Calculation Sheet For Q-Pipe Rack Steel Strcuture

JOB NO.
A1006491-0000
MITSUBISHI KAKOKI KAISHA, LTD.
DOC. NO.
S-A1-1322-401
KAWASAKI, JAPAN
DATE
25/Oct./2012
PROJECT SPECIFICATION
Calculation Sheet for Q-Pipe Rack Steel Structure
A
REV.
PROJECT TITLE
NP PROJECT
OWNER
Kaneka Paste Polymers Sdn. Bhd.
LOCATION
Gebeng, Kuantan, Malaysia
S.S
R.S
H.O
Made
Check
Approve
PM
1.Apr.13 As Built
DATE
PAGE & DESCRIPTION

Made
Check
SIGNATURE
S.Shibuya
ISSUED TO
KPP 2 KNK 1
(QUANTITY)
Approve
R.Saito
M.Sato
PM

PJ 1
SITE
CONTENTS
page
1.
General
P.1-1
2.
Major Material
P.2-1
3.
Calculation Basis
P.3-1
4.
Load Combination
P.4-1
5.
Frame Member Design
P.5-1
6.
Column Base
P.6-1
7.
Computer Input and Output
P.7-1
P.1 -1
1.
General
1.1
Scope
This specification covers the detailed design bases of civil, structure and building engineering including
foundations and structures constructed of either type of reinforced concrete and/or structural steel for NP
project to be constructed in Gebeng,Kuantan,Malaysia.
1.2
Applicable document
The order of precedence will be :
(1)
Malaysian Laws, Codes and Regulations
(2)
This specification
(3)
Project specifications for NP Project
(4)
Owner's specification
(5)
International codes and standards, such as ;

For Concrete design :
BS 8110 "The Structural Use of Concrete" and Similar documents
For Steel design :
BS 5950 "The Use of Structural Steel In Building" and Similar documents
For the subject not covered by said above-metioned documents, the design and engineering shall be
based on good engineering practice.
P.2 -4
2.
Major Material
Major materials shall be used the following items. For the subject not covered by said the following items,
shall be based on standard accepted internationally or manufacture's standard.
2.1
Pile
Reinforced Concrete ( RC ) Pile
Section :
Length :
150, 200, 250, 300

L=30m ( In accordance with Soil Investigation Report. )
- Manufacture's standard
2.2
Cement
Ordinary Portland Cement ( OPC )
- BS12
2.3
Concrete
Concrete shall be used three kinds of concrete shown Table 2.1
Table2.1 Characteristic of concrete
Piles
Purpose
Concrete Quality
in accordance with BS 8110
Characteristic Strength
2
fcu [N/mm ]
Type of Aggregate
( Max nominal size )
Max. water cement ratio
Slump Max [mm]
Concrete Mix Type

Slab on earth
Substructure,
Superstructure
and Foundations
Etc.
Leveling
concrete
Grade C45
Grade C30
Grade C25
Grade C15
45
30
25
15
BS882
(20mm)
0.55
7525
BS882
(20mm)
0.55
7525
BS882
(20mm)
0.55
7525
BS882
(20mm)
0.55
7525
2.4
Reinforcement
(1)
For longitudinal and transverse reinforcement determined by strength design ;

high yield deformed bar to meet ;
- BS 4449 Gr. 460 or equivalent

Available size of reinforcement shall be shown Table 2.2 ;
Table 2.2 Characteristic of deformed bars
Nominal
Mass
Diameter [mm]
[kg]
T10
10
0.616
T12
12
0.888
T16
16
1.579
T20
20
2.466
T25
25
3.854
T32
32
6.313
Note ; fy stands for characteristic strength of reinforcement.
Designation
(2)
fy=460 [N/mm ]
Cross Section Perimeter
2
[cm]
A [cm ]
0.785
3.1
1.131
3.8
2.011
5.0
3.142
6.3
4.909
7.9
8.042
10.1
For secondary bars as stirrups, hoops, links, closers and anchors for embedment,
plain bars to meet :
- BS 4449 Gr.250 or equivalent

(3)
2.5
For welded steel wire fabric

-BS 4483 A98,A142,A193,and A252 or equivalent
Structural Steel
Structural steels shall cover shape steels,plates,bars,angles,channels,pipes ,bore profile,etc.
BS 4360 Gr.43A or equivalent
2.6
High Strength Friction Grip Bolt

High strength friction grip bolts for main structural members (pipe rack, equipment mounted structures,etc.)
requiring bolts connection shall be used as follows ;
- BS 4395 and BS 4604 or equivalent.
2.7
Ordinary Bolt
Ordinary bolts for secondary members (walkways,platforms,stair stringers,purlins,handrails,cladding rails,
etc.) requiring bolts connection shall be used as follows ;
- BS 3692 Gr. 4.6 or equivalent

- BS 4190/4933 Gr. 4.6 or equivalent.
- BS 4449 or equivalent
2.8
Anchor Bolt
2.9
Welding Electrode
- BS 639 E51 Series or equivalent
2.10
Grout
The grout shall be used the sand-cement grout as a mixture of one part of OPC and three parts of clean fine
sand.
-Manufacture's standard
P.3 -7
3.
Calculation Basis
3.1
General
The following loads and forces shall be considered, where applicable , in the design of structures and
foundations,
Symbol
D
F
P
I
W
T
C
Ea
B
EP
LP
3.2
Loads and Forces

Dead Load
Equipment Load
Piping Load
Imposed Load
Wind Load
Thermal Load
Crane Load
Earthquake Load
Bundle Pulling Load
Earth Pressure
Liquid Pressure
Reference Paragraph
3.2
3.3
3.4
3.5
3.6
3.7
3.8.1
3.8.2
3.8.3
3.8.4
3.8.4
Dead Load (D)

Dead loads are the self weight of structures and foundations.
Unit weights of the major construction materials shall be in accordance with the following :
(a)
(b)
(c)
(d)
(e)
(f)
Steel
Soil above groundwater
(to be available in soil investigation report)
Soil below groundwater
(For computing uplift/overturning)
(to be available in soil investigation report)
Groundwater
Reinforced concrete
Plain concrete
Crushed stone
77.0 kN/m3
18.0 kN/m3
8.2 kN/m3
9.8 kN/m3
24.0 kN/m3
23.5 kN/m3
14.7 kN/m3
Another weights of the construction materials shall conform to BS 8110, BS6339 : Part 1 and BS 648 etc
3.3
Equipment Load (E)

Equipment loads shall be considered as the weight of equipment. The weight of equipment, such as
vessels, columns, pumps, compressors, motors, etc, shall be based on information made by mechanical
engineers or manufacture's data.
Equipment loads are classified to the following three cases due to their conditions ;
Symbol
E(O)
E(E)
E(T)
3.4
Conditions
Equipment Load for operation
Equipment Load for empty / erection
Equipment Load for test
Piping Load (P)

Piping Loads shall be considered as the weight of pipes.The weight of pipes shall be based on
information made by piping engineers or manufacture's data.
Piping loads are classified to the following three cases due to their conditions ;
Symbol
P(O)
P(E)
P(T)
3.5
:
:
:
:
:
:
Conditions
Piping Load for operation
Piping Load for empty / erection
Piping Load for test
Imposed Load (I)

Imposed loads are all the moving loads including personnel, tools, miscellaneous equipment, movable
partitions, part of dismantled equipment and temporarily stored materials.
Imposed loads shall be uniformly distributed over the areas specified in the detailed design.
Concentrated imposed load shall be specified in the detailed design.
(a)
(b)
(c)
Item
Imposed Load
Operating or maintenance floor
Refer to Table 8.1
2
Roof
0.25 kN/m or BS 6399
Handrails and their base anchors shall be resistible enough to withstand a lateral load of 0.5kN
ay any one point
Special load during maintenance shall be separately considered.

