Escolar Documentos
Profissional Documentos
Cultura Documentos
Operation instructions
Table of contents
Table of contents
Page
1.
1.1.
1.2.
1.3.
1.4.
1.5.
Safety instructions.................................................................................................................
Basic information on safety
Range of application
Applications in Ex zone 22 (option)
Warnings and notes
References and symbols
5
5
5
6
6
7
2.
2.1.
2.2.
Identification...........................................................................................................................
Name plate
Short description
8
8
9
3.
3.1.
3.2.
3.3.
10
10
10
10
4.
4.1.
4.2.
4.3.
4.3.1
4.3.1.1
4.3.2
4.3.2.1
4.3.2.2
4.4.
4.4.1
4.5.
4.5.1
Assembly................................................................................................................................
Mounting position
Handwheel fitting
Multi-turn actuator: mount to valve/gearbox
Output drive types B, B1 B4 and E
Multi-turn actuator (with output drive types B1 B4 or E): mount to valve/gearbox
Output drive type A
Stem nut: finish machining
Multi-turn actuator (with output drive A): mount to valve
Accessories for assembly
Stem protection tube for rising valve stem
Mounting positions of local controls
Mounting positions: modify
11
11
11
11
11
12
12
13
14
15
15
15
16
5.
5.1.
5.2.
5.2.1
5.2.2
5.2.3
5.3.
Electrical connection.............................................................................................................
Basic information
Connection with AUMA plug/socket connector
Terminal compartment: open
Cable connection
Terminal compartment: close
Accessories for electrical connection
17
17
18
18
19
21
21
Table of contents
Parking frame
Protection cover
Double sealed intermediate frame
Earth connection, external
21
22
22
22
6.
6.1.
6.1.1
6.1.2
6.2.
6.2.1
6.2.2
Operation................................................................................................................................
Manual operation
Manual operation: engage
Manual operation: disengage
Motor operation
Local operation
Actuator operation from remote
23
23
23
23
23
23
24
7.
7.1.
7.2.
Indications..............................................................................................................................
Indication lights
Mechanical position indicator/running indication
25
25
25
8.
8.1.
8.2.
Signals.....................................................................................................................................
Feedback signals (binary)
Feedback signals (analogue)
26
26
26
9.
9.1.
9.2.
9.3.
9.3.1
9.3.2
9.4.
9.4.1
9.4.2
9.5.
9.5.1
9.5.2
9.6.
9.7.
9.8.
9.9.
27
27
27
28
29
29
30
30
30
31
31
32
32
33
34
35
10.
10.1.
10.2.
10.3.
10.3.1
10.3.2
10.4.
10.5.
10.6.
10.7.
36
36
36
37
37
37
38
39
39
40
11.
11.1.
11.2.
11.2.1
11.2.2
Corrective action....................................................................................................................
Faults during commissioning
Fuses
Fuses within the actuator controls
Motor protection (thermal monitoring)
41
41
41
41
43
3
Table of contents
12.
12.1.
12.2.
12.3.
44
44
44
45
13.
13.1.
13.2.
13.3.
13.4.
Technical data.........................................................................................................................
Features and functions of actuator
Features and functions of actuator controls
Service conditions
Further information
46
46
48
49
50
14.
14.1.
14.2.
Spare parts.............................................................................................................................
Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2
Actuator controls AUMA MATIC BASIC AMB 01.1/AMB 02.1
51
51
53
15.
15.1.
Certificates..............................................................................................................................
Declaration of Incorporation and EC Declaration of Conformity
55
55
16.
Index........................................................................................................................................
56
Addresses...............................................................................................................................
58
1.
Safety instructions
1.1
Safety instructions
Safety instructions/warnings
All personnel working with this device must be familiar with the safety and warning
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff
Commissioning
Operation
Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Prerequisites for safe and smooth operation:
Protective measures
The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance
To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
1.2
Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:
Safety instructions
These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.4
In compliance with the ATEX directive 94/9/EC, the actuators must be equipped
with an additional identification II3D IP6X T150 C.
The maximum surface temperature of the actuators, based on an ambient
temperature of +40 C in accordance with EN 50281-1-1 section 10.4, is +150
C. In accordance with section 10.4, an increased dust deposit on the equipment
was not considered for the determination of the maximum surface temperature.
