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STRENGTH OF MATERIALS
MODULE EG-120
Prof. J. Bonet
d:\documents\teaching\strength\cover.doc, 19/01/12
College of Engineering
STRENGTH OF MATERIALS
Prof JJ. Bonet
Prof.
MODULE EGEG-120
1/19/2012
Introduction
STRENGTH OF MATERIALS
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Failure:
Introduction
1/19/2012
Rupture
Excessive deformation
St
Strength
th off Materials
M t i l uses very simplified
i lifi d models
d l off
complex structures to obtain useful engineering
results for important classes of problems such as
Beam Theory, Simple Torsion,..
SYLLABUS
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Introduction
1/19/2012
College of
Engineering
Written examination:
80%
Blackboard Tests
20%
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Introduction
1/19/2012
TEXTBOOKS
D
D. Gross
Gross, W
W. Hauger,
Hauger J.
J Shroder,
Shroder W.
W Wall,
Wall JJ. Bonet,
Bonet
Engineering Mechanics 2: Mechanics of Materials,
Springer.
Hibbeler, RC, Mechanics of Materials, Prentice Hall,
SI Second Edition.
C
Case, Chilver
Chil
&R
Ross, Strength
St
th off Materials
M t i l &
th
Structures, 4 Edition.
Class notes
BASIC CONCEPTS
PRINCIPLES:
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Governing principles
St. Venant's principle
1/19/2012
MATERIAL BEHAVIOUR:
Stress-Strain relationships
p
Superposition principle
Material properties
Strain energy
Material failure
Time effects
GOVERNING PRINCIPLES
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Basic
Concepts
1/19/2012
Fx
0 ;
Fy
0 ;
ST. VENANT
VENANT'S
S PRINCIPLE
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
A useful further p
principle
p is St. Venants Principle:
p no
matter how complex the distribution of external
forces at a small region on the surface of a body is,
the resulting effect at a small distance away will only
depend on the statically equivalent force.
Basic
Concepts
1/19/2012
INTERNAL FORCES
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Basic
Concepts
1/19/2012
DIRECT STRESS
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
1/19/2012
Tension (+)
Compression ((-))
SHEAR STRESS
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Fn
A
and
Ft
A
Fn
A
Basic
Concepts
Signs:
y
1/19/2012
x
9
DISPLACEMENTS
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Basic
Concepts
1/19/2012
10
LINEAR STRAIN
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Basic
Concepts
1/19/2012
11
Strain is dimensionless
dimensionless. It is often given as a %
%.
SHEAR STRAIN
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Basic
Concepts
1/19/2012
12
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Breaking
Point
Basic
Concepts
1/19/2012
13
Proportionality
P
ti lit
Limit
Linear
Elastic
Range
SUPERPOSITION PRINCIPLE
College of
Engineering
Prof. J. Bonet
EG--120
EG
F1
Strength of
Materials
F2
=
Basic
Concepts
1/19/2012
F1
F2
14
MATERIAL PROPERTIES
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
E
Shear stress is proportional to shear strain. The
proportionality coefficient is the Shear Modulus G:
G
Basic
Concepts
1/19/2012
15
T T
POISSON
POISSON'S
S RATIO
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Basic
Concepts
d
and 2
d
The ratio between direct and lateral strain is given by
P i
Poissons
coefficient
ffi i
(typically
( i ll 0
0.3):
3)
1/19/2012
16
2
1
Material
Mild Steel
200
1.2 10
-5
370
280
High Steel
200
1 3 10
1.3
-5
1550
770
Concrete T
14
1.2 10
-5
Concrete C
14
1.2 10
-5
30
170
1400
Glass Fibre
60
1600
Aluminium
70
2.3 10
-5
430
280
120
0.9 10
-5
690
385
45
2.7 10
-5
280
155
Carbon Fibre
Basic
Concepts
2
E(GN/m ) (oC-1) u(MN/m2) l(MN/m2)
1/19/2012
Titanium
17
Magnesium
STRAIN ENERGY
F
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
W F d A d V d
Basic
Concepts
w ( ) d
1/19/2012
w 21 21 E 2
18
1
2
2E
MATERIAL FAILURE
All materials fail at different values of stress.