Imposed loads on floors in detail shall be in accordance with the table in Clause 8.Structure finishing, but
reduction of imposed loads shall be applied to Malaysian Laws, Codes,Regulations,
BS 8110 and/or BS 6399.
3.6
Wind Load (W )
Wind loads for all structure shall be determined in accordance with BSCP3:Chapter V:Part 2.
W = wk A ( Cpe - C pi ) [N]
2
or
wk A Cf [N]
wk = 0.613 Vs [ N/m ]
Vs=V S1 S2 S3 [m/s]
Where
2
wk:
wind pressure [N/m ]
2
A:
area[m ]
Cpe: pressure coefficient of external
Cpi:
pressure soefficient of internal
Cf:
total force coefficient
Vs:
design wind speed [ m/s ]
V:
basic wind speed ( =45 ) [ m/s ]
S1 :
multiplying factor relating to topology of the site (=1.0)
S2:
multiplying factor relating to height above ground and wind speed
refer to Table 3.1.
S3 :
multiplying factor related to life of structure (=1.0)
In this report, S2 is unified into 1.0. hence,

wk = 0.613 45.0 1.0 1.0 1.0)21000
2
= 1.241
kN/m
Table 3.1 Value of S2

Structure
Cladding etc.
Maximum vertical or maximum

horizontal dimension
50m
50m
Structure
Maximum vertical or maximum

horizontal dimension
Cladding etc.
50m
50m
Topographical
factor
1
2
3
4
1
2
3
4
1
2
3
4
5
0.88
0.79
0.70
0.60
0.83
0.74
0.65
0.55
0.78
0.70
0.60
0.50
10
1.00
0.93
0.78
0.67
0.95
0.88
0.74
0.62
0.90
0.83
0.69
0.58
Height of structure h (m)

15
20
30
40
1.03
1.06
1.09
1.12
1.00
1.03
1.07
1.10
0.88
0.95
1.01
1.05
0.74
0.79
0.90
0.97
0.99
1.01
1.05
1.08
0.95
0.98
1.03
1.06
0.83
0.90
0.97
1.01
0.69
0.75
0.85
0.93
0.94
0.96
1.00
1.03
0.91
0.94
0.98
1.01
0.78
0.85
0.92
0.96
0.64
0.70
0.79
0.89
50
1.14
1.12
1.08
1.02
1.10
1.08
1.04
0.98
1.06
1.04
1.00
0.94
Topographical
factor
1
2
3
4
1
2
3
4
1
2
3
4
80
1.18
1.17
1.13
1.10
1.15
1.13
1.10
1.07
1.11
1.09
1.06
1.03
100
1.20
1.19
1.16
1.13
1.17
1.16
1.12
1.10
1.13
1.12
1.09
1.07
Height of structure h (m)

120
140
160
180
1.22
1.24
1.25
1.26
1.21
1.22
1.24
1.25
1.18
1.20
1.21
1.23
1.15
1.17
1.19
1.20
1.19
1.20
1.22
1.23
1.18
1.19
1.21
1.22
1.15
1.17
1.18
1.20
1.13
1.15
1.17
1.19
1.15
1.17
1.19
1.20
1.14
1.16
1.18
1.19
1.11
1.13
1.15
1.17
1.10
1.12
1.14
1.16
200
1.27
1.26
1.24
1.22
1.24
1.24
1.21
1.21
1.21
1.21
1.18
1.18
Notes
h is height ( in meters ) above general level of
terrain to top of structure or part of structure.
Increase to be made for structures on edge of cliff
or steep hill.
60
1.15
1.14
1.10
1.05
1.12
1.10
1.06
1.02
1.08
1.06
1.02
0.98
Topographical factors
1. open country with no obstructions.
2. open country with scattered wind-breaks.
3. country with many wind-breaks small towns suburbs of large cities.
4. city centers and other environments with with large and frequent obstructions.
The wind can blow in a direction and the most unfaborable case shall be considered.
3.7
Thermal Load (T)

When thermal expansion results in friction between equipment and supports, the friction force shall be
taken as the operating load on the support times the applicable friction coefficient given in the table below.
Table 3.2 Friction coefficient
Surfaces
Steel to steel (not corroded) Teflon to Teflon
Steel to concrete
Friction coefficient
0.30
0.10
0.40
In the design of pipe supporting beams, the horizontal slip forces exerted by expanding or contacting
pipes on steel pipe racks shall be assumed to be 15% of the operating weight on the beam.
These 'slip forces' shall not be distributed to the foundations.
3.8
3.8.1
Other Load
Crane Load (C)
Crane loads are not applicable.
3.8.2
Earthquake Load (Ea)

Earthquake loads are not applicable.
3.8.3
Bundle Pulling Force (B)

Bundle pulling forces shall be considered as a short-term load during maintenance, but the value of
that is regarded small relatively.
So Bundle pulling forces are not applicable.
3.8.4
Earth Pressure (EP) / Liquid Pressure (LP)

Basically Earth pressures and liquid pressures are not applicable.
Earth pressures and liquid pressures shall be added to dead loads if necessary.
P.12
-1
4.
Load Combination
4.1
General
Foundations and structures shall be safely designed to withstand various load combinations as set forth
in section 4.2 and shall have design strengths at least equal to the required strengths calculated in
accordance with the specified load combinations in section 4.2.
For designing reinforced concrete structures and steel structures, design loads in accordance with
BS 8110, BS 5950 and BS 6399 shall be used.
4.2
Design Load for Reinforced Concrete Structure and Steel Structure Design
Unless otherwise specified, loads prescribed heretofore shall be considered to act in the following load
combinations for reinforced concrete structure and steel structure design, whichever produce the most
unfavorable effect in structures concerned.
Loading data/information will be supplied to civil discipline by mechanical/piping disciplines or through
vendors.
Design loads shall indicate be shown by the following formula and Table4.1, and be decided
unfavorable condition at each load condition ;
Design Load = (Characteristic Load
Partial Safety Factor for Loads)
Table 4.1. Design Load for reinforced concrete structures and steel structures
Load Condition
A
Operation
(Gk+Qk)
(Gk+Wk)
(Gk+Qk+Wk)
Empty/Erection
(Gk+Qk)
(Gk+Wk)
(Gk+Qk+Wk)
Test
(Gk+Qk)
(Gk+Wk)
(Gk+Qk+Wk)
Maintenance
(Gk+Qk)
(Gk+Wk)
(Gk+Qk+Wk)
Design Load
for Ultimate limit-state
Design Load
for Serviceability limit-state design
1)
1.4[1.0] ( D + E(O) + P(O) + T ) + 1.6I 1.0 { ( D + E(O) + P(O) + T ) + I }
1)
1.4[1.0] ( D + E(O) + P(O) + T ) + 1.4W 1.0 { ( D + E(O) + P(O) + T ) + W }
1.0 ( D + E(O) + P(O) + T ) + 0.8 ( I + W )
1.2 { ( D + E(O) + P(O) + T ) + I + W }
1)
1.0 { ( D + E(E) + P(E) ) + I }

1.0 { ( D + E(E) + P(E) ) + W }
1.0 ( D + E(E) + P(E) ) + 0.8 ( I + W )
1.4[1.0] ( D + E(E) + P(E) ) + 1.6I

1)
1.4[1.0] ( D + E(E) + P(E) ) + 1.4W
1.2 { ( D + E(E) + P(E) ) + I + W }
1)
1.4[1.0] ( D + E(T) + P(T) ) + 1.6I

1)
2)
1.4[1.0] ( D + E(T) + P(T) ) + 1.4(0.5W)

2)
1.2 { ( D + E(T) + P(T) ) + I + (0.5W) }

1)
3)
1.4[1.0] ( D + E(E) + P(E) ) + 1.6I +1.6B

1)
1.4[1.0] ( D + E(E) + P(E) ) + 1.4W

1.2 { ( D + E(E) + P(E) ) + I + W }
1.0 { ( D + E(T) + P(T) ) + I }

1.0 { ( D + E(T) + P(T) ) + W }
1.0 ( D + E(T) + P(T) ) + 0.8 ( I + W )
1.0 { ( D + E(E) + P(E) ) + I }
1.0 { ( D + E(E) + P(E) ) + W }
1.0 ( D + E(E) + P(E) ) + 0.8 ( I + W )
Notes 1) Partial safety factor for load of 1.4 to 1.0 is arranged

as to achieve the most unfaborable condition.
2) At test condition, 50% wind load shall be taken into account.

