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Lecture 26
MIC-Bacterial Transport, Attachment and Affected
Materials
Keywords: Bacterial Adhesion, Biofilms, Structural Materials.
Surface properties such as charge, free energy and roughness influence bacterial
adhesion. There can be reversible and irreversible adhesion. Many forces such as
electrostatic, chemical and hydrophobic forces may be involved in bacterial adhesion
mechanisms. The following stages can be visualised to understand a fully developed
biofilm on a metal surface.
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Course Title: Advances in Corrosion Engineering
Course Co-ordinator: Prof. K. A. Natarajan, IISc Bangalore
Besides its contribution towards MIC, biofilms can pose several other engineering
problems such as:
Reduction in heat transfer leading to energy loss (condenser tubes).
Reduction in mass and fluid transfer (water, oil, gas pipelines).
Structural failures (buildings, bridges, platforms and construction
materials)
Increased fuel and operating costs (ships and engines).
metabolic products formed in the biofilm due to activity of such aerobes serve as
nutrients and energy source for anaerobic bacteria such as SRB which subsequently
proliferate in the anaerobic environment. Bacterial mutualism leads to the formation
and growth of a heterogeneous biofilm (often patchy and incoherent). Oxygen
concentration cells would be formed under such conditions as illustrated below in
Fig 26.1.
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Course Title: Advances in Corrosion Engineering
Course Co-ordinator: Prof. K. A. Natarajan, IISc Bangalore
Fig. 26.1 Model for bacterial film formation on metals involving aerobic and anaerobic bacteria
Fig. 26.2 Formation of differential aeration cells on metal surfaces due to biofilm growth.
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Course Title: Advances in Corrosion Engineering
Course Co-ordinator: Prof. K. A. Natarajan, IISc Bangalore
Tubercles (massive bio chemical deposits) can result with time. Extensive pitting
and cracks become visible under the biofilm.
pertaining to MIC of steels in marine or soil environments are illustrated in Fig. 26.3
and Fig. 26.4.
Fig. 26.3 Model for biocorrosion of ferrous alloys due to biofilm formation.
Fig. 26.4 Anodic and cathodic reactions in differential aeration cells formed on metal surfaces.
4
Course Title: Advances in Corrosion Engineering
Course Co-ordinator: Prof. K. A. Natarajan, IISc Bangalore
There are no known metals or alloys which can completely resist biofilm formation
and subsequent microbially-influenced corrosion. Behavior of various commonly
used metals and alloys in relation to microbially-influenced corrosion is outlined
below:
Copper and copper alloys. Commonly used in heat exchangers, pumps, valves and
condensers.
They are
In spite of copper toxicity, copper and copper alloys are not free from biological
corrosion. Acidithiobacillus group of bacteria develop higher tolerance to copper
ions and dissolve the metal. Slime forming bacteria together with iron were isolated
from the corrosion products of copper-nickel alloy and monel tubes used in a nuclear
power plant. Sulphate reducing bacteria can corrode underground copper tubes and
pipes. Biologically generated ammonia is responsible for stress corrosion cracking
of several copper alloys. Corrosion of brass in heat exchanger tubes by ammonia
produced by bacteria is reported.
Steels. Tubercle formation with pitting underneath is encountered in steel pipes and
tubes, resulting in hampered flow and plugging problems. Carbon steels are used for
water, oil and gas transport under sub-soil and marine environments.
Aerobic
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Aerobic bacteria can bring about MIC through formation of slimes, oxidation of iron
and sulphides and generation of acidic metabolites. Hydrated slimes coat the metal
surfaces, creating differential aeration cells. Iron oxidising bacteria listed in Table
26.1, oxidise ferrous ions to less soluble ferric ions, leading to the formation of
insoluble tubercles, which consist of hydrated ferric oxides and biological slimes.
Steel water pipes are prone to such attack. Massive tubercle formation inside steel
pipes, hinders fluid flow, and creates severe corrosion problems, such as extensive
pitting, fissures and crevices.
Table 26.1 Role of slime forming bacteria in metallic corrosion
Organism
Action
Gallionella Sp
Aerobic,
Iron & Steels, Tubercle
formation
Sphaerotilus Sp
Aerobic,
Iron & Steels, Ferrous oxidation
and tubercle.
Pseudomonas Sp
Aerobic,
Iron & Steels, (Some iron
reducing)
P.aeroginosa
Aerobic,
Aluminium alloys (pitting)
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Course Title: Advances in Corrosion Engineering
Course Co-ordinator: Prof. K. A. Natarajan, IISc Bangalore
Stainless steels. Stainless steels are used in nuclear power plants in sea water
environments. Iron oxidising and depositing bacteria induce MIC of stainless steels
characterized by pitting, usually adjacent to weldments. SRB can attack stainless
steels, super stainless steels such as duplex steels and molybdenum steels. Slimes
formed by bacteria can create sites for initiation of pits in stainless steels in sea water
or fresh water. Destruction of passive films in stainless steels is observed through
reducing environments created by SRBs.
Nickel-based alloys. Monels and inconels are susceptible to MIC. Nickel-based
alloys used in nuclear power plants corrode due to microbial attack under marine
environments.
Aluminium and its alloys. Protective oxide (passive) films present on aluminium
and its alloys could be disrupted and destroyed through biological attack.
Aluminium and 2024, 7075 alloys used in aircraft and fuel storage tanks are
susceptible to MIC in the presence of hydrocarbons (fuels). The generation of watersoluble organic/inorganic acids by bacteria and fungi lead to corrosion of aluminium
and alloys (pitting and intergranular corrosion).
Aluminium-magnesium (5000
Aircraft fuel tanks and sea water components of aluminium and its alloys are
corroded by organisms such as Pseudomonas, Leptothrix, Sulphate Reducing
Bacteria and fungi. The fungus, Cladosporium resinae can proliferate on kerosene
or paraffins as sole carbon sources, developing pinkish brown colonies. Fuel tanks
of especially ground aircrafts are affected by fungal growth.
7
Course Title: Advances in Corrosion Engineering
Course Co-ordinator: Prof. K. A. Natarajan, IISc Bangalore
8
Course Title: Advances in Corrosion Engineering
Course Co-ordinator: Prof. K. A. Natarajan, IISc Bangalore