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KH/Excel/Welding/WPS006
Test Conducted On
Date of Test
16 MARCH 1999
Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved
STEVE LANGLEY
QA / QC
18-MARCH-1999
KEITH HARMER
ENGINEERING
18-MARCH-99
SATHIS KULKARNI
BUREAU VERITAS
18-MARCH-1999
Welder Details
Welder ID
Employee No.
Name
Location of Test
MW 0162
162
KODUTHUWAKKU
MADINA WORKSHOP, SALWA, QATAR.
WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified
006
000
006
SMAW
+VE
3G
ALL
Welding Details
Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic
UPHILL
3 x Core Dia
MULTIPASS
MANUAL
Technique
Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other
STRING / WEAVE
SINGLE
SINGLE
N/A
N/A
BUTT WELD
PLASMA CUT &/OR GRIND
30-35 Deg
16mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE
ASTM A240-316L/BS4360-43A
Material Specification
Type or Grade
Heat Number
From - Group No.
To - Group No.
Diameter of Test Coupon
Other
316L / 43A
314827 / 9407053
1
8
N/A
PLATE
Welding Consumables
Electrode Brand
Size of Filler Metal
Filler Metal No
Classification
Type of Flux
Other
HOBART
2.5 / 3.25
5.4
E309L- 16
N/A
NONE
Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Preheat Details
Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
Interpass Temperature
Interpass Temperature
PWHT Details
Temperature
Time
Equipment Type
Other
Line 5
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
Material Specification
Section
Other Codes/Standards
P No
ASME
ASME IX
NOT APPLICABLE
P1 - P8
OTHERS
Diameter O/S
PQR Filler Metal Group No.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size
NOT APPLICABLE
ALL
5
A8
GRINDING & BRUSHING
NOT APPLICABLE
2 % THORIATED
2.4 mm
PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6
WELDING
ELECTRODE
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
ACTUAL
VOLTS
28
28
20
24
22
24
WPS
VOLTS
26-30
26-30
19-23
22-26
20-24
22-26
Type
Cross-weld
Cross-weld
Dimensions
mm
14.9 x 19.0
14.9 x 19.9
Area mm2
283.1
281.6
UTL kN
124.6
125.0
Fracture
Position
Comments
Location
43A Side
43A Side
Type
Side Bend
Side Bend
Side Bend
Side Bend
Bend Angle
180
180
180
180
Former Dia
mm
4t
4t
4t
4t
Result
Acceptable
Acceptable
Acceptable
Acceptable
Location
Dimensions
mm
10 X 10
10 X 10
10 X 10
Temperature
C
-29
-29
-29
TENSILE TEST
Mark No.
'754
755
UTS
N/mm2
440
444
Parent Mat'l
Parent Mat'l
BEND TEST
Mark No.
756
757
758
759
Comments
Location
CHARPY IMPACT
Mark No.
762
763
764
TEST RESULTS
WCL
HAZ
HAZ
Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT
SATISFACTORY
QIS/DP/WPS/VP/006
QIS/RT/WPS/VP/39
SATISFACTORY
SATISFACTORY
SATISFACTORY
NOT APPLICABLE
Section VIII
Refer to Report
Refer to Report
ACCEPTABLE
Absorbed Energy
Joules, J
88
89
78
166
201
228
28
10
12
Average
85
198
17
TRAVEL
SPEED
84
44
46
69
88
82
Comments
Location
43A Side
43A Side
Comments
Nil
316L Side
43A Side
WPS
TRAVEL
SPEED
72-96
35-55
36-56
58-80
75-98
70-95
ACTUAL INTER
KJ/mm
TempC
1.38
Ambient
2.67
43
2.03
70
1.45
78
1.27
111
2.47
112
TEST SPECIFICATION kN
N/mm2
mm2
TEST SPECIFICATION -
4
4
4
4
t
t
t
t
Interpass Temperature
Position
Location
Parent Mat'l
Interpass Temperature
Location
Acceptable
Acceptable
Acceptable
Acceptable
1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock
###
:
:
:
:
:
:
:
006
000
006
SMAW
+VE
3G
ALL
Welding Consumables
Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas
PQR Details
Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass : MULTIPASS
Manual Automatic : MANUAL
Technique
: STRING / WEAVE
Oscillation
: N/A
Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3
Others
1.
2.
3.
4.