3) Bundle pulling force are not appllicable.
so maintenance condition shall be treated as well as empty/erection condition.
Where, Gk
Qk
Wk
Characteristic Dead Load

includes D
Dead Load
E
Equipment Load
P
Piping Load
T
Thermal Load
Characteristic Imposed Load
includes I
Imposed Load
Characteristic Wind Load
includes W
Wind Load
5. Frame Member Design

5.1 Modeling
1000
5100
A13
BA
A131
BB
A132
A14
Horizontal support
is free.
A132
A131
A13
A14
P.5 -14
BA BB
X
Z
GL + 6400
NODE
X
Z
MEMBER
GL + 5400
X
Z
NODE
X
Z
MEMBER
Line BA
Y
NODE
MEMBER
Line BB
NODE
MEMBER
Line A13-2
Y
NODE
Y
MEMBER
Line A13-1
Y
NODE
Y
MEMBER
Line A13
Y
NODE
Y
MEMBER
Line A14
Y
NODE
Y
MEMBER
Y
X
Z
5.2 Member Design
5.2.1 Dead Load (DL) Load 2

1) Pipe
Pipe
0.5 kN/m
5.2.3 Wind Load W(+X) Load 3 , Wind Load W(-X) Load
P.5 -11
4 Wind Load W(+Z) Load 5 , Wind Load W(-Z)

Load 6
Face
q
=
0.61
3(V
S1
S2S
3)
=
1.241
kN/m
a
s
i
s
s
m
a
ll
e
r
t
h
a
n
0
.
4
,
Cf=
1.9
Face
(Table2
0 flatsided
membe
r)
PWD
=
qCfAo
7.283 kN
PWD =
PWD4
=
=
1.821 kN
F
a
c
e
B
A1
A2
=
0.150
=
0.850
3.750 m2
2
0.383 m2
3
N
(m)
12.500
(m)
0.150
A
=
4.133 m2
2
q
=
2
0.613(VS
Ao
=
1S2S3)
14.419
m
=A/Ao 1.241 =kN/m2 0.287
as is smaller than 0.4,

Cf=
1.9 (Table20 flat-sided member)
Face
PWD
PWD
= qCfAo
9.757 kN
PWD14
=
0.697 kN
=
=
B
(m)
0.150
Face
A1
2.261 m
H
(m)
5.025
P.5 -12
A
2
q
=
0.61
3(V
S1
S2S
3)
=
1.241
kN/m
a
s
i
s
s
m
a
ll
e
r
t
h
a
n
0
.
4
,
C
f
=
1
.
9
(
T
a
b
l
e
2
0
fl
a
ts
i
d
e
d
m
e
m
b
e
r
)
F
D
B.R.
Burden Range
half division upper

(kN)
lower
0.170 kN
e20 flata 0.064
kN
c
e
PWD
=
qCf
Win
Ao
d
=
l
5.396o
kN a
PWD d
0.209 kN
sided member)
0.079 kN
PWD = 8
5.043 kN
PWD =
PWD6
0.209 kN
0.079 kN
0.105 kN
0.040 kN
=
D
=
0.841 kN
D
2
upper
lower
[N/m ]
[m]
1.241
1.241
0.200
0.075
Cf
0.7
0.7
=
o
PWD f
3
P
=
i
1.799
p
kN e
F
a
c
e
W
=
B
H
N
q
(m)
(m) D
A1
L
=
2.13
8 m2
C
f
7.12
5
0.15
0
2
Span
X-Wind
A
q
= Ao
0.613
(V
S1
2S
=
1.241
a
s
is
s
m
al
le
r
th
a
n
0.
4,
Cf=
1.9
Face
(Tabl
=
=
B.R.
2.4 m
2.138 m21.2 m
W.L.
8.194 m2
=
A/Ao
0.75 m
2.4
Z-Wind
2.4
m
m
2.4 m
1.95 m
2.4 m
upper
0.339
0.417 kN 0.417
0.208 kN
0.261
lower
0.127
0.156
0.156
0.078
2
Span
B.R.
W.L.
half division
(kN)
kN
kN
kN
kN
kN
kN
upper
lower
2.000
1.000
0.174
0.065
2.000
2.000
0.347
0.130
2.000
2.000
0.347
0.130
upper
lower
0.087
0.033
0.174
0.066
0.174
0.066
Y
X
Z
Wind Load W(+Z) Load

3
Y
X
Z
Wind Load W(+X) Load

4
P.5 -13
Wind Load W(-Z) Load

5
Y
X
Z
Y
X
Z
Wind Load W(-X) Load

6
P.5 -14
P.5 -15
5.2.8. Evaluation of member
Maximum Ratio
0.503
Maximum Ratio
0.201
Maximum Ratio
0.376
1150
1120
1137
6Column base
1135
6.1 Design Load (reaction force)
1114
1148
LOAD CASE "A"
Y(Upper
1 1.4SW +1.4D
2 1.4SW +1.4D + 1.4[+WZ]
1121
Column
Base
No.
307
309
907
909
1114
1115
1120
1121
1135
1137
1148
1150
total
307
309
907
909
1114
1115
1120
1121
1135
1137
1148
1150
total
Px
Py
(KN)
(KN)
0.0
-2.3
0.0
-2.3
0.0
-2.3
0.0
-2.3
-0.6
-12.8
0.5
-8.7
-0.3
-8.6
0.2
-4.4
0.0
-10.5
0.0
-10.2
0.0
-7.1
0.0 307-7.3
-0.1
-78.6
0.0 907-2.3
0.0
-2.3
0.0
-2.3
0.0
-2.3
-2.5
-78.4
2.9
-70.9
1.6
57.0
-2.1
57.9
0.0
-74.0
0.0
53.3
0.0
-62.7
0.0
48.2
-0.1
-78.6
P.630
1115
Pz
(KN)
0.0
0.0
0.0
0.0
0.5
0.3
-0.6
-0.2
0.6
-0.6
0.4
-0.4
0.0
0.0
0.0
0.0
0.0
9.8
8.4
8.6
7.8
9.4
8.1
8.1
7.2
67.3
Mx
My
Mz
(kN)
(KN)
(kN)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0 309
0.0
0.0
0.0
0.0
0.0
0.0 909
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
notes
Part of Existing Rack
6Column base
6.1 Design Load (reaction force)
LOAD CASE "A"
3 1.4SW +1.4D + 1.4[+WX]
4 1.4SW +1.4D + 1.4[-WZ]
5 1.4SW +1.4D + 1.4[-WX]
Column
Base
No.
307
309
907
909
1114
1115
1120
1121
1135
1137
1148
1150
total
307
309
907
909
1114
1115
1120
1121
1135
1137
1148
1150
total
307
309
907
909
1114
1115
1120
1121
1135
1137
1148
1150
total
Px
Py
Pz
(KN)
0.0
0.0
0.0
0.0
15.8
16.1
12.0
13.8
-0.1
-0.1
-0.1
-0.1
57.5
0.0
0.0
0.0
0.0
1.3
-1.8
-2.2
2.6
0.0
0.0
0.0
0.0
-0.1
0.0
0.0
0.0
0.0
-17.2
-14.8
-12.7
-13.2
0.1
0.1
0.1
0.1
-57.7
(KN)
-2.3
-2.3
-2.3
-2.3
95.5
-90.6
98.5
-137.9
-22.1
1.4
-22.0
7.6
-78.6
-2.3
-2.3
-2.3
-2.3
52.7
53.6
-74.1
-66.6
52.9
-73.6
48.4
-62.9
-78.6
-2.3
-2.3
-2.3
-2.3
-121.5
73.3
-115.4
129.0
1.2
-21.9
7.7
-22.1
-78.6
(KN)
0.0
0.0
0.0
0.0
-1.5
-1.1
4.7
-9.2
2.2
0.9
2.4
1.5
0.1
0.0
0.0
0.0
0.0
-8.7
-7.8
-9.8
-8.3
-8.1
-9.3
-7.2
-8.1
-67.3
0.0
0.0
0.0
0.0
2.8
1.7
-6.0
8.5
-0.9
-2.2
-1.5
-2.4
0.0
Mx
My
Mz
(kN)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
(KN)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
(kN)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
notes
6.2Column Base
(1) Design Load
Load Case
3 1.4SW+1.4D+1.4[+WX]
5 1.4SW+1.4D+1.4[-WX]
5 1.4SW+1.4D+1.4[-WX]
(2) Anchor Bolt

1) Strength of Anchor Bolt
USE A.Bolt
4
2
Ae =
245 mm
Design Load (per bolt)
Q = Qs/n =
4
T = Nt/n =
32
Allowable Stress
Allowable Shear Stress
fs = 460/1.531.5 =
Allowable Tensile Stress
ft = 460/1.51.5 =
Stress check
= Q/Ae =
t = T/Ae =
Column
Base No.
Compression max
Tension max
Shear max
1121
1121
1114
Qx(kN) Qy(kN)
13.8
-9.2
-13.2
8.5
-17.2
2.8
fs =
ft =
266 N/mm
2
460 N/mm
N(kN) Qxy(kN)
137.9
16.6
-129.0
15.7
121.5
17.4
M20 (BS4449 Gr.460)

effective area
kN
kN
266 N/mm
460 N/mm
18 N/mm
2
132 N/mm
OK
OK
( U.F. = 0.067 )
( U.F. = 0.286 )
2) Bond of Anchor Bolt
USE
buried length
L= 700 mm
(BS4449 Gr.460)
=
63 mm
Perimeter of Bolt
Design Load (per bolt)
T=
32 kN
Allowable Stress
Allowable Adhesive Stress
2
fh = 6/100Fc1.5 =
2.7 N/mm
2
Fc=
30 N/mm
Stress check
2
2
h = T/( L) = 0.7 N/mm
fh =
2.7 N/mm
OK
( U.F. = 0.272 )
3) Cone-type failure
USE Footing Concrete size450 450