The correct connection of the thermoswitches or the PTC thermistors as well
as fulfilling the requirements of the duty type and the technical data are prerequisites for compliance with the maximum surface temperature of devices.
The connection plug may only be plugged in or pulled out when device is disconnected from the mains.
The cable glands used also have to meet the requirements of category II3 D
and must at least comply with enclosure protection IP 67.
The actuators must be connected by means of an external ground connection
(accessory part) to the potential compensation or integrated into an earthed
piping system.
The screw plug (part no. 511.0) or the stem protection tube with protective cap
(part nos. 568.1 and 568.2) for sealing the hollow shaft must imperatively be
mounted to guarantee tightness and therefore the combustible dust hazard
protection.
As a general rule, the requirements of EN 50281-1-1 must be respected in dust
hazardous locations. During commissioning, service, and maintenance, special
care as well as qualified and trained personnel are required for the safe operation of actuators.
Safety instructions
The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)
Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
<>
Identification
2.
Identification
2.1
Name plate
Each device component (actuator, controls, motor) is equipped with a name plate.
Figure 1:
[1]
[2]
[3]
[4]
Data for identification
Figure 2:
[1]
[2]
Figure 3:
[1]
[2]
[3]
[4]
Control
Identification
2.2
Short description
Multi-turn actuator
Actuator controls
The AUMA MATIC actuator controls are used to operate AUMA actuators and are
supplied ready for use. The controls can be mounted directly to the actuator but also
separately on a wall bracket. The functions of the AUMA MATIC controls include
standard valve control in OPEN - CLOSE duty, position indications and different
signals right through to position control.
Local controls
Operation (via push buttons), setting and indication can be performed directly at the
controls (contents of these instructions).
3.
3.1
Transport
For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
Do NOT stand below hovering load.
Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
3.2
Storage
Danger of corrosion due to inappropriate storage!
Long-term storage
If the device must be stored for a long period (more than 6 months) the following
points must be observed in addition:
1.
2.
3.3
Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protection.
Packaging
Our products are protected by special transport packaging when leaving the factory.
The packaging consists of environmentally friendly materials which can easily be
separated and recycled. We use the following packaging materials: wood, cardboard,
paper, and PE foil. For the disposal of the packaging material, we recommend
recycling and collection centres.
10
4.
Assembly
4.1
Mounting position
Assembly
AUMA actuators and actuator controls can be operated without restriction in any
mounting position.
4.2
Handwheel fitting
Information
For transport purposes, handwheels from a diameter of 400 mm are supplied separately.
Figure 4:
[1]
[2]
[3]
[4]
1.
2.
3.
4.3
Handwheel
Spacer
Input shaft
Handwheel
Circlip
If required, fit spacer [1] onto input shaft [2].
Slip handwheel [3] onto input shaft.
Secure handwheel [3] using the circlip [4] supplied.
4.3.1
Design
11
Assembly
Figure 5:
[1]
[2]
[3]
Information
4.3.1.1
5.
6.
Table 1:
4.3.2
Screws
Threads
M8
M10
M12
M16
M20
Information
12
Output drive
To adapt the actuators to output drive types A available on site with flanges F10 and
F14 (year of manufacture: 2009 and earlier), an adapter is required. The adapter
can be ordered from AUMA.
Assembly
[1]
[2]
[2.1]
[2.2]
[3]
Stem nut
Bearing
Bearing race
Bearing rim
Spigot ring
1.
2.
3.
4.
5.
6.
7.
8.
9.
13
Assembly
4.3.2.2
[1]
[2]
[3]
[4]
[5]
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Valve stem
Output drive type A
Screws to actuator
Valve flange
Screws to output drive
If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
Check if the flange of output drive type A matches the valve flange [4].
Apply a small quantity of grease to the valve stem [1].
Place output drive type A on valve stem and turn until it is flush on the valve
flange.
Turn output drive type A until alignment of the fixing holes.
Screw in fastening screws [5], however do not completely tighten.
Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
The flanges are flush with each other if properly engaged.
Adjust multi-turn actuator until alignment of the fixing holes.
Fasten multi-turn actuator with screws [3].
Fasten screws [3] crosswise with a torque according to table.
Table 2:
Screws
Threads
M6
M8
M10
M12
M16
M20
11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
14
4.4.1
Assembly
Option
Figure 8:
[1]
[2]
[3]
1.
