Company Name

Madina Trading & Contracting Est. - Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

KH/Excel/Welding/WPS019

Test Conducted On

Date of Test

16 - MARCH - 99

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department

STEVE LANGLEY
QA / QC
18-03-1999
KEITH HARMER
ENGINEERING
18- MARCH 99
SATHISH KULKARNI
BUREAU VERITAS

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW 00171
00171
T. SRINU
MADINA WORKSHOP, SALWA, QATAR.

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

019
000
019
SMAW
+Ve
3G
ALL

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE

Joint on Qualification Test

Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD(single vee)

FLAME CUT &/OR GRIND
30-35 Deg
16.0 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE

Base Metal Details

Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other

ASTM A240
316L
314827
8
8
NOT APPLICABLE
PLATE

Welding Consumables

Electrode Brand
Size of Filler Metal
SFA / AWS No

HOBART
2.4, 3.25 mm
5.4

Classification
Type of Flux
Other

316L -16
NOT APPLICABLE
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

Preheat Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

Interpass Temperature

Interpass Temperature

NOT TO EXCEED 250 C

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

(QW 403) Qualified

Code/Testing Standard
Other Codes/Standards
P No. / Group No.

ANY METAL ASSIGNED TO

ASME IX
NOT APPLICABLE
P8 - GROUP No. 1

Plate & Pipe Ranges

ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size

4.75 - 32.00 mm (ASME IX)

NOT APPLICABLE
ALL
F5
A8
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6
Pass No. 7

WELDING
ELECTRODE
SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16

ELECTRODE
DIA (mm)
2.4 mm
2.4 mm
3.25 mm
3.25mm
2.4mm
2.4mm
2.4mm

CURENT TYPE ACTUAL

& POLARITY
AMPS
Direct +Ve
60
Direct +Ve
60
Direct +Ve
72
Direct +Ve
60
Direct +Ve
39
Direct +Ve
42
Direct +Ve
49

WPS
AMPS
50-70
50-70
65-82
55-70
35-50
35-50
40-60

ACTUAL
VOLTS
22
23
24
23
24
24
25

WPS
VOLTS
20-24
21-25
22-26
21-25
22-26
22-26
23-27

TRAVEL
SPEED
80
75
55
50
55
69
89

UTS
N/mm2
578
573

Fracture
Position

Comments
Location

TENSILE TEST
Mark No.
775
776

Type
Cross-weld
Cross-weld

Dimensions
mm
16.0 x 18.4
16.1x 18.5

Area mm2
294.4
297.9

UTL kN
170.1
170.7

Type
Side Bend
Side Bend
Side Bend
Side Bend

Bend Angle
180
180
180
180

Former Dia
mm
4t
4t
4t
4t

Result
Acceptable
Acceptable
Acceptable
Acceptable

Location

Dimensions
mm
10 x 10
10 x 10

Temperature
C
-29
-29

Parent Mat'l
Parent Mat'l

BEND TEST
Mark No.
777
778
779
780

Comments
Location

CHARPY IMPACT
Mark No.
783
784

WCL
HAZ

TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test

SATISFACTORY
QIS/DPI/WPS VP/003
QIS/RT/WPS/VP/035
SATISFACTORY

Absorbed Energy
Joules, J
76
80
88
200
128
169

Average

81
166

Comments
Nil
Nil

WPS
TRAVEL
SPEED
70-90
65-85
48-65
44-60
50-65
60-80
77-99

ACTUAL INTER
KJ/mm
TempC
0.99
Ambient
1.10
60
1.89
70
1.66
140
1.02
128
0.87
138
0.82
115

Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT

SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
Refer to Report
Refer to Report
ACCEPTABLE

mm2

4
4
4
4

t
t
t
t

TEST SPECIFICATION kN
N/mm2

Interpass Temperature
Position

Location

Parent Mat'l

TEST SPECIFICATION -

Interpass Temperature
Location

Acceptable
Acceptable
Acceptable
Acceptable

1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock

Madina Trading & Contracting Est. - Mechanical Division

###

WELDING PROCEDURE SPECIFICATION - No. 019

WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

:
:
:
:
:
:
:

Welding Consumables

019
000
019

Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas

SMAW

+Ve
3G
ALL

:
:
:
:
:
:
:

PQR Material Details

HOBART
5.4
316L -16
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Details

Preheat Details Deg C

Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual Automatic
: MANUAL
Technique
: STRING / WEAVE
Oscillation
: MANUAL

Pipe to Pipe
: NOT APPLICABLE
Pipe to Fittings : NOT APPLICABLE
Fitting to Fitting : NOT APPLICABLE

Interpass Temperature

Joint On Qualification Test

### Angle
Thickness
Root Gap
Root Face
Backing
Pipe Dia

:
:
:
:
:
:

Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Others
1.
2.
3.
4.
5.

Temperature
Time
Equipment
Other

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

: NOT TO EXCEED 250 C

TEST POSITION 3G
Root Gap :
Electrode
Diameter

SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16
ASME Notes

PQR Base Matl. P Nos & Group Nos

PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Tungsten Type

PWHT Details

Qualified Weld Preparations - Qualified Joint Configuration

30-35 Deg
16.0 mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE
NOT APPLICABLE
Welding Electrode
Welding Class

Material (QW 403) Qualified

ANY METAL ASSIGNED TO
P8 - GROUP No. 1
Plate & Pipe Details
Thickness : 4.75 - 32.00 mm (ASME IX)
Thickness : NOT APPLICABLE
Diameter : ALL

2.4 mm
2.4 mm
3.25 mm
3.25mm
2.4mm
:
:
:
:
:

2.5 - 3.0 mm
Current Type
& Polarity
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

Root Face : 1.0 - 2.0 mm

Amps
(a)

Volts
(v)

50-70
50-70
65-82
55-70
35-60

20-24
21-25
22-26
21-25
23-27
Additional Notes

Travel Speed
mm / min
70-90
65-85
48-65
44-60
40-60

P8 - GROUP No. 1
F5
A8
GRINDING & BRUSHING
NOT APPLICABLE

PREPARED BY

REVIEWED BY

APPROVED BY

Name
Name

: STEVE LANGLEY

Name

: KEITH HARMER

Name

: SATHISH KULKARNI

Sign

Sign

Sign

Dept

: QA / QC

Dept

: ENGINEERING

Dept

: BUREAU VERITAS

Date

: 18-03-1999

Date

: 18-03-1999

Date

: 18-03-1999

KH/Excel/Welding/WPS019

Madina Trading & Contracting Est. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 019
Company Name

REV : 000

Sheet : 1 of 2

: Madina Trading & Contracting Est. - Mechanical Division

Original Procedure Qualification Record No

: 019

Date

: 16 - MARCH - 99

Original WPS No. : 019

Welder ID

: MW 00171

Welding Process

Name

: T. SRINU

Location

: MADINA WORKSHOP, SALWA, QATAR.

: SMAW

Type (Manual / Automatic / Semi-Automatic)

: MANUAL

JOINTS (QW - 402)

###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

7
4
2

:
:
:
:
:

30-35 Deg
16.0 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE

(t)
(rg)
(rf)
Root Gap :

TEST POSITION
2.5 - 3.0 mm

BASE METAL (QW - 403)

Material Specification
Type or Grade
Heat Number
From P No.
: 8 To P No.
Thickness of Test Coupon
Diameter of Test Coupon

:
:
:
:
:
:

ASTM A240
316L
314827
8
16.0 mm
NOT APPLICABLE

:
:
:
:
:
:
:

5.4
316L -16
F5
A8
2.4, 3.25 mm
16.0 mm
NOT APPLICABLE

POSITION (QW - 405)

Position of Groove
Welding Progression
Other

: 3G
: UPHILL
: NOT APPLICABLE

PRE - HEAT (QW - 405)

Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
KH/Excel/Welding/WPS019

:
:
:
:

NOT APPLICABLE
NOT TO EXCEED 250 C
NOT APPLICABLE
NOT APPLICABLE

3G
Root Face : 1.0 - 2.0 mm

POSTWELD HEAT TREATMENT (QW - 407)

Temperature
Time
Equipment Type
Other

FILLER METAL (QW - 404)

SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Other

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

GAS (QW - 408)

Type
Shielding
Trailing
Backing
Other

Percent Composition
Gas(es)
Mixtures

ADDITIONAL NOTES

Flow Rate

Madina Trading & Contracting Est. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 019

REV :

000

Sheet : 2 of 2

TECHNIQUE (QW - 410)

String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass

:
:
:
:
:
:

STRING / WEAVE
NOT APPLICABLE
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS

Pass
Number

Welding Electrode
Welding Class

Electrode
Diameter

Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6
Pass No. 7

SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16
SMAW - E316L-16

TENSILE TEST
Mark No.
775
776

Type
Cross-weld
Cross-weld

BEND TEST
Mark No.
777
778
779
780

Volts
(v)

2.4 mm
2.4 mm
3.25 mm
3.25mm
2.4mm
2.4mm
2.4mm

Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

60
60
72
60
39
42
49

22
23
24
23
24
24
25

Dimensions
mm

Area
mm2

10 x 10
10 x 10

76
200

170.1
170.7

Former Diameter

80
128

SINGLE
3 x Core Dia
BUTT WELD(single vee)
FLAME CUT &/OR GRIND
ASME IX
NOT APPLICABLE

Heat Input Travel

Interpass
Kj / mm mm / min TempC
0.99
1.10
1.89
1.66
1.02
0.87
0.82

80
75
55
50
55
69
89

Ambient
60
70
140
128
138
115

578
573

###
###

Parent Mat'l
Parent Mat'l

TEST SPECIFICATION - ASME IX

Result
Comments/Location

4t
4t
4t
4t

Absorbed Energy
Joules, J

:
:
:
:
:
:

TEST SPECIFICATION - ASME IX

UTL
UTS
Fracture Comments/Location
kN
N/mm2
Position

294.4
297.9

180
180
180
180

CHARPY IMPACT
Mark No.
Location Dimensions
mm
WCL
HAZ

Amps
(a)

Bend Angle

Side Bend
Side Bend
Side Bend
Side Bend

783
784

Current Type
& Polarity

16.0 x 18.4
16.1x 18.5

Type

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

Acceptable
Acceptable
Acceptable
Acceptable

###
###
###
###

TEST SPECIFICATION - ASTM E23

Average
Temperature C
Comments
J

88
169

81
166

-29
-29

Nil
Nil

TEST HOUSE LABORITORY : MTS INTERNATIONAL HOLDING

Test No.
AD-90579
Rev'n 0
WITNESSED BY
: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI, U.A.E.
Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
Macro Examination

:
:
:
:
:
:

SATISFACTORY
QIS/DPI/WPS VP/003
QIS/RT/WPS/VP/035
SATISFACTORY
SATISFACTORY
SATISFACTORY

Fillet Weld Fracture Test

NOT APPLICABLE
Charpy Vee Notch Test
Refer to Report
Other Tests
Refer to Report
OVERALL TEST RESULT
ACCEPTABLE
We certify that the statements in the record above are
correct in accordance with the standard indicated above.

PREPARED BY

REVIEWED BY

APPROVED BY

Name

: STEVE LANGLEY

Name

: KEITH HARMER

Name :

Sign

Sign

Sign

Dept

: QA / QC

Dept

: ENGINEERING

Dept

Date

: 18-03-1999

Date

: 18-03-1999

Date :

KH/Excel/Welding/WPS019

SATHISH KULKARNI

BUREAU VERITAS
18-03-1999