(Fc30)
2
Ac = 4545 =
2025 cm
Design Load
Nt =
129.0 kN
Allowable tensile stress
Pa =
FcAc =
21.0 tf =
206 kN
0.6 Decrease coefficient(Short term)
=
2
2
30 N/mm =
300 kgf/cm
Fc =
Stress check Nt
129 kN
Pa =
=
206 kN
OK
( U.F. = 0.625 )
(3) Bearing strength of Footing Concrete

USE
B.PL-
280 280
(BS4360 Gr.43A)
A = 280280 =
78400 mm
Design Load
NS =
138 kN
Allowable Stress
Allowable Compressive Stress
20 N/mm 2
Sfc = F2/3 =
Fc =
30 N/mm
Stress check
1.8 N/mm 2
s c = NS/A =
Sfc
20 N/mm 2
OK
( U.F. = 0.088 )
OK
( U.F. = 0.182 )
(4) Bending strength of Base Plate

USE
B.PL-
280
280
20
(BS4360 Gr.43A)
1) Compression
Design Load
Lx =
63.8 mm
Ly =
=
Ly/Lx =
2.12
C=
2
1.8 N/mm
s c =
2
=
3222 Nmm/mm
M = Cs
cLx
Member property
2
3
Z = Bt /6 =
67 mm
B=
1.0 mm
Allowable Stress
Allowable Bending Stress
2
fb = F =
265.0 N/mm
Stress check
2
b = M/Z =
48 N/mm
fb =
2) Tension
Design Load per Bolt)
T=
32.3 kN
M = T40.8 =
1316 kN
mm
Member property
2
3
Z = Bt /6 =
5440 mm
B=
82 mm
Allowable Stress
2
fb = F =
265.0 N/mm
Stress check
2
b = M/Z =
242 N/mm
fb =
(5) Bending strength of Rib Plate
USE
B.PL9
200
(BS4360 Gr.43A)
Design Load per Rib Plate)
P= T=
32 kN
M = PL =
3294
kNmm L = 102 mm
Q= P=
32 kNmm
Member property
2
3
Z = th /6 =
60000 mm
2
As = th =
1800 mm
Allowable Stress
2
f = fb =
F/1.51.5 =
275.0 N/mm
Allowable Shear Stress
2
fs = F/1.531.5 =
158.8 N/mm
Stress check
2
55 N/mm
b=
M/Z =
135.5 mm
0.45
Lx
Ly
265 N/mm
81.6
40.8
265 N/mm
OK
( U.F. = 0.913 )
R.PL-9
2
0
P
10
fb =
275 N/mm
OK
( U.F. = 0.200 )
= Q/As =
2
2
( b +3 )=
18 N/mm
2
63 N/mm
fs =
f=
159 N/mm
2
275 N/mm
OK
OK
( U.F. = 0.113 )
( U.F. = 0.229 )
7. Computer Input and

Output
Tuesday, August 28, 2012, 07:35 PM

PAGE NO.
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*
*
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STAAD
.Pr
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*
Versi
on
200
7
Bui
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02
*
Propr
iet
ary
Pro
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m
of
*
Resea
rch
Eng
ine
ers
,
Int
l.
*
28, 2012
*
0:16
*
Date=
AUG
*
Time=
18:
*
*
USER ID: KDC
*
*
*
*****************
*****************
*****************
*
1.
I
N
P
U
T
F
I
L
E
:
5
3
O
n
l
STAAD SPACE H1
C:\ pf [^\20120514JFE\ \M-Rack0302\5-3OnlyNewlM-Rack.anl

y
N
e
w
l
M
R
a
c
k
.
S
T
D
2.
3.
4.
5.
6.
START JOB INFORMATION

JOB NAME MARE-SIA H1
ENGINEER DATE 2009.08.18
END JOB INFORMATION
PAGE LENGTH 60
7.
****************************
****************************
*********
8.
9.
UNIT MMS KN
JOINT COORDINATES
10. 307 18500 5600 0; 309
20000 5600 0; 907 18500 6600
0; 909 20000 6600 0
11. 1106 18500 5600 -7200;
1107 20000 5600 -7200; 1108
18500 6600 -7200
12. 1109 20000 6600 -7200;
1110 18500 5600 -8700; 1111
20000 5600 -8700
13. 1112 18500 6600 -8700;
1113 20000 6600 -8700; 1114
18500 500 -7200
14. 1115 20000 500 -7200;
1116 18500 3050 -7200; 1117
20000 3050 -7200
15. 1119 19250 3050 -7200;
1120 18500 500 -8700; 1121
20000 500 -8700
16. 1122 18500 3050 -8700;
1123 20000 3050 -8700; 1124
19250 3050 -8700
17. 1125 18500 3050 -7950;
1126 20000 3050 -7950; 1127
12000 5600 -7200
18. 1129 12000 6600 -7200;
1131 12000 5600 -8700; 1133
12000 6600 -8700
19. 1135 12000 500 -7200;
1136 12000 3050 -7200; 1137
12000 500 -8700
20. 1138 12000 3050 -8700;
1139 12000 3050 -7950; 1140
6000 5600 -7200
21. 1142 6000 6600 -7200;
1144 6000 5600 -8700; 1146
6000 6600 -8700
22. 1148 6000 500 -7200;
1149 6000 3050 -7200; 1150
6000 500 -8700
23. 1151 6000 3050 -8700;
1152 6000 3050 -7950; 1153
8000 6600 -7200
24. 1154 10000 6600 -7200;
1155 10000 5600 -7200; 1156
8000 5600 -7200
25. 1157 8000 6600 -8700;
1158 10000 6600 -8700; 1159
10000 5600 -8700
26. 1160 8000 5600 -8700;
1161 14166.7 6600 -7200;
1162 16333.3 6600 -7200
27. 1163 16333.3 5600 -7200;
1164 14166.7 5600 -7200
28. 1165 14166.7 6600 -8700;
Page 1 of 128
1166 16333.3 6600 -8700
29. 1167 16333.3 5600 -8700; 1168 14166.7
5600 -8700; 1169 20000 6600 -4800
30. 1170 20000 5600 -4800; 1171 18500 6600
-4800; 1172 18500 5600 -4800
31. 1173 20000 6600 -2400; 1174 20000 5600
-2400; 1175 18500 6600 -2400
32. 1176 18500 5600 -2400
33.
*******************************************
**********************
34. SUPPORTS
35. 1114 1115 1120 1121 1135 1137 1148
1150 PINNED
36. 307 309 907 909 FIXED BUT FX FZ MX MY
MZ
37.
*******************************************
**********************
38. MEMBER INCIDENCES
39. 1880 1109 1169; 1881 1107 1170; 1882
1108 1171; 1883 1106 1172
40. 1884 1113 1109; 1885 1111 1107; 1886
1112 1108; 1887 1110 1106
41. 1888 1108 1109; 1889 1107 1106; 1890
1112 1113; 1891 1111 1110
42. 1892 1109 1107; 1893 1108 1106; 1894
1113 1111; 1895 1112 1110
P.7 -1
Page 2 of 128