2.
3.
4.
4.5
15
Assembly
Figure 10:
4.5.1
16
5.
Electrical connection
5.1
Basic information
Electrical connection
Protection on site
Mains voltage
100 to 120 V AC (10 %)
208 to 240 V AC (10 %)
380 to 500 V AC (10 %)
24 V DC (+20 %/-15 %) and AC motor
Table 4:
Switchgear
Reversing contactor
Reversing contactor
Reversing contactor
Rated power
up to 1.5 kW
up to 7.5 kW
up to 11 kW
max. protection
16 A (gL/gG)
32 A (gL/gG)
63 A (gL/gG)
If controls are mounted separately from actuator (controls on wall bracket): Consider
length and cross section of connecting cable when defining the protection required.
Power supply for the
controls (electronics)
If the controls (electronics) are supplied externally with 24 V DC, the power supply
is smoothed via an internal 1,000 F capacitor). When selecting a power supply,
care must be taken to consider the capacitor inrush current upon powering the unit
up.
Type of current, mains voltage and mains frequency must match the data on the
motor name plate.
17
Electrical connection
Figure 11:
[1]
[2]
[3]
Connecting cables
5.2
Type of current
Mains voltage
Mains frequency (for 3-ph and 1-ph AC motors)
For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
Use connecting cable with appropriate minimum rated temperature.
For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
5.2.1
Power terminals (U1, V1, W1, U2, V2, W2): max. 6 mm flexible/10 mm solid
PE connection : max. 6 mm flexible/10 mm solid
Control contacts (1 to 50): max. 2.5 mm
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
18
Cover
Screws for cover
O-ring
Screws for socket carrier
Socket carrier
Cable entry
Blanking plug
Cable gland (not included in delivery)
Electrical connection
Hazardous voltage!
Risk of electric shock.
Disconnect device from the mains before opening.
5.2.2
1.
2.
3.
The enclosure protection IP... stated on the name plate is only ensured if suitable
cable glands are used. Example: Name plate shows enclosure protection IP
68.
4.
5.
Seal unused cable entries [6] with suitable blanking plugs [7].
Insert the cables into the cable glands [8].
Cable connection
Observe permissible cross sections.
1.
2.
3.
4.
19
Electrical connection
[1]
[2]
[3]
[4]
[5]
[6]
Socket carrier
Screw
Washer
Lock washer
Protective earth with ring lugs/loops
PE connection, symbol:
20
Some actuators are equipped with an additional motor heater. The motor heater
minimises condensation within the motor and improves the start-up behaviour for
extremely low temperatures.
Electrical connection
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
Example: Version S
Cover
Screws for cover
O-ring
Screws for socket carrier
Socket carrier
Cable entry
Blanking plug
Cable gland (not included in delivery)
Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
Clean sealing faces of cover [1] and housing.
Check whether O-ring [3] is in good condition, replace if damaged.
Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
Fit cover [1] and fasten screws [2] evenly crosswise.
Fasten cable glands [8] applying the specified torque to ensure the required
enclosure protection.
5.3.1
Parking frame
Application
21
Electrical connection
Figure 16:
5.3.2
Parking frame
Protection cover
Protection cover for plug compartment when plug is removed.
The open terminal compartment can be closed using a protective cover (not
illustrated).
5.3.3
5.3.4
22
Earth connection
6.
Operation
6.1
Manual operation
Operation
For purposes of setting and commissioning, in case of motor failure or power failure,
the actuator may be operated manually. Manual operation is engaged by an internal
change-over mechanism.
6.1.1
2.
6.1.2
6.2
Motor operation
Perform all commissioning settings and the test run prior to motor operation.
6.2.1
Local operation
The local operation of the actuator is performed using the push buttons of the local
controls.
23
Operation
Figure 20:
[1]
[2]
[3]
[4]
Local controls
Information
6.2.2
The actuator can now be operated using the push buttons [1 3]:
Run actuator in direction OPEN: Press push button [1]
Stop actuator: Press push button [2] Stop.
Run actuator in direction CLOSE: Press push button [3]
.
.
The OPEN - CLOSE operation commands can be given either in push-to-run operation mode or in self-retaining mode. In self-retaining mode, the actuator runs to the
defined end position after pressing the button, unless another command has been
received beforehand.