Depending on the amount of strain (or strain energy)
before failure, the material is said to be brittle or
ductile:
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
DUCTILE MATERIAL
BRITTLE MATERIAL
Basic
Concepts
Breaking Point
1/19/2012
19
Breaking Point
TIME EFFECTS
College of
Engineering
Prof. J. Bonet
tertiary creep
EG--120
EG
secondary creep
Strength of
Materials
primary creep
Endurance
limit
Mild Steel
Aluminium
1/19/2012
20
104
105
106
107
No. Cycles
College of
Engineering
Prof. J. Bonet
Strength of
Materials
Definition
Support Conditions
Types of Beams
INTERNAL FORCES:
DIRECT STRESSES:
Basic Beam
Theory
1/19/2012
21
Assumptions
Stress and strain due to axial forces
Stresses and strains due to bending
Second moment of area
BEAM DEFLECTION:
Introduction
Cantilever with a point load
Statically indeterminate beams
BEAMS - DEFINITION
College of
Engineering
Prof. J. Bonet
Strength of
Materials
P2
P3
Basic Beam
Theory
1/19/2012
22
SUPPORT CONDITIONS
Beam supports
pp
can be:
College of
Engineering
Prof. J. Bonet
Strength of
Materials
Simple supports:
Basic Beam
Theory
1/19/2012
H
V
23
TYPES OF BEAMS
Depending
p
g on the supports
pp
beams are classified as:
College of
Engineering
Cantilever:
Prof. J. Bonet
Strength of
Materials
Simply supported:
Propped cantilever:
Basic Beam
Theory
1/19/2012
24
Continuous Beam:
College of
Engineering
Prof. J. Bonet
Strength of
Materials
P
x
Basic Beam
Theory
P
S
1/19/2012
N
M
25
N
M
College of
Engineering
Prof. J. Bonet
Strength of
Materials
In g
general, the internal axial & shear forces and the
bending moment are not constant but change from
section to section along the beam, i.e. they are
functions of x. The corresponding graphs are the
axial force, shear force and bending moment
diagrams. For the case above:
M P ( x ) cos
x
Basic Beam
Theory
1/19/2012
26
N = P sin q
S = P cos q
SIGN CONVENTIONS
College of
Engineering
Prof. J. Bonet
Strength of
Materials
Basic Beam
Theory
Positive BM
BM, SF and AF are:
1/19/2012
27
College of
Engineering
Prof. J. Bonet
Strength of
Materials
S M
Basic Beam
Theory
1/19/2012
28
N dN
N N
S
dx
Equilibrium gives:
dN
w x
dx
M dM
dS
w
dx
S dS
wx
dM
S
dx
d 2M
w
dx 2
College of
Engineering
Prof. J. Bonet
Strength of
Materials
Basic Beam
Theory
1/19/2012
29
College of
Engineering
Prof. J. Bonet
Strength of
Materials
dx
Basic Beam
Theory
1/19/2012
30
Beam cross-section
u du
E EA
A
The strain is related to the horizontal displacement as:
du
dx
du N
dx EA
College of
Engineering
Prof. J. Bonet
M x
Strength of
Materials
dx
After deformation:
Neutral fibre
Basic Beam
Theory
R
1/19/2012
y
R
31
E
y
R
E
R
College of
Engineering
Prof. J. Bonet
Strength of
Materials
dA
1/19/2012
32
M E
I
R
or
M
y
I
and
1 M
R EI
I = y 2 dA
A
College of
Engineering
2r
2r
Prof. J. Bonet
Strength of
Materials
Basic Beam
Theory
bh 3
I
12
r 4
I tr3
P ll l Axis
Parallel
A i Theorem:
Th
0
c
I 0 I C Ad 2
1/19/2012
33
BEAM DEFLECTION
College of
Engineering
Prof. J. Bonet
Strength of
Materials
R EI
dx
d
x
y
Basic Beam
Theory
1/19/2012
34
1
d
d 2y
2
R
dx
dx
hence
d 2y
M
EI
dx 2
M (x ) P ( x )
Prof. J. Bonet
Strength of
Materials
d 2y P
( x )
dx 2 EI
y (x )
1/19/2012
35
and
z FH z
and y (0) 0
and
I
K
dy
d
0
dx y 0
P
P
( x ) dx dx
(3x 2 x 3 )
EI
6EI
P 3
P
3EI
College of
Engineering
Prof. J. Bonet
Knowing
g the expressions
p
for the deflection and slope
p
of a beam it is possible to solve for redundant
reactions using the superposition principle:
w
Strength of
Materials
V (?)
