The

###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division

###

WELDING PROCEDURE SPECIFICATION - No. 025

WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Process Type
Code/Testing Std.
Others

:
:
:
:
:
:
:

Welding Consumables

025 Rev. 0
0
025 Rev. 0
MAG

Semi Automatic
ASME Sec. IX
MITS - 12

Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas

Technique
Weld Direction
Max Bead Width
Multi / Single Pass
Manual /Automatic
Technique
Oscillation

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:
:
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Rev. 00

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:

Base Metals

ADVANI
5.18
ER70S-6
-CO2
13-18LTR/Min
N.A

ASTM A36 or Equivalent

P1 Group 1
Thickness & Diameter Qualified
Thickness : All thickness & Diameter
Diameter : All thickness & Diameter
Fillet
: All thickness & Diameter

Preheat Details Deg C

Down Hill
3 x Core
Multi Pass
Manual
Stringe / Weave
Manual

PWHT Details

Pipe to Pipe
: N/A
Pipe to Fittings : N/A
Fitting to Fitting : N/A

Interpass Temperature

Joint Design

Temperature
Time
Equipment
Other
:

:
:
:
:

N/A
N/A
N/A
N/A

250C Maximum

Qualified Weld Preparations - Qualified Joint Configuration

t
SIDE - A

Joint
### Angle
Thickness
Root Gap
Root Face
Backing
Pipe diat
Pass
Number
SIDE A1
SIDE A2
SIDE B1
SIDE B2

:
:
:
:
:
:
:

T Joint
90
6mm
N/A
N/A
N/A
All

SIDE -B

Root Gap:

Welding Process
Electrode Classification
MAG ER70S-6
MAG ER70S-6
MAG ER70S-6
MAG ER70S-6

Electrode
Diameter
1.2
1.2
1.2
1.2

N/A

t
POSITION QUALIFIED: ALL
Root Face:

Current Type
& Polarity

Amps
(a)

Volts
(v)

Travel Speed
mm / min

Direct + Ve
Direct + Ve
Direct + Ve
Direct + Ve

140 - 175
140 - 175
140 - 175
140 - 175

20 -26
20 -26
20 -26
20 -26

354 - 478
208 - 278
347 - 469
213 - 284

Other Information
1.
2.
3.
4.
5

PQR Base Matl. P.Nos. & Group Nos.

PQR Filler Metal F. Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Tungsten Type

Additional Notes
:
:
:
:
:

P1 Group 1
F6
A1
Griding & Brushing
N/A

PREPARED BY

ADVANI CITOFIL

REVIEWED BY

APPROVED BY (T.P.I)

Name
Name

: P. Shankar

Name

: R. Muthu Kumar

Name

: T.K. Selvan

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Date

Date

FORM NO.: QAF/029/WPS Rev. (A)

N/A

Bureau Veritas
Date

The
###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 25
Company Name

REV : 00

Sheet : 1 of 2

: Madina Mechanical

Original Procedure Qualification Record No

: 25

Date

: 13-04-2001

Original WPS No. : 25 Rev. 0

Welder ID

: MW 00163

Welding Process

Name

: Bongu Srinu

: MAG

Type (Manual / Automatic / Semi-Automatic) : Semi Automatic Location

: Madina Yard, Salwa, Doha, Qatar

JOINTS (QW - 402)

###

###
###
### Angle
Thickness
Root Gap
Root Face
Backing

SIDE - A
:
:
:
:
:

90
6mm
N/A
N/A
None

t 6mm

Groove Design/Joint type: Fillet

BASE METAL

Material Specification
Type or Grade
Heat Number
Thickness of Test Coupon
Diameter of Test Coupon

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:
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:

ASTM A36
A36
107008
6mm
Plate

SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Batch No
Brand

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:
:
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:

5.18
ER70S-6
F6
1
1.2mm
Leg 6mm & Throat 5mm
50003047W
C170FIL

POSITION
:
:
:

Temperature
Time
Equipment Type
Other

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:
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:

FORM NO. QAF/029/PQR Sht. 1 Rev. (A)

:
:
:
:

None
None
None
None

GAS
Type
Shielding
----

Percent Composition
Gas(es)
Mixtures
CO2
--------

ADDITIONAL NOTES
3F
Down Hill
Nil

PRE - HEAT
Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other

TEST POSITION: 3F
POSTWELD HEAT TREATMENT

FILLER METAL

Position of Groove
Welding Progression
Other

SIDE - B

AMBIENT
195 Max
N/A
N/A

Flow Rate
18LTR/Min
----

The
###- -Mechanical
TheMadina
MadinaGroup
GroupW.L.L
W.L.L
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 25

REV : 00

Sheet : 2 of 2

TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number
SIDE A1
SIDE A2
SIDE B1
SIDE B2

:
:
:
:
:
:

Weave
1.2
Brushing / Grinding
Not back gouged
Manual
Single Pass

Welding Electrode
Welding Class
MAG ER70S-6
MAG ER70S-6
MAG ER70S-6
MAG ER70S-6

TENSILE TEST
Mark No.