24
Now, it is possible to operate the actuator via remote control, via operation
commands (OPEN, STOP, CLOSE).
7.
Indications
7.1
Indication lights
Figure 23:
[1]
[2]
[3]
Fault signal (option)
The fault signal (red indication light) indicates the following events:
7.2
Indications
Torque fault: The set torque was exceeded before reaching an end position.
Thermal fault: Motor protection has tripped, i.e. the motor is overheated.
[1]
[2]
[3]
[4]
[5]
Cover
Indicator disc
Mark
Symbol for position OPEN
Symbol for position CLOSED
25
Signals
8.
Signals
8.1
The switches can be provided as single switches (1NC and 1 NO), as tandem switches (2 NC and 2 NO) or as triple switches (3 NC and 3 NO). The precise version
is indicated in the terminal plan or on the order-related technical data sheet.
Feedback signal
End position OPEN/CLOSED
reached
8.2
Feedback signal
Valve position (option)
26
9.
9.1
2.
3.
Loosen screws [2] and remove cover [1] from the switch compartment.
Figure 26:
2.
9.2
[1]
[2]
[3]
[4]
1.
2.
3.
9.3
28
[1]
[2]
[3]
[4]
[5]
[6]
9.3.1
Black section:
Setting spindle: End position CLOSED
Pointer: End position CLOSED
Mark: End position CLOSED is set
White section:
Setting spindle: End position OPEN
Pointer: End position OPEN
Mark: End position OPEN is set
5.
6.
7.
9.3.2
5.
6.
7.
29
[1]
[2]
[3]
[4]
[5]
[6]
Information
9.4.1
3.
Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]: While a ratchet click is felt and heard, the
pointer [2] moves 90 every time.
If the pointer [2] is 90 from mark [3]: Continue turning slowly.
If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
6.
30
Black section:
Setting spindle: Running direction CLOSE
Pointer: Running direction CLOSE
Mark: Intermediate position CLOSED is set
White section:
Setting spindle: Running direction OPEN
Pointer: Running direction OPEN
Mark: Intermediate position OPEN is set
After 177 turns (control unit for 1 500 turns/stroke) or 1,769 turns (control unit for
1 5,000 turns/stroke), the intermediate switches release the contact.
4.
5.
9.4.2
4.
5.
6.
9.5
Press down and turn setting spindle [4] with screw driver in direction of the
arrow and observe the pointer [5]: While a ratchet click is felt and heard, the
pointer [5] moves 90 every time.
If the pointer [5] is 90 from mark [6]: Continue turning slowly.
If the pointer [5] moves to mark [6]: Stop turning and release setting spindle.
The intermediate position setting in running direction OPEN is complete.
If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
Test run
Perform test run only once all settings previously described have been performed.
9.5.1
3.
4.
31
Unscrew screw plug [1] and seal [2] or cap for stem protection tube [4]
and observe direction of rotation at hollow shaft [3] or the stem [5].
[1]
[2]
[3]
[4]
[5]
[6]
9.5.2
9.6
Hollow shaft/stem
Screw plug
Seal
Hollow shaft
Cap for stem protection tube
Stem
Stem protection tube
2.
3.
4.
Potentiometer setting
Option
The potentiometer as travel sensor records the valve position.
Information
32
This setting is only required if the potentiometer is directly wired to the customer
connection XK (refer to wiring diagram).
Due to the ratio of the reduction gearing the complete resistance range/stroke is not
always passed. Therefore, external adjustment (setting potentiometer) must be provided.
Figure 35:
[1]
9.7
Potentiometer
1.
2.
3.
4.
Wiring
Terminal plan
Output current
KMS
IA
3- or 4-wire system
TP_ _4/ _ _ _
0 20 mA, 4 20 mA
Power supply
UV
24 V DC, 15 % smoothed
24 mA at 20 mA output current
600
33
[1]
[2]
[3]
[4]
[5]
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Information
9.8
If the maximum value cannot be reached, the selection of the reduction gearing must
be checked. (The max. possible turns/stroke are indicated on the order-related
technical data sheet for the actuator.)
34
6.
7.
(OPEN)
on the cover:
7.2 Check whether the appropriate reduction gearing has been selected, if
required.
9.9
4.
5.
35
10.