H1
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.
84.
85.
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.
96.
97.
98.
99.
100.
-- PAGE NO.
1897 1114 1116; 1898 1115 1117; 1899 1116 1106; 1900 1117 1107
1901 1117 1119; 1902 1119 1116; 1903 1115 1119; 1904 1119 1114
1905 1119 1107; 1906 1119 1106; 1907 1120 1122; 1908 1121 1123
1909 1122 1110; 1910 1123 1111; 1911 1123 1124; 1912 1124 1122
1913 1121 1124; 1914 1124 1120; 1915 1124 1111; 1916 1124 1110
1917 1122 1125; 1918 1123 1126; 1919 1125 1116; 1920 1126 1117
1921 1125 1110; 1922 1126 1111; 1923 1120 1125; 1924 1121 1126
1925 1125 1106; 1926 1126 1107; 1927 1114 1125; 1928 1115 1126
1929 1131 1127; 1930 1129 1161; 1931 1106 1163; 1932 1133 1165
1933 1110 1167; 1934 1129 1127; 1935 1133 1131; 1936 1135 1136
1937 1136 1127; 1938 1137 1138; 1939 1138 1131; 1940 1138 1139
1941 1139 1136; 1942 1139 1131; 1943 1137 1139; 1944 1139 1127
1945 1135 1139; 1946 1144 1140; 1947 1142 1153; 1948 1127 1155
1949 1146 1157; 1950 1131 1159; 1951 1142 1140; 1952 1146 1144
1953 1148 1149; 1954 1149 1140; 1955 1150 1151; 1956 1151 1144
1957 1151 1152; 1958 1152 1149; 1959 1152 1144; 1960 1150 1152
1961 1152 1140; 1962 1148 1152; 1963 1133 1129; 1964 1146 1142
1965 1153 1154; 1966 1154 1129; 1967 1155 1156; 1968 1156 1140
1969 1157 1158; 1970 1158 1133; 1971 1159 1160; 1972 1160 1144
1973 1161 1162; 1974 1162 1108; 1975 1163 1164; 1976 1164 1127
1977 1165 1166; 1978 1166 1112; 1979 1167 1168; 1980 1168 1131
1981 1169 1173; 1982 1170 1174; 1983 1171 1175; 1984 1172 1176
1985 1173 909; 1986 1174 309; 1987 1175 907; 1988 1176 307
1989 1108 1169; 1990 1109 1171; 1991 1107 1172; 1992 1106 1170
1993 1169 1175; 1994 1171 1173; 1995 1170 1176; 1996 1172 1174
1997 1173 907; 1998 1175 909; 1999 1174 307; 2000 1176 309
2001 1171 1169; 2002 1170 1172; 2003 1175 1173; 2004 1174 1176
2005 1146 1153; 2006 1142 1157; 2007 1144 1156; 2008 1140 1160
2009 1157 1154; 2010 1153 1158; 2011 1160 1155; 2012 1156 1159
2013 1158 1129; 2014 1154 1133; 2015 1159 1127; 2016 1155 1131
2017 1133 1161; 2018 1129 1165; 2019 1131 1164; 2020 1127 1168
2021 1165 1162; 2022 1161 1166; 2023 1166 1108; 2024 1162 1112
2025 1168 1163; 2026 1164 1167; 2027 1167 1106; 2028 1163 1110
2029 1157 1153; 2030 1160 1156; 2031 1158 1154; 2032 1159 1155
2033 1165 1161; 2034 1168 1164; 2035 1166 1162; 2036 1167 1163
2037 1112 1109; 2038 1108 1113; 2039 1110 1107; 2040 1106 1111
2041 907 909; 2042 309 307
*****************************************************************
*****************************************************************
MEMBER TRUSS
1903 TO 1906 1913 TO 1916 1921 TO 1928 1942 TO 1945 1959 TO 1962
*****************************************************************
MEMBER RELEASE
1887 1889 1901 1911 1917 1918 1929 1940 1946 1957 2001 TO 2004 2029 2030 TO 2036 2041 2042 START MX MY MZ
1887 1889 1902 1912 1919 1920 1929 1941 1946 1958 2001 TO 2004 2029 2030 TO 2036 2041 2042 END MY MZ
1949 START MX MY MZ
1970 END MY MZ
1948 START MX MY MZ
1968 END MY MZ
1931 START MX MY MZ
1974 END MY MZ
1978 END MY MZ
1966 END MY MZ
1972 END MY MZ
1980 END MY MZ
1976 END MY MZ
P.7 -2
H1
101.
102.
103.
104.
105.
106.
107.
108.
109.
110.
111.
112.
113.
114.
115.
116.
117.
118.
119.
120.
121.
-- PAGE NO.
1950 START MX MY MZ
1933 START MX MY MZ
1947 START MX MY MZ
1932 START MX MY MZ
1930 START MX MY MZ
1880 START MY MZ
1882 START MY MZ
1883 START MY MZ
1881 START MY MZ
****************************************************************
UNIT CM KN
MEMBER PROPERTY BRITISH

1885 1887 1889 1891 1901 1902 1911 1912 1917 TO 1920 1929 1940 1941 1946 1957 1958 1963 1964 2001 TO 2004 2029 TO 2036 2041 2042 TABLE ST CH76X38
1903 TO 1906 1913 TO 1916 1921 TO 1928 1942 TO 1945 1959 TO 1961 1962 TABLE ST PIP764.0
1892 TO 1895 1897 TO 1900 1907 TO 1910 1934 TO 1939 1951 TO 1955 1956 TABLE ST UC152X152X23
UNIT MMS NEWTON
MEMBER PROPERTY BRITISH

122. 1989 TO 2000 2005 TO 2028 2037 TO 2040 PRIS YD 16
123. 1880 TO 1884 1886 1888 1890 1930 TO 1933 1947 TO 1950 1965 TO 1987 124. 1988 TABLE ST UB152X89X16
125. *****************************************************************
126.
127.
DEFINE MATERIAL START
ISOTROPIC STEEL
128. E 205000
129.
130.
131.
POISSON 0.3
DENSITY 7.7E-005
ISOTROPIC CONCRETE
132. E 26589
133. POISSON 0.2
134. DENSITY 2.36158E-005
135.
136.
137.
138.
139.
140.
141.
142.
143.
144.
145.
146.
147.
148.
149.
150.
151.
152.
153.
154.
155.
156.
157.
158.
ALPHA 5E-006
DAMP 0.05
END DEFINE MATERIAL
MEMBER TENSION
1989 TO 2000 2005 TO 2028 2037 TO 2040
*****************************************************************
CONSTANTS
BETA 90 MEMB 1934 TO 1939 1951 TO 1956
MATERIAL STEEL ALL
*****************************************************************
*LOAD CONDITION
*********************************************************
*----------------------------*
UNIT METER KN
LOAD 1 'JIJUU STRUCTURE'
SELFWEIGHT Y -1.2
*----------------------------*
*********************************************************
LOAD 2 ' P'LOADZ '
MEMBER LOAD
**GL+5400
1886 TO 1889 1929 1946 1963 1964 2001 TO 2004 2029 TO 2036 2041 2042 UNI GY -0.5
**GL+6400
P.7 -3
Page 3 of 128
H1
-- PAGE NO.
159. **KISETU
160. *********************************************************
161.
162.
163.
164.
165.
166.
167.
168.
169.
170.
171.
172.
173.
174.
175.
176.
177.
178.
179.
180.
181.
182.
183.
184.
185.
186.
187.
188.
189.
190.
191.
192.
193.
194.
195.
196.
197.
198.
199.
200.
201.
202.
203.
204.
205.
206.
207.
208.
209.
210.
211.
212.
213.
LOAD 3 'WIND LOADZ'

JOINT LOAD
**FRAME
1106 1110 1127 1131 1140 1144 FZ 1.799
1106 1108 1110 1112 1127 1129 1131 1133 1140 1142 1144 1146 1153 TO 1168 FZ 0.697
1106 TO 1113 FZ 1.821
**PIPE
1142 1146 FZ 0.087
1153 1154 1157 1158 FZ 0.174
1129 1133 FZ 0.181
1161 1162 1165 1166 FZ 0.189
1108 1112 FZ 0.16
1140 1144 FZ 0.033
1155 1156 1159 1160 FZ 0.066
1127 1131 FZ 0.068
1163 1164 1167 1168 FZ 0.071
1106 1110 FZ 0.06
*****************************************************************
LOAD 4 'WIND LOAD X'
JOINT LOAD
**FRAME
1106 TO 1113 1127 1129 1131 1133 1140 1142 1144 1146 FX 1.821
307 309 907 909 1169 TO 1176 FX 0.841
**PIPE
1108 1109 FX 0.17
1169 1171 1173 1175 FX 0.209
907 909 FX 0.105
1106 1107 FX 0.064
1170 1172 1174 1176 FX 0.079
307 309 FX 0.04
*****************************************************************
LOAD 5 'WIND LOAD-Z'
JOINT LOAD
**FRAME
1106 1110 1127 1131 1140 1144 FZ -1.799
1106 1108 1110 1112 1127 1129 1131 1133 1140 1142 1144 1146 1153 TO 1168 FZ -0.697
1106 TO 1113 FZ -1.821
**PIPE
1142 1146 FZ -0.087
1153 1154 1157 1158 FZ -0.174
1129 1133 FZ -0.181
1161 1162 1165 1166 FZ -0.189
1108 1112 FZ -0.16
1140 1144 FZ -0.033
1155 1156 1159 1160 FZ -0.066
1127 1131 FZ -0.068
1163 1164 1167 1168 FZ -0.071
1106 1110 FZ -0.06
*****************************************************************
LOAD 6 'WIND LOAD -X'
JOINT LOAD
214. **GL+5400
215. 1106 TO 1113 1127 1129 1131 1133 1140 1142 1144 1146 FX -1.821
216. 307 309 907 909 1169 TO 1176 FX -0.841
P.7 -4
Page 4 of 128
H1
217.
218.
219.
220.
221.
222.
223.
224.
225.
226.
227.
228.
229.
230.
231.
232.
233.
234.
235.
236.
237.
238.
239.
240.
241.
242.
243.
244.
245.
246.
247.
248.
249.
250.
251.
252.
253.
254.
255.
256.
257.
258.
259.
260.
Page 5 of 128
-- PAGE NO.
**PIPE
1108 1109 FX -0.17
1169 1171 1173 1175 FX -0.209
907 909 FX -0.105
1106 1107 FX -0.064
1170 1172 1174 1176 FX -0.079
307 309 FX -0.04
*****************************************************************
**-----------------------**
* 1 + 2 TERM
**-----------------------**
LOAD COMB 101 '1+2TERM 1'
1 1.4 2 1.4
**-----------------------**
*****************************************************************
**-----------------------**
* 1 + 2 + 3 TERM
**-----------------------**
LOAD COMB 102 '1+2+3TERM 1'
1 1.4 2 1.4 3 1.4
**-----------------------**
*****************************************************************
**-----------------------**
* 1 + 2 + 4 TERM
**-----------------------**
1 1.4 2 1.4 4 1.4
**-----------------------**
*****************************************************************
**-----------------------**
* 1 + 2 + 5 TERM
**-----------------------**
1 1.4 2 1.4 5 1.4
**-----------------------**
*****************************************************************
**-----------------------**
* 1 + 2 + 6TERM
**-----------------------**
1 1.4 2 1.4 6 1.4
**-----------------------**
*****************************************************************
PERFORM ANALYSIS PRINT STATICS CHECK
P R O B L E M
S T A T I S T I C S
----------------------------------NUMBER OF JOINTS/MEMBER+ELEMENTS/SUPPORTS =
66/
162/
12
P.7 -5
H1
Page 6 of 128
-- PAGE NO.
SOLVER USED IS THE OUT-OF-CORE BASIC SOLVER