w
Basic Beam
Theory
1/19/2012
36
w V 1 Hence V
w
1
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Stress and
Strain
1/19/2012
37
College of
Engineering
Prof. J. Bonet
Consider a simple
p tensile test situation:
y
EG--120
EG
Strength of
Materials
Stress and
Strain
1/19/2012
38
21 x 21 x cos 2
t 21 x sin 2
MOHR'S
MOHR S CIRCLE FOR TENSILE TEST
The direct and shear stress in a tensile test g
given by:
y
College of
Engineering
Prof. J. Bonet
21 x 21 x cos 2
t 21 x sin 2
EG--120
EG
Strength of
Materials
= 45
Stress and
Strain
= 0
= 90
1/19/2012
39
GENERAL 2
2--D STRESS SYSTEM
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Stress and
Strain
yx
xy
yx
xy
1/19/2012
40
LM
N
yx
xy
y
OP
Q
College of
Engineering
xy
Prof. J. Bonet
EG--120
EG
xy
Strength of
Materials
Equilibrium
E ilib i
gives:
i
12 ( x y ) 21 ( x y ) cos 2 xy sin 2
Stress and
Strain
21 ( x y ) sin 2 xy cos 2
There are two angles for which = 0, these define
the principal directions of stress:
1/19/2012
41
1 21 tan 1
2 xy
and 2 90
21 tan 1
x y
2 xy
x y
PRINCIPAL STRESSES
College of
Engineering
Prof. J. Bonet
xy
EG--120
EG
Strength of
Materials
y
yyx
2
1
yx
xy
2
y
Stress and
Strain
1/19/2012
42
2
2 21 ( x y ) 21 ( x y ) 2 4 xy
MOHR
MOHR'S
S CIRCLE
The direct and shear stress at an angle
g from the
College of
Engineering
12 ( 1 2 ) 21 ( 1 2 ) cos 2
Prof. J. Bonet
EG--120
EG
Strength of
Materials
1
2
( 1 2 ) sin 2
max
xy
1/19/2012
Stress and
Strain
Maximum shear:
x
1
( 1
2
xyy
max 21 ( 1 2 )
2)
43
DIRECT STRAIN
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
x
x
1/19/2012
44
y
y
x
SHEAR STRAIN
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
yx
xy
Stress and
Strain
xy yx
1/19/2012
45
GENERAL 2
2--D STRAIN
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
In g
general shear and direct strains will take p
place
simultaneously:
y
y y
y
xy
x
x x
x
Stress and
Strain
46
LM
N
yx
xy
y
OP
Q
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Stress and
Strain
1/19/2012
x
x
x x and y x x
E
E
Si
Similarly
il l the
th strains
t i resulting
lti ffrom a stress
t
iin th
the y
direction y are:
47
y andd x y y
E
E
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Stress and
Strain
1
( x y )
E
1
y ( y x )
E
1/19/2012
48
E
( x y )
1 2
E
y
( y x )
1 2
or
College of
Engineering
Prof. J. Bonet
EG--120
EG
xy
Strength of
Materials
xy
x
xy
1 2 xy
Stress and
Strain
1/19/2012
and
1 2
gives
i
a relationship
l i
hi b
between and
d in
i terms off the
h
shear modulus G of the material as:
xy G xy
49
where
h
G
E
2(1 )
PRESSURISED VESSELS
College of
Engineering
Prof. J. Bonet
2R
EG--120
EG
Strength of
Materials
Stress and
Strain
sh
1/19/2012
50
sl
sl
sh
Prof. J. Bonet
EG--120
EG
Strength of
Materials
sh
sh
sl
p
1/19/2012
sl
51
College of
Engineering
In a thin sphere
p
under p
pressure, there are equal
q
spherical ss stresses in all directions:
Prof. J. Bonet
EG--120
EG
ss
Strength of
Materials
ss
ss
ss
Equilibrium
across a maximum circle g
gives
q
Stress and
Strain
t
R
1/19/2012
52
ss
ss
In g
general:
College of
Engineering
zy
zx
Prof. J. Bonet
yz
y
EG--120
EG
xz
Strength of
Materials
yx
xy
x
Stress and
Strain
x
The stresses can be written as:
LM
M
MN
1/19/2012
xy xz
x yyz
zy z
yx
y
53
College of
Engineering
zx
Strength of
Materials
OP
PP
Q
xy yx
xz zx
zy yz
and
Prof. J. Bonet
EG--120
EG
z
z
y
x
z
zx
1/19/2012
54
zy
y
x
y
x
yx
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Stress and
Strain
The g
general stress-strain relationships
p for an elastic
material are:
E x x ( y z )
E y y ( x z )
E z z ( x y )
55
G xz xz
G yz yz
x 2 x ( x y z )
1/19/2012
G xy xy
y 2 y ( x y z )
z 2 z ( x y z )
E
2(1 )
E
(1 )(1 2 )
Beam
Theory
1/19/2012
53
Torsion of beams
Torsion of circular beams
Shear stresses due to torsion
Torsion of thin walled tubes
1/19/2012
54
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
N
Beam
Theory
N
1/19/2012
55
N
A
M
y
I
N M
y
A I
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Beam
Theory
1/19/2012
56
e
N
F 1 eyy I
HA I K
The region
g
where a compressive
p
force N can be
applied without resulting in tensile stresses is known
as the section core.