10.1
10.2
The limit switching is set in such a way that the actuator switches off at the desired
switching points. The torque switching acts as overload protection for the valve.
The torque switching is set to the desired tripping torque. After reaching the tripping
torque, the actuator is turned off.
The limit switching is used for signalling and must be set to trip shortly before reaching
the set tripping torque.
36
[S9]
10.3
Toggle switch
in position
= limit seating
in position
= torque seating
Push-to-run operation
Self-retaining
10.3.1
[B3]
[B3]
10.3.2
37
Loosen all 3 screws [2] on the signal and control board [1] and remove board.
Information: Make sure not to disconnect the jumpers.
Figure 43:
10.4
38
2.
3.
4.
Controls: open
Hazardous voltage!
Risk of electric shock.
Disconnect device from the mains before opening.
Electrostatic discharge ESD!
Risk of damage to electronic components.
Earth both operators and devices.
Loosen screws [2] and remove cover [1].
10.6
Figure 47:
39
Assign the required functions to the terminals XK ... of the customer connection
(see wiring diagram) with the red jumpers.
Function
(Signal at terminal XK .... 1) active, if function is correct)
XK 16
XK 16
XK 15
XK 13
XK 16
XK 15
XK 13
XK 16
XK 15
XK 13
Common connection
XK 14
10.7
XK 15
XK 13
XK 16
XK 15
XK 13
Controls: close
Danger of corrosion due to damage to paint finish!
Touch up damage to paint finish after work on the device.
1)
40
1.
2.
3.
4.
5.
11.
Corrective action
11.1
Table 6:
Corrective action
Fault description
Mechanical position indicator
cannot be set.
Fault in end position
Actuator runs to end stop although the limit switches work
properly.
Possible causes
Reduction gearing is not suitable for
turns/stroke of the actuator.
The overrun was not considered when setting
the limit switching.
The overrun is generated by the inertia of
both the actuator and the valve and the delay
time of the controls.
Reduction gearing is not suitable for
turns/stroke of the actuator.
Remedy
Exchange reduction gearing.
Determine overrun: Overrun = travel covered
from switching off until complete standstill.
Set limit switching again considering the
overrun (turn handwheel back by the amount
of the overrun).
Exchange reduction gearing.
Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:
1.
Turn test button [1] in direction of the TSC arrow: Torque switch CLOSED trips.
The red indication light (fault) on the local controls is illuminated.
2. Turn test button [2] in direction of the TSO arrow: Torque switch OPEN trips.
The red indication light (fault) on the local controls is illuminated.
If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque
switches.
1.
2.
Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
11.2
Fuses
11.2.1
41
Corrective action
Figure 50:
[1]
[2]
[3]
F1/F2
Access to fuses
Local controls
Signal and control board
Power supply unit
F3
K002.665
F3
5 x 20 mm
500 mA T; 250 V
500 mA T; 250 V
Information
2 A FF; 690 V
K002.277
F5
Internal 24 V DC supply
G fuse according to IEC 60127-2/III
Size
Voltage output (power supply unit) = 24 V
Voltage output (power supply unit) = 115 V
F4
F1/F2
6.3 x 32 mm
1 A T; 500 V
F4
5 x 20 mm
1.0 A T; 250 V
1.6 A T; 250 V
0.4 A T; 250 V
42
Corrective action
43
12.
12.1
[1]
[2]
Table 7:
Output drive
Quantity [g] 2)
A 07.2
1.5
A 10.2
2
A 14.2
3
A 16.2
5
Check actuator.
In case of ingress of water, locate leaks and repair, dry device correctly and
check for proper function.
12.2
Maintenance
Lubrication
2)
44
12.3
Greases and oils are hazardous to water and must not be released into the
environment.
Arrange for controlled waste disposal of the disassembled material or for separate recycling according to materials.
Observe the national regulations for waste disposal.
45
Technical data
13.
Technical data
Information
13.1
The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-relevant data sheet.
This data sheet can be downloaded from the Internet at http://www.auma.com (indication of commission number required).
Type of duty3)
Standard:
Options:
Torque range
Output speed
Motor
Motor voltage and frequency
Insulation class
Motor protection
Self-locking
Limit switching
Single switches (1 NC and 1 NO, not galvanically isolated) for each end position
Options:
Tandem switches (2 NC and 2 NO) for each end position, switches galvanically isolated
Torque switching
Connection to controls
3)
46
Triple switches (3 NC and 3 NO) for each end position, switches galvanically isolated
Intermediate position switch (DUO limit switching), adjustable for any position
For nominal voltage and 40 C ambient temperature and an average load with running torque or modulating torque according to separate technical data. The type of duty must not be exceeded.