ORIGINAL/FINAL BAND-WIDTH=
TOTAL PRIMARY LOAD CASES =
SIZE OF STIFFNESS MATRIX =
REQRD/AVAIL. DISK SPACE =
65/
12/
75 DOF
6, TOTAL DEGREES OF FREEDOM =
28 DOUBLE KILO-WORDS
12.6/ 40454.7 MB
368
P.7 -6
H1
Page 7 of 128
-- PAGE NO.
**START ITERATION NO.

2
3
**NOTE-Tension/Compression converged after
3 iterations, Case=
STATIC LOAD/REACTION/EQUILIBRIUM SUMMARY FOR CASE NO.

'JIJUU STRUCTURE'
***TOTAL APPLIED LOAD

SUMMATION FORCE-X
SUMMATION FORCE-Y
SUMMATION FORCE-Z
( KN
=
=
=
METE ) SUMMARY (LOADING

0.00
-39.66
0.00
SUMMATION OF MOMENTS AROUND THE ORIGINMX=

-285.09 MY=
0.00 MZ=
***TOTAL REACTION LOAD( KN

SUMMATION FORCE-X =
SUMMATION FORCE-Y =
SUMMATION FORCE-Z =
CM

0.00
39.66
0.00

/RADIANS) (LOADING
AT NODE
909
1171
1113
907
1166
1166
1 )
-589.95

285.09 MY=
0.00 MZ=
MAXIMUM DISPLACEMENTS (
MAXIMUMS
X = -3.93860E-03
Y = -4.13591E-01
Z = 2.66154E-03
RX= -2.08705E-03
RY= -2.62545E-06
RZ= 7.54328E-04
1 )
589.95
1)
2
3
3 iterations, Case=

' P'LOADZ '

SUMMATION FORCE-X
SUMMATION FORCE-Y
SUMMATION FORCE-Z
( KN
=
=
=

0.00
-16.50
0.00

-105.07 MY=
0.00 MZ=
2 )
-243.00
P.7 -7
H1
Page 8 of 128
-- PAGE NO.

SUMMATION FORCE-X =
SUMMATION FORCE-Y =
SUMMATION FORCE-Z =

0.00
16.50
0.00

105.07 MY=
0.00 MZ=
MAXIMUMS
X = -3.89957E-03
Y = -2.55722E-01
Z = 2.45585E-03
RX= -1.26626E-03
RY= -2.55013E-06
RZ= 5.15931E-04
CM
/RADIANS) (LOADING
AT NODE
909
1171
1113
907
1161
1166
2 )
243.00
2)
2 iterations, Case=

'WIND LOADZ'

SUMMATION FORCE-X
SUMMATION FORCE-Y
SUMMATION FORCE-Z
( KN
=
=
=

0.00
0.00
48.06

288.46 MY=
-688.80 MZ=

SUMMATION FORCE-X =
SUMMATION FORCE-Y =
SUMMATION FORCE-Z =

-288.46 MY=
688.80 MZ=
MAXIMUM DISPLACEMENTS ( CM
MAXIMUMS
X =
1.77304E-01
Y =
2.06705E-02
Z =
4.84527E-01
RX=
1.45690E-03
RY=
2.44280E-04
RZ=
-1.81693E-05
/RADIANS) (LOADING
AT NODE
909
1133
1165
1154
1110
1176
2
3 )
0.00

0.00
0.00
-48.06
3 )
0.00
3)
P.7 -8
H1
Page 9 of 128
-- PAGE NO.
2 iterations, Case=

'WIND LOAD X'

SUMMATION FORCE-X
SUMMATION FORCE-Y
SUMMATION FORCE-Z
( KN
=
=
=

41.14
0.00
0.00

0.00 MY=
-263.37 MZ=

SUMMATION FORCE-X =
SUMMATION FORCE-Y =
SUMMATION FORCE-Z =
CM
4 )

-41.14
0.00
0.00
/RADIANS) (LOADING
AT NODE
907
1113
909
1111
1171
309
-251.37

0.00 MY=
263.37 MZ=
MAXIMUMS
X = 2.25843E+00
Y = -3.51110E-02
Z = -2.29007E-01
RX= -5.20167E-04
RY= 2.32808E-03
RZ= -1.63633E-03
4 )
251.37
4)
2 iterations, Case=

'WIND LOAD-Z'

SUMMATION FORCE-X
SUMMATION FORCE-Y
SUMMATION FORCE-Z
( KN
=
=
=

0.00
0.00
-48.06

-288.46 MY=
688.80 MZ=
5 )
0.00
P.7 -9
H1
Page 10 of 128
-- PAGE NO.

SUMMATION FORCE-X =
SUMMATION FORCE-Y =
SUMMATION FORCE-Z =

0.00
0.00
48.06

288.46 MY=
-688.80 MZ=
MAXIMUMS
X = -1.78806E-01
Y = 2.06706E-02
Z = -4.84529E-01
RX= -1.45690E-03
RY= -2.40282E-04
RZ= 1.94973E-05
CM
/RADIANS) (LOADING
AT NODE
909
1129
1161
1158
1171
307
5 )
0.00
5)
2 iterations, Case=

'WIND LOAD -X'

SUMMATION FORCE-X
SUMMATION FORCE-Y
SUMMATION FORCE-Z
( KN
=
=
=

-41.14
0.00
0.00

0.00 MY=
263.37 MZ=

SUMMATION FORCE-X =
SUMMATION FORCE-Y =
SUMMATION FORCE-Z =

0.00 MY=
-263.37 MZ=
MAXIMUMS
X =
-2.25252E+00
Y =
3.56061E-02
Z =
2.14022E-01
RX=
5.14456E-04
RY=
-2.32584E-03
RZ=
1.63313E-03
CM /RADIANS) (LOADING
AT NODE
909
1113
1173
1107
1171
1176
6 )
251.37