core For a circular section:
R 4
College of
Engineering
Prof. J. Bonet
yc
EG--120
EG
N A
Strength of
Materials
M
Beam
Theory
M (y yc ) I
M
N
(y yc ) dA 0 or N
(y yc ) dA 0
I
A
A
A
1/19/2012
yc
57
1
y dA
AA
Prof. J. Bonet
yc
EG--120
EG
Strength of
Materials
zc
y
Enforcing that:
Beam
Theory
(y yc ) dA 0
58
and
(z z c ) dA 0
Gi
Gives:
1/19/2012
yc
1
1
y dA and z c
z dA
AA
AA
Strength of
Materials
Beam
Theory
1/19/2012
59
My
Mz
EG--120
EG
y
y
y
Using the superposition principle:
E
E
y
z
Ry
Rz
and for doubly symmetric sections:
My
My
M
M
1
1
z
z and
hence z y
Ry EI z
R z EI y
Iz
Iy
where:
h
I z y 2 dA ; I y z 2 dA and I yz yz dA 0
A
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Beam
Theory
Ry
Rz
60
1
1 I yz
Rz
Ry I y
and
M zIy
2
I y I z I yz
Fy I z I
GH I JK
zy
y
College of
Engineering
Consider a g
general section under bending
g moments
My and Mz:
centroid
Prof. J. Bonet
Mz
EG--120
EG
My
Strength of
Materials
Combining:
Beam
Theory
1/19/2012
61
E
E
y
z with M z y dA and M y z dA
Ry
Rz
A
A
Gives:
LMM OP LM I
NM Q NI
z
I yz
yz
Iy
OPLE / R O and y z LM I
QMNE / R PQ
NI
y
I yz
yz
Iy
OP LMM OP
Q NM Q
1
Prof. J. Bonet
Strength of
Materials
y y cos z sin
z y sin
i z cos
EG--120
EG
y
New axes can be defined so that Iyyz
z = 0. These are
known as Principal Axes.
Axes Noting that:
1/19/2012
tan 2
62
2I zy
Iz Iy
then
M y
M z
y
z
I z
I y
Prof. J. Bonet
EG--120
EG
Strength of
Materials
y
dx
Note that the assumption of un-deformable sections
leads to constant shear strain and stress:
Beam
Theory
S
A
1/19/2012
63
NOT POSSIBLE
College of
Engineering
Consider a p
portion of a beam section with a shear
force S and bending moment M:
Prof. J. Bonet
EG--120
EG
Strength of
Materials
M dM
x
y
d
gives:
1/19/2012
64
SQy
Iby
where
Ay
by
g equilibrium
q
Using
and:
dx
Beam
Theory
My
I
Qy
and
dM
S
dX
y dA or
Ay
FQ A I ; S
GH Ib JK A
y
I 121 bh 3
z
y
A bh
h /2
Strength of
Materials
bh 2 by 2
Qy y bdy
y
8
2
y
1/19/2012
LM F I OP
MN GH JK PQ
3S
y
1
2A
h 2
65
15
. (S A )
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Qy 21 hts 1 and by t
Along the web:
S1
S2
Qy 21 t [bh s 2 (h s 2 )]
by t
b
Beam
Theory
1/19/2012
66
Sh
s1
2I
bh s 2 (h s 2 )
2I
s1
s2
TORSION OF BEAMS
Beams can be subject
to twisting
j
g moments:
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
1/19/2012
67
Noting that:
Prof. J. Bonet
EG--120
EG
Strength of
Materials
1/19/2012
68
and
d
dx
Beam
Theory
d
; G
dx
T r dA
gives:
T
r
I0
I 0 r 2 dA
A
d
T
dx GI 0
Prof. J. Bonet
EG--120
EG
Strength of
Materials
T
r
I0
I 0 r dA
2
A
1/19/2012
zz
R 2
r 2r ddr
0 0
R4
max
2T
R 3
69
Prof. J. Bonet
EG--120
EG
Strength of
Materials
dA
z
z
T tr ds
2t dA
ds
Beam
Theory
2tA
1/19/2012
70
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Beam
Theory
1/19/2012
71
Consider a simply
p y supported
pp
column under
x
compression:
M Ny
N
d 2y
M
EI
dx 2
y (0) y ( ) 0
y
For certain high
g values of N,, the beam becomes
unstable and bends significantly. This is known as
buckling. Assuming a sinusoidal deflection after
buckling
buckling y (x ) sin gives:
k
N
EI
k 2 2 EI
hence N
2
Each value of k represents a buckling mode.