:
:
:
:
:
:
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
ASME Notes:
Plate to Plate
: NOT APPLICABLE
Pipe to Fittings : NOT APPLICABLE
Fitting to Fitting : NOT APPLICABLE
Interpass Temperature
Temperature
Time
Equipment
Other
:
:
:
:
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
30-35 Deg
16mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE
ALL
Welding Electrode
Welding Class
HOBART
5.4
E309L- 16
N/A
N/A
N/A
N/A
Joint Details
### Angle
Thickness
Root Gap
Root Face
Backing
Pipe Dia
:
:
:
:
:
:
:
TEST POSITION 3G
Root Gap 2.5 - 3.0 mm
Electrode
Diameter
Current Type
& Polarity
2.4 mm
2.4mm
3.25 mm
2.4mm
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
:
:
:
:
Volts
(v)
60-80
65-85
67-89
40 - 89
26-30
26-30
19-23
22-26
Additional Notes
Travel Speed
mm / min
72-96
35-55
36-56
58-80
P 1 / P8
F5
A8
GRINDING & BRUSHING
PREPARED BY
REVIEWED BY
APPROVED BY
Name
Name
: S.LANGLEY
Name
: KEITH HARMER
Name
: SATHIS KULKARNI
Sign
Sign
Sign
Dept
: QA/QC
Dept
: ENGINEERING
Dept
: BUREAU VERITAS
Date
: 18-MAR 1999
Date
: 18-MAR 1999
Date
: 18 MAR 1999
KH/Excel/Welding/WPS006
REV : 000
Sheet : 1 of 2
Date
: 16 MARCH 1999
Welder ID
: MW 0162
Name
: KODUTHUWAKKU
Location
###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing
6
3
2
:
:
:
:
:
30-35 Deg
16mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE
TEST POSITION 3G
Root Gap : 2.5 - 3.0 mm
:
:
:
:
:
:
:
5.4
E309L- 16
F5
A8
2.5 / 3.25
16.0 mm
NOT APPLICABLE
: 3G
: UPHILL
: NOT APPLICABLE
:
:
:
:
NOT APPLICABLE
NOT TO EXCEED 250C
NOT APPLICABLE
NOT APPLICABLE
:
:
:
:
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
Percent Composition
Gas(es)
Mixtures
N/A
N/A
N/A
N/A
ADDITIONAL NOTES
Flow Rate
N/A
N/A
-
REV : 000
Sheet : 2 of 2
STRING / WEAVE
N/A
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS
Pass
Number
Welding Electrode
Welding Class
Electrode
Diameter
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
SMAW - E309L - 16
2.4 mm
2.4mm
3.25 mm
2.4mm
2.4mm
2.4mm
TENSILE TEST
Mark No.
754
755
Type
BEND TEST
Mark No.
756
757
758
759
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
69
70
78
41
48
50
283.1
281.6
180
180
180
180
CHARPY IMPACT
Mark No. Location Dimensions
mm
762
WCL
10 x 10
763
HAZ
10 x 10
764
HAZ
10 x 10
TEST HOUSE LABORITORY:
WITNESSED BY
28
28
20
24
22
24
124.6
125.0
Side Bend
Side Bend
Side Bend
Side Bend
SINGLE
3 x Core Dia
BUTT WELD
PLASMA CUT &/OR GRIND
ASME IX
NOT APPLICABLE
84
44
46
69
88
82
Ambient
43
70
78
111
112
440
444
4t
4t
4t
4t
Absorbed Energy
Joules, J
Volts
(v)
:
:
:
:
:
:
Area
mm2
14.9 x 19.0
14.9 x 18.9
Type
Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
Macro Examination
Dimensions
mm
Cross Weld
Cross Weld
Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes
Acceptable
Acceptable
Acceptable
Acceptable
TEST SPECIFICATION Section VIII
Average
Temperature C
Comments
J
89
78
Nil
88
85
-29
201
228
316L Side
166
198
-29
28
10
12
43A Side
17
-29
MTS INTERNATIONAL HOLDING Test Report No AD 90577 Rev 0
SATISFACTORY
QIS/DP/WPS/VP/006
QIS/RT/WPS/VP/039
SATISFACTORY
SATISFACTORY
SATISFACTORY
PREPARED BY
REVIEWED BY
APPROVED BY
Name
: STEVE LANGLEY
Name
: KEITH HARMER
Name :
SATHIS KULKARNI
Sign
Sign
Sign
Dept
: QA / QC
Dept
: ENGINEERING
Dept
BUREAU VERITAS
Date
: 18-MARCH-1999
Date
: 18-MARCH-1999
Date
08-03-1999
KH/Excel/Welding/WPS006