Valve attachment
Technical data
Sensor system
Indication for manual operation Indication whether manual operation is active/not active via switch (1 change-over contact)
(option)
30 V AC/DC
250 V AC/DC
20 mA
5 A at 250 V (resistive load)
3 A at 250 V (inductive load, cos phi = 0.6)
0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 s)
7 A at 30 V (resistive load)
5 A at 30 V (inductive load, L/R = 3 s)
5V
30 V
4 mA
400 mA
10 V AC/DC
250 V AC/DC
3 A at 250 V (resistive load)
2 A at 250 V (inductive load, cos phi 0.8)
0.25 A at 250 V (resistive load)
12 V DC
250 V AC
3 A at 250 V (inductive load, cos phi = 0.8)
3 A at 12 V (resistive load)
47
Technical data
13.2
Power supply, mains frequency For mains voltage and mains frequency, refer to name plates at the controls and the motor
Permissible variation of the mains voltage: 10 %
Permissible variation of the mains frequency: 5 %
Option: Permissible variation of the mains voltage: 10 %
Motor current consumption: Refer to motor name plate
Current consumption
Current consumption of the controls depending on mains voltage:
100 to 120 V AC = max. 575 mA
208 to 240 V AC = max. 275 mA
380 to 500 V AC = max. 160 mA
Rated power
The controls are designed for the rated motor power, refer to motor name plate
Overvoltage category
Category III according to IEC 60364-4-443
Switchgear4) 5)
Standard:
Reversing contactors (mechanically and electrically interlocked) for motor power up to power
class A1
Options:
Control
Status signals
Standard:
230 V AC 10 %, max. 2.5 W for supply of the control inputs.6), galvanically isolated from
internal voltage supply
Option:
24 V DC 5 %, max. 10 mA for supply of the control inputs, galvanically isolated from internal
voltage supply
115 V AC 10 %, max. 30 mA for supply of the control inputs7), galvanically isolated from
internal voltage supply
Standard:
Control inputs OPEN - STOP - CLOSE, 230 V AC, internally supplied (non potential-free)
EMERGENCY-STOP function from control room, independent of position of selector switch
Options:
Control inputs , OPEN - STOP - CLOSE, 24 V DC, externally supplied (with galvanic isolation
via contact), current consumption: approx. 15 mA per input
Control inputs OPEN - STOP - CLOSE, 24 V DC, internally supplied (non potential-free)
Control inputs OPEN - STOP - CLOSE, 115 V AC, internally supplied (non potential-free)
Standard:
Output signals for end positions OPEN/CLOSED, 230 V AC, internally supplied (non potential-free) for external indication lights OPEN/CLOSE (Pmax = 2.5 W)
Options:
5 potential-free output signals with one common, max. 250 V AC, 2 A (resistive load)
- Motor protection tripped (thermal fault)
- Torque fault
- No torque fault
Position feedback signal (option) Galvanically isolated analogue output E2 = 0/4 20 mA (load max. 300 )
Local controls
Standard:
Options:
3 indication lights
- End position CLOSED (yellow), fault (red), end position OPEN (green)
4)
5)
6)
7)
48
Functions
Standard:
Electrical connection
Wiring diagram
13.3
Technical data
Standard:
Monitoring of the motor temperature in combination with thermoswitches in the actuator
motor
Option:
Additional thermal overload relay in the controls
Standard:
AUMA plug/socket connector (S) with screw-type connection and M-threads
Options:
Service conditions
Mounting position
Use
Enclosure protection according
to EN 60529
Corrosion protection
Installation altitude
Finish coating
Colour
Ambient temperature
Any position
Indoor and outdoor use permissible
Standard: IP 68 with AUMA 3-ph AC motor/1-ph AC motor
According to AUMA definition, enclosure protection IP 68 meets the following requirements:
KS: Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration as well as for installation in occasionally or permanently aggressive atmosphere with a moderate pollutant concentration (e.g. in wastewater treatment plants,
chemical industry)
Options:
KX: Suitable for installation in extremely aggressive atmospheres with high humidity and
high pollutant concentration
Standard: 2,000 m above sea level
Option: > 2,000 m above sea level, please contact AUMA
Standard: Paint based on polyurethane (powder coating)
Standard: AUMA silver-grey (similar to RAL 7037)
Standard:
49
Technical data
13.4
Further information
EU Directives
8)
50
The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To
reach the longest possible maintenance and fault-free operating time, the number of starts per hour chosen should be as low as possible
for the process.