BUCKLING MODES
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
Mode 1
Beam
Theory
1/19/2012
72
/2
Mode 2
/3
Mode 3
N k 2 where k
(length between inflections)
k
k
The first value is the Euler buckling load:
NE
2 EI
2
For values below this, the beam is stable.
College of
Engineering
Prof. J. Bonet
EG--120
EG
Strength of
Materials
y0
d 2y
M
EI
dx 2
y (0) y ( ) 0
yc
y
Beam
Theory
1/19/2012
73
N
yc y 0
NE N
NE
yc / y 0
45 kN
40 cm
60 cm
46.2 cm
17.5 cm
1c:\users\cgbonet\documents\teaching\strength\example_sheets.docx
2m
1.5 m
Steel
Copper
25 mm
50 mm
30 60
200 N
2c:\users\cgbonet\documents\teaching\strength\example_sheets.docx
STRENGTH OF MATERIALS
Example Sheet No. 2
Beam Theory
For steel take E=200 GN/m2, =0.3 and =7840 kg/m3. Take gravity g=10 m/s2.
9- Consider a 250 m long uniform steel rod with
a section of 100 mm2 hanging under the
action of gravity.
(a) If the rod hangs from a single point at the
top as shown in figure (a): sketch the axial
force diagram; determine the axial strain at
any point of the rod and the vertical
displacement at the lowest and middle points.
(Ans.: umid= 9.2 mm, ulow=12.25 mm.)
(b) If the rod hangs from two points as shown
in figure (b): determine the reaction at bottom
of the rod; sketch the axial force diagram;
and obtain the vertical displacement at the
middle point. (Ans.: umid=3 mm.)
10- An infinitely long steel wire rests on a surface
with a uniform friction coefficient =0.4. The
wire has a section of 300 mm2 and is pulled
on one end by a force of 1000 N. Determine:
(a) the axial force along the wire; (b) the
stress and strain along the wire; and (c) the
horizontal displacement at the end point
where the load is applied. (Ans.: u=0.89 mm)
11- Draw the bending moment and shear force
diagrams for the simply supported beams of
length shown (=12 m, P=6kN, w=2 kN/m
and M=1 kNm)
w
/3
/3
/3
/3
(a)
(b)
1000 N
/2
/3
/2
/3
/3
/3
/3
/2
M
/2
/3
w
/2
/3
/3
/2
w
/2
3c:\users\cgbonet\documents\teaching\strength\example_sheets.docx
(b)
(e)
(d)
(c)
(f)
(h)
(g)
P
M
/2
/3
/2
/3
w
/2
/2
4c:\users\cgbonet\documents\teaching\strength\example_sheets.docx
STRENGTH OF MATERIALS
Example Sheet No. 3
Stress and Strain
17- Consider the element of material shown in
the figure subject to biaxial direct and shear
stresses. For each of the cases given below,
draw the Mohr circle; determine the principal
stresses and their direction, as well as the
maximum shear stress and its direction.
(a) x=6 N/mm , y=8 N/mm , xy=3 N/mm
2
y
xy
xy
x
x
xy
xy
120 N/mm2
18- For the rectangular stressed piece of material
shown, draw the Mohr circle and determine
the direct and shear stress on the plane
shown for:
(a) = 30o , (b) = 45o ,
(c) = 60
(Ans.: (a) =116 =-37 (b) =90 =-60 (c) =56 =-67)
30 N/mm2
30 N/mm2
30 N/mm2
30 N/mm2
120 N/mm2
60 N/mm2
45
45
45
75
75
45
45
45
5c:\users\cgbonet\documents\teaching\strength\example_sheets.docx
2r
is
z
x
xy
MN/m2)
(1 ) x + y
(1 + )(1 2 )
, y = E
(1 ) y + x
(1 + )(1 2 )
6c:\users\cgbonet\documents\teaching\strength\example_sheets.docx
STRENGTH OF MATERIALS
Example Sheet No. 4
Advanced Beam Theory
sections
shown,
All dimensions in mm
5
50
3
250
60
100
40
40
100
2 kN
10 kN
1 kN
1 kN
7c:\users\cgbonet\documents\teaching\strength\example_sheets.docx
1 N/mm2
100 kN
100 kN
2 kNm
2 kNm
1m
8c:\users\cgbonet\documents\teaching\strength\example_sheets.docx