41.14
0.00
0.00
6 )
-251.37
6)
10
P.7 -10
H1
-- PAGE NO.
11
************ END OF DATA FROM INTERNAL STORAGE ************
261.
262.
263.
264.
265.
266.
267.
268.
269.
270.
271.
272.
273.
274.
275.
276.
277.
278.
279.
280.
281.
282.
283.
284.
285.
286.
287.
288.
289.
290.
291.
292.
293.
294.
295.
296.
297.
298.
299.
300.
301.
302.
303.
304.
305.
306.
307.
308.
309.
310.
311.
312.
313.
314.
*****************************************************************
LOAD LIST 1 TO 6 101 TO 105
**STEEL MEMBER TAKE OFF LIST 9 31 135 TO 138 144 204 205 210 211 304 **305 310 311 1007 TO 1010 1041 TO 1044 1258 1263 1266 1267 1270 1480 **1482 1488 1489 1493 TO 1499 1502 1503 1567 1619 1620 1625 TO 1632 **1646 1695 TO 1700 1711 TO 1714 1727 1730 1733 TO 1737 1740 1743 1747 **1759 TO 1762 1765 TO 1778 1810 1814 1817 1818 1825 TO 1842
*****************************************************************
*1753 1754 1755 1756 1757 1758 1779 1780 1781 1786 1787 1788 1789 1790
*****************************************************************
*****************************************************************
UNIT MMS NEWTON
PARAMETER 1
CODE BS5950
RATIO 1 ALL
PY 265 ALL
****************************************************************
* BUCKLING LENGTH
*****************************************************************
*****************************************************************
*****************************************************************
*****************************************************************
LZ 7200 MEMB 1880 TO 1883 1981 TO 1988
LY 2400 MEMB 1880 TO 1883 1981 TO 1988
UNL 2400 MEMB 1880 TO 1883 1981 TO 1988
*****************************************************************
LZ 6000 MEMB 1947 TO 1950 1965 TO 1972
LY 2000 MEMB 1947 TO 1950 1965 TO 1972
UNL 2000 MEMB 1947 TO 1950 1965 TO 1972
*****************************************************************
LZ 6500 MEMB 1930 TO 1933 1973 TO 1980
LY 2167 MEMB 1930 TO 1933 1973 TO 1980
UNL 2167 MEMB 1930 TO 1933 1973 TO 1980
*****************************************************************
LZ 1500 MEMB 1884 TO 1891 1929 1946 1963 1964 2001 TO 2004 2029 TO 2036 2041 2042
LY 1500 MEMB 1884 TO 1891 1929 1946 1963 1964 2001 TO 2004 2029 TO 2036 2041 2042
UNL 1500 MEMB 1884 TO 1891 1929 1946 1963 1964 2001 TO 2004 2029 TO 2036 2041 2042
*****************************************************************
LZ 750 MEMB 1901 1902 1911 1912 1917 TO 1920 1940 1941 1957 1958
LY 750 MEMB 1901 1902 1911 1912 1917 TO 1920 1940 1941 1957 1958
UNL 750 MEMB 1901 1902 1911 1912 1917 TO 1920 1940 1941 1957 1958
*****************************************************************
LZ 1000 MEMB 1892 TO 1895 1934 1935 1951 1952
LY 1000 MEMB 1892 TO 1895 1934 1935 1951 1952
UNL 1000 MEMB 1892 TO 1895 1934 1935 1951 1952
*****************************************************************
LZ 5100 MEMB 1897 TO 1900 1907 TO 1910 1936 TO 1939 1953 TO 1956
LY 2550 MEMB 1897 TO 1900 1907 TO 1910 1936 TO 1939 1953 TO 1956
UNL 2550 MEMB 1897 TO 1900 1907 TO 1910 1936 TO 1939 1953 TO 1956
*****************************************************************
**TRACK 2 MEMB 9 31 135 TO 138 144 204 205 210 211 304 305 310 311 1007 -
P.7 -11
Page 11 of 128
H1
315.
316.
317.
318.
319.
320.
321.
322.
-- PAGE NO.
Page 12 of 128
12
**1008 TO 1010 1041 TO 1044 1258 1263 1266 1267 1270 1480 1482 1488 1489 **1493 TO 1499 1502 1503 1567 1619 1620 1625 TO 1632 1646 1695 TO 1700 **1711 TO 1714 1727 1730 1733 TO 1737 1740 1743 1747 1753 TO 1762 1765 **1766 TO 1781 1786 TO 1790 1810 1814 1817 1818 1825 TO 1854
*****************************************************************
CHECK CODE MEMB 1880 TO 1891 1901 1902 1911 1912 1917 TO 1920 1929 1930 TO 1933 1940 1941 1946 TO 1950 1957 1958 1963 TO 1988 2001 TO 2004 2029 TO 2036 2041 2042
STAAD.Pro CODE CHECKING - (BSI )

***********************
PROGRAM CODE REVISION V2.10_5950-1_2000
P.7 -12
H1
-- PAGE NO.
ALL UNITS ARE - NEWT MMS

MEMBER
Page 13 of 128
13
(UNLESS OTHERWISE NOTED)
RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================
1880
1881
1882
1883
1884
1885
1886
1887
1888
1889
1890
1891 ST
1901 ST
1902 ST
1911 ST
1912 ST
1917 ST
1918 ST
1919 ST
1920 ST
1929 ST
1930 ST
1931 ST
TABLE
ST UB152X89X16
PASS
ANNEX I.1
0.179
26826.24 C
13624.89
3147867.50
ST UB152X89X16
PASS
ANNEX I.1
0.177
24218.99 C
13185.54
3147867.50
ST UB152X89X16
PASS
ANNEX I.1
0.180
26826.24 C
17631.74
3147867.50
ST UB152X89X16
PASS
ANNEX I.1
0.178
24218.99 C
18689.82
3147867.50
ST UB152X89X16
PASS
BS-4.8.3.3.2
0.184
24486.46 C
570649.25
1244814.38
ST CH76X38
PASS
BS-4.8.3.3.1
0.351
16677.38 C
29194.27
366638.56
ST UB152X89X16
PASS
BS-4.3.6
0.102
2941.69 C
-79144.90
2718444.00
ST CH76X38
PASS
BS-4.8.3.3.1
0.311
17932.89 C
0.00
227909.22
ST UB152X89X16
PASS
ANNEX I.1
0.294
26519.00 C
581391.69
6130017.50
ST CH76X38
PASS
BS-4.8.3.3.1
0.312
18000.61 C
0.00
227909.22
ST UB152X89X16
PASS
ANNEX I.1
0.243
26739.47 C
570893.06
4695660.50
CH76X38
PASS
BS-4.8.3.3.1
0.503
20199.63 C
28033.58
818690.81
CH76X38
PASS
BS-4.8.3.3.1
0.005
577.21 C
0.00
5681.21
CH76X38
PASS
BS-4.8.3.3.1
0.006
607.32 C
0.00
8656.77
CH76X38
PASS
BS-4.8.3.3.1
0.002
100.98 C
0.00
8871.57
CH76X38
PASS
BS-4.8.3.3.1
0.003
235.94 C
0.00
9223.55
CH76X38
PASS
BS-4.8.3.3.1
0.004
389.12 C
0.00
6152.77
CH76X38
PASS
BS-4.8.3.3.1
0.003
279.42 C
0.00
6480.28
CH76X38
PASS
BS-4.8.3.3.1
0.004
371.64 C
0.00
6154.25
CH76X38
PASS
BS-4.8.3.3.1
0.003
263.57 C
0.00
6478.91
CH76X38
PASS
BS-4.8.3.3.1
0.076
1673.81 C
0.00
227909.22
UB152X89X16
PASS
BS-4.3.6
0.125
42.00 C
0.00
2698109.25
UB152X89X16
PASS
ANNEX I.1
0.126
13895.30 C
3537.25
2698109.00
103
103
105
105
103
103
104
0.00
105
105
105
103
103
103
105
105
103
104
104
102
102
105
101
0.00
105
-
P.7 -13
H1
-- PAGE NO.

