY REMARKS
CHARACTERISTICS CHECKS CHECKS ACCEPTANCE DOCUMENTS FORMAT Perform Witness Verify
NORMS

1 Digital Electronic Cubicle

1.1 Bought out Items/Components,
Programming Kit,Video Display Unit
a) Type, Make and Rating Visual 100% Tech. Spec./ Apprd. Drawing / TC 3/2 - 1 TC
Relevant Standard
b) Accuracy & Calibration of Measuring Test 100% -do- TC 3/2 - 1 TC
Instruments
1.2 Assembled Digital Electronic Cubicle
a) Dimension , Thickness of Sheet & Door Measurement 100% -do- TC 3/2 - 1 TC
lock arrengement and Paint Shed
b) Scheme & BOM Checking Measurement 100% -do- TC 3/2 - 1 TC
c) Routine Test Measurement 100% -do- TC 3/2 - 1 TC

2 Hydro-Mechanical Cabinet
2.1 Bought out Item
a) Make, Type & Rating Visual 100% -do- TC 3/2 - 1 TC
b) Routine Test Test 100% -do- TC 3/2 - 1 TC
c) Accuracy & Calibration of measuring Test 100% -do- TC 3/2 - 1 TC
instruments
2.2 Valves, Pipes & fittings, Pressure
Switche, Mainfold Block etc
a) Pressure Test Test 100% -do- TC 3/2 - 1 TC

Note: a. In ‘Inspection Agency’column figure 1,2,or 3 to be filled. 1- will indicate ‘EMPLOYER’, 2- will indicate ‘supplier’ & 3- will indicate ‘sub-supplier’.
b. In ‘Remarks’ column following abbreviations shall be used - RR-Review of Records, T.C. - Test Certificate Submission & CHP - Customer Hold Point.
c. Test certificates shall be submitted at the time of final inspection.

Signature Signature & Seal

EMPLOYER ( QA&I DEPT.) (VENDORS Q.C. DEPT. OR REPRESENTATIVE)
F/IQA/0740/01/01 Rev. 01
 QUALITY ASSURANCE PLAN (MODEL)
PROJECT : ARKUN H.E. PROJECT CLIENT: DOKA ELEKTRİK ÜRETİM A.Ş. Page 3 of 8
VENDOR :
NAME OF NIT/P.O. REFERENCE :
EQUIPMENT : Digital Governing System (FRANCIS TURBINE)
SR. NO. ITEM /COMPONENTS & NATURE OF QUANTUM OF REFERENCE RECORD INSP. AGENCY REMARKS
CHARACTERISTICS CHECKS CHECKS ACCEPTANCE DOCUMENTS FORMAT Perform Witness Verify

2.3 Auto Clean Strainer

a) Mesh Size Visual 100% Tech. Spec./ Apprd. Drawing / TC 3/2 - 1 TC
Relevant Standard
b) Pressure Test Test 100% -do- TC 3/2 - 1 TC
2.4 Assembled Hydro -Mechanical Cabinet

a) Dimension , Thickness of Sheet & Door Measurement 100% -do- TC 3/2 - 1 TC

lock arrengement and Paint Shed
b) Layout & BOM Checking Measurement 100% -do- TC 3/2 - 1 TC
c) Routine Test Measurement 100% -do- TC 3/2 - 1 TC
d) Functional Check on Auto & Manual Mode Measurement 100% -do- TC 3/2 - 1 TC

e) Functional Check of Shuttle Valve Measurement 100% -do- TC 3/2 - 1 TC

3 Combined Testing of Hydro-Machanical

Cabinet, Digital Electronic Controller, PC
Based Micro Processor & Servomotor

3.1 Check for Restoring Arrangement Test 100% -do- JIR 3/2 1 -
3.2 Functional Check
3.3 Range of Command Signal Adjustment Test 100% Tech. Spec./ Apprd. Drawing / JIR 3/2 1 - CHP
IEC 60308
3.4 Speed Droop
a) Maximum Stroke Speed Droop Test 100% -do- JIR 3/2 1 -
b) Temporary & Permanent Speed Droop Test 100% -do- JIR 3/2 1 -

Note: a. In ‘Inspection Agency’column figure 1,2,or 3 to be filled. 1- will indicate ‘EMPLOYER’, 2- will indicate ‘supplier’ & 3- will indicate ‘sub-supplier’.
b. In ‘Remarks’ column following abbreviations shall be used - RR-Review of Records, T.C. - Test Certificate Submission & CHP - Customer Hold Point.
c. Test certificates shall be submitted at the time of final inspection.