Type

Electrode
Diameter

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes
Current Type
& Polarity

1.2
1.2
1.2
1.2

Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

Dimensions
mm

Amps
(a)
157.0
150.0
157.0
159.5

Area
mm2

Volts
(v)

:
:
:
:
:
:

Single Side
3 X Core diameter
Fillet
Machining/Flame Cut/Grinding
ASME Sec. IX
MITS - 12

Heat Input Travel

Interpass
Kj / mm mm / min TempC

23.2
23.4
23.1
23.2

0.52
0.93
0.54
0.88

466
238
408
250

Ambient
190C
Ambient
195C

TEST SPECIFICATION UTL

UTS
Fracture
kN
N/mm2
Position

ASME SEC. IX
Comments/Location

TEST SPECIFICATION Result

ASME SEC IX
Comments/Location

N.A
N.A
MACRO TEST
Mark No.
1
2
3
4
5

Type

Angle

Fillet
Fillet
Fillet
Fillet
Fillet

CHARPY IMPACT
Mark No.
Location Dimensions
mm

90
90
90
90
90
Absorbed Energy
Joules, J

Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory

Performed in-house
witnessed by B.V
Doha, Qatar

TEST SPECIFICATION Average

Temperature C
J

Comments

N/A
TEST HOUSE LABORITORY : In-House, Madina Group, P.O Box: 20459, Doha, Qatar
WITNESSED BY
: Bureau Veritas, Doha, Qatar
Visual Examination
: Satisfactory
Macro Examination
: Satisfactory
Surface NDT
: Satisfactory
Fillet Weld Fracture Test : Not Applicable
Ultrasonic Test
: Not Applicable
Charpy Vee Notch Test : Not Applicable
Tensile Test
: Not Applicable
Other Tests : Not Applicable
Bend Test
: Not Applicable
OVERALL TEST RESULT : ACCEPTABLE
We certify that the statements in this record are correct and that the test coupons were prepared welded
and tested in accordance with the requirements of code indicated above.
PREPARED BY

REVIEWED BY

APPROVED BY (T.P.I)

Name

: P. Shankar

Name

: R. Muthu Kumar

Name : T.K Selvan

Sign

Sign

Sign

Dept

: QA/QC

Dept

: QA/QC

Date

Date

FORM NO. QAF/029/PQR Sht. 2 Rev. (A)

:
Bureau Veritas

Date :

Qatar Inspection Services

QIS

Specialist Inspection & Associated Services

TEL : 4603311
FAX: 4603143

MACRO - TEST REPORT

JOB No.

DESCRIPTION

010

REPORT No. :

WELD PROCEDURE QUALIFICATION

DATE OF TEST

IDENTIFICATION No. :
CUSTOMER

PQR 024

LOCATION

MADINA MECHANICAL
:

WELDING PROCESS

MM/010/MTR/002
:
:

SALWA YARD

TYPE OF ETCHANT :

MAG

26.04.2001

NITRIC ACID

MAGNIFICATION

--

ASME SEC. IX

MATERIAL SPECIFICATION

CARBON STEEL (A36)

PROCEDURE REF.

SIZE

150 X 50 MM

ACCEPTANCE STANDARD

THICKNESS

6 MM THK PLATE

ASME SEC IX

6 MM

6MM

150 MM
S. NO

SPECIMEN NO

WELDER ID

RESULT

025/001

00163

ACCEPTABLE

Visual inspection was carried

025/002

00163

ACCEPTABLE

out for the prepared specimen,

025/003

00163

ACCEPTABLE

No relevant defects observed

025/004

00163

ACCEPTABLE

and found acceptable

025/005

00163

ACCEPTABLE

INSPECTED BY

WITNESSED BY (BUREAU VERITAS)

NAME

NAME

SIGNATURE

SIGNATURE

DATE

DATE

REMARKS

P.O Box: 20459, Doha, Qatar

Ph: 0974 4603311, Fax: +974 4603143
E-mail: madinagroup@qatar.net.qa