14.
Spare parts
14.1
Spare parts
51
Spare parts
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No.
001.0
002.0
Designation
Housing
Bearing flange
Type
No.
Sub-assembly 553.0
Sub-assembly 554.0
003.0
005.0
005.1
005.3
Sub-assembly 556.0
Sub-assembly 556.1
557.0
558.0
009.0
Sub-assembly 559.01
017.0
Torque lever
Sub-assembly 559.02
018.0
019.0
022.0
023.0
024.0
025.0
Gear segment
Crown wheel
Drive pinion II for torque switching
Output drive wheel for limit switching
Drive wheel for limit switching
Locking plate
058.0
070.0
079.0
Sub-assembly 566.2
Sub-assembly 566.3
Sub-assembly 567.1
155.0
500.0
501.0
502.0
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
568.1
568.2
568.3
574.1
503.0
504.0
505.0
506.0
507.0
511.0
514.0
514.1
516.0
535.1
539.0
542.0
549.0
549.1
551.1
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
575.1
583.0
583.1
584.0
S1
S2
52
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
560.01
560.02
560.1
560.2
566.0
566.1
Designation
Mechanical position indicator
Socket carrier with motor cable harness
Potentiometer for position transmitter
Potentiometer without slip clutch
Heater
Blinker transmitter including pins at
wires (without impulse disc and insulation plate)
Control unit without torque switching
heads and switches
Control unit with magnetic limit and
torque transmitter (MWG) for Nonintrusive version in combination with
AUMATIC integral controls
Switch stack for direction OPEN
Switch stack for direction CLOSE
Switch for limit/torque switching
Switch case
Position transmitter RWG
Potentiometer for RWG without slip
clutch
Electronic board RWG
Wire harness for RWG
Slip clutch for potentiometer/RWG
Stem protection tube (without cap)
Cap for stem protection tube
V-seal
Radial seal output drive A for ISO
flange
Stem nut type A
Motor coupling on motor shaft
Pin for motor coupling
Retaining spring for motor coupling
Seal kit, small
Seal kit, large
Type
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Set
Set
Spare parts
53
Spare parts
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
No.
001.0
002.0
002.5
003.0
003.1
003.2
004.0
006.0
006.1
006.2
008.0
008.1
008.2
009.0
013.0
500.0
501.0
502.0
503.0
504.0
505.0
506.0
507.0
508.0
509.1
S
54
Designation
Housing
Local controls
Selector switch
Local controls board
Primary fuse
Cover for fuse
Carrier for contactors
Power supply unit including mounting plate
Secondary fuse F3
Secondary fuse F4
Interface board
Interface board
Interface cover board
Logic board
Adapter board
Cover
Socket carrier (complete with sockets)
Pin carrier without pins
Socket for control
Socket for motor
Pin for controls
Pin for motor
Plug cover
Switchgear
Padlock
Seal kit
Type
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Set
15.