Signature Signature & Seal

EMPLOYER ( QA&I DEPT.) (VENDORS Q.C. DEPT. OR REPRESENTATIVE)
F/IQA/0740/01/01 Rev. 01
 QUALITY ASSURANCE PLAN (MODEL)
PROJECT : ARKUN H.E. PROJECT CLIENT: DOKA ELEKTRİK ÜRETİM A.Ş. Page 4 of 8
VENDOR :
NAME OF NIT/P.O. REFERENCE :
EQUIPMENT : Digital Governing System (FRANCIS TURBINE)
SR. NO. ITEM /COMPONENTS & NATURE OF QUANTUM OF REFERENCE RECORD INSP. AGENCY REMARKS
CHARACTERISTICS CHECKS CHECKS ACCEPTANCE DOCUMENTS FORMAT Perform Witness Verify

c) Time Constant of damping Device Test 100% Tech. Spec./ Apprd. Drawing / JIR 3/2 1 -
IEC 60308

d) Wicket Gate Closing & Opening Time Test 100% -do- JIR 3/2 1 -

e) Dead Band and Governor Inaccuracies Test 100% -do- JIR 3/2 1 - CHP

4 Over Speed Limiter

4.1 Functional Test Test 100% Tech. Spec./ Apprd. Drawing / JIR 3/2 1 -
Relevant Standard
5 Control and Power Cable
5.1 Routine Test Test 100% -do- TC 3/2 - 1 TC

Note: a. In ‘Inspection Agency’column figure 1,2,or 3 to be filled. 1- will indicate ‘EMPLOYER’, 2- will indicate ‘supplier’ & 3- will indicate ‘sub-supplier’.
b. In ‘Remarks’ column following abbreviations shall be used - RR-Review of Records, T.C. - Test Certificate Submission & CHP - Customer Hold Point.
c. Test certificates shall be submitted at the time of final inspection.

Signature Signature & Seal

EMPLOYER ( QA&I DEPT.) (VENDORS Q.C. DEPT. OR REPRESENTATIVE)
F/IQA/0740/01/01 Rev. 01
 QUALITY ASSURANCE PLAN (MODEL)
Page 5 of 8
PROJECT : ARKUN H.E. PROJECT CLIENT: DOKA ELEKTRİK ÜRETİM A.Ş.
VENDOR :
NAME OF CONTRACT/P.O. REFERENCE :
EQUIPMENT : Oil Pressure Unit (OPU)
SR. ITEM / COMPONENTS & CHARACTERISTICS NATURE OF QUANTUM REFERENCE DOCUMENTS / RECORD INSP. AGENCY REMARKS
NO. CHECKS OF CHECKS ACCEPTANCE NORMS FORMAT Perform Witness Verify

1 Sump Tank
1.1 Material for Tank
a) Chemical Composition Chemical Sample Tech. Spec. / Relevant Std. / TC 3/2 - 1 TC
Appd. Drg.
b) Mechanical Strength Mechanical -do- -do- TC 3/2 - 1 TC
1.2 NDT of weld joints UT/DPT 100% -do- TC 3/2 - 1 TC
1.3 No Leak Test for Tank Test 100% -do- TC 3/2 - 1 TC
1.4 Dimensional Check Measurement 100% -do- TC 3/2 - 1 TC
2 Pressure Vessel
2.1 Material of Tank
a) Chemical Composition Chemical Sample -do- TC 3/2 - 1 TC
b) Mechanical Strength Mechanical -do- -do- TC 3/2 - 1 TC
2.2 NDT of weld joints UT / DPT 100% -do- TC 3/2 - 1 TC
2.3 Post weld Stress Relieving Temp. Regulation 100% -do- TC 3/2 - 1 TC
2.4 Hydrostatic Pressure Test for Pressure Vessel Test 100% -do- TC 3/2 - 1 TC
2.5 Dimensional Check Measurement 100% -do- TC 3/2 - 1 TC
3 Pipes & Fittings
3.1 Chemical Composition Chemical Sample -do- TC 3/2 - 1 TC
3.2 Mechanical Strength Mechanical -do- -do- TC 3/2 - 1 TC
3.3 Hydro Static Pressure Test Test 100% -do- TC 3/2 - 1 TC
3.4 Dimensional Check Measurement 100% -do- IR 3/2 - 1 RR
Note: a. In ‘Inspection Agency’column figure 1,2,or 3 to be filled. 1- will indicate ‘EMPLOYER’, 2- will indicate ‘supplier’ & 3- will indicate ‘sub-supplier’.
b. In ‘Remarks’ column following abbreviations shall be used - RR-Review of Records, T.C. - Test Certificate Submission & CHP - Customer Hold Point.
c. Test certificates shall be submitted at the time of final inspection.