MEMBER
Page 14 of 128
14
RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================
1932
1933
1940 ST
1941 ST
1946 ST
1947 ST
1948 ST
1949
1950
1957 ST
1958 ST
1963 ST
1964 ST
1965 ST
1966 ST
1967 ST
1968 ST
1969
1970
1971
1972
1973
1974
1975
TABLE
ST UB152X89X16
PASS
ANNEX I.1
0.132
19527.94 C
8801.96
2698109.25
ST UB152X89X16
PASS
ANNEX I.1
0.138
25442.50 C
12512.86
2698109.00
CH76X38
PASS
BS-4.8.3.3.1
0.007
754.46 C
0.00
6377.54
CH76X38
PASS
BS-4.8.3.3.1
0.007
760.14 C
0.00
6377.54
CH76X38
PASS
BS-4.8.3.3.1
0.063
816.31 C
0.00
227909.22
UB152X89X16
PASS
BS-4.3.6
0.105
15.29 C
0.00
2395966.00
UB152X89X16
PASS
BS-4.3.6
0.105
60.32 C
0.00
2395966.25
ST UB152X89X16
PASS
BS-4.3.6
0.105
3.35 C
0.00
2395966.00
ST UB152X89X16
PASS
BS-4.3.6
0.105
28.86 T
0.00
2395966.25
CH76X38
PASS
BS-4.8.3.3.1
0.029
0.15
0.00
5076.39
CH76X38
PASS
BS-4.8.3.3.1
0.006
668.55 C
0.00
6606.83
CH76X38
PASS
BS-4.8.3.3.1
0.284
2063.10 C
0.00
1129285.00
CH76X38
PASS
BS-4.8.3.3.1
0.254
1829.08 C
0.00
1009921.81
UB152X89X16
PASS
BS-4.3.6
0.111
26.78 C
27.39
2527266.50
UB152X89X16
PASS
BS-4.3.6
0.105
38.08 C
-76.53
2395966.25
UB152X89X16
PASS
BS-4.3.6
0.111
31.06 C
-319.55
2527266.75
UB152X89X16
PASS
BS-4.3.6
0.105
18.90 C
11.17
2395966.00
ST UB152X89X16
PASS
BS-4.3.6
0.111
7.92 T
98.71
2527266.50
ST UB152X89X16
PASS
BS-4.3.6
0.105
19.41 T
-2.48
2395966.25
ST UB152X89X16
PASS
BS-4.3.6
0.111
22.19 T
24.95
2527266.75
ST UB152X89X16
PASS
BS-4.3.6
0.105
1.52 C
208.26
2395966.00
ST UB152X89X16
PASS
ANNEX I.1
0.136
16265.05 C
12007.94
2852195.25
ST UB152X89X16
PASS
ANNEX I.1
0.135
21973.79 C
12007.94
2698109.00
ST UB152X89X16
PASS
BS-4.3.6
0.132
27.85 C
-1.97
2852195.00
103
103
104
102
102
101
0.00
101
0.00
101
0.00
101
0.00
1
102
102
104
101
0.00
101
0.00
101
0.00
101
0.00
101
0.00
101
0.00
101
0.00
101
0.00
105
105
101
0.00
P.7 -14
H1
-- PAGE NO.

MEMBER
Page 15 of 128
15
TABLE
RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================
1976 ST UB152X89X16
1977 ST
1978
1979
1980
1981
1982
1983
1984
1985
1986 ST
1987 ST
1988 ST
2001 ST
2002 ST
2003 ST
2004 ST
2029 ST
2030 ST
2031 ST
2032 ST
2033 ST
2034 ST
2035 ST
PASS
BS-4.3.6
0.125
55.13 C
-270.87
2698109.25
UB152X89X16
PASS
ANNEX I.1
0.146
25230.35 C
17950.37
2852195.25
ST UB152X89X16
PASS
ANNEX I.1
0.144
30966.17 C
17950.37
2698109.00
ST UB152X89X16
PASS
ANNEX I.1
0.141
20971.49 C
12512.86
2852195.00
ST UB152X89X16
PASS
ANNEX I.1
0.129
16541.07 C
6485.50
2698109.25
ST UB152X89X16
PASS
ANNEX I.1
0.180
13200.70 C
28124.53
3336940.00
ST UB152X89X16
PASS
ANNEX I.1
0.178
12034.00 C
24137.83
3336940.00
ST UB152X89X16
PASS
ANNEX I.1
0.180
13203.34 C
27155.76
3336940.00
ST UB152X89X16
PASS
ANNEX I.1
0.178
12037.62 C
22807.02
3336940.00
ST UB152X89X16
PASS
BS-4.3.6
0.157
0.00
-3.07
3147867.50
UB152X89X16
PASS
BS-4.3.6
0.157
0.00
31.17
3147867.50
UB152X89X16
PASS
BS-4.3.6
0.157
0.00
3.07
3147867.50
UB152X89X16
PASS
BS-4.3.6
0.157
0.00
-31.17
3147867.50
CH76X38
PASS
BS-4.8.3.3.1
0.153
7047.69 C
0.00
227909.22
CH76X38
PASS
BS-4.8.3.3.1
0.143
6331.43 C
0.00
227909.22
CH76X38
PASS
BS-4.8.3.3.1
0.123
0.00
0.00
140624.98
CH76X38
PASS
BS-4.8.3.3.1
0.106
3761.13 C
0.00
227909.22
CH76X38
PASS
BS-4.8.3.3.1
0.085
2330.55 C
0.00
227909.22
CH76X38
PASS
BS-4.8.3.3.1
0.075
1615.81 C
0.00
227909.22
CH76X38
PASS
BS-4.8.3.3.1
0.085
2334.76 C
0.00
227909.22
CH76X38
PASS
BS-4.8.3.3.1
0.075
1622.78 C
0.00
227909.22
CH76X38
PASS
BS-4.8.3.3.1
0.109
3956.37 C
0.00
227909.22
CH76X38
PASS
BS-4.8.3.3.1
0.096
3104.74 C
0.00
227909.22
CH76X38
PASS
BS-4.8.3.3.1
0.109
3970.87 C
0.00
227909.22
101
0.00
103
103
103
103
103
103
105
105
101
0.00
101
0.00
101
0.00
101
0.00
105
105
2
103
103
103
103
103
105
105
105
-
P.7 -15
H1
-- PAGE NO.

MEMBER
TABLE
RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================
2036 ST CH76X38
2041 ST CH76X38
2042 ST CH76X38
PASS
3116.00 C
PASS
1335.74 C
PASS
1243.31 C
BS-4.8.3.3.1
0.00
BS-4.8.3.3.1
0.00
BS-4.8.3.3.1
0.00
0.096
227909.22
0.071
227909.22
0.069
227909.22
105
105
105
-
************** END OF TABULATED RESULT OF DESIGN **************
323.
324.
325.
*****************************************************************
START CONCRETE DESIGN
CODE BS8110
PROGRAM CODE REVISION V1.5_8110_97/1
326.
**CONCRETE TAKE
327. *****************************************************************
328. END CONCRETE DESIGN
329. *****************************************************************
330. *****************************************************************
331. PERFORM ANALYSIS PRINT ALL
16
P.7 -16
Page 16 of 128

Calculation Sheet For Q-Pipe Rack Steel Strcuture

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Calculation Sheet For Q-Pipe Rack Steel Strcuture

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JOB NO.

MITSUBISHI KAKOKI KAISHA, LTD.

Calculation Sheet for Q-Pipe Rack Steel Structure

Kaneka Paste Polymers Sdn. Bhd.

Gebeng, Kuantan, Malaysia

PAGE & DESCRIPTION

Frame Member Design

Computer Input and Output

Malaysian Laws, Codes and Regulations

Project specifications for NP Project

International codes and standards, such as ;

150, 200, 250, 300

Concrete Mix Type

For longitudinal and transverse reinforcement determined by strength design ;

- BS 4449 Gr. 460 or equivalent

- BS 4449 Gr.250 or equivalent

For welded steel wire fabric

High Strength Friction Grip Bolt

- BS 3692 Gr. 4.6 or equivalent

Loads and Forces

Dead Load (D)

Equipment Load (E)

Piping Load (P)

Imposed Load (I)

Special load during maintenance shall be separately considered.

In this report, S2 is unified into 1.0. hence,

Table 3.1 Value of S2

Maximum vertical or maximum

Maximum vertical or maximum

Height of structure h (m)

Height of structure h (m)

Thermal Load (T)

Earthquake Load (Ea)

Bundle Pulling Force (B)

Earth Pressure (EP) / Liquid Pressure (LP)

Partial Safety Factor for Loads)

1.0 { ( D + E(E) + P(E) ) + I }

1.4[1.0] ( D + E(E) + P(E) ) + 1.6I

1.4[1.0] ( D + E(T) + P(T) ) + 1.6I

1.4[1.0] ( D + E(T) + P(T) ) + 1.4(0.5W)

1.2 { ( D + E(T) + P(T) ) + I + (0.5W) }

1.4[1.0] ( D + E(E) + P(E) ) + 1.6I +1.6B

1.4[1.0] ( D + E(E) + P(E) ) + 1.4W

1.0 { ( D + E(T) + P(T) ) + I }

Notes 1) Partial safety factor for load of 1.4 to 1.0 is arranged

2) At test condition, 50% wind load shall be taken into account.

Characteristic Dead Load

5. Frame Member Design

5.2 Member Design

5.2.1 Dead Load (DL) Load 2

5.2.3 Wind Load W(+X) Load 3 , Wind Load W(-X) Load

4 Wind Load W(+Z) Load 5 , Wind Load W(-Z)

as is smaller than 0.4,

half division upper

Wind Load W(+Z) Load

Wind Load W(+X) Load

Wind Load W(-Z) Load

Wind Load W(-X) Load

5.2.8. Evaluation of member

LOAD CASE "A"

2 1.4SW +1.4D + 1.4[+WZ]

Part of Existing Rack

Part of Existing Rack