Certificates
15.1
Certificates
55
Index
Index
A
Accessories (electrical
connection)
Accessories for assembly
Actuator operation from remote
Ambient temperature
Analogue signals
Applications
Assembly
B
Blinker transmitter
C
Commission number
Commissioning
Commissioning controls
Control
Corrective action
Corrosion protection
Cross sections
Current consumption
21
15
24
49
26
5
11
26
9
5
36
9
41
10 , 49
18
17
D
DUO limit switching
Declaration of Incorporation
Direction of rotation
Directives
Disposal
Double sealed
30
55
31
5
45
22
E
EC Declaration of Conformity
Earth connection
Electrical connection
Electronic position transmitter
Enclosure protection
55
22
17
33
49
F
Fault signal
Feedback signals (binary)
Feedback signals setting
25
26
39
H
Handwheel
11
I
Identification
Indication lights
Indications
Indicator disc
Inspection record
Intermediate frame
Intermediate positions
56
8
25
25
25 , 34
9
22
30
L
Limit seating
Limit switching
Local control
Local controls
Lubrication
M
Mains frequency
Mains voltage
Maintenance
Manual operation
Mechanical position indicator
Motor heater
Motor operation
Motor protection
N
Name plate
O
Operation
Output contacts setting
Output drive type A
Output drive types B, B1, B2,
B3, B4, and E
P
Packaging
Parking frame
Position indicator
Position transmitter RWG
Potentiometer
Power supply
Protection cover
Protection on site
Protective measures
Push-to-run operation: set
Q
Qualification of staff
R
RWG
Range of application
Recycling
Remote actuator operation
Running indication
36
28 , 32
23
23
44
17
17
5 , 44 , 44
23
25 , 34
20
23
26
8 , 17
5 , 23
39
12
11
10
21
34
33
32
17 , 17
22
17
5
37
5
33
5
45
24
25 , 26
Index
S
Safety instructions
Safety instructions/warnings
Self-retaining: set
Service
Service conditions
Servicing
Short-circuit protection
Signals
Signals (analogue)
Spare parts
Standards
Stem nut
Stem protection tube
Storage
Switch check
5
5
37
44
49
44
17
26
26
51
5
13
15
10
41
T
Technical data
Technical data for switches
Terminal plan
Test run
Thermoswitches
Torque fault
Torque seating
Torque switching
Transport
Type and size
Type of current
Type of seating: set
46
47
17
31
26
26
36
27
10
8
17
36
V
Valve position
Valve stem
26
15
W
Wiring diagram
9 , 17
57
AUMA worldwide
Europe
AUMA Riester GmbH & Co. KG
Plant Mllheim
DE 79373 Mllheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
riester@auma.com
www.auma.com
Plant Ostfildern - Nellingen
DE 73747 Ostfildern
Tel +49 711 34803 - 0
Fax +49 711 34803 - 3034
riester@wof.auma.com
Service-Center Kln
DE 50858 Kln
Tel +49 2234 2037 - 900
Fax +49 2234 2037 - 9099
service@sck.auma.com
Africa
AUMA South Africa (Pty) Ltd.
ZA 1560 Springs
Tel +27 11 3632880
Fax +27 11 8185248
aumasa@mweb.co.za
A.T.E.C.
EG Cairo
Tel +20 2 23599680 - 23590861
Fax +20 2 23586621
atec@intouch.com
Service-Center Bayern
DE 85386 Eching
Tel +49 81 65 9017- 0
Fax +49 81 65 9017- 2018
Riester@scb.auma.com
ERICHS ARMATUR AB
SE 20039 Malm
Tel +46 40 311550
Fax +46 40 945515
info@erichsarmatur.se
www.erichsarmatur.se
America
AUMA (Schweiz) AG
CH 8965 Berikon
Tel +41 566 400945
Fax +41 566 400948
RettichP.ch@auma.com
IBEROPLAN S.A.
ES 28027 Madrid
Tel+34 91 3717130
Fax+34 91 7427126
iberoplan@iberoplan.com
Service-Center Magdeburg
DE 39167 Niederndodeleben
Tel +49 39204 759 - 0
Fax +49 39204 759 - 9429
Service@scm.auma.com
OY AUMATOR AB
FI 02230 Espoo
Tel +358 9 5840 22
Fax +358 9 5840 2300
auma@aumator.fi
www.aumator.fi
AUMA France S.A.R.L.
FR 95157 Taverny Cedex
Tel +33 1 39327272
Fax +33 1 39321755
info@auma.fr
www.auma.fr
58
AUMA worldwide
Asia
AUMA Actuators (Tianjin) Co., Ltd.
CN 300457 Tianjin
Tel +86 22 6625 1310
Fax +86 22 6625 1320
mailbox@auma-china.com
www.auma-china.com
AUMA (INDIA) PRIVATE LIMITED
IN 560 058 Bangalore
Tel +91 80 2839 4656
Fax +91 80 2839 2809
info@auma.co.in
www.auma.co.in
Australia
BARRON GJM Pty. Ltd.
AU NSW 1570 Artarmon
Tel +61 294361088
Fax +61 294393413
info@barron.com.au
www.barron.com.au
59
Y005.411/003/en/3.11