Signature Signature & Seal

EMPLOYER (QA&I DEPT.) (VENDORS Q.C. DEPT. OR REPRESENTATIVE)
F/IQA/740/01/01
 QUALITY ASSURANCE PLAN (MODEL)
Page 6 of 8
PROJECT : ARKUN H.E. PROJECT CLIENT: DOKA ELEKTRİK ÜRETİM A.Ş.
VENDOR :
NAME OF CONTRACT/P.O. REFERENCE :
EQUIPMENT : Oil Pressure Unit (OPU)
SR. ITEM / COMPONENTS & CHARACTERISTICS NATURE OF QUANTUM REFERENCE DOCUMENTS / RECORD INSP. AGENCY REMARKS
NO. CHECKS OF CHECKS ACCEPTANCE NORMS FORMAT Perform Witness Verify
4 Pressure Gauge, Pressure Switch, Float Switch,
Temperature Switch etc.
4.1 Make, Model & Type Visual 100% Appd. Drg/Tech. Spec./ TC 3/2 - 1 TC
Relevant Standard
4.2 Calibration Test Test -do- -do- TC 3/2 - 1 TC
4.3 Functional Test Test -do- -do- TC 3/2 - 1 TC
5 Unloader Valve, Check Valve, Pilot Valve, Safety
Valve, Air Blow-off Valve, By pass Valve,
Solonide Valve and Isolating Valve etc.

5.1 Make, Model & Type Visual -do- -do- TC 3/2 - 1 TC

5.2 Functional Check Test -do- -do- TC 3/2 - 1 TC
5.3 Hydro Static Pressure Test Test -do- -do- TC 3/2 - 1 TC
6 Oil Pump
6.1 Make, Model, Type & Capacity Visual -do- -do- TC 3/2 - 1 TC
6.2 Routine Test Test -do- -do- TC 3/2 - 1 TC
7 Electric Motor
7.1 Make, Type & Rating Visual -do- -do- TC 3/2 - 1 TC
7.2 Routine Test Test -do- -do- TC 3/2 - 1 TC
8 Strainer
8.1 Mesh Size Measurement -do- -do- TC 3/2 - 1 TC
8.2 Chemical composition Chemical Sample -do- TC 3/2 - 1 TC
9 Oil
9.1 Make & Type Visual -do- -do- TC 3/2 - 1 TC

Note: a. In ‘Inspection Agency’column figure 1,2,or 3 to be filled. 1- will indicate ‘EMPLOYER’, 2- will indicate ‘supplier’ & 3- will indicate ‘sub-supplier’.
b. In ‘Remarks’ column following abbreviations shall be used - RR-Review of Records, T.C. - Test Certificate Submission & CHP - Customer Hold Point.
c. Test certificates shall be submitted at the time of final inspection.

Signature Signature & Seal

EMPLOYER (QA&I DEPT.) (VENDORS Q.C. DEPT. OR REPRESENTATIVE)
F/IQA/740/01/01
 QUALITY ASSURANCE PLAN (MODEL)
Page 7 of 8
PROJECT : ARKUN H.E. PROJECT CLIENT: DOKA ELEKTRİK ÜRETİM A.Ş.
VENDOR :
NAME OF CONTRACT/P.O. REFERENCE :
EQUIPMENT : Oil Pressure Unit (OPU)
SR. ITEM / COMPONENTS & CHARACTERISTICS NATURE OF QUANTUM REFERENCE DOCUMENTS / RECORD INSP. AGENCY REMARKS
NO. CHECKS OF CHECKS ACCEPTANCE NORMS FORMAT Perform Witness Verify
10 Complete Assembly of Oil Pressure Unit with
Control Panel
10.1 Dimensional Check Measurement 100% Appd. Drg/Tech. Spec./ JIR 3/2 1 -
Relevant Standard
10.2 Capacity Measurement -do- -do- JIR 3/2 1 -
10.3 Functional Test/Operational Test of Pumps, Motors, Test -do- -do- JIR 3/2 1 -
Electromagnetic Valves, Pressure Switch &
Accessories.
10.4 Pressure Tank Relief Valve setting Visual -do- -do- JIR 3/2 1 - CHP
11 Control Panel
11.1 Verification of Bill of Material Visual -do- -do- JIR 3/2 1 -
11.2 Functional Test Test -do- -do- JIR 3/2 1 -

11.3 IR & HV Test Test -do- -do- JIR 3/2 1 -

12 Painting & Preservation Visual & 100% -do- TC 3/2 - 1 TC
Measurement

Note: a. In ‘Inspection Agency’column figure 1,2,or 3 to be filled. 1- will indicate ‘EMPLOYER’, 2- will indicate ‘supplier’ & 3- will indicate ‘sub-supplier’.
b. In ‘Remarks’ column following abbreviations shall be used - RR-Review of Records, T.C. - Test Certificate Submission & CHP - Customer Hold Point.
c. Test certificates shall be submitted at the time of final inspection.

Signature Signature & Seal

EMPLOYER (QA&I DEPT.) (VENDORS Q.C. DEPT. OR REPRESENTATIVE)
F/IQA/740/01/01
 QUALITY ASSURANCE PLAN (MODEL)
Page 8 of 8
PROJECT : ARKUN H.E. PROJECT CLIENT: DOKA ELEKTRİK ÜRETİM A.Ş.
VENDOR :
NAME OF CONTRACT/P.O. REFERENCE :
EQUIPMENT : Oil Leakage Unit
SR. ITEM / COMPONENTS & CHARACTERISTICS NATURE OF QUANTUM REFERENCE DOCUMENTS / RECORD INSP. AGENCY REMARKS
NO. CHECKS OF CHECKS ACCEPTANCE NORMS FORMAT Perform Witness Verify
1 Leakage Oil Unit (If Required)

1.1 Pump
a) Make, Model & Capacity Visual 100% Tech. Spec / App. Drg. / TC 3/2 - 1 TC
Relevent Std.
b) Routine Test Test 100% -do- TC 3/2 - 1 TC
1.2 Motor
a) Make, Model & Rating Visual 100% -do- TC 3/2 - 1 TC
b) Routine Test Test 100% -do- TC 3/2 - 1 TC
1.3 Float Switch

a) Make, Model & Rating Visual 100% -do- TC 3/2 - 1 TC

1.4 Oil Tank
a) Leakage Test Test 100% -do- TC 3/2 - 1 TC
b) Dimensional Check Measurement 100% -do- TC 3/2 - 1 TC
1.5 Functional Test on Complete Oil Leakage Unit Test 100% -do- TC 3/2 - 1 TC

1.6 Dimensional & BOM Check Visual & 100% -do- TC 3/2 - 1 TC
Measurement
1.7 Painting & Preservation Visual & 100% -do- TC 3/2 - 1 TC
Measurement

Note: a. In ‘Inspection Agency’column figure 1,2,or 3 to be filled. 1- will indicate ‘EMPLOYER’, 2- will indicate ‘supplier’ & 3- will indicate ‘sub-supplier’.
b. In ‘Remarks’ column following abbreviations shall be used - RR-Review of Records, T.C. - Test Certificate Submission & CHP - Customer Hold Point.
c. Test certificates shall be submitted at the time of final inspection.

Signature Signature & Seal

EMPLOYER (QA&I DEPT.) (VENDORS Q.C. DEPT. OR REPRESENTATIVE)
F/IQA/740/01/01